Browse Topic: Noise measurement

Items (659)
In this paper, a comprehensive analysis of NVH in electric powertrains due to electromagnetic sources is presented. The spatial harmonics model of the traction motor, which is dependent on the motor design structure, rotor poles, stator teeth, and slots, is used for the analysis of the electromagnetic forces from the motor in the electric powertrain. The time harmonics model of the injected current of the motor dependent on the drive electrical circuit and control strategy is also considered for the electromagnetic force calculation. A complete workflow of this electromagnetic NVH analysis for electric powertrain covering the spatial harmonics and time harmonics model is presented. The spatial harmonics model result is presented as flux linkage with respect to dq-axes current and rotor position. The time harmonics are also presented by the injected current of the motor. In addition, a set of operating points on the torque-speed boundary of the traction motor is selected and results are
Joshi, NakulKumar, VinitTsoulfaidis, AntoniosHuang, ZhenhuaSchmaedicke, MarcelFialek, GregoryZhang, DapuWimmer, Joe
Electric vehicles are transforming the future of transportation for the world while achieving the goal of sustainable development. While the concept and use of battery-powered vehicles has also penetrated the logistics and supply chain industry, it has also brought upon new challenges during its development. As OEMs strive to develop BEVs with extended range, the components within the propulsion and drivetrain system tend to demand a higher power output from the energy storage systems. This results in BEVs generating higher levels of thermal heat energy, which must be dissipated / rejected for optimal performance and safety. Consequently, to reject this heat, BEVs must utilize thermal management systems with higher capacities. This increase in size is accompanied by the inclusion of many parts that generate noise and contribute to increased noise levels in BEVS. In today’s market, optimization of noise levels is a significant factor when ensuring passenger comfort, while also showing
Shedge, Atharva VikasShalgar, SandeepSrivastava, SarveshNagarhalli, Prasanna V
WHY DO WE NEED SIMULATIONS? This paper is intended to provide a broad presentation of the simulation techniques focusing on transmission testing touching a bit on power train testing. Often, we do not have the engine or vehicle to run live proving ground tests on the transmission. By simulating the vehicle and engine, we reduce the overall development time of a new transmission design. For HEV transmissions, the battery may not be available. However, the customer may want to run durability tests on the HEV motor and/or the electronic control module for the HEV motor. What-if scenarios that were created using software simulators can be verified on the test stand using the real transmission. NVH applications may prefer to use an electric motor for engine simulation to reduce the engine noise level in the test cell so transmission noise is more easily discernable
Johnson, Bryce
ABSTRACT Under the sponsorship of TARDEC, UTRC is developing 5–10 kW Solid Oxide Fuel Cell (SOFC) Auxiliary Power Units (APU) that will be capable of operating on JP-8 with a sulfur concentration of up to the specification’s upper limit of 3000 ppmw. These APUs will be sized to fit within the relatively tight space available on U.S. Army vehicles such as the Abrams, Bradley and Stryker. The objective of the base development program that commenced in August 2010 is a 1000 hour TRL-5 demonstration of an APU in an Abrams configuration by mid-2013. This SOFC system is expected to provide power to the 28 VDC vehicle bus at a net efficiency ≥35%. In addition, the noise level is anticipated to be far below that generated by combustion engine-based APU concepts. UTRC has completed the Preliminary Design of the system and has finalized the overall system configuration and the requirements for each of the components. During the Preliminary Design phase, evaluations of the performance of sub
Tew, DavidHawkes, JustinJunker, TobyKuczek, AndrzejRheaume, JonathanSun, EllenXi, HandaYamanis, JohnZhu, TianliRatowski, JeffCenteck, Kevin
ABSTRACT When we assess compliance of crew exposure to vibration within a military tracked vehicle we use international standards, these are ISO 2631 and BS 6841. Within these standards, weighting factors based on research carried out 40 years ago are applied to the measured vibration. These weighing filters attenuate and remove vibration above 80Hz. After conducting tests for over 30 years, it is the author’s intention to prove that these filters are no longer fit for purpose and the standards need revisiting
O’Shea, Ciarán
ABSTRACT A methodology based on a combination of commercial software tools is developed for rendering complex acoustic scenes in real time. The methodology aims to bridge the gap between real time acoustic rendering algorithms which lack important physics for the exterior urban environment and more rigorous but computationally expensive geometric or wave-based acoustics software by incorporating pre-computed results into a real time framework. The methodology is developed by surveying the best in class commercial software, outlining a general means for accommodating results from each, and identifying areas where supplemental capability is required. This approach yields a real time solution with improved accuracy. Strengths and limitations in current commercial technologies are identified and summarized
Mattson, Steven GPolakowski, Stephen E.Pruetz, JeffSmith, RobJanicki, Phil
ABSTRACT Awareness of the surroundings is strongly influenced by acoustic cues. This is of relevance for the implementation of safety strategies on board of electric and hybrid vehicles and for the development of acoustic camouflage of military vehicles. These two areas of research have clearly opposite goals, in that developers of electric vehicles aim at adding the minimum amount of exterior noise that will make the EV acoustically noticeable by a blind or distracted pedestrian, while the developers of military vehicles desire to implement hardware configurations with minimum likelihood of acoustic detectability. The common theme is the understanding of what makes a vehicle noticeable based the noise it generates and the environment in which it is immersed. Traditional approaches based on differences of overall level and/or one-third octave based spectra are too simplistic to represent complex scenarios such as urban scenes with multiple sources in the soundscape and significant
Pietila, GlennCerrato, GabriellaSmith, Robert E.
