Browse Topic: Chromium alloys

Items (66)
Inconel 718 is a nickel-rich superalloy that can function in cryogenic to high-temperature applications. It has excellent mechanical and corrosion-resistant properties. This research focuses on developing Cu and Cu–alloy–tungsten disulfide (WS2) tools developed through a stir casting route, and the machining behaviour of Inconel 718 alloy in the EDM Process is investigated. The influence of output responses of Removal rate of material (RRM), surface roughness (SR), and tool wear loss rate (TWR) on input constraints pulse time-on, peak discharge current, and type of tool. The optimal parameters are studied with the aid of the Response Surface Methodology (RSM) and Analysis of Variance (ANOVA) combination, in response to maximize and decrease the RRM, TWR, and SR, respectively. It is found that using the Cu-WS2 tool provides an optimum finding with a peak discharge current of 18 Amps, and pulse on time of 8 μs yields the best value for RRM, TWR, and SR. In addition, a three-dimensional
Dinesh, D.Sangaravadivel, P.Jeevith, R.Kishore, M.Deepith, N.Srikanth, M.
Nickel-based superalloys are most commonly engaged in a numerous engineering use, including the making of food processing equipment, aerospace components, and chemical processing equipment. These materials are often regarded as difficult-to-machine materials in conventional machining approach due to their higher strength and thermal conductivity. Various methods for more effective machining of hard materials such as nickel-based superalloys have been developed. Wire electrical discharge machining is one of them. In this paper, an effect has been taken to develop an adaptive neuro-fuzzy inference system for predicting WEDM performance in the future. To analyse the model’s variable input, the paper employs the Taguchi’s design and analysis techniques. The evolved ANFIS model aims to simulate the process’s various characteristics and predicted values. A comparison of the two was then made, and it was discovered that the predicted values are much closer to the actual outcomes. The
Pasupuleti, ThejasreeNatarajan, ManikandanShanmugam, LoganayaganKiruthika, JothiRamesh Naik, MudeKotapati, Gowthami
In addition to traditional methods, there are also non-traditional techniques that can be used to overcome the challenges of conventional metal working. One such technique is wire electrical discharge (WEDM). This type of advanced manufacturing process involves making complex shapes using materials. Utilizing intelligent tools can help a company meet its goals. Nickel is a hard metal to machine for various applications such as nuclear, automobile and aerospace. Due its high thermal conductivity and strength, traditional methods are not ideal when it comes to producing components using this material. This paper aims to provide a comprehensive analysis of the various steps in the development of a neural network model for the manufacturing of Inconel 625 alloy which is used for specific applications such as exhaust couplings in sports motor vehicle engines. The study was conducted using a combination of computational and experimental methods. It was then used to develop an index that
Natarajan, ManikandanPasupuleti, ThejasreeKatta, Lakshmi NarasimhamuKiruthika, JothiSilambarasan, RKotapati, Gowthami
Among the challenging materials used in high-temperature applications is Inconel 625. Due to its low thermal coefficient and greater strength, traditional methods tend to produce poor results when it comes to turning Inconel 625. In order to overcome these issues, a new approach has been proposed that utilizes unconventional techniques. WEDM is a variant of the electrical discharge manufacturing process that is commonly used in the production of complex components. It is mainly utilized for the hard to machine parts. A study on the process parameters of WEDM for the machining of Inconel 625 was performed by utilizing the analysis of Taguchi. The study focused on the various parameters of the process, such as peak current, pulse on time, and off time. The performance measures that were considered in this study included surface roughness and material removal rate. The results of the analysis revealed that the various process variables affected the performance indicators. An experimental
Natarajan, ManikandanPasupuleti, ThejasreeKiruthika, JothiSagaya Raj, GnanaKrishnamachary, PCKotapati, Gowthami
Inconel 617 is found in industrial sectors, including chemical, petrochemical, and nuclear. This work mainly concentrates on the analysis and the input-parameters optimization that minimizes the surface roughness, tool wear, and force in turning Inconel 617. Then, the chip and inserts are morphologically characterized using optical images. The residual plots showed that the accomplished investigational data are reliable and suitable for further study. Abrasion is accountable for tool wear mechanisms, and a rise in cutting speed affects the tool wear profile. Chip burr adhering to the flank surface is responsible for the surface roughness increase. Optimum cutting parameters are determined as 0.3mm depth of cut, 0.1mm/rev feed rate, and 220m/min cutting speed. Feed rate is the most influential parameter for process variables through Criteria Importance through Inter Criteria and weighted aggregated sum product assessment methodology
