Browse Topic: Noise measurement

Items (816)
This study focuses on the ground testing of an optimized engine-driven pump system for civil aircraft. It proposes the test methods for the pressure pulsation at the pump outlet, the stress and vibration of the pipeline, and the cabin noise level on board. These tests are designed to determine whether the function and performance of the optimized engine-driven pump meet the intended improvement objectives. This paper elaborates on the test objectives of the pressure pulsation test, pipeline stress test, pipeline vibration test, and noise test on ground-based testing of civil aircraft. It proposes corresponding testing methodologies, summarizes the technical specification requirements for selecting different types of test sensors, outlines the principles for selecting test points during the testing process, and presents methods for processing the collected test data. By conducting tests on a specific model of civil aircraft and coupling with comparative analysis of test data, it was found that the pressure pulsation level, pipeline vibration level, and cabin noise level on board the optimized engine-driven pump have been significantly improved compared with the original design. At the same time, it is concluded that the stress level of the optimized engine-driven pump outlet pipeline remained within the allowable fatigue limits of the material.
Li, YingQi, Xiaoyan
This SAE Standard establishes the test procedure, environment, and instrumentation for determining the sound levels of snowmobiles in the stationary test mode. This test method is intended to provide an accurate measurement of exhaust and other engine noise and may be used to evaluate new and in-use snowmobiles to determine compliance with noise control regulations. Sound level measurements obtained with this test method are not intended as an engineering determination of overall machine noise. For this purpose, the use of SAE J192 is recommended.
Snowmobile Technical Committee
In vehicles with electrified powertrains, high-frequency tonal noise components have become increasingly prominent and can be perceived as particularly annoying by the driver. While recent advancements in international standardization — such as ECMA-74 [1] and ECMA-418 [2] — have led to powerful new algorithms for tonal noise visualization and analysis, including Tonality-Heatmaps, the measurement side still lacks sensor setups that adequately reflect the spatial sensitivity of noise, especially for tonal components. This challenge is amplified in enclosed vehicle cabins, where room modes create local minima and maxima that become increasingly dense at higher frequencies. As a result, even small head movements can lead to noticeable differences in perceived tonal noise. Current measurement approaches do not sufficiently account for this spatial variability. This contribution addresses the absence of tailored solutions for the driver’s position by introducing an improved microphone arrangement that significantly reduces the uncertainty of measured noise levels. The proposed setup considers spatial variability without compromising comfort or crash safety requirements. By enhancing the precision of tonal noise quantification, this approach provides noise-vibration-harshness (NVH) engineers with a valuable complement to modern software-based tonal analysis methods. The paper discusses the technical implementation constraints and demonstrates the comparability of the new measurement technique with conventional setups.
Schecker, DanielRittenschober, Thomas
Tire exterior noise has become increasingly critical in vehicle acoustics due to two key developments: updated pass-by noise regulations, which amplify the relative contribution of tire noise, and the rise of Battery Electric Vehicles (BEVs), which lack traditional powertrain noise. Design trends in BEVs—such as increased vehicle mass from battery packs and the widespread use of large-diameter, wide, low-profile tires—further intensify tire noise due to stiffer constructions and altered contact dynamics. A common method for predicting tire noise is the source-transfer-receiver model, where the tire is represented by a set of monopoles with volume velocity Q derived from near-field measurements. Acoustic propagation is modeled via p/Q transfer functions. Despite its simplifications, this approach is practical for vehicle development, enabling clear separation between source and transfer mechanisms and facilitating targeted noise control strategies. In previous work, we proposed a rigorous framework to optimize both the spatial distribution and strength of the monopole sources. Positions were identified using an L1-norm regularization via the Lasso algorithm, promoting sparsity and physical interpretability. Strengths were estimated using an L2-norm Tikhonov regularization, which stabilizes the solution against measurement noise. While the Tikhonov regularization parameter was previously tuned manually through trial and error, we now enhance predictive accuracy by selecting it via a cross-validation technique, ensuring a more robust and data-driven optimization. Besides this, compared to the previous work the approach here is validated for the prediction of both indoor and outdoor pass-by noise, as well as for multiple tire types providing different noise levels. Results demonstrate the method’s robustness, accuracy, and applicability for acoustic development in modern vehicle platforms.
Morin, BenjaminDi Marco, FedericoHorak, JanLafont, ThibaultKim, MinkyuKang, Min KyooYoo, Ji Woo
Sound source localization is a fundamental capability for environmental awareness in a wide range of applications, including automotive or automated vehicles. Microphone-array-based signal processing techniques are widely used for this task. However, achieving sufficient localization accuracy often requires a large number of microphones and wide array apertures, which can be incompatible with limited installation space and cost constraints. Moreover, standard array-processing methods often rely on free-field transfer functions. In environments with reflections, diffraction, and scattering, particularly under non-line-of-sight conditions, this mismatch can degrade both accuracy and interpretability. This paper presents a methodology for sound source localization in partially known environments that addresses these challenges by combining two ideas. First, the method reduces sensor requirements by exploiting sequential pressure measurements acquired at different spatial locations along a moving receiver trajectory. Second, environmental effects are incorporated through an approximate acoustic model derived from rough geometric cues assumed to be retrievable from visual sensing modalities. Geometric and acoustic parameters are treated as unknowns and estimated jointly with the source location, reducing the need for precise prior environmental knowledge. Numerical simulations validate the approach in two representative scenarios: (i) a single source in the presence of a wall with unknown absorbing properties and unknown distance, and (ii) a T-junction configuration where the source is not in direct line of sight. The case studies establish proof-of-concept feasibility and highlight the potential of jointly leveraging single or dual sequential measurements and approximate environmental information while maintaining low modeling and computational complexity.
Pirro, Giovanni BattistaNijman, EugeneDeckers, ElkeDenayer, Hervé
Recent studies indicate that the door system plays a significant role in the interior noise levels of newly developed vehicles. This research investigates the noise transmission paths through the door system and identifies effective strategies for improvement through a combination of door buck testing and simulation. Specifically, in this study, the finite element method (FEM) was employed for door buck simulation, and the model was validated against vibration test results. Subsequently, acoustic analysis tools were utilized to correlate with noise testing, thereby establishing a process to ensure simulation accuracy. The sound insulation performance for the main areas of the door was experimentally evaluated, and a simulation model with good correlation to these test results was developed. By utilizing both experimental and simulation results, the principal transmission paths were identified, and appropriate improvement strategies for these paths were investigated. The validated improvement strategies are intended to be applied in the development of next-generation vehicles.
Chae, Ki-SangJang, JinungJeong, HojungDo, HyuncheolHan, JinwooYi, JaebokBak, Seong-JaeJeong, ChanHee
Understanding the physiological impact of vehicle electrification on operators remains an important but underexplored issue in commercial vehicle research. This study quantitatively evaluates the physiological fatigue of drivers and onboard crew members during real-world operation of commercial refuse-collection vehicles by comparing a diesel-powered vehicle with a fuel cell electric vehicle (FCEV). Both vehicles were operated on the same routes under comparable real-world operating conditions, including similar time periods and operational tasks, during municipal waste collection service. Heart Rate Variability (HRV) metrics were obtained from R-R interval (RRI) data recorded using a Polar heart rate sensor. The Root Mean Square of Successive Differences (RMSSD), a time-domain index reflecting short-term parasympathetic activity, and Poincaré (Lorenz) plot area (LP area), a nonlinear HRV index reflecting overall autonomic nervous system modulation, were calculated. In-cabin vibration and noise levels were also measured as supplementary context to support the interpretation of physiological responses. The results indicate that both RMSSD and LP area were higher during FCEV operation than during diesel vehicle operation. For the driver, RMSSD increased by approximately 61.65% and the LP area by approximately 49.91%. For the onboard crew member, RMSSD increased by approximately 18.79% and the LP area by approximately 46.02%. These findings suggest a consistent association between reduced vibration and noise characteristics in the FCEV and increased HRV indices, indicating reduced physiological fatigue during operation. This study provides quantitative evidence that fuel cell electric commercial vehicles are associated with improved occupational conditions, extending beyond conventional environmental benefits.