ABSTRACT This work investigates non-traditional operating modes of a diesel engine that allow the tailoring of acoustic, smoke and thermal signatures for unique unmanned ground vehicle (UGV) military applications. A production, air-cooled single-cylinder diesel engine having a mechanical fuel injection system has been retrofit with a flexible common-rail injection and electronic control system. The experimental domain explores the effects of the injection timing and pressure on the engine’s acoustic, smoke and heat signatures through analysis of the in-cylinder combustion processes. Surface maps of loudness, exhaust temperature and exhaust smoke density over the range of fuel injection strategies are presented, illustrating the degree to which each signature may be controlled. Trade-offs between the signature modes are presented and discussed. The results demonstrate the possibility of providing military UGVs the capability to tailor their acoustic, infrared and smoke signatures
Jansons, MarcisKhaira, SukhbirBryzik, Walter
ABSTRACT We propose a system for the active cancellation of exhaust sound power where the desired outcome is a compact and lightweight solution to reduce exterior noise levels to inaudible operation at 20 meters. We have identified two challenges in developing this solution. The first is the integration of COTS technology to provide the signal processing for the active system, and the second is the development of a novel noise source and sensors which can withstand the extreme environment within a vehicle exhaust
Helminen, RyanNelson, KevinMattson, SteveKowalski, Darin
Geared automotive and aerospace transmissions are one of the most critical systems regarding wear. Limiting wear is of paramount importance to improve sustainability by reducing replacements that lead to increased waste and energy consumption for re-manufacturing. Simulation of gears including the wear effect can be very useful for the design of new more efficient and compact gears. Thermal effects may play a decisive role in the wear phenomena and should be included in the models used for simulations. In this study, some tests are conducted on a pin-on-disk apparatus under varying temperatures to assess its influence on steel-to-steel wear rate. A modified Archard law is used for wear estimation which includes the experimentally derived parameters accounting for thermal effects. This model is then coupled with a loaded tooth contact analysis (LTCA) tool to obtain accurate predictions of the contact pattern, as well as the instantaneous load shared by the mating teeth pairs during the
Grabovic, EugeniuCiulli, EnricoArtoni, AlessioGabiccini, Marco
The influence of moisture adsorption, prior braking, and deceleration rate on the low-speed braking noise has been investigated, using copper-free disc pads on a passenger car. With increasing moisture adsorption time, decreasing severity of prior braking or increasing deceleration rate, the noise sound level increases for the air-borne exterior noise as well as for the structure-borne interior noise. The near-end stop noise and the zero-speed start-to-move noise show a good correlation. Also, a good correlation is found between the noise measured on a noise dynamometer and on a vehicle for the air-borne noise. All the variables need to be precisely controlled to achieve repeatable and reliable results for dynamometer and vehicle braking groan noise tests. It appears that the zero-speed start-to-move vehicle interior noise is caused by the pre-slip vibration of the brake: further research is needed
Sriwiboon, MeechaiRhee, Seong KwanSukultanasorn, JittrathepKunthong, Jitpanu
Vibrations in IC engines have a widespread effect on the operations of consumer and commercial vehicles, which not only affect the life and efficiency of the vehicle but also affect user comfort and nervous system of human body. This paper focuses on the comparative analysis of vibration and acoustic characteristics while utilizing fuels such as petrol and CNG. ADXL 335 3-axis accelerometer was employed to measure acceleration vs time data, which was then processed using MATLAB to obtain FFT and PSD plots. These plots thus obtained gave insights on dominating frequency as well as frequencies with maximum energy. Six different cases with different engine speeds and loading conditions are studied with analysis of all the different parameters such as sound pressure levels and mean and max cylinder pressure
Anasune, Aditya
Airplane manufacturers running noise tests on new aircraft now have a much cheaper option than traditional wired microphone arrays. And it’s sensitive enough to help farmers with pest problems. The wireless microphone array that one company recently created with help from NASA can locate crop-threatening insects by listening for sound they make in fields. And now, it’s making fast, affordable testing possible almost anywhere
Finite element (FE) based simulations for fully trimmed bodies are a key tool in the automotive industry to predict and understand the Noise, Vibration and Harshness (NVH) behavior of a complete car. While structural and acoustic transfer functions are nowadays straightforward to obtain from such models, the comprehensive understanding of the intrinsic behavior of the complete car is more complex to achieve, in particular when it comes to the contribution of each sub-part to the global response. This paper proposes a complete target cascading process, which first assesses which sub-part of the car is the most contributing to the interior noise, then decomposes the total structure-borne acoustic transfer function into several intermediate transfer functions, allowing to better understand the effect of local design changes. This transfer functions decomposition opens the door to cascading full-vehicle objectives, which typically consists of achieving a maximal noise level in the cabin