Sundararajan, Devendiran
Over the last decade the utilization of laser sources has seen a marked increase with its reducing expenses and increasing productivity. Enabling technologies such as better process knowledge, better laser sources and systems, and on-going advances in Laser Beam Welding (LBW) processing technologies have all contributed to these accomplishments which include both macro and micro component fabrication through LBW. There are various existing applications that benefit from using challenging materials together, hence integrating dissimilar metals allows us to gain their benefits at a higher level and can be applied extensively for multiple applications. Metals with different mechanical and microstructural qualities and features such as high corrosion resistance and low specific weight are commonly chosen to fabricate dissimilar joints. Inconel 718 is a nickel-based superalloy that is extensively utilized in chemical, marine and nuclear power plant equipment, as well as aerospace
Pasupuleti, ThejasreeNatarajan, ManikandanKatta, Lakshmi NarasimhamuR, RameshNaidu, B Vishnu Vardhana
Laser Beam Welding (LBW) is one of the advanced methods of joining metals by fusion. The LBW process exhibits comparatively better welding performance than conventional processes and this method of welding approach is exclusively employed in higher volume applications such as automotive industries. One of the most common nickel alloys used in various engineering fields is Inconel 718. This material has high strength and corrosion resistance properties, and is commonly used in high-temperature applications, such as gas turbines and rocket engines. In this study, we aim to develop an artificial intelligence tool that can analyze the influence of various process variables on the design and performance of a metal. The experiments were planned using the design approach of Taguchi. An L27 orthogonal array was used for the experiments. The three performance measures are the top width, bottom width, and penetration. The influence of the process parameters on the selected performance was
Pasupuleti, ThejasreeNatarajan, ManikandanKrishnamachary, PCR, RameshKatta, Lakshmi Narasimhamu
Inconel 718 is a superalloy made from nickel that has exceptional mechanical properties. It has been widely used in the manufacturing of various components such as nuclear and aerospace aircraft. Due to its exceptional corrosion resistance, this material can be utilized in various environments. Due to the increasing number of challenges that come with conventional methods of welding, the use of advanced techniques has been developed to produce better and sound quality joints. One of these is Laser Beam Welding (LBW) technique. This method utilizes a high-intensity beam to create a better and more quality weld joints with improved mechanical properties. This study aims to develop multiple regression models that can be used to analyze the performance of laser beam welding on Inconel 718 alloy joints. Aside from the Laser Power (LP), Weld Speed (WS) and Pulse Duration (PD), the response factors such as the top width, bottom width and penetration are also taken into account to improve the
Pasupuleti, ThejasreeNatarajan, ManikandanSilambarasan, RR, Ramesh
Modern automobile applications such as petrol, diesel, and gaseous fuel injection system use dissimilar Inconel 718 (IN718) and Stainless Steel 304 (SS 304) joints. IN 718 is a precipitation-hardened austenitic nickel-based superalloy with exceptional qualities such as high strength, resistance to corrosion, greater toughness, as well as resistance to thermal induced fatigue at elevated temperatures (between 150 and 1500oC), while SS 304 is a T 300 Series austenitic stainless steel alloy that can be used successfully in wide range of applications due to greater resistance to corrosion, good high and low temperature strength and ductility with excellent weld ability and formability. To get a better understanding of the mechanical characteristics of these heterogeneous weldments, these alloy joints were created using laser beam welding, one of the most modern joining techniques for high-strength materials. Laser Beam Welding (LBW) has received significant attention in recent decades
Pasupuleti, ThejasreeNatarajan, ManikandanKrishnamachary, PCR, Ramesh
In this research, the recently developed Tanaka-Mura-Wu (TMW) model is applied to common engineering materials including Ni-base superalloys Haynes 282 and Inconel 617, aluminum alloys 7075-T6 and 2024-T3, alloy steels SAE 4340 and SAE 1020, and titanium alloy Ti-6Al-4V, as well as a high-entropy alloy (HEA) CoCrFeMnNi over the full fatigue range comprised of low-cycle fatigue (LCF) and high-cycle fatigue (HCF). Through the analysis, it is shown that the TMW model is able to provide class A prediction for LCF (forecast before the event occurs) without resorting to fatigue testing; and with calibration at one stress level, it can be extended to the HCF regime. A relationship of fatigue life versus the total strain is established with the use of the Ramberg-Osgood equation. The TMW model predictions agree well with the experimental data and/or the Coffin-Manson-Basquin relation for the above materials. The TMW model describes the full-range fatigue life in terms of material’s elastic
