Browse Topic: Coatings, colorants, and finishes

Items (5,259)
This SAE Recommended Practice covers the wiring and rectangularly shaped connector standards for all types of trailers whose gross weight does not exceed 4540 kg (10 000 lb). These trailers are grouped in SAE J684, with running light circuit loads not to exceed 7.5 A per circuit. This document provides circuits for lighting, electric brakes, trailer battery charging, and an auxiliary circuit color coding and protection for the wiring from hazards or short circuits. Color coding is compatible with SAE J560 and ISO 1724-1980(E).
Electrical Distribution Steering Committee
Polyimides are a class of polymers with imide rings in their main chains. They are renowned for their exceptional mechanical properties, high-temperature resistance, low-temperature endurance, and resistance to chemical solvents, which allow for long-term use under harsh medical operating conditions. Consequently, research on polyimide films has garnered widespread attention. In this study, a two-step method was employed to simplify and optimize the preparation process of polyimide. Initially, a polyamic acid (PAA) solution was prepared, and PAA films were fabricated using a spin coater. Subsequently, the films were imidized to obtain polyimide (PI) films. The impact of various parameters, such as spinning speed, layer number, and temperature, on the film-forming properties of polyimide was investigated using the method of controlling variables. The findings indicate that by setting the spin coater parameters to 700 revolutions per minute (r/min) for 90 seconds, followed by a
Huang, JiehaoXu, ZihuiZhao, KaihongLin, QitingHu, WenzhongWang, Liying
This SAE Recommended Practice provides test methods and requirements to evaluate the suitability of plastic optical materials for possible use in discharge forward lighting (DFL) devices in motor vehicles. These materials are typically used for lenses and reflectors. Separate testing is required for each combination of material, industrial coating, DFL light source, and device focal length. The tests are intended to determine physical and optical characteristics of the materials and coatings. Performance expectations of finished assemblies, including plastic components, are to be based on tests for lighting devices, as specified in SAE Standards and Recommended Practices for motor vehicle lighting equipment. Optical components exposed to weathering should also be subject to SAE J576.
Lighting Materials Standards Committee
This specification covers two types of thickened, water base temporary coating remover in the form of an alkaline liquid.
AMS J Aircraft Maintenance Chemicals and Materials Committee
Live-line operation is a critical technique for maintaining the reliability and continuity of power supply in modern distribution networks. Insulating mats serve as essential protective equipment during such operations by providing both electrical insulation and mechanical shielding. In practical service conditions, insulating mats are subjected to repeated mechanical contact and friction against conductors, metallic fittings, and ground surfaces, which progressively deteriorates their surface integrity and compromises operational safety. Current performance standards for insulating mats emphasize dielectric and tensile properties, while tribological durability remains unaddressed. In this study, an EVA – PA6 composite film fabricated via the tape casting method was selected as the representative outer insulating layer of insulating mats. Reciprocating friction tests were conducted using an SDR339 abrasion tester to evaluate the effects of normal load and sliding speed on wear behavior
Sun, XinWen, LibinKou, Hanpeng
This standard defines a color index system used by, but not limited to, Government activities in a format suitable for color identification, color selection, color matching, and quality control inspection. It also describes the designation and use of color media that is available to conduct these activities. Use of the color index referenced in this standard is intended to promote standardization and consistency in the color of items produced for Government use. Color media is described as follows: Color Chip Representation, Fan Deck: Suitable for color identification and selection. Color Chip Representation, Color Book: Suitable for color identification and selection. Precise Color Matching, Individual Color Chips: Suitable for color matching and quality control inspection purposes. Precise Color Matching, Set of Color Chips: Suitable for color matching and quality control inspection purposes.
AMS G8 Aerospace Organic Coatings Committee
AMS6885/5 is the Material Specification (MS) which defines the requirements of a unidirectional carbon fiber tape epoxy repair prepreg capable of curing under vacuum for repair of carbon fiber reinforced epoxy structures. It also defines the requirements of an epoxy film adhesive to be applied in a co-bonding process with the prepreg for solid laminate and sandwich bonding.
AMS CACRC Commercial Aircraft Composite Repair Committee
This specification establishes requirements for chrome-free surface pretreatment materials used for surface preparation of metallic surfaces prior to applying organic coatings.