Utsumi, AtsukoYakoh, Takahiro
Noise pollution is a major environmental and health challenge, yet its strong spatial and temporal variability makes comprehensive mapping highly complex. Current approaches under the European Noise Directive (END) provide only partial coverage and often lack temporal dynamics. The NoiseSphere project, funded by the Austrian Research Promotion Agency FFG, develops an AI-based methodology for dynamic, large-scale noise prediction and mapping. A machine learning model is trained on heterogeneous data sources, including semantically enriched open Sentinel-2 satellite imagery, OpenStreetMap road data and existing noise maps. The model is refined through integration of noise emission data and validated using targeted in-situ measurements. A case study in an urban environment (Graz, Austria) demonstrates the model’s applicability. By combining remote sensing, traffic dynamics, and machine learning, NoiseSphere enables predictive noise mapping even in regions not covered by current legislation. This approach provides a scalable tool for evidence-based environmental planning, health risk assessment, and policy support.
Girstmair, Josef
It is a general practice to test aero engines to evaluate their performance in specially designed indoor test facilities after assembly, repaired or overhaul. Acoustic features are provided in the test facility to attenuate the noise level to a comfortable and acceptable level. Design of these features specially air intake and exhaust silencers are a challenging task in a flow field like aero-engine test facility considering the very high sound pressure level generated by them during test containing a very wide frequency band. Moreover, growing population and location of these facilities in the vicinity of residential areas has added this challenge in multifold. Also, the capital investment in building these facilities is huge due to their large size and longer construction time. Hence, the correct execution at first shot including design, fabrication and commissioning is very important. An attempt has been made to reduce design errors or improve the accuracy in the design stage by using commercially available acoustics analysis tools followed by laboratory measurement of sample features, which will reduce the lead time and cost of the project in design and implementation of the acoustic features for aero engine test facilities used for military application. This paper outlines the design of acoustics features such as air intake silencers, air cooled exhaust silencer, acoustic panels, sound proof doors and bullet resistant view window, which has produced significant improvement of noise level in and around the test facility.
Gouda, Bansidhar
This study experimentally examines the effect of forced boundary layer (BL) transition on the aerodynamic and aero-acoustic performance of a low Reynolds number rotor in hover. An APC 15×4E two-bladed rotor was tested in three configurations: clean, upper-surface trip (U.S.T.), and combined upper- and lower-surface trip (U.S.T./L.S.T.). Surface oil flow visualization was used to characterize the BL structure. A hover test rig was used to measure the static thrust and torque. Acoustic measurements were conducted in an anechoic chamber, with tonal and broadband noise components separated during post-processing. Results show that surface trips effectively force BL transition, increasing turbulent attachment over the blade. Tripped configurations reduced thrust and increased torque but mitigated Reynolds-number sensitivity. Forced transition reduced the tonal noise for all but one case. For the broadband noise, the forced transition increased the noise in the frequency range where turbulent boundary layer-trailing edge (TBLTE) mechanisms dominate, while decreasing the noise in the frequency range where laminar boundary layer vortex shedding (LBL-VS) occurs.
Harris, JosephNarsipur, ShreyasDeters, RobertSriram, Akhilesh
This study investigates the acoustic performance of a single rotor representative of those seen on multi-passenger UAM-sized vehicles, focusing on the effects of blade count, disk loading, solidity, and tip Mach number in both hover and propeller operating conditions. Using PSU-WOPWOP and ANOPP2, unweighted and A-weighted overall sound pressure levels (OASPL) are computed in-plane for 2- and 5-bladed rotors across a range of design parameters and operating conditions. Unweighted results show that reducing blade count significantly increases total noise levels (14.1 dB on average) and reduces sensitivity to design parameters. In contrast, A-weighted results demonstrate that broadband noise dominates perceived acoustic performance and shows a decreased sensitivity to blade count (1.9 dBA average difference). Minimum noise levels occur at tip Mach numbers ranging from 0.35-0.45 for unweighted results and 0.4-0.5 for A-weighted results, and are primarily governed by broadband noise sensitivity to disk loading and solidity. The rotor in propeller mode, with axial flow and reduced disk loading, showed less sensitivity to variation in disk loading and solidity than the rotor in hover, indicating weaker acoustic dependence in cruise conditions.
Fulton, EveGandhi, Farhan
In November 2024, Blue Ridge Research and Consulting and Archer Aviation performed acoustic flight tests of the pre-production version of Midnight, Archer Aviation’s full-scale, multirotor electric vertical takeoff and landing (eVTOL) aircraft. The flight tests included concurrent community noise and cabin noise measurements of Midnight across a range of flight conditions. This paper describes the flight test design, measurement instrumentation, and empirical analysis methods used to assess steadiness and repeatability, develop acoustic hemispheres, and identify aeroacoustic sources on Midnight. The acoustic measurements reveal that tonal noise from the propellers is dominant during hover, broadband noise from the propellers and airframe is dominant during cruise, and both tonal and broadband noise components are important during transition. The geometric arrangement of Midnight's propellers influences the acoustic directivity. Source separation using the Vold-Kalman filter reveals that the rear propellers produce higher tonal sound levels than the forward propellers, but broadband noise is the dominant contributor to the overall sound level in forward flight. The paper concludes with lessons learned and recommendations for future acoustic flight tests.
Lympany, ShaneGreenwood, EricMacedo, RafaelAnderson, PeterSecchi, MaiconPage, JulietSzőke, Máté
This paper presents a study of gunshot acoustic signal detectability in the near field of propeller noise, with a focus on the isolation of external gunshot signatures masked by propeller-induced noise. Controlled measurements were conducted in a Recirculation Delayed Anechoic Chamber (RDAC), where acoustic data were collected across varying rotor speeds, source locations, and propagation distances. Propeller noise characteristics were verified using UCD-QuietFly. The recorded signals were analyzed for the acoustic pressure, sound pressure level, and overall sound pressure level directivity to quantify masking effects. Results show that RPM is the dominant factor governing signal detectability. At 3000 RPM, the gunshot signal remains clearly identifiable within the low frequency range of 200–2000 Hz. At 4000 RPM, the signal becomes partially masked, while at 5000 RPM, propeller noise fully dominates and the gunshot signal becomes undetectable. Detectability is further reduced with increasing propagation distance. In-plane microphone locations provide improved detectability. A machine learning-based spectral separation framework was developed to suppress propeller noise and enhance the visibility of impulsive gunshot signatures in multichannel spectrograms. Experimental results show that learning-based denoising is effective at lower RPMs where the signal-to-noise ratio remains favorable, but performance degrades as broadband masking intensifies at higher rotor speeds.
Sian-Bates, GraceLi, Sicheng KevinJiang, PengChowdhury, Kowshik
Pulse Width Modulation (PWM) is needed to supply AC motors from DC voltages, but it creates high-frequency sideband harmonics that contribute negatively to sound quality. Several strategies were developed in the last decades to reduce the total harmonic distortion and switching losses, including discontinuous PWM. A new formulation of discontinuous PWM waveforms is proposed. It eases the implementation of PWM in simulation models and on experimental platforms, but it also enables the creation of new strategies. This study aims at assessing the NVH performance of six new strategies proposed by the authors. The goal is not to enhance the electrical performance but to seek new sound attributes, to change the sound quality of the machine. All strategies were tested on a test bench to characterize their current, vibration, and noise level on the full modulation index range. The measurements performed with the new strategies present some contrast. Semi-discontinuous strategies, which present a constant segment twice as short as that of existing discontinuous strategies, allow new sound attributes to appear. They also reduce the number of commutations compared to the classic sinusoidal strategy. The method adopted therefore seems relevant for creating new strategies but requires a complete characterization to assess the compromise between electrical and acoustic performance.
Wanty, SaloméDelpoux, RomainGlesser, MartinTotaro, NicolasParizet, EtienneDegrendele, Karine
The Audio system is an important part of the design of a vehicle cabin. In the vehicle development process, the audio system needs to be tuned for optimal acoustic performance. Traditionally, this process is performed physically on vehicles. In this paper, a methodology is developed to numerically simulate the acoustic performance of the audio system across the full audible frequency range. To provide validation of the method, the p/v acoustic transfer functions (ie., the sound pressure p at the passengers’ ears divided by the voltage inputs v) are measured for different speakers in a production vehicle. As the sound perceived by the passengers depends on both the source and the path, the method development is split into two parts: (a) characterization of parameters that describe the loudspeaker as a source and (b) representation of the vehicle cabin as a path. The speaker parameters are characterized from sound radiation data measured in a 2pi chamber. To represent the vehicle cabin, a hybrid BEM-SEA model is utilized in which the cabin is fully deterministic below 1kHz and is statistical between 1 kHz and 20 kHz. The speaker model is then integrated into the cabin model in order to predict the acoustic transfer functions. This model accounts for two-way coupling between the speakers and the cabin. The results show that the predicted transfer functions are in very good agreement with the data from acoustic measurements. Therefore, performing the audio tuning virtually by numerical simulation is a feasible solution for the industry.
