Browse Topic: Fibers

Items (4,305)
Composite materials are increasingly utilized in industries such as automotive and aerospace due to their lightweight nature and high strength-to-weight ratio. Understanding how strain rate affects the mechanical and crashworthiness properties of CFRP composites is essential for accurate impact simulations and improved safety performance. This study examines the strain rate sensitivity of CFRP composites through mechanical testing and finite element analysis (FEA). Experimental results confirm that compressive strength increases by 100%–200% under dynamic loading, while stiffness decreases by up to 22% at a strain rate of 50 s−1, consistent with trends observed in previous studies. A sled test simulation using LS-Dyna demonstrated that the CFRP crash box sustained an average strain rate of 46.5 s−1, aligning with realistic impact conditions. Incorporating strain rate–dependent material properties into the FEA model significantly improved correlation with experimental crashworthiness
Badri, HesamJayasree, Nithin AmirthLoukodimou, VasilikiOmairey, SadikBradbury, AidanLidgett, MarkPage, ChrisKazilas, Mihalis
A newly formulated fiber-based material was developed to offer a sustainable alternative to foam-based vehicle acoustic products. The fiber-based material was designed to be used in multiple vehicle acoustic applications, with different blends of the material available depending on the application. It performs well as an engine bay sound absorber due to its high heat tolerance and good absorption performance. A study was conducted to evaluate the sound absorption performance of this fiber-based material, specifically the engine bay blends, in comparison to that of current foam-based products. The results from this study show that the sound absorption performance of this new fiber-based material can match that of current foam-based materials while providing a sustainable and fully recyclable product, unlike the foam.
Krugh, Jack
Climate-neutral aviation requires resource-efficient composite manufacturing technologies and solutions for the reuse of carbon fibers (CF). In this context, thermoplastic composites (TPC) can make a strong contribution. Thermoforming of TPC is an efficient and established process for aerospace components. Its efficiency could be further increased by integration of joining processes, which would otherwise be separate processes requiring additional time and equipment. In this work, an integrative two-step thermoforming process for hollow box structures is presented. The starting point are two organosheets, i.e. fiber-reinforced thermoplastic sheets. First, one of the organosheets, intended for the bottom skin of the uplift structure, is thermoformed. After cooling, the press opens, the organosheet remains in the press and an infrared heater is pivoted in, to locally heat up just the joining area. Meanwhile, a second organosheet, intended for the top skin, is heated and thermoformed and
Vocke, RichardSeeßelberg, LorenzFocke, OliverDietrich, Jan YorrickJobke, KatrinAlbe, ChristopherMay, David
Thermoplastic fiber-reinforced polymer composites (TPC) are gaining relevance in aviation due to their high specific strength, stiffness, potential recyclability and the ability to be repaired thanks to their meltability. To maximize their potential, efficient repair methods are needed to maintain aircraft safety and structural integrity. This article introduces a novel repair technique for damaged TPC structures, involving the joining of a repair patch with induction welding using a susceptor material. The susceptor consists of a material with high electrical conductivity and magnetic permeability and therefore reacts stronger to the electromagnetic field than the composite, even if the composite is carbon fiber based. I. e. the thermal energy is specifically concentrated in the repair area. In this study, the susceptor was placed on the patch and also in the welding zone. The repair process begins by identifying and preparing the damaged area, followed by precise scarfing. Care is
Geiger, MarkusGlaap, AntonSchiebel, PatrickMay, David
The segment manipulator machine, a large custom-built apparatus, is used for assembling and disassembling heavy tooling, specifically carbon fiber forms. This complex yet slow-moving machine had been in service for nineteen years, with many control components becoming obsolete and difficult to replace. The customer engaged Electroimpact to upgrade the machine using the latest state-of-the-art controls, aiming to extend the system's operational life by at least another two decades. The program from the previous control system could not be reused, necessitating a complete overhaul.
Luker, ZacharyDonahue, Michael
Modern communication networks rely on optical signals to transfer vast amounts of data. But just like a weak radio signal, these optical signals need to be amplified to travel long distances without losing information. The most common amplifiers, erbium-doped fiber amplifiers (EDFAs), have served this purpose for decades, enabling longer transmission distances without the need for frequent signal regeneration. However, they operate within a limited spectral bandwidth, restricting the expansion of optical networks.
Alwan, Majeed A.Abbood, Ahmed Sh.Farhan, Arkan J.Azadi, Reza
Modern aircraft, ships, and offshore structures are increasingly constructed using fiber-reinforced composite materials. However, when subjected to lightning strikes, these materials can suffer significant structural and functional damage due to their electrical and thermal properties. This study aims to develop a novel finite element (FE) model to minimize the error in estimating the thermal damage caused during lightning strikes. This will aid in design and optimization of lightning protection systems. The developed model introduces a simplified numerical approach to model the lightning arc interaction with CFRP laminate. The existing FE model includes idealized loading conditions, leading to high error in estimation of severe damage area and in-depth damage. The proposed methodology incorporates a more realistic lightning-induced loading pattern to improve accuracy. Several cases are analyzed using available FE methods and compared to the proposed model (case 6) to evaluate the
Sontakkey, AkshayKotambkar, MangeshKaware, Kiran
What if the clothes you wear could care for your health?