AMS G8 Aerospace Organic Coatings Committee
This Purchasing Specification, AMS6885/4, specifies the batch release and delivery requirements for film adhesive used for repair. This specification is applicable only when the film adhesive is used as part of the repair system defined in AMS6885 and AMS6885/1. This specification also defines the procedure and requirements for storage life extension of materials purchased against this specification. It is only applicable for materials qualified against AMS6885 (refer to PRI-QPL-AMS6885), and shall be carried out within the responsibility of the purchaser and under control of its Quality organisation.
AMS CACRC Commercial Aircraft Composite Repair Committee
This specification covers the requirements for an inorganic black coating applied at ambient temperature to steel to touch up black oxide coating in areas where the black oxide has been removed. This coating is intended only to visually change the surface to a black color, not to meet the requirements of any black oxide specification.
AMS B Finishes Processes and Fluids Committee
In the design of Rechargeable Energy Storage System (RESS) structures, including battery trays, module side plates, and end plates, there are multiple conflating factors, including: Mechanical requirements necessitating the use of electrically conductive materials (steel and aluminum); proximity between battery module structure and battery cells, necessitating the use of electrical isolation coatings; and, module and pack designs that retain cells via the use of Structural Adhesive Material (SAM). Inherently, with this design approach, organic coatings are placed in a new and perilous position. In a sense, the coating becomes a supplement to an adhesive. As Computer-Aided Engineering (CAE) virtual analysis tools become more sophisticated, there is increasing reliance on these tools to predict the occurrence of structural failures in various load cases. Factors in test method, paint pretreatment, and topcoat affecting adhesion of organic coatings in structural adhesive joints are
Moceri, CharlesHarper, Jared
Embedded vision systems are essential for contemporary applications, including robotics, advanced driver assistance systems (ADAS), and intelligent surveillance; yet they frequently experience diminished image quality due to resource constraints, environmental variability, and inconsistent illumination conditions. Such degradations impact multiple visual attributes—sharpness, contrast, color accuracy, noise levels, and structural similarity—that are critical for reliable perception in safety- and performance-driven domains. This study introduces a comprehensive system-level calibration architecture that integrates three coordinated layers: sensor-level adjustment, firmware optimization, and adaptive software enhancements. At the sensor level, exposure control, gain tuning, and white balance adjustments mitigate luminance imbalance and color shifts under changing light conditions. Firmware optimization leverages image signal processor (ISP) parameters to reduce temporal and spatial
Indrakanti, Rama Kiran KumarVishnoi, NitinKamadi, Venkata
Five-Axis CNC machines have become essential for creating the complex geometries demanded by industries such as aerospace and defense. These advanced machines offer superior part accessibility and minimize the need for repositioning, enabling shops to eliminate secondary set-ups and post-processing. However, for many machine shops, unlocking the full performance potential of five-axis equipment requires more than sophisticated motion control: it also demands higher spindle speeds. Traditional five-axis machines often top out at spindle speeds between 6,000 and 15,000 RPM. While this is sufficient for heavy roughing operations using large diameter tools, when it comes to finishing intricate features or micro-drilling, small tools require consistent spindle speeds of 40,000 to 90,000 RPM on the toolpath to function effectively. Without that capability, shops risk poor surface finishes, broken tools and unacceptably long cycle times. This is where governed high-speed air-driven spindles
Using waste to purify water may sound counterintuitive. But at TU Wien, this is exactly what has now been achieved: a special nanostructure has been developed to filter a widespread class of harmful dyes from water. A crucial component is a material that is considered waste: used cellulose, for example, in the form of cleaning cloths or paper cups. The cellulose is utilized to coat a fine nanofabric to create an efficient filter for polluted water.
