Browse Topic: Energy management

Items (2,933)
A great number of performances of an electric vehicle such as driving range, powering performance, and the like are affected by its configured batteries. Having a good grasp of the electrical and thermal behavior of the battery before the detailed design stage is indispensable. This paper introduces an experiment characterization method of a lithium-ion battery with a coolant system from cell level to pack level in different ambient conditions. Corresponding cell and pack simulation models established in AMESim that aimed to capture the electrical and thermal features of the battery were also illustrated, respectively. First, the capacity test and hybrid pulse power characterization (HPPC) test were conducted in a thermotank to acquire basic data about the battery cell. Next, based on acquired data, first-order equivalent circuit model (1C-ECM) was built for the battery cell and further combined with environmental boundary conditions to check the simulation accuracy. Then, hybrid
Zhou, ShuaiLiu, HuaijuYu, HuiliYan, XuYan, Junjie
With the global issue of fossil fuel scarcity and the greenhouse effect, interest in electric vehicles (EVs) has surged recently. At that stage, because of the constraints of the energy density and battery performance degradation in low-temperature conditions, the mileage of EVs has been criticized. To guarantee battery performance, a battery thermal management system (BTMS) is applied to ensure battery operates in a suitable temperature range. Currently, in the industry, a settled temperature interval is set as criteria of positive thermal management activation, which is robust but leads to energy waste. BTMS has a kilowatt-level power usage under high- and low-temperature environments. Optimizing the BTMS control strategy becomes a potential solution to reduce energy consumption and overcome mileage issues. An appropriate system simulation model provides an effective tool to evaluate different BTMS control strategies. In this study, a predictive BTMS control strategy, which adjusts
Huang, ZhipeiChen, JiangboTang, Hai
The long-term performance of powertrain components in energy-efficient vehicles, particularly in Class 8 heavy-duty applications, is crucial for sustaining energy efficiency. However, these components degrade over time, impacting performance and highlighting the need for appropriate aging models to estimate the impact of aging. This study aims to identify and select appropriate aging models for two critical powertrain components: battery and electric machine. Through a comprehensive literature review, the primary aging processes, key influencing factors, and available aging models for these components are identified. A selection matrix is established, considering the model complexity, the model accuracy, and the volume of data required while maintaining the desired precision for the powertrain component models. Based on the selection matrix, an appropriate battery aging model is chosen for the vehicleā€™s battery. This model was selected for its ability to effectively capture the aging
Rownak, Md RagibHanif, AtharAhmed, QadeerFahim, Muhammad QaisarAnwar, HamzaLi, HuiLe, DatNelson, Matthew
The advancements in vehicle connectivity and the increased level of driving automation can be leveraged for the development of Advanced Driver Assistance Systems (ADAS) that improve driver safety and comfort while optimizing the energy consumption of the vehicle. In the development phase of energy-efficient ADAS, modeling and simulation are used to assess the potential benefits of these technologies on energy consumption. However, there is a lack of standardized simulation or test frameworks to quantify the benefits. Moreover, the driving scenario and the traffic conditions are often not explicitly modeled when simulating energy-efficient ADAS, even though they have a major impact on the attainable energy benefits. This paper presents the development and implementation of a closed-loop traffic-in-the-loop simulator designed to evaluate the performance of vehicles under realistic traffic conditions. The primary objective is to qualitatively assess how varying traffic conditions
Grano, EliaVillani, ManfrediAhmed, QadeerCarello, Massimiliana
