Browse Topic: Consoles

Items (64)
Head injuries from interior impacts during vehicle accidents are a significant cause of fatalities in India. Data from the National Crime Records Bureau (NCRB) for 2023 reveals that approximately 15% of the total 150,000 road fatalities were due to head impacts on vehicle interiors, resulting in about 22,500 deaths. Thus, head impact protection in a car crash is key during the design of vehicle interiors. IS 15223 and ECE-R21 provide specific guidelines for head impact testing of instrument panels and consoles in vehicles to ensure compliance with safety standards and minimize the risk of head injury during collisions. By systematically addressing each aspect of IS 15223 and ECE- R21 in the design, testing, and documentation phases, manufacturers can ensure that console armrests are optimized for safety. This approach not only helps meet regulatory standards but also enhances overall occupant protection in vehicles during collisions. The objective of this paper is to design a console
Malhotra, DeepakVaishnav, SureshSureshkumar Presannakumari, RajasilpiMangal, GautamKeshri, Amit
Load legs on child restraint systems (CRS) protect pediatric occupants by bracing the CRS against the floor of the vehicle. Load legs reduce forward motion and help manage the energy of the CRS during a crash. As more CRS manufacturers in the United States (US) consider incorporating these safety features into their products, benchmark data are needed to guide their design and usage. The objective of this study is to develop benchmark geometrical data from both CRS and vehicle environments to help manufacturers to incorporate compatible load legs into the US market. A sample of vehicle environments (n=104 seating positions from n=51 vehicles, model years 2015 to 2022) and CRS with load legs (n=10) were surveyed. Relevant measurements were taken from each sample set to compile benchmark datasets. Corresponding dimensions were compared to assess where incompatibilities might occur. Additionally, three CRS models with load legs were installed into 42 vehicle seating positions each (n=126
Mansfield, Julie
Driver oblique far-side sled impacts were simulated with three surrogates. The EuroSID side impact dummy with rib extension (ES2re), the WorldSID side impact 50th percentile male dummy (WS50M), and the Global Human Body Modeling Consortium’s 50th percentile male human body (GHBM) models. The versions of the surrogates’ models were 7.0, 7.5.1, and 5.0, respectively. Surrogates were seated in the front left driver seat in a virtual generic crossover sled environment. The Finite Element (FE) based environment consisted of a driver seat, a center console, and a passenger seat. Two restraint systems were considered for each surrogate: belt only (BO) and belt plus a generic seat-mounted far-side impact airbag (BB). Surrogates were restrained using a 3-point belt that has a digressive shoulder force load limiter, and retractor, and anchor pretensioners. The far-side airbag used was a 37-liter in volume and has two chambers. Surrogate head excursions and injury indices for each surrogate were
El-Jawahri, Raed E.
This paper is a continuation of previously published technical paper SAE 2022-01-0314. The preceding work described an analytical methodology to predict the vehicle interior trim squeak and rattle issues upfront in the design cycle using a “relative displacement” or “contact force” metric; the methodology was implemented on the center floor console armrest latch using a linear finite element model. The work is logically extended to predict the squeak and rattle issues quantitatively using now an “acoustic noise” metric, this enables a direct comparison with the physical test results and helps to further refine the design best practices. This approach combines Finite Element Method (FEM) and Boundary Element Method (BEM) to estimate structural vibration response and acoustic sound pressure respectively. This analysis process encompasses steps such as 1) conversion of frequency domain random input excitation to time series data, 2) estimating non-linear time domain structural response, 3
Behera, DhirenJadhav, VishalPatel, Lala RamLopez Uribe, CarlosAuten, Julie
During the early phase of vehicle development, one of the key design attributes to consider are the interior storages for occupants. Internal storage is the pillar that is responsible for user’s comfort and make into customer comfort needs in engineer metrics. Therefore, it is one of the key requirements to be considered during the vehicle design. The vehicle has some interior storages, like storages on door trim, floor console and IP and to define the best solution for the customer, engineering team has certain internal vehicle characteristics such as the volume and size of storage are engineer metrics that influence the perception of comfort for occupants. One specific characteristic influencing satisfaction is the glove box volume, which is the subject of this paper. The objective of this project is to analyze the relationship between the glove box volume with the occupant’s satisfaction under real world driving conditions, based on research, statistical data analysis and dynamic