Yang, WenlongPatra, SureshHawes, DavidShorter, Phil
Embedded vision systems are essential for contemporary applications, including robotics, advanced driver assistance systems (ADAS), and intelligent surveillance; yet they frequently experience diminished image quality due to resource constraints, environmental variability, and inconsistent illumination conditions. Such degradations impact multiple visual attributes—sharpness, contrast, color accuracy, noise levels, and structural similarity—that are critical for reliable perception in safety- and performance-driven domains. This study introduces a comprehensive system-level calibration architecture that integrates three coordinated layers: sensor-level adjustment, firmware optimization, and adaptive software enhancements. At the sensor level, exposure control, gain tuning, and white balance adjustments mitigate luminance imbalance and color shifts under changing light conditions. Firmware optimization leverages image signal processor (ISP) parameters to reduce temporal and spatial noise, refine tone mapping, and correct color reproduction through calibrated color correction matrices. Software-level improvements apply adaptive sharpening, contrast enhancement, and gamma correction to maintain visual fidelity across diverse scenes. The proposed pipeline was evaluated on three representative embedded platforms—NVIDIA Jetson Nano, Raspberry Pi 4B, and STM32F7 MCU—covering a range of computational capabilities and power budgets. Experimental results demonstrate substantial improvements in image quality: Peak Signal-to-Noise Ratio (PSNR) increased from 24.2 dB to 31.6 dB in indoor low-light conditions, Structural Similarity Index (SSIM) improved from 0.73 to 0.88 in dynamic scenarios, and color accuracy (ΔE) was reduced to 3.1 in bright outdoor conditions. The complete calibration pipeline sustained real-time responsiveness (< 40 ms/frame) with acceptable power consumption (maximum 172 mW) and memory utilization (peak 35.7 MB). These results validate the modularity, efficiency, and robustness of the proposed method, making it well-suited for deployment in practical embedded vision applications where image quality, latency, and resource constraints must be balanced.
Indrakanti, Rama Kiran KumarVishnoi, NitinKamadi, Venkata
Modern aeroacoustic wind tunnels are required to have flat axial static pressure distribution, very low background noise levels, and minimal low-frequency pressure fluctuations. These characteristics enable accurate measurement of aerodynamic forces acting on a vehicle as well as identification of noise sources. The collector of an open-jet or ¾ open-jet wind tunnel plays a critical role in achieving these goals. Collector self-generated noise contributes to the overall background noise level in the test section, and this contribution has become more significant as other noise sources, such as the main fan, have been addressed through improvements to acoustic treatment. Ever-increasing attention to detail is required to manage noise signatures as the overall facility noise floor is lowered. Furthermore, aspects of collector design that may be beneficial to aerodynamics or pressure fluctuation tend to be some of the worst offenders for noise generation. A new collector configuration was designed during construction of the Honda Automotive Laboratories of Ohio (HALO) Wind Tunnel. The collector design balances functional requirements for aerodynamics and acoustics, with development work making use of modern computational fluid dynamics techniques and sub-scale laboratory testing. The resulting collector design enabled a flat axial static pressure distribution, low background noise levels and helped minimize low-frequency pressure fluctuations. A previous paper describes the HALO wind tunnel’s overall features and commissioning results. This paper focuses specifically on the challenges, engineering approach, and trade-offs that went into the collector design.
Best, ScottNagle, Paul
The Noise, Vibration, and Harshness (NVH) quality of electric vehicles (EVs) is heavily influenced by the performance of the electric drive unit. As a critical step in production, End-of-Line (EOL) testing of drive units is used to assess and control component-level NVH before vehicle assembly. However, the correlation between EOL test results and final vehicle interior noise quality, which directly impacts customer satisfaction, is not always fully understood. This paper presents a methodology for characterizing and predicting vehicle interior noise quality based on data from drive unit EOL vibration testing. Our study investigates the intricate relationship between drive unit assembly variations, component tolerances, and the resulting vibration response. We establish a robust correlation between these drive unit characteristics and both objective vehicle interior noise levels and subjective customer perception. The findings provide a framework for using EOL data to proactively identify critical manufacturing risks and optimize processes. This approach not only facilitates the delivery of a superior, noise-concern-free product but also contributes to reducing manufacturing costs by minimizing scrap and rework. This research advances NVH quality assessment for EVs and provides manufacturers with a vital tool to enhance customer experience and satisfaction in a competitive market.
Arvanitis, AnastasiosJangid, Kuldeep
Limited published research has critically examined the impact of Cell-to-Chassis (CTC) structures on the Noise, Vibration, and Harshness (NVH) performance of electric vehicles (EVs), with most studies focusing on conventional Cell-to-Pack (CTP) systems. A concern is that vehicles employing CTC architectures may exhibit compromised NVH performance due to the absence of a dedicated floor panel. To investigate the NVH performance implications of the CTC structure, this study adopts a comprehensive methodology encompassing: (1) theoretical Sound Transmission Loss (STL) analysis utilizing mass law and double-panel principles, (2) finite element (FE) modeling of STL, (3) in-vehicle Acoustic Transfer Function (ATF) testing, and (4) interior noise measurements conducted at a constant 60 km/h on a smooth asphalt road. Simulation results demonstrate that, compared to a conventional CTP floor system, the studied CTC structure achieves a 5–40 dB increase in STL across the 200–2000 Hz frequency range. This finding is consistent with theoretical calculations. Furthermore, experimental results from in-vehicle ATF and interior noise tests reveal no significant acoustic difference in the 400–1400 Hz frequency range, which is primarily associated with tire noise, between a configuration with complete floor insulation (including carpeting) and one with insulation (including carpeting) removed from the CTC area. This research validates an effective simulation method for floor system STL and demonstrates that the acoustic insulation performance of the CTC structure enables potential cost and weight reductions by minimizing the requirement for traditional carpeting and sound insulation pads. This approach also suggests a pathway to reducing Volatile Organic Compound (VOC) emissions from these ancillary materials.
Xu, XueyingWang, XiaomingMa, CaijunLi, Guofu
To meet the requirements of luxury hybrid vehicles regarding engine power, torque, size, and NVH performance, BYD independently developed a 2.0 T flat engine. Designs such as increased intake valve lift, widened intake valve profile, swept piston bowl, and extended exhaust backflow region optimized in-cylinder airflow, enabling the BYD flat engine to achieve a maximum power of 180 kW and a peak torque of 380 N·m. This engine is 820 mm in length, 430 mm in width, and 420 mm in height, saving approximately 45% in volume compared to a competitor engine. The lubrication challenges of the flat engine were addressed through the coordinated implementation of a dry sump system, a multifunctional oil pump, and piston ring orientation design. A novel parameterized modal analysis methodology (considering phase and amplitude) was used for optimizing NVH performance. In synergy with the sandwich-type soundproof plates and four-sided acoustic encapsulation, the noise level (1-m sound pressure level, four-point averaged) of the BYD flat engine is 2.2~2.9 dB(A) lower than the lower limit of AVL’s scattering band. Owing to its desirable performance in power output, packaging compactness, and NVH characteristics, the BYD flat engine has been integrated into the powertrain of the Yangwang U7 model.
Pan, ShiyiZhang, NanWang, QiangLiu, JunLiu, JingXu, ZhiqinZheng, JunliLi , Cunshuo
In the automotive industry, increasing noise regulations are influencing product sales and passenger comfort, creating a need for more effective noise testing methods. Hardware-in-Loop (HiL) based virtual acoustic testing serves as a critical step before Driver-in-Loop testing, allowing for the assessment of vehicle performance and noise levels inside and outside the vehicle under various conditions before physical prototype testing is performed. The Hardware-in-the-Loop (HiL) simulator setup is equipped with joystick control that requires a physical representation of the vehicle dynamics model provided as a Functional Mock-up Unit (FMU) in real-time format. In contrast, the vehicle control logic is implemented in C++ code. The simulator incorporates both lateral and longitudinal dynamics. Additional interfaces are integrated to support joystick input and virtual road visualization enabling realistic vehicle maneuvering and dynamic performance evaluation. However, performing all test protocols directly on the HiL setup can be time-consuming and costly. To address this limitation of full HiL testing, in this study, an offline Software-in-the-Loop (SiL) Co-simulation framework was developed as an alternative. This method replicates the HiL environment within MATLAB/Simulink, where joystick actions are simulated according to predefined driving protocols. The dynamic behavior of the vehicle during a reverse driving protocol, involving a 540° constant steering angle and 0–100% acceleration pedal input, was analyzed and compared between Offline SiL and HiL environments. Results demonstrated that 85% of key parameters exhibited strong correlation (R2 > 0.9), confirming that the offline SiL-based approach effectively replicates HiL performance. The remaining parameters also showed acceptable consistency. These findings indicate that the proposed Offline Co-simulation method is a promising, cost-effective, and scalable alternative for accurately predicting vehicle dynamic behavior, aligning well with current automotive industry needs for early-stage validation and optimization.