Precisely understanding the driving environment and determining the vehicleā€™s accurate position is crucial for a safe automated maneuver. vehicle following systems that offer higher energy efficiency by precisely following a lead vehicle, the relative position of the ego vehicle to lane center is a key measure to a safe automated speed and steering control. This article presents a novel Enhanced Lane Detection technique with centimeter-level accuracy in estimating the vehicle offset from the lane center using the front-facing camera. Leveraging state-of-the-art computer vision models, the Enhanced Lane Detection technique utilizes YOLOv8 image segmentation, trained on a diverse world driving scenarios dataset, to detect the driving lane. To measure the vehicle lateral offset, our model introduces a novel calibration method using nine reference markers aligned with the vehicle perspective and converts the lane offset from image coordinates to world measurements. This design minimizes
Karuppiah Loganathan, Nirmal RajaPoovalappil, AmanNaber, JeffreyRobinette, DarrellBahramgiri, Mojtaba
Reducing aerodynamic drag through Vehicle-Following is one of the energy reduction methods for connected and automated vehicles with advanced perception systems. This paper presents the results of an investigation aimed at assessing energy reduction in light-duty vehicles through on-road tests of reducing the aerodynamic drag by Vehicle-Following. This study provides insights into the effects of lateral positioning in addition to intervehicle distance and vehicle speed, and the profile of the lead vehicle. A series of tests were conducted to analyze the impact of these factors, conducted under realistic driving conditions. The research encompasses various light-duty vehicle models and configurations, with advanced instrumentation and data collection techniques employed to quantify energy-saving potential. The study featured two sets of L4 capable light duty vehicles, including the Stellantis Pacifica PHEV minivan and Stellantis RAM Truck, examined in various lead and following vehicle
Poovalappil, AmanRobare, AndrewSchexnaydre, LoganSanthosh, PruthwirajBahramgiri, MojtabaBos, Jeremy P.Chen, BoNaber, JeffreyRobinette, Darrell
The adoption of hybrid electric vehicles (HEVs) is becoming more popular during the last few years due to government incentives and favourable legislation both for automotive companies and final users. This type of vehicle claims very low carbon dioxide emissions while eliminating the range anxiety associated with battery electric vehicles thanks to the on-board range extender being able to recharge the battery throughout the journey. Unfortunately, the low emissions values are more representative of the particular mathematical model implemented by the legislation than the measured real driving emissions. Specifically, the legislation does not take into account the CO2 embedded in production of the batteries or of the electrical energy stored in it. This work analyses these aspects by means of a numerical model of the BMW i3 94Ah vehicle. The results obtained are collected from simulations conducted over the Worldwide harmonized Light vehicles Test Cycle (WLTC) by using the commercial
Turner, JamesVorraro, Giovanni
Onboard sensing and Vehicle-to-Everything (V2X) connectivity enhance a vehicle's situational awareness beyond direct line-of-sight scenarios. A team led by Southwest Research Institute (SwRI) demonstrated 20% energy savings by leveraging these information streams on a 2017 Prius Prime as part of the first phase of the ARPA-E-funded NEXTCAR program. Combining this technology with automation can improve vehicle safety and enhance energy efficiency further. In the second phase, SwRI demonstrated 30% energy savings over the baseline. This paper summarizes the efforts to achieve 30% savings on a 2021 Honda Clarity PHEV. The vehicle was outfitted with the SwRI Ranger automated driving suite for perception and localization. Model-based control schemes with selective interrupt and control (SIC) were used to override stock vehicle controls and actuate the accelerator, brake, and electric power steering system, enabling drive-by-wire and steer-by-wire functionalities. Key algorithms contributing
Bhagdikar, PiyushGankov, StanislavSarlashkar, JayantHotz, ScottRajakumar Deshpande, ShreshtaRengarajan, SankarAdsule, KartikDrallmeier, JosephD'Souza, DanielAlden, JoshuaBhattacharjya, Shuvodeep
This study evaluates the impacts of the gasoline compression ignition (GCI) engine on heavy duty long-haul trucks in both the Chinese and US markets. The study examines various aspects such as vehicle performance requirements, fuel consumption, emissions, and ownerships costs, and how they influence the implementation and impact of new technologies in these markets. By considering a wide variety of drive cycles, including standard regulatory cycles and real-world cycles, the study aims to identify the impact of varying degrees of powertrain electrification using diesel and GCI engines on fuel consumption and emissions. Additionally, this paper explores the viability of powertrain electrification in long-haul trucks by analyzing factors such as levelized cost of driving (LCOD), manufacturing costs, and energy costs. These considerations play a crucial role in determining the economic feasibility and attractiveness of electrification technologies in various driving scenarios and market