Composite materials are created by combining two or more different materials, such as a filler or fibrous reinforcement dispersed in a polymer matrix. The primary goal of developing composites is to improve properties while reducing weight, making them ideal for the sustainable development of the automotive industry. Poly(lactic acid) (PLA) has emerged as a promising polymer matrix for composites due to its ecological and biodegradable nature, as well as its good mechanical properties (tensile strength and modulus of elasticity), though it remains limited when compared to engineering polymers such as acrylonitrile butadiene styrene (ABS) and acrylonitrile styrene acrylate (ASA). Cotton fibers have gained visibility in recent years as reinforcement in various matrices due to their low cost, renewable origin, and relative abundance. Incorporating cotton fibers into PLA can improve its mechanical properties, enhancing attributes such as tensile strength and stiffness, which makes the
De Andrade, MarinaPolkowski, RodrigoHoriuchi, Lucas NaoGoncalves, Ana PaulaDe Oliveira, Vinícius
As stepper motors become more and more widely used in engineering systems (vehicles, 3-D printers, manufacturing tools, and similar), the effects of their induced magnetic fields present a concern during the packing and orientation of components within the system. For applications requiring security, this is also a concern as the background electromagnetic radiation (EMF) can be captured at a distance and used to reproduce the motion of the motor during operation. One proposed alternative is to use customized non-magnetic plastic shields created using additive manufacturing. Some small studies have been completed which show some effectiveness of this approach but these studies have been small-scale and difficult to reproduce. To seek a more rigorous answer to this question and collect reproducible data, the present study used full factorial design of experiments with several replications. Three materials were used: Polylactide (PLA), PLA with 25% (weight) copper powder, and PLA with 15
Hu, HenryPatterson, Albert E.Karim, Muhammad FaeyzPorter, LoganKolluru, Pavan V.
This study numerically analyzed the gas diffusion layer (GDL) in proton exchange membrane fuel cells (PEMFCs). The GDL, composed of carbon fibers and binder, plays a critical role in facilitating electron, heat, gas, and water transport while cushioning under cell compression. Its microstructure significantly influences these properties, requiring precise design. Using simulations, this study explored GDL designs by varying fiber and binder parameters and calculated gas diffusivity under wet conditions. Unlike previous studies, a novel model treated carbon fibers as beam elements with elastic binder connections, closely replicating structural changes under compression. Key properties analyzed include permeability, electrical conductivity, and gas diffusion efficiency under wet conditions. The optimized designs enhanced these properties while balancing trade-offs between electrical conductivity and mass transport. These findings provide valuable guidelines for advancing PEMFC technology
Ota, YukiDobashi, ToshiyukiNomura, KumikoHattori, TakuyaMaekawa, Ryosuke
Monocoque is a kind of integrated shell structure technology, which has gradually become the primary choice for various racing teams to make car bodies because of its advantages of small specific gravity and high specific strength. The unit of the monocoque is a carbon fiber composite sandwich structure, which is composed of two layers of carbon fiber skin inside and outside and core material between them. The inner and outer layers of the carbon fiber skin are stacked with carbon fiber composite materials of different directions and types.In this project, we plan to optimize the shape of the monocoque shell using the surface design software Alias, select core materials of different materials and structures, more advanced layups, and obtain feasible layup sequences and core material types through Ansys simulation and Matlab collaborative optimization, which will be verified by three-point bending experiments. Different from the previous lightweight work based a lot on experience, this
Cheng, Zhu H.Liu, JJ
Plastic waste, in the past few years, has risen to be one of the most concerning and endangering pollutants to environment and life, making its effective management and reduction a major domain of focus among researchers and industrialists. This comparative study is an attempt to utilize recycled Polyethylene Terephthalate (rPET) fibres combined with Epoxy Resin in various combinations, to provide effective and low-cost insulation in moderate to low requirements. The above-mentioned components serve as viable insulators. Moisture resistance of both materials and temperature resistance of Epoxy resins ranging from 120°C to 150°C (depending upon the grade of Epoxy used) indicate a good stability in harsh external operating environment. While Epoxy resins are not inherently flame retardants, additives are introduced for this purpose in order to render the composite safer to use. Owing to the excellent adhesive properties of the Epoxy resin, the rPET fibres are allowed to bond together
Purihella, Sri Sai KrishnaPali, Harveer SinghKumar, PiyushSharma, Ved Prakash