Master Bond EP40 is a two-part, room temperature curing epoxy for bonding, sealing, coating, and encapsulating. EP40 bonds well to a variety of substrates, including naval steel, the primary structural metal used in the shipbuilding industry. Master Bond Inc., Hackensack, NJ To reduce its environmental impact and pollution, the shipping industry is investigating methods to construct more lightweight ships. One potential method is using adhesive bonding techniques to replace traditional welding and riveted joints on ships to fabricate lighter ships with smaller carbon footprints. However, adhesives age and deteriorate when exposed to moisture, high temperatures, and ultraviolet light. This makes it necessary to understand how they age in maritime environments to determine whether they can truly replace traditional welding techniques. To this end, researchers at Centro de Investigación en Tecnologías Navales e Industriales (CITENI) and Centro de Investigación TIC (CITIC) developed a new
This test method outlines a standard procedure for performing cyclic reversing load testing on oscillating sliding bearings. The wear data from these tests is to be used for qualification requirements and to establish bearing design criteria.
ACBG Plain Bearing Committee
The requirement on high energy density Li-ion batteries demands high energy chemistry system, this rise concerns on batteries’ safety issue. Battery non-active components, including current collectors and separator play important role in improving battery safety. Composite current collectors, which are consisted of a polymer layer between two plated thin metal layers, are widely treated as a solution to reduce safety concerns caused by high nickel layered cathode materials, e.g. LiNi1-x-yCoxMnyO2, LiNi1-x-yCoxAlyO2 and LiNi1-x-y-zCoxMnyAlzO2 with Ni content higher than 0.8. In the meantime, composite current collectors can reduce most weight of current collectors and improve the cell’s gravimetric energy density without replacing cathode or anode materials. Moreover, high thermal stable separator could effectively prevent internal short circuit for it melts in higher temperature. In this work, we came up with a cell design which contains composite current collectors as positive
Liu, JingyuanLu, YongLiu, Haijing
This study investigates the effect of liquid-applied spray damping (LASD) thickness on the vibration and sound radiation of thin steel panels. Although LASD is widely used to enhance structural damping, its influence on radiated sound and the role of coating thickness have not been systematically studied. Five steel panels with varying LASD thicknesses were evaluated using two experimental approaches. An impact-based method in a hemi-anechoic chamber measured the structural mobility and noise transfer functions, while a reciprocal method in a reverberation chamber under acoustic excitation measured the radiated sound power transfer function. A thickness ratio was found beyond which additional LASD thickness yielded diminishing improvements in noise and vibration reductions. The effect of LASD thickness on radiation efficiency was also assessed in both narrowband and one-third octave bands.
Neihguk, DavidSuh, SamHerrin, David W.
This specification covers a titanium alloy in the form of bars up through 3.000 inches (76.20 mm), inclusive, in diameter or least distance between parallel sides with a maximum cross-sectional area of 10 square inches (64.5 cm2) and forging stock of any size (see 8.7).
AMS G Titanium and Refractory Metals Committee
This study investigates the tribological behaviour of Sesbania rostrata fiber (SRF) reinforced polycaprolactone (PCL) biocomposites using a pin-on-disc wear couple. The stationary SRF/PCL composite specimen interacted with a rotating EN31 steel disc (64 HRC), establishing the sliding wear interface in accordance with ASTM G99 standards. Composite laminates containing 10, 20, and 30 wt% SRF were evaluated at a sliding velocity of 1 m/s over a fixed distance of 1000 m under varying normal loads. The incorporation of SRF significantly enhanced the wear performance relative to neat PCL, with 20 wt% fiber loading achieving the lowest coefficient of friction and specific wear rate due to improved load transfer, stronger interfacial adhesion, and a more uniform laminate structure. In contrast, the 30 wt% composite exhibited fiber agglomeration, reduced homogeneity, and weakened fiber–matrix interactions, resulting in increased wear. SEM microstructural analysis confirmed the formation of a
Raja, K.Senthil Kumar, M.S.
As electric vehicles continue to revolutionize transportation, ensuring the reliability of their powertrain systems and Battery Packs has become a critical focus. One key challenge is galvanic corrosion, which occurs when dissimilar metals in contact are exposed to an electrolyte, such as seashore moisture or road salt used in snow or ice zones. This corrosion can weaken structural components, compromise electrical conductivity, and reduce the lifespan of critical systems. Common areas at risk include metallic joints within battery enclosures, busbars, cooling systems, and electrical connectors. Environmental factors such as high humidity and temperature fluctuations further amplify the issue, making it a pressing concern for manufacturers. This paper aims to systematically identify critical galvanic joints within electric powertrain systems and Battery Packs and provide effective strategies to mitigate corrosion risks. Preventative measures include choosing compatible materials with
Narain, AdityaVenugopal, SivakumarGopalan, VijaysankarVaratharajan, Senthilkumaran
This specification covers a coating consisting of tungsten disulfide without binders and does not require a curing process.