Nieto Prada, DanielaVijayagopal, RamYan, ZimingSari, RafaelHe, Xin
In recent years, the stronger push for reducing GHG and NOx emissions has challenged vehicle manufacturers globally. In USA, Multi-Pollutant Emissions Standards for Model Years 2027 and Later Light Duty and Medium-Duty Vehicles released by EPA in April 2023 aims to reduce the CO2 emissions by 56% and 44%, respectively, for light and medium duty vehicles by 2032 from 2026 levels. It also includes the NMOG+ NOx standards, which require a 60 ā€“ 76% reduction by 2032 from 2026 levels for light to medium-duty vehicles. Europe also aims to reduce CO2 emissions by 55% by 2030 from 1990 levels and 100% by 2035. To achieve such low levels of CO2 emissions, especially in the near-term scenario of limited EV sales, hybridization of conventional powertrains has found renewed interest. While hybrid powertrains add complexity, if optimized well for the application, they can offer best tradeoff between upfront cost, range, payload, performance, emissions and off-ambient operation. This study
Fnu, DhanrajCorreia Garcia, BrunoPaul, SumitJoshi, SatyumFranke, Michael
As automotive technology advances, the need for comprehensive environmental awareness becomes increasingly critical for vehicle safety and efficiency. This study introduces a novel integrated wind, weather, and motion sensor designed for moving objects, with a focus on automotive applications. The sensorā€™s potential to enhance vehicle performance by providing real-time data on local atmospheric conditions is investigated. The research employs a combination of sensor design, vehicle integration, and field-testing methodologies. Findings prove the sensorā€™s capability to accurately capture dynamic environmental parameters, including wind speed and direction, temperature, and humidity. The integration of this sensor system shows promise in improving vehicle stability, optimizing fuel efficiency through adaptive aerodynamics, and enhancing the performance of autonomous driving systems. Furthermore, the study explores the potential of this technology in contributing to connected vehicle
Feichtinger, Christoph Simon
With better performance and usage of clean and renewable energy, electric vehicles have ushered in more and more consumersā€™ favor nowadays. However, insufficient driving range especially in hot and cold ambient conditions still greatly restricts the extensive application of electric vehicles. This paper presents a methodology of establishing multi-discipline coupled full vehicle model in AMESim to investigate the energy consumption and driving range of an electric vehicle in normal and hot ambient conditions. Full vehicle energy consumption test was carried out in the climate chamber to check the accuracy of simulation results. Firstly, basic framework of the full vehicle model established in AMESim was introduced. Next, modeling details of sub-systems including vehicle dynamic system, electrical system, coolant circuit system, air-conditioning system and control strategy were illustrated. Then, full vehicle energy consumption tests were carried out in 23Ā°C and 38Ā°C ambient conditions
Zhou, ShuaiLiu, HuaijuYu, HuiliYan, XuYan, Junjie
This study evaluates the performance of alternative powertrains for Class 8 heavy-duty trucks under various real-world driving conditions, cargo loads, and operating ranges. Energy consumption, greenhouse gas emissions, and the Levelized Cost of Driving (LCOD) were assessed for different powertrain technologies in 2024, 2035, and 2050, considering anticipated technological advancements. The analysis employed simulation models that accurately reflect vehicle dynamics, powertrain components, and energy storage systems, leveraging real-world driving data. An integrated simulation workflow was implemented using Argonne National Laboratory's POLARIS, SVTrip, Autonomie, and TechScape software. Additionally, a sensitivity analysis was performed to assess how fluctuations in energy and fuel costs impact the cost-effectiveness of various powertrain options. By 2035, battery electric trucks (BEVs) demonstrate strong cost competitiveness in the 0-250 mile and 250-500 mile ranges, especially when