de Walque, CyrilYoo, Ji WooJeong, ChanHeeKong, Taesik
Active noise control systems use multi-channel references to increase coherence. Additionally, multiple speakers are used to control multiple control positions and broad band frequency. Because of this, even though the control filter update operation is performed in the frequency domain, the amount of calculation is very large, so an expensive and high-performance DSP must be used. If the control filter update operation, which is performed by the controller mounted on the vehicle, is calculated on the server, low-specification DSP can be used in the local vehicle, thereby reducing costs. Moreover, it has the advantage of being able to freely apply performance improvement algorithms using the server's abundant computing power. In this study, considering a wireless network real-time control system, the maximum delay time is analyzed to maintain control performance. When network speed is low and data errors occurred, we studied countermeasures to correct data errors at the receiving
Oh, ChiSungIh, Kang-DuckKim, Hyounsuk
Encapsulations of E-drive systems are gaining importance in electric mobility, since they are a simple measure to improve the noise behavior of the drive. Current experimental evaluation methods, however, pose substantial challenges for the test personnel and are associated with considerable effort in both time and cost. Evaluating the encapsulation on an e-drive test bed, for example, requires a functional e-drive and test bed resources. Evaluations in the vehicle on the other hand make objective assessments difficult and are subject to increasingly limited availability of prototype vehicles fit for NVH testing. To overcome these challenges, AVL has developed a new experimental evaluation method for the NVH efficiency of e-drive encapsulations. In this method, the e-drive is freely suspended in a semi-anechoic chamber and its structure is excited using shakers while the radiated noise with and without encapsulation is measured. The NVH efficiency of the encapsulation is evaluated by
Schecker, DanielUerlings, PeterGojo, JosefGraf, Bernhard
Summary: With the electrification of powertrains, noise inside vehicles has reached very satisfactory levels of silence. Powertrain noise, which used to dominate on combustion-powered vehicles, is now giving way to other sources of noise: rolling noise and wind noise. These noises are encountered when driving on roads and freeways and generate considerable fatigue on long journeys. Wind noise is the result of turbulent and acoustic pressure fluctuations created within the flow. They are transmitted to the passenger compartment via the vibro-acoustic excitation of vehicle surfaces such as windows, floorboards, and headlining. Because of their mechanical properties, windows are the surfaces that transmit the most noise into the passenger compartment. Even though acoustic pressure is much weaker in amplitude than turbulent pressure fluctuations, it still accounts for most of the noise perceived by occupants. This is because its wavelength is closer to the characteristic wavelengths of
Mordillat, PhilippeZerrad, MehdiErrico, Fabrizio
Design verification and quality control of automotive components require the analysis of the source location of ultra-short sound events, for instance the engaging event of an electromechanical clutch or the clicking noise of the aluminium frame of a passenger car seat under vibration. State-of-the-art acoustic cameras allow for a frame rate of about 100 acoustic images per second. Considering that most of the sound events introduced above can be far less than 10ms, an acoustic image generated at this rate resembles an hard-to-interpret overlay of multiple sources on the structure under test along with reflections from the surrounding test environment. This contribution introduces a novel method for visualizing impulse-like sound emissions from automotive components at 10x the frame rate of traditional acoustic cameras. A time resolution of less than 1ms eventually allows for the true localization of the initial and subsequent sound events as well as a clear separation of direct from
Rittenschober, ThomasKarrer, Rafael
Liebherr Machines Bulle SA (LMB) designs and produces High-quality diesel engines, injection systems as well as hydraulic components. Liebherr has an Acoustic End of Line (AEOL) system on serial test benches. All engines are measured, and noises are evaluated by operators. This subjective evaluation leads to dispersion on the evaluations, particularly for whining noise. To ensure customer satisfaction, Liebherr wishes to define a new methodology to find a quantitative and objective criterion to set a robust engine noise compliance standard. This new methodology is based on near field microphone measurement of an engine run-down. First, whining noise signatures are extracted from the raw signal. Secondly, psychoacoustic indicators are calculated on the extracted signatures. Thresholds are then established to validate engine deliveries. Finally, this process combining advanced signal processing and psychoacoustics is automated using the Ansys Sound Python library in mass production. All
Akrout, SamirDenisse, RobinDendievel, ClementFineschi, Fabio