Cardoso Santos, AlexGenaro, PieroTerra, RafaelPádua, AntônioZapiello, GabrielRossini, RafaelBenevente, Rodrigo
In this paper, an application process is studied at which the insertion loss (IL) test data of sound insulating parts or noise control treatments are utilized for the sound transmission loss (STL) simulation of the trimmed dash structure. The considered sound barrier assemblies were composed of a felt layer, a mass layer, and a decoupler layer. Flat samples of sound barrier assemblies with several different thicknesses were prepared, and ILs of them were measured by using a sound transmission loss facility. Flat samples were assumed to have mass-spring-mass resonance frequencies. The mass was set as the area mass of the sound barrier layer of the felt layer and the mass layer. The spring constant of the decoupler layer was assumed as the multiplication of that of an air spring and a spring correction factor. At the beginning, the spring correction factor was assumed to be 1, and the measured IL data vs frequencies are converted to IL data vs frequency ratios, frequency f over the
Chae, Ki-SangKim, HyunwooLee, JaeyongLee, Jin-HyungSeo, Jaejoon
This SAE Aerospace Recommended Practice (ARP) documents a common understanding of terms, compliance issues, and design criteria to facilitate certification of seat installations specific to Part 25 aircraft. This ARP provides general guidance for seats to be installed in Part 23 aircraft and Parts 27 and 29 rotorcraft and does not specify specific designs or design methods for such certification
Aircraft Seat Committee
Squeak and Rattle (S&R) noise in automotive vehicle components is a direct measure of vehicle build quality. With the recent advances in electric propulsion technology the cabin interior has become even more quieter, but S&R remains one of the main noise issues inside the cabin. Consumer surveys such as by J D Power shows that instrument panel, floor console and glove box latch mechanism are some of the most prominent sources of vehicle interior noise. The commonly used design for console lid latch consists of latch pawl preloaded against the console bin in closed condition. The goal of design is to optimize the preload such that the latch remains in contact with the bin under all operating conditions. But inadequate design, poor manufacturing quality control and material degradation causes the loss of preload. Hence, S&R noise emerges due to friction or impact between the parts which induces undesirable vibration and noise. It is challenging to design systems free of S&R, but
Behera, DhirenPatel, Lala RamAluru, PhaniLopez Uribe, Carlos
Dashcam, which is considered essential parts of vehicles in Korea, are installed in most vehicles for proofs of accidents or threatened driving of other vehicles, and insurance premiums. Also global market is growing continuously. Aftermarket dashcams have been developed with many improvements such as higher resolution camera and a LCD, however still have technical limitations in usability and durability. The First limitation is that the dashcam which mounted on windshield can be separated and injure at an accident due to a collision impact, and the device obstructs the driver's vision. In addition, the connection of the power supply may cause a vehicle damages such as a fire due to a worker's mistake or a product defect. Secondly, in order to replay the recorded video, it is not easy to remove the SD card and check it on the computer. Moreover, since the LCD is so small, it is difficult to search and replay the wanted video from the list in many files. The third limitation is about
Jeong, DongHyukAhn, Hyung Ki
A substantial percentage of serious and fatal injuries sustained by motor vehicle occupants occur in lateral impact collisions, and approximately one third of these injuries involve a far-side occupant. A center airbag, deploying inboard of the front seat occupants, has been integrated into certain vehicles to reduce far-side occupant excursion, to limit occupant interactions with the vehicle interior and/or another occupant, and to reduce occupant loading and injury potential. A series of sled tests was conducted to better understand the efficacy and limitations of a center airbag under a variety of high-speed lateral impact conditions in an environment outside of the production design. A production-level driver’s seat equipped with a seat-mounted center airbag was installed onto an open-air sled. A 50th percentile male SID H-3 was placed in the seat and restrained by a three-point seat belt equipped with retractor and buckle pretensioners. Vehicle PDOF, occupant position, and
Rapp van Roden, ElizabethCrosby, CharlesMortensen, JonathanRodowicz, Kathleen