AMS B Finishes Processes and Fluids Committee
Dr. Mustafa Akbulut, Professor of Chemical engineering, has teamed up with Horticultural Science Professor Luis Cisneros-Zevallos to engineer longer-lasting, bacteria-free produce.
With the rise of EVs, researchers are focusing on optimizing busbar design to meet the demands of high energy density, fast charging, and compact battery packs. The busbar design starts by selecting the material and the cross-sectional area required based on the rated current requirement. The width matches or may exceed the battery cell terminal size, whereas the length is optimized such that it is packaged within the given space constraints. The research also highlights the risk of busbars to oxidation and corrosion, which increases resistance and decreases conductivity for which plating/coating techniques are applied to improve the surface finish, overall durability, conductivity and in some cases the surface hardness, while minimizing the heat loss. Using simulations and experimental validation, the study examines three key design parameters: the weld diameter for busbar welded joints, electrical resistance, and contact resistance. A detailed analysis investigates how the weld
Nogdhe, YogeshSingh, Shobit KumarPaul, JibinMishra, MukeshMenon, Praveen
Rear drive vehicles transfer power to the rear wheels through the Gear Carrier Assembly, which is fit at the central section of the Rear Axle. The Gear Carrier Assembly includes hypoid ring and pinion gears, set at the heart of the system. However, one of the common issues with hypoid gears is gear scoring and whine noise, both of which can seriously affect durability and reduce the overall performance of a vehicle. In this study, the focus is on design changes as well as process improvements to address these problems and at the same time improve gear reliability. On the design side, changes such as refining the macro geometry, upgrading materials, and modifying the heat treatment cycle were carried out. These helped in improving properties like contact stress resistance, bending and impact strength, and also reduced motion transmission error (MTE). From the process point of view, careful control over carburizing, hardening, and quenching temperatures, along with adjustments in
Praveen, AbhinavDeshpande, PraveenJain, Saurabh KumarParmar, MayurKarle, NileshKanagaraj, PothirajPagar, Pawan
The automotive industry is highly competitive, especially in terms of design and perceived quality. The use of hard plastics with a high gloss finish is driven by styling trends and the push towards zero gaps, making interfaces critical. In-cabin mood lighting is another feature being offered as a theme for interiors. Dashboard or cockpit designs often incorporate a significant amount of polycarbonate-acrylonitrile butadiene styrene (PC-ABS) and polycarbonate (PC). These materials provide strength and design flexibility but have the disadvantage of material incompatibility when used together, leading to stick-slip phenomena. Traditionally, felt tapes were used as interface isolation to solve this problem, but this increased manufacturing costs and assembly complications. The study focuses on the stick-slip phenomenon and material interface modifications. Specifically, it examines selecting the right surface finish on one side of the PC & PC-ABS interface to change adhesion and friction
Mohammed, RiyazuddinR, PrasathRahman, Shafeeq
Recent regulations limiting brake dust emissions have presented many challenges to the brake engineering community. The objective of this paper is to provide a low cost, mass production solution utilizing well known existing technologies to meet brake emissions requirements. The proposed process is to alloy the Gray Cast Iron with Niobium and subsequently Ferritic Nitrocarburize (FNC) the disc. The Niobium addition will improve the wear resistance of the FNC case, reducing wear debris. The test methodology included: 1. Manufacture of disc samples alloyed with Niobium, 2. Finish machining and ferritic nitrocarburizing and 3. Evaluation of airborne wear debris utilizing a pin-on-disc tribometer equipped with emission collection capability. The airborne emission and wear surfaces were further analyzed by Scanning Electron Microscopy, Energy Dispersive techniques (SEM-EDS), X-Ray Diffraction and Optical Microscopy. The cast iron test matrix included four groups; Unalloyed eutectic 4.3
Barile, BernardoHolly, Mike
The objective of this study was to examine the effect of Correlated Colour Temperature (CCT) of automotive LED headlamps on driver’s visibility and comfort during night driving. The experiment was conducted on different headlamps having different correlated colour temperatures ranging from 5000K to 6500K in laboratory. Further study was conducted involving participants of different age group and genders for understanding their perception to identify objects when observed in light of different LED headlamps with different CCTs. Studies have shown that both Correlated Colour Temperature and illumination level affect driver’s alertness and performance. Further study required on headlamps with automatically varying CCT to get better solution on driver’s visibility and safety.