Due to their remarkable efficiency and efficacy, chevrons have emerged as a prominent subject of investigation within the Aviation Industry, primarily aimed at mitigating aircraft noise levels and achieving a quieter airborne experience. These chevrons function by inducing streamwise vortices into the shear layer, thereby augmenting the mixing process and resulting in a noteworthy reduction of low-frequency noise emissions. This paper aims to conduct a comparative computational analysis encompassing seven distinct chevron designs and one without chevrons. It also summarizes the previous works that led to the advancement of this technology. The size and configuration of the chevrons with the jet engine nacelle were designed to match the nozzle diameter of 100.48mm and 56.76mm, utilizing the advanced SolidWorks CAD modeling software. Subsequently, the computational analysis for each design was carried out using the SolidWorks Flow Simulation software. When it comes to civilian aircraft
S, Shri HariRao, Karthik M C
Methanol emerges as a compelling renewable fuel for decarbonizing engine applications due to a mature industry with high production capacity, existing distribution infrastructure, low carbon intensity and favorable cost. Methanol’s high flame speed and high autoignition resistance render it particularly well-suited for spark-ignition (SI) engines. Previous research showed a distinct phenomenon, known deflagration-based knock in methanol combustion, whereby knocking combustion was observed albeit without end-gas autoignition. This work studies the implications of deflagration-based knock on noise emissions by investigating the knock intensity and combustion noise at knock-limited operation of methanol in a single-cylinder direct-injection SI engine operated at both stoichiometric and lean (λ = 2.0) conditions. Results are compared against observations from a premium-grade gasoline. Experiments show that methanol’s end-gas autoignition occurs at lean conditions, leading to the typical
Singh, EshanStrickland, TylerAbboud, RamiMacDonald, JamesLee, SangukLopez Pintor, Dario
During the pure electric vehicle high speed cruise driving condition, the unsteady air flow in the chassis cavity is susceptible to self-sustaining oscillations phenomenon. And the aerodynamic oscillation excitation could be coupled with the cabin interior acoustic mode through the body pressure relief vent, the low frequency booming noise may occur and seriously reduces the driving comfort. This paper systematically introduces the characteristics identification and the troubleshooting process of the low frequency aerodynamic noise case. Firstly, combined with the characteristics of the subjective jury evaluation and objective measurement, the acoustic wind tunnel test restores the cabin booming phenomenon. The specific test procedure is proposed to separate the noise excitation source. Secondly, according to the road test results, it is inferenced that the formation mechanism of low frequency noise is the self- sustaining oscillation with the underbody shedding vortex feedback
Shen, LongZhang, JunGu, Perry
The steering system is a critical component for controlling a vehicle's direction. In the context of Advanced Driver Assistance Systems (ADAS) and autonomous vehicles, where drivers may not always be actively holding the steering wheel, early detection of precursor noise signals is essential to prevent serious accidents resulting from the loss of steering system functionality. It is therefore imperative to develop a device capable of early detection and notification of steering system malfunctions. Therefore, the current study aimed to quantify the noise levels generated within the Column-based Electric Power Steering (C-EPS) system of a D-segment sedan. To this end, we measured the uniaxial acceleration in nine noise-generating areas while simultaneously collecting data from three Controller Area Network (CAN) sources that are directly related to steering operation. The results indicated that we have successfully developed a meaningful machine learning model by analyzing the
Chung, Soo Sik
Electric motor noise mitigation is a challenge in electric vehicles (EVs) due to the lack of engine masking noise. The design of the electric motor mounting configuration to the motor housing has significant impacts on the radiated noise of the drive unit. The stator can be bolted or interference-fit with the housing. A bolted stator creates motor whine and vibration excited by the motor torque ripple at certain torsional resonance frequencies. A stator with interference fit configuration stiffens the motor housing and pushes resonances to a higher frequency range, where masking noise levels are higher at faster vehicle speeds. However, this comes with additional cost and manufacturing process and may impact motor efficiency due to high stress on stators. In this paper, a thin sheet metal NVH ring is developed as a tunable stiffness device between the stator and the motor housing. It is pre-compressed and provides additional torsional rigidity to mitigate torsional excitations. A CAE
He, SongTran, XuanNaismith, GregoryDu, IsaacPatruni, Pavan KumarBaladhandapani, Dhanasekar
The cylinder bore in an engine block is deformed under the assembling stress of the cylinder head and thermal stress. This distortion exacerbates the piston skirt friction and piston slap. Through a numerical and experimental study, this article analyzes the effect of an optimized bore profile on the engine performance. The piston skirt friction was estimated in a three-dimensional elastohydrodynamic (EHD) friction analysis. An ideal cylindrical bore under the rated load condition was assumed as the optimal bore profile that minimized the piston skirt friction without compromising the piston slap. The simulation study revealed that secondary motion of the piston immediately after firing the top dead center can be mitigated by narrowing the piston–bore clearance at the upper position of the cylinder. After optimizing the bore profile, enlarging the clearance from the middle to the lower part of the cylinder reduced the friction in the piston skirt to cylinder interface by an estimated