In Formula SAE , the primary function of the frame is to provide structural support for the different components and withstand the applied load. In recent years, most Formula Student teams worldwide to adopt monocoque made of carbon fiber composites, which are lighter and stronger. Enhancing the mechanical performance of carbon fiber laminates has been a key focus of research for these teams. In three-point bending tests, significant stress at the adhesive layer between the skin and the core material at both ends of the laminate, often lead to potential adhesive failure. Consequently, experimental boards often exhibit delamination between the outer skin and the core material, and premature core crushing, which compromises the mechanical performance of the laminate and fails to pass the Structural Equivalency Spreadsheet. Therefore, it is necessary to consider the influence of the bonding factor of toughened epoxy prepreg film on the mechanical properties of the laminated plate. This
Ning, Zicheng
This paper introduces an innovative in-wheel electric drive system designed for all-wheel drive Formula Student Electric racing cars. The system utilized AMK's DD5-14-10-POW-18600-B5 model as the driving motor, with a gearbox transmission ratio of 13.2 determined through Optimum Lap simulation. A two-stage gear reducer was integrated into a unified hub-spoke assembly, which connected directly to the ten-inch carbon fiber rim. In this paper, three conventional FSEC planetary gear reducer shafting designs are introduced, and a new shafting structure is proposed. Then the four structures are compared in multiple dimensions. Subsequently, we designed the shafting of the gear group, determined the size parameters of the shafting structure and the bearing type, and completed the verification. The planetary carriers were integrated with the wheel-edge suspension columns. Meanwhile, a special floating brake disc mounting method was employed, which increased the brake disc's heat capacity by
Guo, RuijieZeng, JunhaoYang, YuancaiHou, YijieZhu, ZhonghuiXiong, Jiaming
The advance of regulatory emission standards for light-duty vehicles, trucks and motorcycles, coupled with rising sustainability concerns, particularly United Nations' Sustainable Development Goal 12 (responsible consumption and production), has created an urgent need for lighter, stronger, and more ecological materials. Polylactic acid (PLA), a biodegradable polymer derived from plant sources, offers promising mechanical tensile strength and processability. Nanocomposites, a solution that combines a base matrix with a nanoreinforcing filler, provides a path toward developing sustainable materials with new properties. Cellulose nanofibrils (CNF) are a valuable nanofiller obtained through industrial waste or vegetal fibers, offer a promising avenue for strengthening PLA-based materials. Additive manufacturing (AM) has gained popularity due to its ability to create complex parts, prototyping designs, and to evaluate new nanocomposite materials such as PLA/CNF, showing significant
de Oliveira, ViníciusHoriuchi, Lucas NaoGoncalves, Ana PaulaDe Andrade, MarinaPolkowski, Rodrigo
The flow resistivity is a critical parameter for evaluating the acoustic performance of the porous materials. Accurate determination of flow resistivity is essential for predicting the characteristic impedance and propagation constants of materials. In this paper, a method is proposed to calculate the flow resistivity of kapok fiber felt, aiming to accurately assess the flow resistivity of kapok fiber felt. Based on the dual-porosity equivalent model of kapok fiber felt, it is hypothesized that the flow resistivity is divided into two components. One part from the large pores between fibers, and the other part from the hollow structures within kapok fibers and the micropores on the fiber walls. The contribution of the large pores between fibers to the flow resistivity is calculated using the Tarnow_S model. Meanwhile, the hollow pores within the kapok fibers and the micropores on the fiber walls are represented as an equivalent pore. The slip effects are considered, and experimental
Lin, JiamanKang, YingziXie, XinxingZhang, QuYang, ShanmiaoShangguan, Wen-Bin
Lead-filled aprons are currently used for atomic number (Z)-grade radiation shielding in the medical industry to protect personnel from hazardous gamma radiation. These apron garments are made with lead-filled elastomeric sheets encased in polymeric fabrics and are both heavy and bulky to meet necessary shielding requirements. In addition, there are environmental safety concerns surrounding disposal of these garments due to their lead content. An innovator at NASA Langley Research Center has developed a novel method for making thin, lightweight radiation shielding that can be sprayed or melted onto common textiles used in clothing such as cotton, nylon, polyester, Nomex, and Kevlar.
This SAE Aerospace Recommended Practice (ARP) provides methods and guidelines for isolating dissimilar repair patch materials from carbon fiber reinforced plastic (herein also referred to as carbon composite) structure during a repair operation.
AMS G9 Aerospace Sealing Committee
Researchers have developed a multifunctional sensor based on semiconductor fibers that emulates the five human senses. Prof. Bonghoon Kim, department of robotics and mechatronics engineering of Daegu Gyeongbuk Institute of Science & Technology (DGIST), conducted the study in collaboration with Prof. Sangwook Kim at KAIST, Prof. Janghwan Kim at Ajou University, and Prof. Jiwoong Kim at Soongsil University. The technology developed in the study is expected to be utilized in fields such as wearables, Internet of Things (IoT), electronic devices, and soft robotics.