Patil, Mahendra G.Kirve, JyotiParlikar, Padmakumar
The adoption of sustainability in electric mobility has made it crucial to investigate environmentally friendly materials. Polymer materials used in automotive application plays very important role in material circularity contributing significant value addition to the overall carbon footprint index. This study discloses the development of recycled polyester textiles derived from PET bottle waste and use for automotive interior parts. The use of recycled textiles is directly helping the organization in scope 3 emissions to get the lower carbon footprint value as it is eliminating the use of fossil fuel resources in making the PET textiles. In this study, the development of 50% recycled PET textile and its feasibility for automotive interior is disclosed in detail. The 50 % recycled PET was tested against automotive critical requirements such as sun load UV resistance, abrasion durability, color migrations, soiling resistance, mechanical and thermal properties. The findings showed that
Palaniappan, ElavarasanVaratharajan, SenthilkumaranBalaji, K VDodiya, Rohanbhai
In automotive vehicle manufacturing, paint shop constitutes one of the highest energy intensive processes. This steers automotive OEMs to continuously improve production efficiency and reduce operational costs of the processes involved in paint shop through digital twin technologies. In addition, the push for shorter time-to-market emphasizes the need for simulation-based manufacturing processes, such as virtual testing and CAE simulations. The simulation-based processes enable faster and data-driven decision-making early in the product development cycle, thereby ultimately reducing cost and development time. Among the various stages in the paint shop, two of the important stages are: 1 Electro-dip coating (E-coating), also known as Electro-Deposition coating, which applies a corrosion-resistant primer to the Body-in-White (BIW). 2 Oven curing, which ensures the primer is properly bonded and cured for long-term protection and finish quality. To optimize the processes in these stages
Gundavarapu, V S KumarP, VivekaanandanGarg, ManishNavelkar, TanayBS, Balachandran
As the transportation industry pivots towards safer and more sustainable mobility solutions, the role of advanced surface technologies is becoming increasingly critical. This paper presents a novel application of electroluminescent (EL) coating systems in heavy-duty trucks, exploring their potential to enhance vehicular safety and reduce environmental impact through lightweight, energy-efficient lighting integration. Electroluminescent coatings, capable of emitting light uniformly across painted surfaces when electrically activated, offer a transformative alternative to conventional external lighting and reflective materials. In the context of heavy-duty trucks, these systems can significantly improve visibility under low-light and adverse weather conditions, thereby reducing the risk of road accidents. Furthermore, the uniform illumination achieved without bulky fixtures contributes to aerodynamic efficiency, supporting fuel economy and reducing carbon emissions. use of this coating
Harel, Samarth DattatrayaBorse, ManojL, Kavya
The growing environmental, economic, and social challenges have spurred a demand for cleaner mobility solutions. In response to the transformative changes in the automotive sector, manufacturers must prioritize digital validation of products, manufacturing processes, and tools prior to mass production. This ensures efficiency, accuracy, and cost-effectiveness. By utilizing 3D modelling of factory layouts, factory planners can digitally validate production line changes, substantially reducing costs when introducing new products. One key innovation involves creating 3D models using point cloud data from factory scans. Traditional factory scanning processes face limitations like blind spots and periodic scanning intervals. This research proposes using drones equipped with LiDAR (Light Detection and Ranging) technology for 3D scanning, enabling real-time mapping, autonomous operation, and efficient data collection. Drones can navigate complex areas, access small spaces, and optimize
Narad, Akshay MarutiC H, AjheyasimhaVijayasekaran, VinothkumarFasge, Abhishek
This study focuses on the investigation of wheel rim failures near weld zone during repeated cornering induced by interference between the rim and disc during the wheel manufacturing assembly process. Strain gauges were employed to capture real-time stress and strain distributions at critical zones during interference fitting. The experimental results revealed that improper interference levels lead to significant stress concentrations, often surpassing the material's elastic limit, initiating micro-crack formation and promoting fatigue failure. Detailed strain analysis indicated that both radial and axial stresses contribute to long-term structural degradation. The study highlights the critical role of dimensional tolerances, surface finishes, and assembly forces in minimizing stress-induced failures. Recommendations are provided for optimizing design and assembly practices to enhance the durability and reliability of automotive wheels.