Li, SiqiWu, XijiaLiu, RongZhang, Zhong
Inconel 718, a nickel based superalloy is used in all kinds of applications where outstanding strength and corrosion resistance are essential. The Inconel 718 alloys joints from sheets of 1mm thickness are fabricated using a 4 kW Nd: YAG laser welding equipment. The influence of welding speed on the weld bead ripples, weld morphology, defects and the mechanical properties are investigated. Microstructure of the weld fusion zone, Heat Affected Zone (HAZ) and the weld ripple structure were analyzed using optical microscope and the scanning electron microscope. The weldments obtained were with nominal cracks, porosity and shape imperfections that signifying Nd: YAG laser welding as an effective method for fabricating joints of Inconel 718 of thickness 1mm. The weld fusion zone consists of fine dendritic structure and HAZ is found with columnar grain structure. The welded joints found with a higher joint strength but with a reduced ductility owing to the formation of detrimental laves
Thejasree, PKrishnamachary, P.C
In a current competitive automotive market, weight and cost optimization is the need of an hour. Therefore it is important to explore use of alternative material which has less weight, low manufacturing cost and better strength. This paper presents methodology to achieve cost & weight reduction through use of Austempered Ductile Iron (ADI) instead of alloy forging. ADI casting has lower density, physical properties at par with alloy forgings and lower manufacturing cost. Pivot arm is the one of the critical component of twin axle steering system which transfers the hydraulic torque from steering gearbox to second forward axle via linkage system. In order to design lightweight pivot arm, existing chromium alloy steel material is replaced with the Austempered ductile iron (ADI). Pivot arm is designed and validated digitally as well as bench test and results are found to be meeting cost and weight targets. Weight reduction of 11.6 % achieved using ADI in place of chromium alloy steel and
SAHARE, VRUSHABH UMESHN, GANESH KUMAR
This SAE Aerospace Standard (AS) covers the requirements for thermocouple extension cable. Manufacturers of primary thermocouple wire in accordance with this specification must be qualified to the similar wire type specified in Table 1
AE-8D Wire and Cable Committee
This SAE Aerospace Standard (AS) covers the requirements for thermocouple extension cable. Manufacturers of primary thermocouple wire in accordance with this specification must be qualified to the similar wire type specified in Table 1
AE-8D Wire and Cable Committee
The Inconel 718 is an alloy based on nickel of high thermal and mechanical resistance, which allows its wide application in the aerospace industry, being generally implemented in aircraft tail cone and engine components. On the other hand, these features become a recurring problem when the machining of this material is performed. For example, in the drilling process of this superalloy, the cutting tools used exhibit excessive wear due to the high temperature and pressure at the cutting edge. However, there are numerous parameters that can influence the cutting tool life, and when analyzed and well defined, determine the types of modifications needed to enable less wear, and consequently an increase of its useful life in service. Given this context and knowing that the study of tool life in the Inconel 718 drilling process is extremely relevant in the aerospace sector, this paper presents a wear study in order to evaluate the behavior of different types of cutting tools used to drill
Barros, Pedro CabegiBarbosa, Gustavo FrancoVentura, Carlos Eiji HirataSantos, Gustavo Roberto
This specification supplies engineers and designers with: a Poppet valve nomenclature b Poppet valve alloy designations c Chemical compositions of poppet valve alloys d A guide to valve alloy metallurgy and heat treatments e General information on properties of valve alloys f A guide to the application of valve alloys g A description of valve design and construction, and their relation to valve alloy selection h Valve gear design considerations that affect valves
Metals Technical Committee
This SAE Information Report provides engineers and designers with: a Types of valve seat inserts and their nomenclature b Valve seat insert alloy designations and their chemistries c Valve seat insert alloy metallurgy d Typical mechanical and physical properties of insert alloys e Recommended interference fits f Installation procedures g Application considerations
Metals Technical Committee
This metric SAE Aerospace Information Report (AIR) details a ball-on-cylinder (BOC) test device and specifies a method of rating the relative lubricity of aviation turbine fuel samples. The BOC produces a wear scar on a stationary steel ball by forcing it with a fixed load against a fuel wetted steel test ring in a controlled atmosphere. The test ring is rotated at a fixed speed so its surface is wetted by a momentary exposure to the fluid under test. The size of the wear scar is a measure of the test fluid lubricity and provides a basis for predicting friction or wear problems
AE-5B Aircraft and Engine Fuel and Lubricant Sys Components