The usage of Electric Vehicles (EVs) and the annual production rate have increased significantly over the years. This is due to the development of rechargeable electrical energy storage system (battery pack), which is the main power source for EVs. Lithium-ion batteries (LIBs) pack is predominantly used across all major vehicle categories such as 2-wheelers, 3-wheelers and light commercial vehicle. LIB is one of the high energy-dense sources of volume. However, LIBs have a challenge to pose a risk of short circuits and battery pack explosions, when exposed to damage scenarios. In the present study, the controlled crash analysis is performed for various velocities ranging from 50 kmph to 72 kmph against an obstruction directly and at an offset from the wheel, so as to mimic the real-world crash of high-speed two-wheelers. The behavior of the battery enclosure is examined through evaluating the structural integrity of the battery enclosure used in a realistic two-wheeler after crash at
Venkatesan Sr, AiyappanNelson, N RinoHariharan Nair, Adarsh
This study investigates the frequency response characteristics of laminated composite rectangular plates, focusing on the influence of fiber orientation. The composite plates, composed of 12 layers of glass fiber reinforced polymer composites (GFRP), were chosen for their superior mechanical properties and broad applicability in engineering fields, including the automotive sector. In automotive engineering, these composites are valued for their lightweight properties and high strength, contributing to enhanced performance and fuel efficiency. The analysis employed a combination of finite element methods and Taguchi experimental design techniques to understand how fiber orientation affects the dynamic behavior of these plates. To systematically explore the impact of fiber orientation on the frequency response, the study utilized Taguchi's orthogonal array design. Specifically, the L9 (3^3) and L16 (4^4) orthogonal arrays were employed to structure the experimental runs effectively
N, SuhasC V, PrasshanthU, Anish KumarBhaskara Rao, Lokavarapu
The incorporation of natural available material into synthetic materials to form a fiber within a single polymer matrix has been ignited since environment concerns become crucial nowadays. Composite materials embedded with two or more types of fibers makes a composite as hybrid. The study of hybridization of natural and synthetic fibers brings out superior mechanical and tribological properties. In our present studies, fabrication of jute & glass fiber reinforced epoxy-based polymer hybrid composites were carried out using resin infusion technique. For comparing the various properties, the composite made of pure jute fiber i.e 100% jute, pure glass fiber i.e 100% glass, the hybrid composite containing 75% jute and 25% glass fiber, 50% jute and 50% glass fiber, and 25% jute and 75% glass fiber were made and its functional behaviors were studied. The results revealed the hybrid composite containing 25% jute and 75% glass fiber possessed maximum tensile strength of 292±5.8 MPa, flexural
J, ChandradassT, ThirugnanasambandhamM, Amutha SurabiP, Baskara SethupathiRajendran, RMurugadoss, Palanivendhan
The objective of this research is to present a novel variant of an Unmanned Aerial Vehicle (UAV) with an advanced flying wing configuration capable of detecting and rescuing individuals affected by avalanches. This leads to testing of the UAV, to identify if it can operate efficiently at the intended temperature and atmospheric conditions. Typically, UAVs can operate in a broad spectrum of temperatures. Regions prone to avalanches would experience near-cryogenic temperatures. The notion is investigated and tested in this specific scenario. The chosen location is Siachen, where temperatures can become as low as -25 degree Celsius (°C). It has been proven that a thermal camera aids the UAV to detect the distinct body heat signatures of individuals who are trapped under snow. The selection of wing, propeller, and vertical stabilizer airfoils is guided by standard analytical calculations, while the overall model is developed using 3D EXPERIENCE. The computational tests are conducted using
Veeraperumal Senthil Nathan, Janani PriyadharshiniPisharam, Akhila AjithSourirajan, LaxanaBaskar, SundharVinayagam, GopinathStanislaus Arputharaj, BeenaL, NatrayanSakthivel, PradeshRaja, Vijayanandh
The integration of carbon nanotubes (CNT) into composite materials has revolutionized various high-performance industries, including aerospace, marine, and defense, for their exceptional thermal, mechanical, and electrical properties. The critical nature of these applications demands precise control over the manufacturing process to ensure the optimal performance of the CNT-reinforced composites. This study employs the Taguchi approach to systematically investigate and determine the optimal proportion of CNT volume fraction, fiber volume fraction, and stacking sequence in composite materials to achieve the optimal fundamental frequency. The Taguchi method, known for its efficiency in optimizing design parameters with a minimal number of experiments, enables the identification of the most influential factors and their optimal levels for enhancing material properties. Our findings demonstrate that the proper arrangement and proportioning of these components significantly improve the
B, SrivatsanBalakrishna Sriganth, PranavBhaskara Rao, LokavarapuBiswas, Sayan
Natural fiber composites (NFC’s) have considerable promise for a wide range of technological applications due to their exceptional features, which include notable weight reduction, high strength, and affordability. The aforementioned materials are also biodegradable and sustainable, which makes them appealing for use in sustainable engineering methods. This research focuses on evaluating the mechanical features of jute fiber and Al₂O₃ particle fortified polymer composites, exploring their potential for advanced engineering uses. The Taguchi technique is used with a L9 orthogonal array, integrating three-level, three-parameter approach, to systematically examine potential combinations of process variables in the manufacturing of these polymer composites. The primary goal is to optimize the mechanical attributes of the composites, which include tensile modulus, tensile stress, and weight percentage increase. Detailed investigations are conducted to interpret the effects of these process
Somsole, Lakshmi NarayanaNatarajan, ManikandanPasupuleti, ThejasreeKatta, Lakshmi NarasimhamuVivekananda, Soma
The present study aims to assess the tensile properties of Caryota urens fibre reinforced polyester composites. Composites were fabricated with different fiber weight fractions starting from 5% to 35% with 5% increment. The mechanical testing of composite material was conducted using ASTM standards. The results indicated that the tensile, impact, and flexural properties of composite material were increased up to 25% fiber weight fraction; after that, they have been reduced due to some factors, like fiber distribution, which may not be uniform, and adhesion between fiber and matrix may be reduced. The optimal weight fraction of caryota urens fiber found from this study is 25%. The maximum tensile, impact, and flexural strength obtained for the composites were 36.22 MPa, 62.21 MPa, and 0.224 N/m, respectively. Water absorption characteristics show the increase of water intake behavior of composites due to their hydrophobic nature.