Hibi, TaigaMita, TakuroYamashita, Kenichi
LiDAR sensors play an important role in the perception stack of modern autonomous driving systems. Adverse weather conditions such as rain, fog and dust, as well as some (occasional) LiDAR hardware fault may cause the LiDAR to produce pointcloud with abnormal patterns such as scattered noise points and uncommon intensity values. In this paper, we propose a novel approach to detect whether a LiDAR is generating anomalous pointcloud by analyzing the pointcloud characteristics. Specifically, we develop a pointcloud quality metric based on the LiDAR points’ spatial and intensity distribution to characterize the noise level of the pointcloud, which relies on pure mathematical analysis and does not require any labeling or training as learning-based methods do. Therefore, the method is scalable and can be quickly deployed either online to improve the autonomy safety by monitoring anomalies in the LiDAR data or offline to perform in-depth study of the LiDAR behavior over large amount of data
Zhang, ChiyuHan, JiZou, YaoDong, KexinLi, YujiaDing, JunchunHan, Xiaoling
The China Automotive Technology and Research Center (CATARC) has completed two new wind tunnels at its test centre in Tianjin, China: an aerodynamic/aeroacoustic wind tunnel (AAWT), and a climatic wind tunnel (CWT). The AAWT incorporates design features to provide both a very low fan power requirement and a very low background noise putting it amongst the quietest in the automotive world. These features are also combined with high flow quality, a full boundary layer control system with a 5-belt rolling road, an automated traversing system, and a complete acoustic measurement system including a 3-sided microphone array. The CWT, located in the same building as the AAWT, has a flexible nozzle to deliver 250 km/h with an 8.25 m2 nozzle, and 130 km/h with a 13.2 m2 nozzle. The temperature range of the CWT is -40 °C to +60 °C with a controlled humidity range of 5% to 95%. Additional integrated systems include a variable angle solar simulator array, and a rain and snow spray system. This
Waudby-Smith, PeterBender, TrevorSooriyakumaran, ChristopherZhang, YilunWang, HaiyangZhao, FengFan, GuangjunSun, JinhongLiu, Xuelong
In comparison to traditional gasoline-powered vehicles, Electric vehicles (EVs) development and adoption is driven by several factors such as zero emissions, higher performance, cost effective in maintenance, smoother and quieter ride. Global OEMs are competing to provide a reduced in-cab noise for ensuring a smooth and quiet driving experience. Short project timelines for EV demands quick design and development. In initial stages of project, input data availability of EV is limited and a simplified approach is necessary to accelerate the development of vehicle. This paper focuses on simulation methodology for predicting structure borne noise from powertrain deploying Transfer Path Analysis approach. Current simulation methodology involves full vehicle model with multiple flexible bodies and full BIW flexible model which leads to complex modelling and longer simulation times. The proposed transfer path analysis technique utilises, a simplified Multibody Dynamics EV powertrain mount
Duraikannu, DineshIqbal, Shoaib
In the current era, vehicle manufacturers focus has increased towards passenger comfort and one of the key areas is NVH. Vehicle level NVH targets are cascaded to component level for obtaining better refinement in cabin. One such performance attribute is sloshing noise of urea in diesel vehicles. Migration from BS4 to BS6.2 norms demand complex technological changes to automobile manufacturers to add extra components to the vehicles which is a big challenge in identifying the locations at critical stage of the project phase. In one of the developments of mid SUV category vehicle, sloshing noise from urea tank is perceived as objectionable during low-speed braking and while passing over speed breakers. This paper addresses the measurement conditions of sloshing noise and its evaluation procedure to quantify the sloshing noise at vehicle level. The sloshing noise is perceived in the frequency band of 50 to 1000 Hz. This paper also shows road map to reduce sloshing noise at source level
S, TharakeswaruluS, Nataraja MoorthyRao, ManchiRaghavendran, Prasath
The auto industry is one of the major contributors for noise pollution in urban areas. Specifically, highly populated heavy commercial diesel vehicle such as buses, trucks are dominant because of its usage pattern, and capacity. This noise is contributed by various vehicle systems like engine, transmission, exhaust intake, tires etc. When the pass by noise levels exceeds regulatory limit, as per IS 3028, it is important for NVH automotive engineer to identify the sources & their ranking for contribution in pass by noise. The traditional methods of source identification such as windowing technique, sequential swapping of systems and subsystems which are time consuming.Also advanced method in which data acquisition with a synchronizing technology like telemetry or Wi-Fi for source ranking are effective for correctness.However they are time and resource consuming, which can adversely impact product development timeline. This paper discusses about the advanced signal analysis technique