P, PraveenDEsigan, LakshmipathyK, ChandramohanC, Santhosh
Polymer compounds used in the manufacturing of automotive interiors are traditionally consist of polymer virgin material, elastomers, additives, pigments, fillers. These compounded polymers are prone to the emission of low molecular weight chemicals over a period of usage and exposure to the environment called volatile organic compounds (VOCs) and carbonyl compounds. These released VOCs and carbonyl compounds consist of chemicals like benzene, toluene, xylene, styrene, acetaldehyde, formaldehyde, acrolein etc. Short term or long-term exposure of these chemicals have adverse health effects like nausea, headache, vomiting, cancer, even death of personnel if found beyond the permissible limits. It has been observed that the majority of passenger have the above symptoms whenever travelled using passenger cars within few minutes of boarding and exchange the car cabin air. The study was planned to understand the reasons for the concerns and further resolution. This paper is focused on the
Shukla, Sandeep KumarBalaji, K VVaratharajan, Senthilkumaran
Quieter cabins in an automobile are the new era, they provide customers with pleasurable driving experience. Squeak and Rattle are spoil sport for any OEM that aim to improvise customer driving experience. Their nonlinear nature makes it difficult to formulate design frontloading methods. The issue of seals rubbing against the body & door interface is a clear sign of seal squeak & seal chucking. Seals are applied with anti-friction coatings to avoid stick slip phenomena between EPDM and painted panel. Primary root cause for seal squeak is coating erosion. The challenge lies in determining whether the body or the closure side contributes to the seal issue. This paper presents a distinctive approach for identifying the seal squeaking noise and enriches on the new modelling methods for seal interaction with door and body interfaces using FE software. The proposed method was able to highlight the locations along the door-body interface for squeak noise. The approach for reducing the
H, RavishankarC M, MithunMichael Stephan, Navin Estac RajaMohammed, Riyazuddin
This SAE lab test procedure should be used when performing the following specialized weathering tests for wheels; Florida Exposure, QUV, Xenon and Carbon Weatherometer. In addition to these procedures, some additional post-weathering tests may be specified. Please refer to customer specifications for these requirements.
Wheel Standards Committee
This specification covers a coating consisting of finely powdered graphite in a heat-resistant inorganic binder applied to parts.
AMS B Finishes Processes and Fluids Committee
In low-light driving scenarios, in-vehicle camera images encounter technical challenges, including severe brightness degradation and short exposure times. Conventional driving image enhancement algorithms are susceptible to issues such as the loss of image features and significant color distortion. The proposed solution to this problem is a multi-scale attention fusion network (MAF-NET) for the enhancement of images captured during low-light driving conditions. The network’s structural design is uncomplicated. The model incorporates a meticulously designed multi-scale attention fusion module (MAFB), along with all essential components for network connectivity. The MAF is predicated on a heavy parameter residual feature block design and incorporates a multi-scale channel attention mechanism to capture richer global/local features. A substantial body of experimental evidence has demonstrated that, in comparison with prevailing algorithms, MAF-NET exhibits superior performance in low
Pan, DengChen, YuhanShi, YicuiLi, JieLi, Guofa
Objective:Methods:Conclusion:
Dai, HongzhouLi, JianZhao, DiLiu, Haoran
There is a growing demand for new materials that meet mechanical and structural performance requirements, with specific properties, especially in the automotive industry. From a context of innovation and global needs to be met, there is the appreciation of composite materials, specifically applied in the automotive sector, since these can be obtained from the combination of two or more different materials, obtaining certain properties from the individual characteristics of its phases, expanding the availability of materials to be used in this sector. In recent years the use of natural fibers in composite materials for automotive applications has gained relevance due to factors such as sustainability, low weight and good mechanical properties. The attempt to combine innovation and environmental preservation make such applications promising, aiming to obtain ecological solutions, considering that natural fibers of vegetable origin such as sisal, jute and flax are biodegradable and