Visuvamithiran, RishikesanChougule, SourabhSrinivasan, RangarajanLaurent, Nicolas
Internal combustion engines generate intense acoustic pulses during combustion, necessitating the use of exhaust mufflers to suppress noise emissions. With evolving regulations on permissible noise levels and the automotive industry's drive toward lightweight, high-performance vehicles, muffler designs must balance effective sound attenuation, minimal back pressure, and reduced mass. This study presents a comparative analysis of three muffler configurations serpentine, rectangular, and zigzag designed using Solid Works for a light commercial vehicle (LCV) diesel engine. The models were evaluated using computational fluid dynamics (CFD) simulations to assess their acoustic and flow performance. Each design incorporated internal baffle arrangements to enhance sound absorption while aiming to minimize back pressure. The serpentine model featured a perforated baffle layout that promoted multiple reflections and dissipated acoustic energy more efficiently. Simulation results indicated that the serpentine muffler achieved a pressure drop reduction of up to 18% compared to the rectangular model and 12% lower back pressure than the zigzag design under identical engine output conditions. Additionally, the serpentine configuration demonstrated superior sound attenuation in the 200–800 Hz frequency range, which is critical for diesel engine noise suppression. While reducing muffler wall thickness and overall volume contributed to weight savings, these modifications were carefully balanced against the risk of increased back pressure. The optimized serpentine muffler maintained structural integrity and met regulatory noise standards without compromising engine performance. This study highlights that advanced internal geometry, particularly the use of perforated baffles in a serpentine path, is effective for achieving both noise reduction and low back pressure in modern automotive mufflers.
Deepan Kumar, SadhasivamPalaniselvam, Senthil KumarD, AshokkumarR, KrishnamoorthyMahendran, MPasupuleti, ThejasreeG, DhayanithiL, Boopalan
This study examines the capability of medium-fidelity comprehensive analysis models to predict the acoustics for manned and unmanned rotorcraft configurations. Using the automated tool NDARC2RCAS developed at DEVCOM Army Research Laboratory, multiple configurations including a single main rotor, tilt rotor, coaxial and pusher, quadcopter, and hexacopter are evaluated at various mission segments including hover, advancing climb, and forward flight. Each configuration and condition is evaluated using a range of aerodynamic models from lower to higher fidelity, including uniform inflow, dynamic inflow, prescribed wake, free wake, and viscous vortex particle method (VVPM). These evaluations are then used with another automated tool, RCAS Acoustics, to predict noise on a Voronoi observer sphere. A comparison of the results for the single main showed good agreement between all of the aerodynamic models except VVPM. For the tilt rotor in forward flight, the higher-fidelity models produced changes in rotor loads due to the interaction with the wing. With prescribed and free wake models, this change in load is sharp and causes noise increases of up to 40 dB in front of and behind the vehicle, while the VVPM model produced a smoother change that results in a smaller, 20 dB increase in noise. The quadcopter and hexacopter show similar in-plane noise levels for all models, with alternating cancellation and amplification patterns due to rotor phasing, while out-of-plane noise is increased on the hexacopter when using the higher fidelity models.
Smith, BrendanFloros, MatthewAnusonti-Inthra, Phuriwat
The present study enumerates the effectiveness of using Foam-inside Tyres (FIT) for attenuating the in-cabin noise due to tire-road interaction in Internal Combustion Engines (ICE) converted Electric SUVs (E-SUV). Due to the elimination of the ICE Prime movers in (E-SUV), the Tyre booming, Tyre cavity, and rumbling noise in the structure-borne region are significantly audible in the driver’s & passenger's ears globally for E-SUVs. Foam tyres reduce tyre cavity resonance. However, the effectiveness of the acoustic foam is predominant between 180 to 240 Hz only. In the present study, In Cabin Noise (ICN) measurement was completed on the comfort testing track, and the results of structure-borne in-cabin noise up to 500 Hz were analysed. These measurements identified the vehicle in-cabin sensitive frequencies, which are affected by the tyre and wheel assembly. To analyse the contribution of the Tyre design parameters and to predict the ICN performance in the whole vehicle simulation, CD Tire models were used to compare the performance of the different Tyre designs for reducing the In-Cabin Noise (ICN). The Tyre design parameters affecting the ICN were identified, and the ICN performance of the improved tyre design was verified by the physical tyre’s in-cabin noise measurements & full vehicle simulation using CD Tire models of the improved tyre. The subjective evaluation of In-Cabin Noise was conducted with the expert drivers, and the ratings correlated with the objective measurements obtained from the simulations and measurements.
Singh, Ram KrishnanDeivasigamani Purushothaman, BalakrishnanPaua, KetanAhire, ManojAdiga, Ganesh N
As the electric mobility landscape evolves, there is a growing emphasis on addressing the Noise, Vibration, and Harshness (NVH) challenges associated with electric drivetrains. The absence of an IC engine in EVs shifts the focus to other noise contributors such as gear meshing, electric machine operation, and structural vibrations. Despite the known influence of micro-geometry on gear dynamics, current optimization practices often rely on empirical adjustments or standard guidelines without fully utilizing advanced computational methods to predict and optimize NVH performance. There exists a pressing need for a systematic approach to analyze and optimize gear micro-geometry to reduce noise and vibration in high-speed e-axle applications. This research aims to bridge that gap by investigating the relationship between micro-geometry optimization and NVH characteristics of an e-axle. Through detailed modelling and optimization techniques, this research aims to identify optimal gear micro-geometry parameters that minimize transmission error and reduces noise from an e-axle. In this paper, transmission error (TE) is calculated for four different load cases based on motor’s torque-characteristic curve. Then, equivalent radiated power (ERP) is calculated at these load cases to determine major source of excitation and then acoustic analysis is done without micro-geometry optimization (MGO) to record the sound pressure level. After this, gears micro geometries are optimized and same process is repeated to measure the optimized sound pressure level. It is seen that after micro-geometry optimization, sound pressure level corresponding to first harmonic of 1st gear pair decreased by approximately 30%, 20%, 23% and 21% for load cases 1, 2, 3 and 4 respectively and the sound pressure level for same loads corresponding to first harmonic of second gear pair has decreased approximately by 58%, 36%, 23% and 20% respectively. It is also observed that sound pressure level of electric motor remains unaffected by gear micro-geometry optimization. Thus the research shows that noise and vibrations can be reduced by optimizing the micro-geometry parameters using computational tools and by optimizing the noise levels at the initial design stages we can avoid design changes and project delays at the later stages of project.
Ankit, PriyadarshiKulkarni, KrishnaMomin, Vaseem
As EMC testing for E-motor drives gains significance due to the involvement of high-frequency switching and high current systems. The radiated emission testing as per CISPR 25 necessitates utilizing an EMC-proof dynamometer to load the E-motor drives during EMC testing inside EMC chamber, which presents a highly complex and expensive testing arrangement. This paper outlines a detailed approach for modelling radiated emission without the usage of such a complex arrangement, by measuring conducted high-frequency currents on the DC and AC lines of motors and MCUs while utilizing a non-EMC-proof motor dynamometer under loaded conditions. In this paper the measurements are conducted in the frequency range of 30 MHz to 200 MHz where usually more issues due to switching noise occurs. The developed model facilities early stage diagnosis of potential EMC issue, enabling mitigation strategies before motor EMC testing. Validation of the method was performed through experimental comparison with conventional 1 m radiated emission measurement in semi anechoic chamber. This approach offers a practical and cost-effective solution for EMC motor testing at higher loading conditions in pre-compliance evaluation according to CISPR 25 standard.