Mansour, CharbelBou Gebrael, JulienKancharla, AmarendraFreyermuth, VincentIslam, Ehsan SabriVijayagopal, RamSahin, OlcayZuniga, NataliaNieto Prada, DanielaAlhajjar, MichelRousseau, AymericBorhan, HoseinaliEl Ganaoui-Mourlan, Ouafae
Marine ports are an important source of emissions in many urban areas, and many ports are implementing plans to reduce emissions and greenhouse gases using zero-emission cargo handling equipment. This paper evaluates the performance and activity profiles for various zero-emission (ZE) cargo transport equipment being demonstrated at different ports in California. This included 23 battery-electric (BE) 8,000 lb. (8K) and 36,000 lb. (36K) forklifts, a BE railcar mover, and an electrified rubber-tired gantry crane (eRTG). The study focused on evaluating the performance of the ZE equipment in terms of activity patterns and the potential emissions reductions. Data loggers were used to collect activity data, including hours of use, energy consumption, and charging information over periods from 6 to 21 months. The results showed that the BE forklifts, BE railcar mover, and the eRTG averaged 2-3 hours, 5 hours, and 14 hours of use per day of operation, respectively. The average energy use for
Frederickson, ChasVu, AlexanderMakki, MaedehJohnson, KentDurbin, ThomasBurnette, AndrewHuang, EddyAlvarado, EricaRao, Leela
The key issue in the electromagnetic design of permanent magnet synchronous motors is the design of the rotor structure form of the motor. To achieve the goal of reducing the cost of the motor, this paper conducts electromagnetic design, optimal control calibration of the motor, and performance analysis for reducing the rotor lamination structure, and obtains the characteristics of the permanent magnet synchronous motor under this rotor structure. For the permanent magnet synchronous motor with reduced rotor stack length and one less motor temperature sensor, starting from vector control, the conditions for obtaining the maximum electromagnetic torque and the highest rotational speed are derived. Based on these conditions, the vector control strategies for the system operating under different working conditions are designed. At low speeds, the thermal loss of the stator winding is reduced with the maximum torque current ratio to improve the motor efficiency; as the rotational speed of
Jing, JunchaoZhang, JunzhiYu, PengfeiLiu, YiqiangChen, YingchaoDai, Zhengxing
In hybrid electric vehicles (HEVs), optimizing energy management and reducing system losses are critical for enhancing overall efficiency and performance. This paper presents a novel control strategy for the boost converter in hybrid electric vehicles (HEVs), aimed at minimizing energy losses and optimizing performance by modulating to a higher boost converter voltage only when necessary. Traditional approaches to boost converter control often lead to unnecessary energy consumption by maintaining higher voltage levels even when not required. In contrast, the proposed strategy dynamically adjusts the converter's operation based on real-time vehicle demands, such as driver input, Engine Start-Stop (ESS) events, Active Electric Motor Damping (AEMD), entry and exit transitions for Engine Fuel Cut-Off (DFCO), Noise-Vibration-Harshness (NVH) events like lash-zone crossing and other specific operational conditions. The control strategy leverages predictive algorithms and real-time monitoring
Basutkar, AmeyaHuo, ShichaoSullivan, ClaireBerger, DanielTischendorf, Christoph
A passenger vehicle hood is designed to meet Vulnerable Road User (VRU) regulatory requirements and consumer metric targets. Generally, hood inner design and its reinforcements, along with deformable space available under the hood are the main enablers to meet the Head Impact performance targets. However, cross functional balancing requirements, such as hood stiffness and packaging space constraints, can lead to higher Head Injury Criteria (HIC15) scores, particularly when secondary impacts are present. In such cases, a localized energy absorber is utilized to absorb the impact energy to reduce HIC within the target value. The current localized energy absorber solutions include the usage of flexible metal brackets, plastic absorbers etc. which have limited energy absorbing capacity and tuning capability. This paper focuses on usage of a novel 3D printed energy absorbers, based on various kinds of lattice structures. These absorbers are either sandwiched between the inner and the outer
Kinila, VivekanandaAgarwal, VarunV S, RajamanickamTripathy, BiswajitGupta, Vishal