Suresh, VineethChoudhari, YogeshwarKalsule, DhanajiAthavale, Prasad
Electric vehicles (EV) are much quieter than IC engine powered vehicles due to less mechanical components and absence of combustion. The lower cabin noise in electric vehicles make customers sensitive to even small noise disturbances in vehicle. Road boom noise is one of such major concerns to which the customers are sensitive in electric vehicles. The test vehicle is a front wheel driven compact SUV powered by electric motor. On normal plain road, noise levels are acceptable but when the vehicle has been driven on coarse road, the boom noise is perceived, and the levels are objectionable. Multi reference Transfer Path Analysis (MTPA) is conducted to identify the path through which maximum forces are entering the body. Based on MTPA, modifications are proposed on the suspension bushes and the noise levels were assessed. Operational Deflection Shape (ODS) analysis is conducted on entire vehicle components like suspension links, sub frame, floor, roof, and doors to identify the
S, Nataraja MoorthyRao, ManchiRaghavendran, PrasathSelvam, Ebinezer
Customer expectations for cabin tractors from comfort perspective has grown multifold in the recent years. Cabin noise and vibration is one of the crucial parameters which drives comfort feel for the customer. This would enable customer to remain comfortable during long working hours. Moreover, Cabin Tractors with lesser noise levels found to have better acceptance by Customers all over the world. The Nebraska reports studied for US based tractor shows evolution of trend of cabin noise in 80-100HP tractors in last couple of decades. Undoubtedly, tractor manufacturers have put lot of efforts towards meeting legislation demand & stringent customer requirements for European and US market. This paper presents the work carried out for investigating major contributing factors affecting tractor cabin Noise & Vibration for a Noisy cabin tractor. Virtual and experimental studies have been carried out to identify the principal source of noise and the transfer paths for cabin noise distinguishing
Chavan, AmitK, SomasundaramGunasekaran, PandiyanayagamChaudhari, Vishal VSati, Navin
For more than a century, pneumatic (air-inflated) tires have totally dominated the market for road vehicle tires. However, in the recent two decades, interest has grown in developing airless tires. Some of the authors were involved in design of an early version in composite material 15-30 years ago for passenger cars. Presently, the EU project LEON-T (Low particle Emissions and lOw Noise Tyres) includes a part in which prototypes for innovative heavy goods vehicle (HGV) tires are developed, with the main purpose to reduce noise emission by 6 dB. To reduce noise that much it is believed that airless tires are needed. A special challenge is to get a durable design able to carry typical truck tire loads. This paper introduces the principal design of airless tires. Airless tire prototypes are intended to be developed by partner Euroturbine, in cooperation with mainly Applus+ IDIADA, VTI and subcontractor Lightness by Design. The tire consists of a rim, load-carrying spokes, composite belt
Anantharamaiah, BharathFagerberg, LinusSandberg, UlfHansson, Hans-ErikGarcia, Juan J.
E-Mobility and low noise IC Engines has pushed product development teams to focus more on sound quality rather than just on reduced noise levels and legislative needs. Furthermore, qualification of products from a sound quality perspective from an end of line testing requirement is also a major challenge. End of line (EOL) NVH testing is key evaluation criteria for product quality with respect to NVH and warranty. Currently for subsystem or component level evaluation, subjective assessment of the components is done by a person to segregate OK and NOK components. As human factor is included, the process becomes very subjective and time consuming. Components with different acceptance criteria will be present and it’s difficult to point out the root cause for NOK components. In this paper, implementation of machine learning is done for acoustic source detection at end of line testing. To improve the fault detection an automated intelligent tool has been developed for subjective to
Shukle, SrinidhiIyer, GaneshFaizan, Mohammed
Designing a Passenger vehicles suspension system is a key challenge for all OEMs because balancing buzz, squeak, and rattle (BSR) acoustic performance at low-speed driving and improving ride quality at high-speed driving conditions are bet challenging. Suspension noise deteriorates in-cab acoustic quietness and overall vehicle performance. For this reason, optimizing these noises is becoming increasingly prioritized as a key design issue throughout the development process of suspension system. This paper studies the various components of suspension system and their noises in Passenger vehicles. Based on customer voice index and drive pattern, suspension anomalous Clunking noise was identified in Passenger vehicles. This noise phenomenon was cascaded from the vehicle level to BSR rig and eventually to the suspension rig for root cause analysis. At the vehicle level evaluation, Clunking noise problematic frequency identification was done for both near suspension source and in-cab with
Titave, Uttam VasantKalsule, ShrikantNaidu, Sudhakara