M, GokulPatel, JinayMulay, Abhijit B
In the absence of engine noise, road-induced noise has become a major concern specifically for Battery Electric Vehicles (BEVs), impacting Sound Pressure Level (SPL) for both drivers and passengers. Under the influence of random road load inputs, structural vibrations which transfer from road and tire to suspension to vehicle body, the cabin interior noise, particularly at lower frequencies, is significantly affected. To improve the road-induced low-frequency structure-borne noise behaviour, which frequently perceptible as ‘booming noises’, a study was carried out to assess predominant noise sources present in vehicle and to suggest refinements in reducing the noise levels. By considering random excitations of road profile through tire patch using CD-Tire model, vehicle interior noise was computed. Subsequently, to get insight of dynamic behaviour of vehicle, various diagnostic assessments to understand the influence from structure and paths were deployed. Major contributors from body structure panels were identified and thereafter structural enablers were employed to attenuate the booming phenomenon. The approach shown here has the potential to identify and optimize BEV noise in a more comprehensive and effective way.
Paik, SumanRaghuvanshi, JayeshkumarChaudhari, Vishal VasantraoV, Radhika
The noise generated by pure electric vehicles (EVs) has become a significant area of research, particularly due to the increasing adoption of electrified propulsion systems aimed at meeting OEM fleet CO₂ reduction targets. Unlike internal combustion engines, which mask many drivetrain noises, EVs expose new challenges due to the quieter operation of electric motors. In this context, the transmission system and gear structures have emerged as primary contributors to noise, vibration, and harshness (NVH) in EVs. The present study provides an NVH study that focuses on the gear whine noise issue that is seen at the vehicle level and cascades to the powertrain level. Comprehensive root cause identification, focusing on the transmission system's structural and dynamic behavior. The research emphasizes modifications to both the gearbox housing and gear structures to reduce noise level, and model validation was all part of the study, which was accompanied by physical test results. Using MBS software, the multibody simulation model of the two-stage reducer is developed. At several reducer locations, the fidelity of the reducer model with test data is validated. Gear tooth microgeometry parameters are optimized to reduce the surface vibration of the gearbox. Finally, the whine noise from the gearbox was attenuated.
Baviskar, ShreyasKamble, PranitGhale, GuruprasadBendre, ParagPrabhakar, ShantanuKunde, SagarThakur, SunilWagh, Sachin
This paper focuses on the cabin sound quality refinement and the tactile vibration reduction during horn application in the electric vehicle. A loud cracking sound inside the cabin and higher accelerator pedal vibration are perceived while operating the horn. Sound diagnosis is carried out to find out the frequencies causing the cracking noise. Transfer path analysis is conducted to identify the nature of noise and the predominant path through which forces transfer. Based on finding from TPA, various recommendations are evaluated which reduced the noise to a certain extent. Operational Deflection Shape (ODS) is conducted on the horn mounting bracket and on the body to identify the component having higher deflection at the identified frequencies. Recommendations like DPDS improvement on the horn bracket and the body is assessed and the effect of each outcome is discussed. With all the recommendations proposed, the cabin noise levels are reduced by ~ 8 dB (A) and the accelerator pedal vibration levels are reduced by ~ 40%. Sound quality parameter which needs to be considered during the horn selection is explained. The modal criteria which must be taken into account during development phase to avoid the horn cracking noise and tactile vibration is also proposed.
S, Nataraja MoorthyRao, ManchiR, Ashwin sathyaS, THARAKESWARULURaghavendran, Prasath
One can witness the constant development and redevelopment of cities throughout the world. Construction equipment vehicles (CEVs) are commonly used on the construction site. However, the noise pollution from construction sites due to the use of CEV has become a major problem for many cities. The construction equipment employed is one of the main causes of these elevated noise levels. The construction workers face a potential risk to their auditory health and well-being due to the noise levels they are exposed to. Different countries have imposed exterior and operator’s ear noise limits for construction equipment vehicles, enabling them to control noise pollution. In this study, three vehicles were selected and checked for NVH performance and found that the operator ear noise level of the identified vehicle is 6 dB(A) higher than the benchmark vehicle level in dynamic conditions, when tested as per ISO 6396. Similarly, there was another vehicle having exterior noise 2 dB(A) higher than the benchmark vehicle, when tested as per ISO 6395. It was a tough time for the NVH engineer to reduce the interior and exterior noise level of the vehicle. The steering unit and radiator fan were identified as the major dominant sources rather than typical conventional sources like powertrain, intake, and exhaust. Initially, the noise source identification technique was used to identify the dominant sources for increasing the interior and exterior noise of the test vehicle. The primary concern identified with the vehicles was the transmission of structure-borne noise into the cabin and air-borne noise to the exterior. It was foremost required to address the issues without compromising the overall performance of the vehicle other than NVH. Individual sources of noise were analysed in detail and optimizations were made to minimize the vehicle interior and exterior noise. As a result, the significant noise reduction was achieved at operator ear level and exterior sound power level.
Shinde, GauravJawale, PradeepJain, SachinkumarHarishchandra Walke, Nagesh
Engine noise mitigation is paramount in powertrain development for enhanced performance and occupant comfort. Identifying NVH problems at the prototype stage leads to costly and time-consuming redesigns and modifications, potentially delaying the product launch. NVH simulations facilitate identification of noise and vibration sources, informing design modifications prior to physical prototyping. Early detection and resolution of NVH problems through simulation can significantly shorten the overall development cycle and multiple physical prototypes and costly redesigns. During NVH simulations, predicting and optimizing valvetrain and timing drive noise necessitates transfer of bearing, valve spring, and contact forces to NVH simulation models. Traditional simulations, involved continuous force data export and NVH model evaluation for each design variant, pose efficiency challenges. In this paper, an approach for preliminary assessment of dB level reductions across design iterations is explained using 1/3 octave band frequency analysis of forces acting on various locations. Timing drive simulation for high-speed engine is simulated with different backlash values (baseline and reduced) for gear connecting the camshafts. With the reduced backlash resultant bearing forces reduced on both exhaust and intake camshaft. Converting these forces into different frequency bands using 1/3 octave band frequency analysis reveals significant dB level reductions within several frequency ranges. For exhaust camshaft bearings, noise reductions ranged from in the low-to-mid frequency spectrum. Furthermore, reduction in noise levels was observed for both exhaust and intake camshaft bearings in higher frequency range. Simulation outcomes demonstrably indicate a significant attenuation of dB levels within critical acoustic frequency bands. These findings underscore the potential of this streamlined approach to enhance efficiency of early-stage engine development by minimizing the need for extensive iterative prototype testing. Enabling expedited design optimization for improved NVH performance and aligning with the stringent NVH requirements for high-speed engine of every class.
Rai, AnkurDeshpande, Ajay MahadeoYadav, Rakesh
Noise quality at idle condition is an important factor which influences customer comfort. Modern diesel engines with stringent emission norms together with fuel economy requirements pose challenges to noise control. Common rail engine technology has advantage of precise fuel delivery and combustion control which needs optimization to achieve the conflicting requirements of noise, emission and fuel efficiency. Engine noise at low idle condition is dominated by combustion noise which depends on rate of pressure rise inside the cylinder during combustion. The important parameters which influence cylinder pressure rise are fuel injection timing, pilot injection quantity and its separation, rail pressure and EGR valve position. The study on effect of these parameters at varying levels demand large no of experiments. Taguchi design of experiments is a statistical technique which can be used to optimize these parameters by significantly reducing no of experiments needed to achieve the desired results. These five CR parameters are varied at five different levels using an L25 Taguchi orthogonal array and noise measurements are conducted. The results of experiment have indicated that rail pressure has the highest effect on noise quality with 5dBA difference between the lowest and highest level of rail pressure. The second most significant parameter is pilot quantity with 3 dBA improvement by introducing pilot injection and the quantity of pilot injection needs to be kept minimum. Main injection timing has the potential of 1dBA and EGR valve position and pilot separation has very less influence. Engine calibration is optimized based on above inputs to meet the emission requirements and with the optimized calibration noise is improved by 5dBA at low idle
P, PriyadarshanChavan, AmitA, KannanswamyPatil, SandeepChaudhari, Vishal V
Vehicle interior noise is a crucial assessment criterion for automotive NVH. It has a significant effect on customer opinions about the quality of a vehicle. Articulation Index (AI) is one of the key sound metrics used to describe speech intelligibility and quantifies the middle and high frequency spectra associated to the internal noise of vehicle. In reality, Vehicle operating under dynamic condition experiences various air-borne noise sources such as tire rolling noise, powertrain noise, intake-exhaust noise & wind noise along with structure borne excitations such as powertrain vibrations, suspension vibrations. It is very challenging to predict cumulative effect of all these excitations to interior noise level and Articulation Index (AI) of vehicle over complete frequency range. The statistical energy analysis (SEA) is a well-known methodology being used to simulate & predict mid & high frequency noise. Objective of this paper is to present the process of development of a SEA simulation model designed to investigate vehicle interior noise & Articulation index and associated correlation against test measurements for various real- world operating scenarios. The SEA simulation model was meticulously developed with close attention given to structural representation which allowed to consider the structure borne excitations along with air borne noise sources during the analysis. The interior trims & sound insulation pack were also in detailed in the model. Both static & dynamic real-world operating scenarios of vehicle or load cases are demonstrated to validate the model against test measurements. The contribution study was performed to determine dominant noise sources and weaker transfer paths for improvement of Articulation index & interior noise quality of vehicle.