Based on the harmonic current injection method used to suppress the torsional vibration of the electric drive system, the selection of the phase and amplitude of the harmonic current based on vibration and noise has been explored in this paper. Through the adoption of the active harmonic current injection method, additional torque fluctuations are generated by actively injecting harmonic currents of specific amplitudes and phases, and closed-loop control is carried out to counteract the torque fluctuations of the motor body. The selection of the magnitude of the injected harmonic current is crucial and plays a vital role in the reduction of torque ripple. Incorrect harmonic currents may not achieve the optimal torque ripple suppression effect or even increase the motor torque ripple. Since the actively injected harmonic current is used to counteract the torque ripple caused by the magnetic flux linkage harmonics of the motor body, the target harmonic current command is very important
Jing, JunchaoZhang, JunzhiLiu, YiqiangHuang, WeishanDai, Zhengxing
In order to manage the serious global environmental problems, the automobile industry is rapidly shifting to electric vehicles (EVs) which have a heavier weight and a more rearward weight distribution. To secure the handling and stability of such vehicles, understanding of the fundamental principles of vehicle dynamics is inevitable for designing their performance. Although vehicle dynamics primarily concerns planar motion, the accompanying roll motion also influences this planar motion as well as the driver's subjective evaluation. This roll motion has long been discussed through various parameter studies, and so on. However, there is very few research that treats vehicle sprung mass behavior as ā€œvibration modesā€, and this perspective has long been an unexplored area of vehicle dynamics. In this report, we propose a method to analytically extract the vibration modes of the sprung mass by applying modal analysis techniques to the governing equations of vehicle handling and stability
Kusaka, KaoruYuhara, Takahiro
In the modern automotive industry, improving fuel efficiency while reducing carbon emissions is a critical challenge. To address this challenge, accurately measuring a vehicleā€™s road load is essential. The current methodology, widely adopted by national guidelines, follows the coastdown test procedure. However, coastdown tests are highly sensitive to environmental conditions, which can lead to inconsistencies across test runs. Previous studies have mainly focused on the impact of independent variables on coastdown results, with less emphasis on a data-driven approach due to the difficulty of obtaining large volumes of test data in a short period, both in terms of time and cost. This paper presents a road load energy prediction model for vehicles using the XGBoost machine learning technique, demonstrating its ability to predict road load coefficients. The model features 27 factors, including rolling, aerodynamic, inertial resistance, and various atmospheric conditions, gathered from a
Song, HyunseungLee, Dong HyukChung, Hyun
This paper presents a Digital Twin approach based on Machine Learning (ML), aimed at creating software-based sensors to reduce the auxiliary devices of the vehicle and enabling predictive maintenance, thus reducing carbon footprint. The solution is applied to the electric Lubrication Oil Pump (eLOP), a crucial component within a vehicle's powertrain system. The proposed eLOP Digital Twin integrates ML-based sensors to estimate critical parameters such as temperature, pressure and flow rate, reducing the reliance on physical sensors and associated hardware. This approach minimizes manufacturing complexity and cost, enhancing energy efficiency during both production and operation. Furthermore, the Digital Twin facilitates predictive maintenance by continuously monitoring the component's performance, enabling early detection of potential failures and optimizing maintenance schedules. This leads to lower energy consumption and reduced emissions throughout the component's lifecycle. The
Khan, JalalD'Alessandro, StefanoTramaglia, FedericoFauda, Alessandro
In addition to electric vehicles (EVs), hydrogen fuel cell systems are gaining attention as energy-efficient propulsion options. However, designing fuel cell vehicles presents unique challenges, particularly in terms of storage systems for heavy hydrogen tanks. These challenges impact factors such as NVH (noise, vibration, and harshness) and safety performance. This study presents a topology optimization study for Hydrogen Energy Storage System (HESS) tank structure in Class 5 trucks, with a focus on enhancing the modal frequencies. The study considers a specific truck configuration with a HESS structure located behind the crew cab, consisting of two horizontally stacked hydrogen tanks and two tanks attached on both sides of the frame. The optimization process aimed to meet the modal targets of this hydrogen tank structure in the fore-aft (X) and lateral (Y) directions, while considering other load cases such as a simplified representation of GST (global static torsion), simplified