Dias, Roberto Yuri CostaSantos Borges, Larissa dosBrandao, Leonardo William MacedoMendonca Maia, Pedro Victor deSilva de Mendonça, Alian Gomes daFujiyama, Roberto Tetsuo
This study presents the results of applying a Lean Six Sigma-based analytical approach to optimize the manufacturing of automotive coatings, specifically in a PU primer filling process. Through production flow mapping and the Define, Measure, Analyze, Improve, and Control (DMAIC) methodology, unplanned stoppages in the filling line were significantly reduced, addressing critical inefficiencies in automotive coating production. The research was driven by the need to enhance manufacturing productivity and ensure process reliability in the production of coatings used in the automotive sector. To achieve this, Quality Management tools, such as Pareto Analysis and the Cause-and-Effect Diagram, along with Lean Manufacturing techniques, including Kaizen Blitz, were applied. These methods facilitated the identification and mitigation of key causes of unplanned downtime, improving process efficiency and reliability. The results demonstrated a significant reduction in downtime, enhanced
Filho, William Manjud MalufRodrigues, Mateus FerreiraCarriero, Emily AmaralYoshimura, Sofia LucasMarini, Vinicius KasterSiqueira, GonçaloAlves, Marcelo Augusto Leal
Nanosilica-treated fabrics have a variety of properties, such as durability, water resistance, and specific surface characteristics. Due to that, many applications of those components are highlighted in literature. Some examples include waterproofing and water repellency, stain resistance, flame retardancy, improved durability, UV protection, improved comfort, antimicrobial properties, and textile coatings for electronics. These applications demonstrate how nanosilica-based treatments can enhance the performance of fabrics, making them more suitable for various specialized uses. In this work, a technical fabric with a mesh opening of 45 μm and an open area of 29.6% was surface treated. The treatments were performed by the dip-coating method using poly(dimethylsiloxane) (PDMS) and nanosilica at different concentrations. Optical microscopy (OM) images of the fabrics’ surface and water contact angle (WCA) measurements were carried out before and after the fabrics’ treatments. The results
Kerche, Eduardo FischerLeal, DéboraRomano, PauloOliveira, ViníciusPolkowski, Rodrigo
In this study, an intelligent monitoring system for electric vehicle seats based on flexible pressure sensor array is proposed. Through the design of multi-layer composite film structure and the collaborative development of STM32 embedded platform, high-precision sensing (error<5%) and rapid response (<200ms) of pressure distribution are realized. The experimental results show that the linearity of the sensor array is ± 1.5% FS in the range of 0-100kpa, and the dynamic response time is 3.6 times higher than that of the traditional sensor; By establishing a three-level adjustment algorithm (fuzzy PID+LSTM prediction+genetic optimization), the seat comfort is improved by 20.5%, and the system energy consumption is reduced by 33.5%. The research provides theoretical and technical support for the transformation of intelligent seats from “passive support” to “active interaction”.
Huang, YifengRong, DaozhiLin, GuoyongHuang, ZhenguiWang, RuliangTao, Chengxi
This specification covers the requirements for a manganese phosphate coating on ferrous alloys.
AMS B Finishes Processes and Fluids Committee
As demand for microcomponents has escalated in diverse areas of automotive, medicine, communications, electronics, optics, biotechnology, and avionics industries, there is a need for hybrid manufacturing techniques that can effectively micromachine hard and brittle materials. Electrochemical discharge machining (ECDM) is an advanced manufacturing process for machining difficult-to-cut materials. With a need for precision and accuracy, tool kinematics is a potential research area in ECDM for achieving geometrical dimensioning and tolerances (GD&T). Therefore, the present study reviews the ultrasonic vibration–assisted ECDM (UA-ECDM) hybrid process and the performance of its process parameters (voltage, electrolyte type and its concentration, electrode material, pulse duration, and amplitude) on the material removal rate (MRR), tool electrode wear (TEW), surface integrity, and difficult-to-cut materials. Also, the present work mentions current problems (debris and bubbles trapped
Prajapati, Mehul S.Lalwani, Devdas I.
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