Doijad, Vishwajit PadmakarBillade, DayanandApte, Sr., Amol ArunShewale, AmolKothapalli, Brahmananda Reddy
The scale of worldwide population presents its own set of difficulties, especially in densely populated cities. Almost every individual has some form of personal transport, which leads to congestion and limited parking space. Automotive manufacturers are scaling down the size of vehicles to resolve these issues to some extent. This paper is based on the NVH development of a single cylinder diesel engine vehicle. It provides an insight into the comprehensive vehicle level NVH refinement approaches adopted. The NVH characteristics of benchmark two-cylinder diesel and baseline vehicle were measured and analyzed for target setting. The performance of each subsystem such as engine mounting, vehicle structure, intake and exhaust was evaluated, and gap analysis was performed against set targets. It was found that the engine mounting system and vehicle structure were inefficient in isolating the excitation forces. The design and location of the mounting system was evaluated using CAE and modified to improve modal performance and force isolation. The vibrations were evident at tactile locations and found to correlate with engine excitation frequency at certain locations. Hence, cradle and body structure analysis were carried out to reduce vibration transfer. Additional stiffeners and channels were added to vehicle structure which helped in eliminating problematic frequencies and noise levels. The acoustic pack of the vehicle was updated to reduce airborne transfer of noise and improve sealing of vehicle. The intake system was evaluated and the air filter with resonator size and position were modified to improve noise levels. Similarly, the exhaust muffler design was analyzed and modified to improve noise levels. Each modification was implemented and evaluated for its individual contribution in improving noise and vibration by validating on mule vehicle. After implementation of all feasible updates, the noise and vibration targets were achieved for the new vehicle.
Ghale, Guruprasad ChandrashekharBaviskar, ShreyasBendre, ParagKamble, PranitBhangare, AmitTHAKUR, SUNILKunde, SagarWagh, Sachin
Tire noise reduction is important for improving ride comfort, especially in electric vehicle due to lack of engine noise and majority of the noise generated in-cabin is from tire-road interaction. Therefore, the tire tread pattern contribution is one of the important criteria for NVH performance apart from other structurally generated noise and vibration. In this work a GUI-based pitch sequence optimization tool is developed to support tire design engineers in generating acoustically optimized tread sequences. The tool operates in two modes: without constraints, where the pitch sequence is optimized freely to reduce tonal noise levels; and with constraints, where specific design rules are applied to preserve pattern consistency and manufacturability. The key point to be considered in this pitch sequence is that it should be reducing the tonal sound and equally spread i.e., the same pitch cannot be concentrated on one side which may lead to non-uniformity. So, the restriction is that the highest and lowest pitch types cannot occur adjacent to one another. This design rule helps in reducing undesirable pattern non-uniformity and improves both acoustic and structural performance. This tool helps in faster design iteration and integration with downstream development processes. This tool is also validated in current OE projects showing promising improvements in tire noise behavior while maintaining realistic design feasibility.
Sampathraghavan, LakshmiRamarathnam, Krishna KumarMantripragada PhD, Krishna TejaRamachandran, Neeraj
The Indian farmers choice of agriculture tractor brand is driven by the ease of operation and fuel efficiency. However, the customer preference for operator comfort is driving many tractor OEMs for improvement in noise and vibration at the operator location. Also, the compliance to CMVR regulation for noise at operator ear location and vibration at operator touch point location are mandatory for all the tractors in India. NVH refinement development of the tractor plays a critical role in achieving the regulated noise level and improved tactile vibration In presented work, the airborne sources such as exhaust tail pipe, intake snorkel and cooling fan are quantified by at tractor level through elimination method. The detailed engine level testing in engine noise test cell (hemi anechoic chamber) is carried out to estimate the contribution of engine components to overall noise. The outcome of Noise source identification (NSI) has revealed silencer, timing gear cover and oil sump to be highest ranked sources in descending order. The silencer design using FEM/BEM tools is carried out which had yielded noise reduction up to 4 dB at Full load. Also, operational deflection shape of complete chassis system is carried out to identify the structural weakness. Improvement in engine primary balancing and structural changes has yielded up to 60% reduction in operator touch point vibration.
Gaikwad, Atul AnnasahebHarishchandra Walke, NageshYadav, Prasad SBankar, Harshal
Internal Combustion engines exhibit multi-order vibrations caused by the inertial forces of reciprocating masses. These vibrations induce drivetrain resonance, negatively impacting occupant comfort and the durability of drivetrain components. Torsional vibrations, a critical subset of these oscillations, demand efficient damping mechanisms. Torsional Vibration Dampers are instrumental in minimizing such vibrations by tuning mass and frequency characteristics to prevent resonance. By splitting resonant frequencies into avoidable zones within the engine's operational range, TVD enhance vehicle performance and refinement by dampening the vibrations. Structurally, TVD comprise an inertia ring integrated with a damping medium, such as vulcanized rubber, which attenuates torsional oscillations by permitting controlled oscillation of the inertia ring. This study focuses on the failure investigation and the geometric optimization of oscillating masses of TVD for performance and durability improvements as a design correction. Three different shapes (Spreaded, Rectangular, and I-shaped) of oscillating masses were analyzed. Analytical and experimental validations were conducted to evaluate the efficiency and durability. The deterioration of vehicle level noise studied at various intervals during test cycle. The recommended geometry demonstrated superior performance in terms of durability life and stress tolerance, attributed to its lower radius of gyration and enhanced load distribution. Additionally, the recommended shape showed minimal geometric package requirements for adapting the design, further contributing to its operational advantages. Results from this investigation underline the significant role of outer mass geometry in enhancing the functional reliability of TVD. The findings provide actionable insights for designing TVD with optimized performance, offering practical benefits for automotive drivetrain systems and improved overall vehicle noise level.
Wani, Sujit AshokS, ManickarajaKanagaraj, PothirajSenthil Raja, TVellandi, VikramanPatil, Dilip
Selecting the right EMI/EMC filter is a major challenge when system noise levels exceed compliance or pre-compliance limits. Inline PCB filters are designed to mitigate noise in standalone conditions, but their behavior changes when integrated into a larger system due to unknown parasitic’s. These parasitic’s can disrupt electromagnetic compatibility (EMC), leading to non-compliance [1, 2]. To address this, engineers often use off-the-shelf EMI filters, but determining their real-world effectiveness remains complex. Even with simulation-based methods, accurately predicting insertion loss and attenuation is difficult due to limitations in conventional modeling approaches [4, 5]. Traditional SPICE-based simulations rely on static models defined at specific frequency points, with interpolated values for intermediate frequencies. This interpolation introduces inaccuracies, affecting the precision of simulated results [6, 8]. To overcome these limitations, we propose a methodology that reconstructs a realistic EMI/EMC filter model based on insertion loss characteristics under symmetrical and unsymmetrical conditions. Our approach involves deconstructing the EMI/EMC filter into its subcomponents—X-capacitance, Y-capacitance, common mode choke CMC, busbar, and PCB traces—and parameterizing them using CST simulations [6, 8]. Instead of relying on physical measurements, which are prone to parasitic influences, we extract subcomponent values from datasheets. We focus on dominant parasitic elements exceeding 1 pF and 1 nH, as lower values predominantly affect GHz-range frequencies rather than the MHz-range compliance limits [4, 5], analyzing impact of parasitic’s on insertion loss, resonance, and damping characteristics, a filter model that represents real-world behavior with a certain error percentage [2, 4, 5]. This methodology results in a high-fidelity EMI/EMC filter model with minimal deviation from actual performance. It enables precise pre-compliance conducted emissions simulations and facilitates optimized filter selection and tuning based on system-specific noise conditions.