Yoo, Dong YeonChavare, SudeepViswanathan, SankarMouyianis, Adam
The rapid adoption of electric vehicles (EVs), driven by stricter emissions norms, is transforming both urban and rural mobility. However, significant challenges remain, particularly concerning the charging infrastructure and battery technology. The limited availability of charging stations and the reliance on current high-energy-density cells restrict the overall effectiveness of the e-mobility ecosystem. These constraints lead to shorter vehicle ranges and longer charging times, contributing to range anxietyā€”one of the most critical barriers to widespread EV adoption. Adding to these challenges, auxiliary systems, especially air-conditioning (AC) systems, significantly impact energy consumption. Among all auxiliary systems, the AC system is the most energy-intensive, often exacerbating range anxiety by reducing the distance an EV can travel on a single charge. Hence, it is essential to focus on enhancing the efficiency of AC systems. This involves redefining and optimizing system
Sen, SomnathJadhav, YashSingh, KaramjeetSorte, SwapnilAnwar, Md Tahir
The focus on thermal system efficiency has increased with the introduction of electric vehicles (EV) where the heating and cooling of the cabin represents a major energy requirement that has a direct impact on vehicle range in hot and cold ambient conditions. This is further exacerbated during heating where EVs do not have an engine to provide a source of heat and instead use stored electrical energy from the battery to heat the vehicle. This paper considers two approaches to reduce the energy required by the climate control and hence increase the range of the vehicle. The first approach considers minimizing the energy to keep the passengers comfortable, whilst the second approach optimizes the heating and ventilation system to minimize the energy required to achieve the target setpoints. Finally, these two approaches are combined to minimize both the passengerā€™s demand and the energy required to meet the demand. This paper covers the development process from simulation to
Fussey, PeterDutta, NilabzaMilton, GarethMa, He
The shift towards hybrid and electric powertrains in off-road vehicles aims to enhance mobility, extend range, and improve energy efficiency. However, heat pump-based battery thermal management systems in these vehicles continue to consume significant energy, impacting overall range and efficiency. Effective thermal management is essential for maintaining battery performance and safety, particularly in extreme conditions. Although high-fidelity models can capture the complex dynamics of heat pumps, real-time control within model-based optimization frameworks often depends on simplified models, which can degrade system performance. To address this, we propose a novel data-driven grey box control-oriented model (COM) that accurately represents the thermal dynamics of a vapor-compression refrigeration-based heat pump system. This COM is integrated into a model-predictive control (MPC) framework, optimizing thermal management during transient and burst-power operations of the battery pack
Sundar, AnirudhGhate, AtharvaZhu, QilunPrucka, RobertRuan, YeefengFigueroa-Santos, MiriamBarron, Morgan
Series hybrid vehicles with internal combustion range extenders are a promising solution for sustainable transportation. In this application, net zero carbon emissions can be achieved using renewable fuels. Fischer-Tropsch-derived e-gasolines/naptha allow for high energy density and safe liquid fuels. However, Fischer-Tropsch naptha fuel derivatives must undergo several processing stages to reach current engine-grade octane ratings, negatively affecting the synthesis's profitability and energy efficiency. Gasoline engine technologies capable of operating with low-octane fuels could allow the adoption of unprocessed Fischer-Tropsch gasoline. The rotary Wankel engine design suits range extenders thanks to its high power-to-size ratio. In this study, the knocking tendency of homogenous charge spark-ignition rotary Wankel engines is numerically assessed through Chemkin-Pro spark-ignition engine zonal model for knock assessment. Rotary Wankel engines are modeled by providing the