Santhanam, KRaja, K.Naveen, MSaranbala, MM, Naveenkumar
The research project focused on investigating the mechanical, thermal, and chemical properties of composite plates made from bamboo leaves and coconut leaves reinforced with epoxy resin that has received limited attention in previous studies. The bamboo and coconut leaves underwent alkaline treatment, were thoroughly washed with distilled water, and dried in sunlight for 24 hours. For the fabrication of three composite plates, Hand lay up method was employed according to the American Society for Testing and Materials (ASTM) standards. The compositions of the composite plates were varied as first Composition has 25 wt% bamboo leaves, 25 wt% coconut leaves and 50 wt% resin, the Second Composition has 30 wt% bamboo leaves, 30 wt% coconut leaves, and 40 wt% resin and the third composition has 35 wt% bamboo leaves, 35 wt% coconut leaves, and 30 wt% resin. Tensile test, shear and flexural tests helped determine the tensile strength, shear strength, and flexural strength of the composite
D R, RajkumarO, Vivin LeninR, SaktheevelS, Edwin Roshan
This study focuses on developing and deploying an Unmanned Aquatic Vehicle (UAV) capable of underwater travel. The primary objectives of this project are to detect the presence of dimethyl sulfide and toluene, as well as to identify any potential oil leakage in underwater pipelines. The UAV has a maximum operating depth of 300 m below the water surface. The design of this UAV is derived from the natural design of Rhinaancylostoma, an underwater kind of fish. The maximum operational setting for this mission is fixed at a depth of approximately 300 m beneath the surface of the sea, and the choice of this species is suitable for fulfilling the objectives of this undertaking. This technology will mitigate the risk associated with human interaction in inspection processes and has the potential to encompass various other resources in the future. The initial design data of the UAV is determined using analytical processes and verified formulas. The selection of the airfoil is done by comparing
Veeraperumal Senthil Nathan, Janani PriyadharshiniRajendran, MahendranArumugam, ManikandanRaji, Arul PrakashSakthivel, PradeshMadasamy, Senthil KumarStanislaus Arputharaj, BeenaL, NatrayanRaja, Vijayanandh
Exploration vehicles on Titan are to be developed with considerations on the atmosphere present, especially the abundance of Nitrogen. This study focuses on identification of optimum materials for the propellers supporting an airship specifically created for Titan exploration. The base airship is designed to accommodate the coaxial propeller. The base of this airship is to be developed with four weather stations for collection of data samples. The stations are installed on inflatable platforms and have storage devices for recording and transmitting data collected by the aerobot. The airship will operate in Titan's atmosphere and atmospheric conditions, focusing on its design and computational analysis of structural effects and fluid dynamics. The Titan aerobot is built with a co-axial 4-blade propeller, horizontal and vertical fins, and a reaction wheel for yaw maneuvers. The co-axial propulsive system is capable of overcoming drag during steady level flight in the Titan atmosphere
Baskar, SundharVinayagam, GopinathPisharam, Akhila AjithGnanasekaran, Raj KumarRaji, Arul PrakashStanislaus Arputharaj, BeenaL, NatrayanGanesan, BalajiRaja, Vijayanandh
This work focuses on the design and multi-parametric analysis of a designed propeller for a Pentacopter unmanned aerial vehicle (UAV). The basic and secondary design inputs, along with performance data like propeller diameter, pitch angle, chord length, and lift coefficient, are established using a standard analytical method. Approximately ten distinct airfoils, specifically NACA 2412, NACA 4109, NACA 4312, NACA 4409, NACA 4415, NACA 5317, NACA 6409, NACA 6412, NACA 23024, and NACA 25012, are evaluated over 13 Reynolds Numbers with the angle of attacks (AOA) of 20, varying from -5 to 15 degrees, for the purpose of detailed propeller design. The lift and drag coefficient values for ten distinct airfoils, utilizing a Reynolds number of 13 and 20 angles of attack, are obtained from the XFOIL software. Three sophisticated airfoils are selected from a pool of ten based on their high Lift-to-Drag (L/D) ratio performance. The selected airfoils with a high L/D ratio are NACA 6409, NACA 4109
Veeraperumal Senthil Nathan, Janani PriyadharshiniArumugam, ManikandanRajendran, MahendranSolaiappan, Senthil KumarKulandaiyappan, Naveen KumarMadasamy, Senthil KumarStanislaus Arputharaj, BeenaL, NatrayanRaja, Vijayanandh