Pandey, DevbratUnterreiner, MichaelMishra, Arvindsingh, Ankur
In recent days, cabin variants in the tractor are preferred by the farmers for the Coziness and longer field hour operation with less fatigue. Noise perceived by customer is the most important factor taken into account during the design stage, as it’s directly linked with operator’s comfort. Observed noise levels has to be within the defined limits as per national/international standards Overall cabin noise levels is contributed by the structure borne noise below 630 Hz. Structure borne noise is the noise typically radiated by the door, roof, windshield, floor, fender and structure assembly due to the engine excitation through the transmission housings and backstories. This paper depicts the process of tractor cabin structure borne noise prediction in the virtual environment. Firstly, Engine bearing loads and axle bearings has been extracted in the virtual stage from the vehicle level driveline model using commercially available MBD software. The finite element (FE) model of the cabin and full vehicle has been built using the software FE Codes. Noise Transfer Function (NTF) and Panel contribution analysis (PCA) and sensitivity study has been executed to identify the critical panels, systems and assemblies. Once critical panels are identified, machine learning based NTF Optimization has been executed at the cabin level to minimize the NTF levels at the early stage of design. Model finalized based on the machine learning has been integrated with the full vehicle level model. Lastly the structure borne noise has been predicted at the operator ear level using the derived loads across the bearings as the input. Predicted NTF and structure borne noise levels has been compared with the physical measurement data to ensure good correlation. With the design modifications on the identified parts and assemblies based on the sensitivity study lower structure borne noise levels has been achieved in the virtual environment, which assists to shorten the lead time.
Qunasekaran, PandiyanayagamK, SomasundaramChavan, Amit
The activation of the fuel injector affects both engine performance and pollutant emissions. However, the automotive industry restricts access to information regarding the circuits and control strategies used in its vehicles. One way to optimize fuel injections is using piezoelectric injectors. These injectors utilize crystals that expand or contract when subjected to an electric current, moving the injector needle. They offer a response time up to four times faster than solenoid-type injectors and allow for multiple injections per combustion cycle. These characteristics result in higher combustion efficiency, reduced emissions, and lower noise levels, making piezoelectric injectors widely used in next-generation engines, where stricter emission and efficiency standards are required. This study aims to design a drive circuit for piezoelectric injectors in a common rail system, intended for use in a diesel injector test bench. Experimental measurement of voltage was obtained from an injector coupled to a running diesel engine. The developed equivalent circuit demonstrated the capability to drive piezoelectric injectors with voltage values close to those observed in a commercial injector installed in a diesel engine, validating its suitability for research and experimental applications. Additionally, injector operating curves were generated, evaluating the injected diesel mass flow rate for different energization times and injection pressure. The designed equivalent circuit successfully enabled the correct operation of piezoelectric injectors on the test bench, reproducing the expected charge and discharge behavior required for precise actuation.
Moreira, Vinicius GuerraSilveira, Hairton Júnior José daMorais Hanriot, Sérgio deEuzébio, Wagner Roberto
Rotor balancing is essential for minimizing vibration and noise in industrial and automotive applications. With increasing consumer demand for quieter vehicle interiors, automotive components are now subject to stricter noise and vibration standards. This study investigates the noise generated by fuel supply modules, which play a critical role in delivering pressurized fuel to engines while maintaining low noise levels. An overview of rotor balancing standards is presented, followed by an analysis of how varying degrees of unbalance influence the vibration and noise characteristics of fuel supply modules. To achieve this, rotors were assembled on electric pump samples with defined upper and lower limits of unbalance and conducted tests at the Robert Bosch Ltda laboratory. Utilizing frequency domain analysis, we examined the vibration and noise signals to identify fundamental and harmonic frequencies, thereby assessing the impact of unbalance on overall performance. Measurements were taken at both the electric fuel pump and the fuel supply module levels, reflecting realistic operational conditions. The results demonstrate a significant correlation between rotor unbalance and the resultant noise levels in the assembled product, specifically, as the degree of unbalance increases, so does the noise level. These findings highlight the necessity for designers to consider rotor unbalance during product development, ensuring that noise requirements are met while balancing production costs. This research contributes to the ongoing efforts to enhance the acoustic performance of automotive components, aligning with consumer expectations for quieter vehicles.
Aguiar, Rayssa Moreno SilvaAzevedo Fernandes, Luiz EduardoOliveira Melo, Lazaro BeneditoLaura, AnaSouza, LimaBoa, Nathan Barroso Fonte
The SAE J3211 procedure applies to squeal evaluation for foundation brakes using single-ended inertia dynamometers for friction couples used on vehicles with regenerative braking systems. This document applies to squeal noise occurrences for on-road passenger cars and light trucks with a gross vehicle weight rating of 4536 kg or below and with at least one rechargeable energy storage system as a source for propulsion. The procedure incorporates aspects related to (a) minimum inertia dynamometer capabilities, (b) fixture requirements and setup, and (c) test sequences with emphasis on brake temperatures, brake pressure profiles, and strategies to represent brake blending. For this document, squeal occurs when the peak noise level is at least 70 dB(A) between 1.25 and 16 kHz for tests using full suspension corners or complete axle assemblies, or between 2 and 16 kHz for brakes not using an entire suspension corner. Test facilities intending to use this document, building on their expertise in conducting SAE J2521, shall review in detail the changes to test parameters (mainly brake temperatures and brake pressures) for legacy modules. This document also applies to vehicles with electromechanical braking systems to actuate the foundation brake. The test requester and the test facility are responsible for converting the hydraulic pressure levels into their equivalent clamping forces for brakes using electromechanical actuation. Before using this document for chassis dynamometer testing, review in detail the specifics related to at least (a) instrumentation, including in-cabin microphones; (b) threshold levels for noise detection; (c) temperature control priority between the front and rear axles; (d) vehicle loading and load distribution; (e) cooling air and environmental conditioning; (f) detailed terminology and labeling of channels and sensors; and (g) the regenerative settings and the state of charge during the test. Before using this document along with other methods to recreate the regenerative brake blending (e.g., Software-in-the-Loop or Hardware-in-the-Loop), consider (a) the vehicle powertrain, blending architecture and its applicable models, (b) actual profiles intended to recreate (e.g., control strategies, state of charge, test scenarios), and (c) actual embodiment of the simulation and integration with the native controls of the brake dynamometer. This document does not include noise from other sources (e.g., parking brakes, electric machines, driveline components).
Brake NVH Standards Committee
We present a novel processing approach to extract a ship traffic flow framework in order to cope with problems such as large volume, high noise levels and complexity spatio-temporal nature of AIS data. We preprocess AIS data using covariance matrix-based abnormal data filtering, develop improved Douglas-Peucker (DP) algorithm for multi-granularity trajectory compression, identify navigation hotspots and intersections using density-based spatial clustering and visualize chart overlays using Mercator projection. In experiments with AIS data from the Laotieshan waters in the Bohai Bay, we achieve compression rate up to 97% while maintaining a key trajectory feature retention error less than 0.15 nautical miles. We identify critical areas such as waterway intersections and generate traffic flow heatmap for maritime management, route planning, etc.
Kong, XiangyuShao, Guoyu
Traditionally, off-highway vehicles like tractors and construction machinery have relied on hydraulic, viscous, or fixed fans to meet the cooling demands of diesel engines. These fans draw power from the engine, impacting fuel consumption and contributing to noise levels that affect operator comfort. Recently, the adoption of electric fans in off-highway applications has increased due to their energy efficiency, lower noise, and flexible design. Electric fans can cool various components, such as radiators and condensers, and can be positioned for optimal performance. They are easily selected from established supplier catalogs based on application requirements like machine voltage, fan size, and type. This study explores various fan arrangements, including pusher and puller types, and multiple electrical fan banking based on cooler zones to improve cooling system performance without changing cooler size or specifications. A mathematical flow model was developed for both setups: the puller fan draws cold air through the cooler cores, while the pusher fan pushes air through them. This paper analyzes different use cases of these models to evaluate system airflow and distribution, considering additional mechanical requirements. The study also highlights the benefits of adjusting cooler placement and optimizing the spacing between fans to minimize interactions, which can significantly improve airflow and overall cooling performance without the need to modify the size or specifications of the coolers. By strategically positioning the coolers and fans, the system can achieve more efficient thermal management. Additionally, the paper includes in-depth discussions on model-based design and predictive analysis, providing valuable insights into how these approaches can inform and enhance the development of effective cooling solutions.