Worldwide automotive sector regulatory norms have changed and become more stringent and complex to control environmental noise and air pollution. To continue this trend, the Indian Ministry of Road Transport is going to impose new vehicle exterior pass-by noise regulatory norms IS 3028:2023 (Part2) to control urban area noise pollution. This paper studies the synthesis of M1 category vehicle driving acceleration, dominant noise source, and frequency contribution in exterior PBN level. A vehicle acceleration analysis study was carried out to achieve an optimized pass by noise (PBN) level based on the vehicle’s PMR ratio, reference, and measured test acceleration data. Based on the analysis, test gear strategy was decided to achieve a lower PBN level. This strategy involved increasing the effective final drive ratio and optimizing engine calibration, resulting in improvement with acceleration in the ith gear. This increased acceleration surpassed the upper limit of the reference
Kalsule, Shrikant BalasahebTitave, UttamPatil, JitendraJadhav, KamalakarNaidu, Sudhakara
This paper examines one of the approaches used to identify the root causes of sound quality issues in vehicles, including the direct impact of psychoacoustics on the human experience. Specifically, the absence of masking effects provided by traditional combustion engines has made noise and vibration from electric drives significant factors in decision-making processes, with high-pitched tonal noise from electric motors causing annoyance and sound quality concerns for electrified propulsion systems. During vehicle testing at different speeds, a whining noise was observed, leading to an NVH test to locate the noise source. The noise is traced to the transmission by the dominating order of input reduction along with the contribution from the casing resonance. A multi-physics-based e-NVH analysis was performed, and the test data were correlated. By optimizing transmission error (T.E.) and implementing modifications to enhance the drivetrain design’s stiffness, noise levels were reduced
Cheerla, GaneshPulugundla, Krishna ChaitanyaKolla, Kalyan DeepakSathyanarayana, P.V.V.
For safety towards pedestrians and other road-vehicles, sound alert systems, like horns, have been in use since development of Automobiles. On the same line but with special purpose of preventing a Driver to sleep in a running vehicle, a Driver Monitoring System [DMS] is recently developed. For Electric Vehicles which are very quiet during starting and driving till 20 km/hr, Acoustic Vehicle Alert System (AVAS) is deployed in Europe and likely to be implemented in India soon. For all these Alert Devices, there are Standard Regulations across the world: ECE R-28 for Horns and ECE R-138 for AVAS. They, however, define only lower and upper dBA limits of the sound radiated by them. For DMS, no such regulation exists till today. With this, there has been a long time debate on what an optimal dBA level should be there, for all road-users as well as for vehicle- users inside the cabin. It should be adequate, on one side, from detectability point of view and, on the other side, it should not
A, Milind Ambardekar
This paper focuses on reducing abnormal noise originating from suspension when driving on rough road at the speed of 20 kmph. The test vehicle is a front wheel driven monocoque SUV powered by four cylinder engine. Cabin noise levels are higher between 100 to 800 Hz when driven on rough road at 20 kmph. Vibration levels are measured on front and rear suspension components, front and rear subframe, subframe connections on body to identify the noise source locations. Since the noise levels are dominant only in certain rough patches at very narrow band of time, wavelet analysis is used for identification of frequency at which the problem exist. Based on wavelet analysis, it is identified that the vibration levels are dominant on front lower control arm (LCA). The dynamic stiffness of LCA bushes is reduced by ~ 40% to improve the isolator performance which reduced the noise levels by ~ 9 dB (A) at the problematic frequency band. Modal analysis is conducted on front suspension components to
S, Nataraja MoorthyRao, Manchi VenkateswaraRaghavendran, PrasathManivannan, Giridharan
Reducing vehicular noise has become a crucial step in product development to meet stringent legislation and improve passenger experience. Smaller vehicles like three-wheelers and compact cars are often powered by a single cylinder engine due to product cost, packaging and weight constraints. Unlike a multi-cylinder engine where cylinders fire one after another which helps to reduce noise levels by destructive interference of pressure waves, a single cylinder engine produces higher noise levels due to firing of a single cylinder. Intake and exhaust flow noise is one of the dominant sources of vehicular noise. This study focuses on using CAE tools to reduce intake and exhaust flow noise levels to meet target noise requirements. One dimensional (1-D) gas dynamics simulation provides a good trade-off between accuracy and run-time, allowing for evaluation of multiple design iterations with acceptable accuracy in a relatively short time frame. A system level optimization was performed on the
Paranjape, SumeetThakur, SunilEmran, AshrafWagh, SachinSharma, Vijay
Globally all OEMs are moving towards electric vehicle to reduce emission and fuel cost. Customers expect highest level of refinement and sophistication in electric vehicle. At present, the customers are sensitive to high pitched tonal noise produced by electric powertrain which gives a lot of challenges to NVH engineers to arrive at a cost-effective solution in less span of time. Higher structure borne tonal noise is perceived in electric vehicle at the vehicle speeds of ~ 28 kmph, 45 kmph and 85 kmph. The test vehicle is front wheel drive compact SUV powered by motor in the front. The electric drive unit is connected to cradle and subframe with help of three mounts. Transfer path analysis (TPA) using blocked forces method is carried out to identify the exact forces of the electric drive unit entering the mounts. Powertrain mount is characterized by applying the predicted forces and dynamic stiffness at problematic frequency is measured. By reducing the dynamic stiffness of powertrain