This SAE Standard provides the specifications and procedures for using the H-point machine (HPM1) to audit vehicle seating positions. The HPM is a physical tool used to establish key reference points and measurements in a vehicle (see Figure 1 and Appendix A). The H-point design tool (HPD) is a simplified CAD2 version of the HPM, which can be used in conjunction with the HPM to take the optional measurements specified in this document, or used independently during product design (see Appendix D). These H-point devices provide a method for reliable layout and measurement of occupant seating compartments and/or seats. This document specifies the procedures for installing the H-point machine (HPM) and using the HPM to audit (verify) key reference points and measurements in a vehicle. The devices are intended for application at designated seating positions. They are not to be construed as tools that measure or indicate occupant capabilities or comfort. They are not intended for use in
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This SAE Aerospace Recommended Practice (ARP) is only applicable to 14 CFR Part 25 transport airplane passenger and flight attendant seats. This document provides an approach for determining which parts on aircraft seats are required to meet the test requirements of 14 CFR Part 25 Appendix F, Parts IV and V. Additionally, it is recommended to use materials that meets the requirements of 14 CFR Part 25 Appendix F, Parts IV and V in applications where not required. Independent furniture installations related to seat installations are outside the scope of this document
Aircraft Seat Committee
Heavy commercial vehicles play an important role in creating the trade and economic balance of countries. Also, the durability and safety of heavy commercial vehicles come to the fore. Heavy commercial vehicles consist of two parts. These are the chassis area with the equipment that allows the vehicle to move and the cabin section where the driver is located. The cabin area is the most important area that ensures the highest level of driver safety. Considering that the production of trucks is increasing day by day, it is inevitable for companies to increase their R&D activities in the field of cabin and cabin suspension systems for much safer, durable, and comfortable trucks. This study aims to determine the safe torque value of the fasteners and their assembly sequence of the Cab Suspension Console, which is one of the most important connection parts in a truck and which can cause a fatal accident by breaking. In this study, the safe torque value of the fasteners of the cabin
Yildirim, BariscanÖztürk, Dogan
The thermal comfort for the passenger inside the cabin is maintained by the HVAC system. To ensure a comfort for the 2nd row passengers in the cabin, it is very essential to design an efficient HVAC and rear console duct system which can deliver sufficient airflow with less pressure drop. The primary focus of the study is to assess existing airflow of the center console duct using CFD and propose improvement in its duct shape to meet the passenger comfort sitting in the rear seat. In this study, the vehicle cabin model, HVAC system and duct design was modeled using the design software UG. To analyze and estimate the behavior of the air flow of the system, a steady state simulation was performed using STAR CCM CFD software. The performance of the console duct system is judged by parameters like distribution of airflow, velocity at console duct outlet, pressure drop through the duct and the uniformity of the air flow at the passenger locations. Robust assessment methodology is followed
Vasanth, B.Khan, MohsinS, Sathish KumarGarikipati, NagababuNARAYANA, SathyaGovindarajalu, Murali
Floor consoles or Center consoles are an indispensable part of Automotive Cockpit systems in modern passenger vehicles. It occupies space between the front seats in the car and has a lot of utilities and functionalities. The center console design can be very simple as just providing an enclosure for the gear shifter and parking brake and as complex as having storage bins with armrest which can slide. Now-a-days a lot of functionalities are being provided by the center console such as housing the AC vents at the rear, provision for USB and power outlets etc. All these utilities within the center console demand a certain amount of structural rigidity to meet the functional requirements as well as applicable regulatory requirements. The console mounting bracket usually serves to attach the plastic center console to the steel underbody. It also acts as a load carrier for the console and its design influences the overall stiffness and modal characteristics of the console system. In this
Taruvai Sankaran, RaghuramanS, ArunkumarArunachalam, MuthukumarGudla, harinadh