Durairaj, RenganathanDewangan, NitinAnand, KetanBhujbale, Sagar
The operator station or “cab” in off Highway equipment plays a critical role to provide a comfortable workspace for the operator. The cab interfaces with several elements of the off-highway equipment which can create gaps and openings. These openings have the potential for acoustic energy leakage, ultimately increasing sound within the cab. During machine operation, noise generated around the cab conducts inside through these leakages resulting in increased sound levels. Acoustic leakages are among the key noise transfer paths responsible for noise inside the cab. Therefore, before considering noise control treatments it is best to first identify and minimize any leakages from joints, corners, and pass-throughs to achieve the required cab noise reduction. In this effort the sound intensity technique is used to detect the acoustic leakages in cab. The commercial test system is used for measuring the sound intensity field over objects. For the cab, an acoustic source is used inside the cab as a known energy source and the intensity levels are measured outside the cab. The test is conducted in a semi-anechoic chamber. Each external surface of the cab was scanned with a Sound-intensity probe and the leakages on each surface are detected individually. The results from this test will be used to reduce the leakages, eventually reducing the noise level inside the machine operator station.
Pawar, Sachin M.Mandke, DevendraFapal, AnandCone, Kerry
This study demonstrates the application of the T-Matrix, a Total Quality Management (TQM) tool to improve thermal comfort in automotive climate control systems. Focusing on the commonly reported customer issue of insufficient cabin cooling, particularly relevant in hot and congested Indian driving conditions, the research systematically investigates 36 failure modes identified across the product lifecycle, from early design through production and post-sale customer usage. Root causes are first categorized using an Ishikawa diagram and then mapped using the T-Matrix across three critical stages: problem creation, expected detection, and actual detection. This integrated approach reveals process blind spots where existing validation and inspection systems fail to catch known risks, particularly in rear-seat airflow performance and component variability from suppliers. By applying this TQM methodology, the study identifies targeted improvement actions such as improved thermal targets, component tuning, and supplier-level quality controls. The outcomes demonstrate measurable enhancements in air velocity, cabin cooldown time, and noise levels, contributing to increased customer satisfaction and reduced warranty incidence. This work underscores the importance of proactive, cross-functional quality management and supports the evolving role of structured TQM tools such as the T-Matrix, in addressing modern automotive quality challenges.
Jaiswara, PrashantKulkarni, ShridharDeshmukh, GaneshNayakawadi, UttamJoshi, GauravShah, GeetJaybhay, Sambhaji
To address the growing concern of increasing noise levels in urban areas, modern automotive vehicles need improved engineering solutions. The need for automotive vehicles to have a low acoustic signature is further emphasized by local regulatory requirements, such as the EU's regulation 540/2014, which sets sound level limits for commercial vehicles at 82 dB(A). Moreover, external noise can propagate inside the cabin, reducing the overall comfort of the driver, which can have adverse impact on the driving behavior, making it imperative to mitigate the high noise levels. This study explores the phenomenon of change in acoustic behavior of external tonal noise with minor geometrical changes to the A-pillar turning vane (APTV), identified as the source for the tonal noise generation. An incompressible transient approach with one way coupled Acoustics Wave solver was evaluated, for both the baseline and variant geometries. Comparison of CFD results between baseline and variant showed spectral broadening of critical tone in variant case. Impact of various other simulation parameters like turbulence intensity, turbulence length scale, time-step size and sampling time, on the critical tonal frequency, was also evaluated. Reduction in time step had a significant impact on the acoustic behavior of the APTVs due to spectral broadening & reduction of tonality. Whereas turbulence intensity is observed to have a significant effect on the frequency of the critical tone, the effect of other simulation parameters was not significant. Coherent vortex shedding from the APTV is identified to be the underlying source of the noise, exhibiting a dipole acoustic behavior. Geometric modification to the leading edge of the APTV is observed to reduce the tonal amplitude due to reduced coherence of vortex shedding and weak vortex core. The current method is able to predict the change in acoustic behavior due to geometric modifications for a particular yaw angle, further studies are ongoing to improve accuracy for full yaw sweep.
Pawar, SourabhSharma, ShantanuSingh, Ramanand
Noise pollution from automotive vehicles is a significant concern in urban areas, emphasizing the need for improved vehicle engineering of automotive vehicles to reduce noise levels. The necessity for automotive vehicles to have a low acoustic signature may further be emphasized by local regulatory requirements, such as the EU's regulation 540/2014, which sets sound level limits for commercial vehicles at 82 dB(A). In addition to this the external noise may propagate inside the cabin affecting the overall wellbeing of the driver. To address the issue vehicles are observed to measure noise levels at various locations, including inside and outside the cabin. These testing facilitate noise source identification and categorization of noise into structure-borne noise and air-borne noise. The air-borne noise, which can be either broadband or tonal in nature, is particularly discomforting and may require mitigation. To analyse these complex aero-acoustic behaviour of the vehicle, CFD can be used to complement experimental observation. Although studies have been conducted on actual vehicle configurations, most of them focus solely on capturing broadband noise levels rather than tonal noise behaviour. This study explores the phenomenon of external tonal noise generation caused by aero components, such as the A-pillar turning vane (APTV) on a commercial vehicle configuration using both the compressible and incompressible transient CFD approaches. The results are compared with critical tonal frequencies in previous observation for similar vehicle configurations. The comparison reveals that CFD tends to overpredict the critical tonal frequency although the overall deviation within 5% of the expected Strouhal no. frequency data. The source of sound is identified as the coherent vortex shedding from the APTV which exhibits a dipole acoustic behaviour. The developed method can be further refined for accuracy and integrated with a Vibro-acoustics tool to propagate the noise inside the cabin.
Sharma, ShantanuPawar, Sourabhsingh, RamanandKalamdani, Sreenath
Noise generated by a vehicle’s HVAC (Heating, Ventilation, and Air Conditioning) system can significantly affect passenger comfort and the overall driving experience. One of the main causes of this noise is resonance, which happens when the operating speed of rotating parts, such as fans or compressors, matches the natural frequency of the ducts or housing. This leads to unwanted noise inside the cabin. A Campbell diagram provides a systematic approach to identifying and analyzing resonance issues. By plotting natural frequencies of system components against their operating speeds, Test engineers can determine the specific points where resonance occurs. Once these points are known, design changes can be made to avoid them—for example, adjusting the blower speed, modifying duct stiffness, or adding damping materials such as foam. In our study, resonance was observed in the HVAC duct at a specific blower speed on the Campbell diagram. To address this, we opted to optimize the duct design instead of changing the blower speed. This approach helped eliminate resonance at that operating point, reducing noise in the cabin. By applying the Campbell diagram tool, HVAC noise can be minimized, resulting in a quieter cabin and an improved driving experience.
Trivedi, ArpitaKumar, RaviMadaan, AshishShrivastava, Pawan
In recent years, traffic issues in China have been emerging continuously, and the traffic congestion problem in Beijing is particularly prominent. We have explored the relationships between factors such as driving duration, road length, weather conditions in Beijing and traffic congestion. By using the Logistic Regression Model to analyze the relationships among driving duration, road length and traffic congestion, we found that both driving duration and road length are negatively correlated with traffic congestion. The model shows high accuracy and recall rate, demonstrating excellent performance. We also employed the Weighted Average Correlation Model to study the relationship between weather conditions and traffic congestion. The results indicate that traffic congestion is more severe in rain, snow, and foggy weather, while it is less serious in sunny and cloudy weather. Subsequently, through the noise level verification, the stability of the model was confirmed. At the same time, we used Shapley value analysis, Bootstrap confidence intervals, and hypothesis testing to examine the impacts of travel time and road length on traffic congestion. Additionally, we employed Cross-validation and Granger causality test to assess the influence of weather conditions on traffic congestion. The results of these analyses all verify the correctness of our conclusions. Finally, based on these results, we put forward suggestions regarding travel arrangements and the setting of traffic facilities. We Suggests guiding the public to rationally choose travel modes based on congestion and weather. Points out that logistic regression and weighted average models have limitations in capturing non-linear relationships and are sensitive to outliers.
Feng, JiaruiHan, Xiran
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