This metric SAE Aerospace Information Report (AIR) details a ball-on-cylinder (BOC) test device and specifies a method of rating the relative lubricity of aviation turbine fuel samples. The BOC produces a wear scar on a stationary steel ball by forcing it with a fixed load against a fuel wetted steel test ring in a controlled atmosphere. The test ring is rotated at a fixed speed so its surface is wetted by a momentary exposure to the fluid under test. The size of the wear scar is a measure of the test fluid lubricity and provides a basis for predicting friction or wear problems
AE-5B Aircraft and Engine Fuel and Lubricant Sys Components
This specification covers a blend of chromium carbide and a nickel-chromium alloy in the form of powder
AMS F Corrosion and Heat Resistant Alloys Committee
This SAE Recommended Practice describes a unified numbering system (UNS) for metals and alloys which have a "commercial standing" (see 6.1), and covers the procedure by which such numbers are assigned. Section 2 describes the system of alphanumeric designations or "numbers" established for each family of metals and alloys. Section 3 outlines the organization established for administering the system. Section 4 describes the procedure for requesting number assignment to metals and alloys for which UNS numbers have not previously been assigned
Metals Technical Committee
This specification covers a silver brazing flux in the form of paste
AMS B Finishes Processes and Fluids Committee
This metric Aerospace Information Report (AIR) details a ball-on-cylinder (BOC) test device and specifies a method of rating the relative lubricity of aviation turbine fuel samples. The BOC produces a wear scar on a stationary steel ball by forcing it with a fixed load against a fuel wetted steel test ring in a controlled atmosphere. The test ring is rotated at a fixed speed so its surface is wetted by a momentary exposure to the fluid under test. The size of the wear scar is a measure of the test fluid lubricity and provides a basis for predicting friction or wear problems. This ARP is intended as a guide toward a standard practice, but may be subject to frequent change reflecting experience and technical advances. Use of this AIR is not recommended where flexibility of revision is impractical. Anyone interested in current information on BOC developments and technology should contact the Coordinating Research Council (CRC) Aviation Group on Aviation Fuel Lubricity
AE-5B Aircraft and Engine Fuel and Lubricant Sys Components
This specification covers a blend of chromium carbide and a nickel-chromium alloy in the form of powder
AMS F Corrosion and Heat Resistant Alloys Committee
This specification supplies engineers and designers with: a Poppet valve nomenclature b Poppet valve alloy designations c Chemical compositions of poppet valve alloys d A guide to valve alloy metallurgy and heat treatments e General information on properties of valve alloys f A guide to the application of valve alloys g A description of valve design and construction, and their relation to valve alloy selection h Valve gear design considerations that affect valves
Metals Technical Committee
This specification covers the requirements for high-carbon chromium alloy steel bars of aircraft quality, for bearing applications
AMS E Carbon and Low Alloy Steels Committee
A subcommittee within SAE ISTC Division 35 has written this report to provide automotive engineers and designers a basic understanding of the design considerations and high temperature material availability for exhaust manifold use. It is hoped that it will constitute a concise reference of the important characteristics of selected cast and wrought ferrous materials available for this application, as well as methods employed for manufacturing. The different types of manifolds used in current engine designs are discussed, along with their range of applicability. Finally, a general description of mechanical, chemical, and thermophysical properties of commonly-used alloys is provided, along with discussions on the importance of such properties
Metals Technical Committee
This specification covers the requirements for high-carbon chromium alloy steel bars of aircraft quality, for bearing applications
AMS E Carbon and Low Alloy Steels Committee
This SAE Standard specifies: a test method for assessing the lubricating property of diesel fuels including those which may contain a lubricity enhancing additive, and the performance criteria necessary to ensure reliable operation of diesel fuel injection equipment with respect to fuel lubrication of such equipment. It applies to fuel used in diesel engines
Diesel Fuel Injection Equipment Standards Committee
This specification covers the engineering requirements for applying coatings to parts by the plasma spray process and the properties of such coatings
AMS B Finishes Processes and Fluids Committee
This SAE Information Report provides engineers and designers with: a Types of valve seat inserts and their nomenclature b Valve seat insert alloy designations and their chemistries c Valve seat insert alloy metallurgy d Typical mechanical and physical properties of insert alloys e Recommended interference fits f Installation procedures g Application considerations
Metals Technical Committee
This specification covers a silver-brazing flux in the form of paste
AMS B Finishes Processes and Fluids Committee
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