Before starting your paper, please read, “How to Write an SAE this study investigates the performance and highlights the mechanical, thermal, and vibrational characteristics of hybrid fibre composite plate composed of Kenaf Fibre (KF), Ridge Gourd Fibre (RGF), Waste Plastic Materials (WPM), and matrix materials. The raw materials under goanalkaline treatment involving 2hoursofagitation with 5% NaOH. Following treatment, KF, RGF, and WPM are combined with epoxyres in using compression moulding to form four different hybrid composite plates in the %wt of 10:20:5, 20:10:5, 10:10:5, and 20:20:5. Various tests are conducted to evaluate their properties, including the Tensile Test, Shear Test, and Flexural Test, adhering to ASTM standards D638, D7078, and D790, respectively. The results indicate that 20:20:5 plate showed higher tensile strength (21.70 MPa), flexural strength (77.23 MPa), and shear strength (18.13MPa. Subsequently, Thermo gravimetric Analysis (TGA) was conducted on the 20:20
D R, RajkumarR, BaranitharanBasha, Mohamed HumayunS, Kamalesh
To save on fuel and reduce aircraft emissions, engineers are looking to build lighter, stronger airplanes out of advanced composites. These engineered materials are made from high-performance fibers that are embedded in polymer sheets. The sheets can be stacked and pressed into one multilayered material and made into extremely lightweight and durable structures.
The industrial world focuses on developing eco-friendly, natural fibres such as reinforcing lightweight, inexpensive compounds in modern days. Basalt, a rare phenomenon, derives its origins from molten volcanic rocks, which is essential for their cost-effectiveness and offers different glass fibre properties. High mechanical strength, outstanding wear resistance, and exceptional durability in a variety of environmental conditions are all displayed by basalt fibres. These fibres are ideal for reinforcing polymer composites because of their mechanical properties at high temperatures. Furthermore, basalt fibres are appropriate for long-term applications because they resist corrosion and degradation while maintaining structural integrity over time. This article provides a brief overview of basalt fibres as a substitute for glass fibres and as composite materials. Additionally, attempts are being made to draw attention to the expanding field of basalt fibre research. In the review, studies
Chidambaranathan, BibinRaghavan, SheejaSoundararajan, GopinathArunkumar, S.Ashok Kumar, R.Rajesh, K.
This research was conducted with the aim of exploring the usage of advanced lightweight materials such as aluminum matrix composite and aramid fiber reinforcement polymer for increased structural integrity of the hood of an automotive vehicle. The automotive sector is moving toward lightweight materials because of the need to enhance fuel efficiency, the importance of reducing environmental impact, and the need to ensure safety of new-generation automobiles. While traditional materials such as steel and aluminum might be very rigid and durable, they also add huge weight to the overall vehicle design. Consequently, these vehicles become more fuel inefficient, which could lead to higher emissions and pollution. The two materials chosen for this research are very promising, considering that both are characterized by high specific strength and impact resistance capabilities. The low weight of the materials is also an added bonus. While AMC is manufactured by consolidating aluminum with
Arvinda Pandian, C.K.Balaji, N.Seeniappan, KaliappanNatrayan, L.Maranan, RamyaRavi, D.
Fused deposition modeling (FDM) is a rapidly growing additive manufacturing method employed for printing fiber-reinforced polymer composites. Nonetheless, the performance of printed parts is often constrained by inherent defects. This study investigates how the varying annealing parameter affects the tribological properties of FDM-produced polypropylene carbon fiber composites. The composite pin specimens were created in a standard size of 35 mm height and 12 mm diameter, based on the specifications of the tribometer pin holder. The impact of high-temperature annealing process parameters are explored, specifically annealing temperature and duration, while maintaining a fixed cooling rate. Two set of printed samples were taken for post-annealing at temperature of 85°C for 60 and 90 min, respectively. The tribological properties were evaluated using a dry pin-on-disc setup and examined both pre- (as-built) and post-annealing at temperature of 85°C for 60 and 90 min printed samples
Nallasivam, J.D.Sundararaj, S.Kandavalli, Sumanth RatnaPradab, R.