This paper describes two case studies in which multiple microphone processing (beamforming) and microphone location were evaluated to determine their impact on improving embedded automatic speech recognition (ASR) in a vehicle hands-free environment. While each of these case studies was performed using slightly different evaluation set-ups, some specific and general conclusions can be drawn to help guide engineers in selecting the proper microphone location and configuration in a vehicle for the improvement of ASR. There were some outcomes that were common to both dual microphone solutions. When considering both solutions, neither was equally effective across all background noise sources. Both systems appear to be far more effective for noise conditions in which higher frequency energy is present, such as that due to high levels of wind noise and/or HVAC (heating, ventilation and air conditioning) blower noise. Microphone location was also shown to have a substantial effect on the
Amman, ScottHuber, JohnCharette, Francoisrichardson, BrigitteWheeler, Joshua
A device commonly found in living rooms around the world could be an inexpensive and effective means of evaluating the walking difficulties of multiple sclerosis (MS) patients. The Microsoft Kinect is a 3D depth-sensing camera used in interactive video activities such as tennis and dancing. It can be hooked up to an Xbox gaming console or a Windows computer
An automotive cockpit module is a complex assembly, which consists of components and sub-systems. The critical systems in the cockpit module are the instrument panel (IP), the floor console, and door trim assemblies, which consist of many plastic trims. Stiffness is one of the most important parameters for the plastic trims' design, and it should be optimum to meet all the three functional requirements of safety, vibration and durability. This paper presents how the CAE application and various other techniques are used efficiently to predict the stiffness, and the strength of automotive cockpit systems, which will reduce the product development cycle time and cost. The implicit solver is used for the most of the stiffness analysis, and the explicit techniques are used in highly non-linear situations. This paper also shows the correlations of the CAE results and the physical test results, which will give more confidence in product design and reduce the cost of prototype testing
K Billal, MohammedSubramani, VinothkumarRao, MohanPotok, Tim
Automated testing of manufactured products reduces the lead time to considerable extent in the process of production to delivery. Products like automobiles demand automated testing, for which robots and vision systems are widely employed. The basic functionality of a vision system in automation is to detect an object and then recognize it. In current automotive industry such systems are being used for robotic guidance, component tracking, dimensional gauging etc. There is a need to test the proper functionality of a speedometer fitted on a motorbike in the production line itself. Focused work on detection and recognition of Analog type and Digital type speedometer console reading of a motorbike is described in this paper. A vision based system is proposed which recognizes the speedometer reading instantaneously at the desired time. Image binarization, connected component analysis combined with character recognition algorithms are used to achieve the desired recognition, which resulted
Chippa, Sunil KumarSrinivasaiah, BhavaniDhinagar, Samraj Jabez
Quintron Systems will upgrade NASA Dryden Flight Research Center (DFRC) technology as it expands to IPbased mission command voice. To prevent expensive and difficult reconfiguration of the mission control room consoles, a new user station design allows direct-fit replacement of the existing, older DICES stations in use for many years. In addition, the use of three touchscreen panels will improve user features inherent in the DICES VoIP system architecture. Inclusion of appropriate circuitry and connectors will also allow DFRC to re-use existing high-investment legacy headsets
According to a Nielsen survey at the time of this reporting, 41% of all households have a game console. This is one market in which NASA has been absent from education and outreach efforts. Kinect Engineering with Learning (KEWL) is made to enter into that market and bring NASA education and outreach to a very familiar venue. KEWL creates an education and outreach experience that is more participatory, both in a school and museum environment
One of the most pervasive challenges in the world today is increasing energy efficiency. The consumer electronics industry is evolving towards higher efficiency due to newer and stricter energy standards as well as consumer awareness. The demand for higher efficiency drives innovative companies to develop technology with smarter power management. One of the fastest growing areas is in display backlighting. Whether it is in mobile phones, MP3 players, portable gaming consoles or GPS systems, the light source behind LCD screens helps bring the colors to life. Powering these screens, like so many engineering challenges, comes in various solutions depending on the specific application. In the portable display backlighting market, a newer and smarter solution will revolutionize the way LCD screens are lit