S, Nataraja MoorthyRao, ManchiRaghavendran, PrasathSelvam, Ebinezer
Internal combustion engines are prone to get carbon deposits or residue which accumulate due to incomplete fuel combustion. This can have adverse effects on engine efficiency and performance. Engine decarbonization is one of the recent technologies in automobile maintenance, which involves the removal of carbon deposits or residue from various components within the internal combustion engine, including valves, pistons, cylinder heads, and combustion chambers. Decarbonization methods typically utilize specialized cleaning agents or additives to dissolve and eliminate these carbon deposits claiming to enhance engine performance and restoring optimal functionality. This article focuses to study the effects of engine decarbonization on noise and vibration of an IC engine. Oxyhydrogen (HHO) carbon cleaning machine has been used for decarbonization of the engine. This research addresses a contemporary concern in automotive maintenance by investigating the potential benefits of
Raikar, Saurabh LaximanShaikh, Adil AhmedDukandar, Mohmmed IrfanKakatkar, NileshNaik, Pratik PrakashManjilkar, Sahil Kumar
This SAE Recommended Practice establishes the test procedure, environment, and instrumentation to be used for measuring the exterior exhaust sound level for passenger cars, multipurpose vehicles, and light trucks under stationary conditions providing a continuous measure of exhaust system or simulated exhaust sound level over a range of engine speeds or simulated engine speeds. This document applies only to road vehicles equipped with an internal combustion engine or with an external sound system. The method is designed to meet the requirements of simplicity as far as they are consistent with reproducibility of results under the operating conditions of the vehicle. It is within the scope of this document to measure the stationary A-weighted sound pressure level during: Measurements at the manufacturing stage Measurements at official testing stations Measurements at roadside testing It does neither specify a method to check the exhaust sound pressure level when the engine is operated at
Light Vehicle Exterior Sound Level Standards Committee
Noise, Vibration and Harshness (NVH) has become crucial design parameter for automotives which is undergoing enormous technological advancements due to vehicle electrification where bulky, noisy IC Engine which mask driveline and other noises are being replaced by high-speed electric motor as a prime mover. In such electrified drive systems, along with power transmitting gears system, high speed electric motor also acts as source for generating vibrations and noise at vehicle level which are perceptible by end users. The combined effect of the electromechanical sources of excitation is even more severe which directly affect powertrain and subsequently vehicle performance in field. So, electrified drive systems need to be designed for better NVH performance considering motor characteristics curve, speed-torque requirements of application and to diligently capture voice of customer directed towards comfort with low noise levels. In view of this, assessing NVH performance of electrified
Dambir, GauravSelukar, Amol
This SAE Standard presents a test procedure for determining the airborne sound insulation performance of materials and composite layers of materials commonly found in mobility, industrial, and commercial products under conditions of representative size and sound incidence so as to allow better correlation with in-use sound insulator performance. The frequency range of interest is typically 100 to 10000 Hz 1/3-octave band center frequencies. This test method is designed for testing flat samples with uniform cross section, although in some applications the methodology can be extended to evaluate formed parts, pass-throughs, or other assemblies to determine their acoustical properties. For non-flat parts or assemblies where transmitted sound varies strongly across the test sample surface, a more appropriate methodology would be ASTM E90 (with a reverberant receiving chamber) or ASTM E2249 (intensity method with an anechoic or hemi-anechoic receiving chamber
Acoustical Materials Committee
A 3.5-L natural aspiration engine was developed to enhance the environmental performance of V6 engines to be used in Honda’s North American market. This engine changes from the single overhead cam architecture for the cylinder head found in the previous engine to a double overhead cam architecture and adopted variable timing control intake and exhaust variable cylinder management for the valve system. This increased the degree of freedom in setting valve timing across the operating range compared to the past, increased the intake air volume in the high-load range, and realized reduction of pumping loss under low and medium load. The intake port, combustion chamber, and piston shape related to combustion have been newly designed to enhance in-cylinder flow. In addition, while following the cooling structure of previous engine, water channels were installed between the exhaust valves and between the cylinder bores to enhance the cooling performance of the combustion chamber. These
Kawawa, SatoshiTomitani, YukiNakashima, HiroakiImakita, AkioTaki, Shotaro
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