This work pioneers the development of eco-friendly brake pads using coconut fiber and sawdust as reinforcement materials, combined with abrasives and friction modifiers. The innovation lies in the utilization of these natural fibers, which are not only cost-effective and abundantly available but also contribute to the sustainability of brake pad manufacturing. The study aims to explore the feasibility and performance of these organic fibers in brake pad applications. Coconut fiber and sawdust were chosen for their unique properties, such as high strength-to-weight ratio and thermal stability, making them ideal candidates for enhancing brake pad performance. The inclusion of abrasives and friction modifiers further optimizes the braking efficiency and durability of the pads. Comprehensive testing was conducted, including hardness, compression, wear (using a pin-on-disc apparatus), and thermogravimetric analysis (TGA), to thoroughly evaluate the mechanical properties and thermal
Ajay Devan, V.Gunasekar, N.Ravikumar, K.Balaguru, B. A.Deepak, S.
Polypropylene has been the plastic traditionally used in the manufacture of bumpers. Composite materials have been presented as an alternative due to lightness and sustainability. This article presents a composite of polyester resin and jute fiber fabric as an innovative alternative to be studied for the manufacture of automotive bumpers. Composite material was manufactured for characterization. It was used as matrix the terephthalic polyester resin, unsaturated and pre-accelerated, and the catalyst MEK V388 for curing the composite. The chosen reinforcement was the jute fiber fabric. Silicone molds with dimensions according to ASTM 3039 were used to manufacture specimens, and subsequent tensile strength test to determine properties and compare with literature data. The composite with jute fiber reinforcement with alignment 0°/0°/0° was evaluated as viable for the application in car bumpers, having its value of tensile strength surpassed that of the composite reinforced by jute fiber
Dias, Roberto Yuri CostaSoares, Rafael Vilhenade Mendonca Maia, Pedro Victordos Santos, Jose Emilio MedeirosMiranda, Igor Ramon SinimbúJunior, Waldomiro Gomes PaschoalFujiyama, Roberto Tetsuo
Car bumpers are protective structures for the occupants of a vehicle during a collision, absorbing impact energy, such a structure is located at the front and rear of the vehicle. Metals were used to manufacture the first bumpers, and it was subsequently assessed that using a different material would reduce their weight, for example plastic, resulting in increased fuel economy and impact absorption. Also, the use of polymers reinforced by glass fibers offer good mechanical strength. This work evaluates the replacement of conventional materials by an ecologically more viable alternative, natural fibers as plastic reinforcement, reducing costs, without considerable loss in the material mechanical properties. Specimens of reinforced composite material were produced with jute fiber. The fibers, obtained through fabrics, were standardized in length of 5.0 mm and 15.0 mm. The matrix phase applied was the unsaturated and pre-accelerated terephthalic polyester resin manufactured by Royal
Soares, Rafael VilhenaDias, Roberto Yuri Costade Mendonca Maia, Pedro VictorJunior, Waldomiro Gomes PaschoalFujiyama, Roberto Tetsuo
The use of parts with notches or some geometric discontinuity is common in the industrial field. In the aerospace industry, it is common to use components made of composite materials with holes for fixing components. Thus, understanding the behavior of these materials, especially when they present holes or geometries that act as stress concentrators, becomes crucial to assess the possible reduction in strength due to presence of these notches. This study aims to determine the stress concentration factor in circular-hole composite laminates made of PPS (Polyphenylene Sulfide) with 5 HS carbon fiber. For determining stress concentration factor, analytical methods using the point stress criterion, computational numerical simulation through FEA (finite element analysis), and experimental validation of proposed model were used. Mechanical tests of specimens with dimensions adapted from ASTM D3039 standard were performed, which were instrumented using strain gauges in the transverse and
De Almeida, Fernando Cristian SoaresOliveira, Geraldo Cesar RosarioGuidi, Erick Siqueira
Biodegradable natural fiber-embedded polymer composites offer distinct mechanical properties and are utilized for lightweight applications. However, composites made with untreated natural fibers lack adhesive behaviour, and increased moisture absorption leads to reduced mechanical qualities. To address this, hemp fibers are treated with a 5% sodium hydroxide (NaOH) solution to enhance adhesive strength. The treated fibers are then used to fabricate polypropylene composites through a hand layup process involving compression force. The synthesized composite samples contain 0%, 10%, 20%, and 30% weight (wt%) of hemp fiber and undergo X-ray diffraction (XRD) analysis, as well as tensile, flexural, and impact strength studies. XRD analysis shows a short peak for the hemp fiber and a large peak for the polypropylene matrix. Experimental results indicate that the polypropylene composite with 30 wt% NaOH-treated hemp fiber exhibits increased tensile strength (53 MPa), improved flexural
Venkatesh, R.Aravindan, N.Manivannan, S.Karthikeyan, S.Mohanavel, VinayagamSoudagar, Manzoore Elahi MohammadKarthikeyan, N.