Benchmarking is used to discover the design intent measurements for seating compartments in vehicles when these measurements are either unknown or are specified using differing measurement procedures. This document provides the specifications and procedures to establish consistent measurements for benchmarking vehicle seating positions using the H-Point Machine (HPM-II1) and H-Point Design tool (HPD) described in SAE J4002. The HPM-II is a physical tool used to establish key reference points and measurements in a vehicle (Figure 1). The HPD is a CAD tool that aids in the benchmarking process (see Annex A and SAE J4004
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This SAE Recommended Practice describes how to position and posture the H-point design tool (HPD) described in Appendix B, and how to establish the seating reference point (SgRP), design H-point travel path, and other key reference points that are used in the design and specification of both driver and passenger seat positions. This practice also provides a method for determining the length of the seat track for a driver seat that adjusts fore/aft. The seat track length is based on a desired level of driver accommodation, assuming a U.S. population containing an equal number of male and female drivers. The procedure can be used to establish driver seat track accommodation for new vehicle designs or to evaluate accommodation in existing vehicles. A general method for determining driver seat track length for any driver population (male and female stature distribution) at any selected accommodation percentile and gender mix is given in Appendix A. Application of this Recommended Practice
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This Standard provides the specifications and procedures for using the H-point machine (HPM1) to audit vehicle seating positions. The HPM is a physical tool used to establish key reference points and measurements in a vehicle (see Figure 1 and Appendix A). The H-point design tool (HPD) is a simplified CAD2 version of the HPM, which can be used in conjunction with the HPM to take the optional measurements specified in this document, or used independently during product design (see Appendix D). These H-point devices provide a method for reliable layout and measurement of occupant seating compartments and/or seats. This document specifies the procedures for using the H-point machine (HPM) to audit (verify) key reference points and measurements in a vehicle. The devices are intended for application at designated seating positions. They are not to be construed as tools that measure or indicate occupant capabilities or comfort. They are not intended for use in defining or assessing temporary
Human Accom and Design Devices Stds Comm
The devices described in this document provide a method for a reliable layout and measurement of occupant seating compartments and/or seats. They are not to be construed as tools that measure or indicate occupant capabilities or comfort. The devices are intended for applications at designated seating positions. They are not intended for use in defining or assessing temporary seating, such as folding jump seats. When using the H-Point Machine (HPM), interactions can occur between adjacent seating positions (i.e., having an HPM installed at the center occupant position can change the results obtained for the outboard occupant position). Therefore, only one machine should be installed in a particular row of seats during each test
Human Accom and Design Devices Stds Comm
The goal of this SAE Aerospace Recommended Practice (ARP) is to promote a common understanding of terms, compliance issues and design criteria in order to facilitate certification of seat installations in an aircraft. This document does not specify specific designs or design methods for such certification
Aircraft Seat Committee
The devices described in this document provide a method for a reliable layout and measurement of occupant seating compartments and/or seats. They are not to be construed as tools that measure or indicate occupant capabilities or comfort. The devices are intended for applications at designated seating positions. They are not intended for use in defining or assessing temporary seating, such as folding jump seats. When using the H-Point Machine (HPM); interactions can occur between adjacent seating positions (i.e., having an HPM installed at the center occupant position can change the results obtained for the outboard occupant position). Therefore, only one machine should be installed in a particular row of seats during each test
Human Accom and Design Devices Stds Comm
SAE J1717 is an advisory document suggesting minimum recommended testing, appearance evaluation, and protocol for specifying the recommendations with regard to Singular Unassembled Automotive Interior Trim Parts
Plastics Committee
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