The main aim of this experimental study is to investigate the wear properties of a hybrid composite material composed of a banana fibre mat, rice husk powder, and an epoxy matrix polymer filled with multi-walled carbon nanotubes (MWCNT). This research emphasizes the assessment of the composite's characteristics and behaviour. The adjustment of various ratios of fibres and fillers within polymer matrix hybrid composites finds application in numerous engineering fields, particularly in the automotive and aerospace industries. The experimental evaluation is conducted using a pin-on-disk wear tester to analyze the specimens in terms of pin wear, friction coefficient, and friction force. Experimental trials were conducted using L9 orthogonal arrays following the Taguchi design of experiments, and the output response was optimized by implementing a hybrid approach of Gray relational analysis. It depends upon the suitability of the wear performance needs of the application to obtain the
Senthilkumar, N.Ramu, S.Yuvaperiyasamy, M.Sabari, K.
3-Dimensional (3D) printing is an additive manufacturing technology that deposits materials in layers to build a three-dimensional component. Fused Deposition Modelling (FDM) is the most widely used 3D printing technique to produce the thermoplastic components. In FDM, the printing process parameters have a major role in controlling the performance of fabricated components. In this study, carbon fibre reinforced polymer composites were fabricated using FDM technique based on Taguchi's Design of experimental approach. The matrix and reinforcement materials were poly-lactic acid (PLA) and short carbon fibre, respectively. The goal of this study is to optimize the FDM process parameters in order to obtain the carbon fibre reinforced PLA composites with enhanced hardness and compressive strength values. Shore-D hardness and compression tests were carried out as per American Society for Testing and Materials (ASTM) D2240 and ASTM D695 standards respectively, to measure the output responses
Sugumar, SureshDhamodaran, GopinathSeetharaman, PradeepkumarSivakumar, Rajkamal
In the modern era, advanced hybrid polymer-based composites have the potential to replace conventional polymers and exhibit unique behaviour. This study focuses on low-density polyethylene (LDPE) hybrid composite made with jute fiber and enhanced with nano silicon carbide particles through the injection moulding process. The natural jute fiber undergoes chemical surface treatment to improve its adhesive behaviour. The study evaluates the effects of 10wt% chemically treated jute fiber and 1, 3, and 5wt% of SiC on the structural, impact, tensile, and flexural strength of the synthesized composites according to ASTM D7565, D3039, and D790 standards. The structural behaviour of LDPE composites is assessed through X-ray diffraction analysis, revealing improved crystalline structure and interaction. Among the five prepared composite samples, the composite containing 10wt% treated jute fiber and 5wt% SiC demonstrated enhanced impact, tensile, and flexural strength of 5.7 J/mm2, 43 MPa, and 56
Venkatesh, R.Kaliyaperumal, GopalManivannan, S.Karthikeyan, S.Aravindan, N.Mohanavel, VinayagamSoudagar, Manzoore Elahi MohammadKarthikeyan, N.
Hybrid reinforcement-made polypropylene (PP) composites are beneficial over monolithic PP and utilized for various engineering and non-engineering applications. The present investigation of PP hybrid composites is developed with 10 percentages of weight (wt%) of E-glass fiber embedded with 0–6 wt% of silicon carbide via compression technique associated with hot press. E-glass fiber and SiC influencing wear rate, tensile strength, and microhardness behavior of PP and its composites are experimentally investigated. The peak loading of SiC as 6 wt% into PP/10 wt% E-glass fiber is recorded as better wear resistance (0.021 mm3/m), maximum tensile strength value (54.9 MPa), and highest hardness (68 HV). Moreover, the investigation results of hybrid PP composite are better resistance to wear and hiked tensile and hardness behavior compared to monolithic PP. This PP/10 wt% E-glass fiber/6 wt% of SiC hybrid composite is adopted for high-strength to lightweight sports goods applications.
Venkatesh, R.
Linear dynamics simulations are performed on engine components to ensure structural integrity under dynamic loading. The finite element model of the engine assembly must be prepared accurately to avoid under or over design of the engine components. Flexible hoses are present at pipe routings and modeling them in simulations is a challenge because the stiffness of the composite is not known. The hose under study in this paper is a rubber composite with a knitted reinforcement layer. A multiscale modelling approach is presented to characterize the hose stiffness. A representative volume element geometry i.e., unit cell representation of the composite, consisting of the knitted yarn and surrounding rubber is used to establish orthotropic elastic properties at microscale, by performing finite element homogenization using the ANSYS material designer module. The homogenized properties are assigned to the macroscale hose geometry to perform modal analysis simulation in free-free and fixed
Ashodiya, Jay VirendraJayachandran, JanarthananSanthosh, B
Researchers have designed a six-hole micro-structure antiresonant air-core fiber (AR-HCF) with a large core diameter of 78 μm. The researchers say it is the first time that 2.79 μm high energy pulsed laser has been transmitted with good efficiency at room temperature.
In the future, power sockets used to recharge smartphones, tablets, and laptops could become obsolete. The electricity would then come from our own clothes. By means of a new polymer that is applied on textile fibers, clothing could soon function as solar collectors and thus as a mobile energy supply.
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