Brunialti, SirioVorraro, GiovanniTurner, JamesSarathy, Mani
The hybrid electric drive system has the potential to make a significant contribution to the energy sustainability of the automotive industry. This paper investigates the improved adaptive equivalent consumption minimization strategy (A-ECMS) for a multi-mode series-parallel hybrid electric vehicle. First, a basic ECMS algorithm for the series-parallel vehicle is established, which considers the instantaneous optimal torque matching in the electric, serial hybrid, and engine driving modes. Under the condition that the future traffic information scenario is known, it is desired to realize the global optimal planning based on the combination of dynamic programming (DP) and ECMS. The SOC, engine speed, and torque results calculated by the DP strategy are used as benchmarks to develop the improved SOC-AECMS and S-AECMS strategies, which better incorporate the advantages of the global optimization results. Finally, a hardware-in-the-loop simulation platform is set up to validate the real
Zhu, JingyuHan, MengweiLiu, ChongfanYang, ChenfanNishida, Keiya
Currently automobile industries are shifting towards electric powertrains from conventional internal combustion engines. With increase in use of electric vehicle, more focus is to increase the driving range of vehicle. Right now, most of the OEMs are using single speed transmission in their electric buses. Single speed transmission is effective in road having average speed around 20 to 25 kmph but during heavy traffic road condition (like Mumbai city application), average speed of vehicle comes down to 10 kmph. In heavy traffic condition (city application), operating points of motor goes into less efficiency regions which results in high energy consumption. It will also affect the regeneration. In this study, focus is on commercial vehicle like electric buses. If we have to increase driving range, we have to optimize the energy consumption. We can address the issue of higher energy consumption in heavy traffic condition by using two speed transmission. With use of two speed
Saurabh, SaurabhAmancharla, Naga ChaithanyaBhardwaj, RohitGadve, Dhananjay
With the tightening of emission regulations, Electrically Heated Catalyst (EHC) are an important technical solution for diesel vehicles to address the emission challenges of cold start and Real Driving Emission (RDE). This paper investigates the impact of EHC coupled exhaust aftertreatment system (Diesel Oxidation Catalyst (DOC) + Selective Catalytic Reduction Integrated into Diesel Particulate Filter (SDPF) + Selective Catalytic Reduction (SCR) - Ammonia Slip Catalyst (ASC)) on the energy consumption and emission characteristics of light-duty diesel vehicles based on the World Light Vehicle Test Cycle (WLTC) and RDE. The research results show that under WLTC conditions, compared to EHC off, the time for the SDPF inlet temperature to reach 180 Ā°C when EHC on is 44 seconds earlier. The Carbon Monoxide (CO) emission of diesel vehicles is 63.5 mg/km, the Total Hydrocarbon (THC) emission value is 44.9 mg/km, the Non-Methane Hydrocarbon (NMHC) emission value is 39.5 mg/km, and the Nitrogen
Kang, LuluZhao, ZhiguoLou, Diming
Plug-in hybrid electric vehicles combine the benefits of both battery electric and internal combustion engine drivetrains. There are multiple possibilities for hybrid configurations, each with its own advantages and disadvantages. In this study, two newly developed traction electric machines were employed alongside a gasoline engine in various hybrid configurations. These configurations, ranging from P1 to P4 and their combinations, were evaluated in terms of vehicle performance, energy consumption, and emissions. The impact of battery capacity was also examined. With a larger battery providing higher discharge power, the electric acceleration time significantly decreases from around 8.6 seconds to approximately 5.2 seconds as the battery capacity increases from 20 kWh to 40 kWh in configurations featuring two traction electric machines. In hybrid mode, the reduction in acceleration time is less pronounced, with a decrease of around 0.7 seconds compared to the configuration with a 20
Nguyen, Duc-KhanhTokat, AlexandraKristoffersson, AnnikaOlsson, Jan-Ola
A heavy-duty commercial electric truck is equipped with dual axles, with the middle axle driven by an electric motor and a three-speed transmission and the rear axle driven by an electric motor and a two-speed transmission. To consider the dynamic and economy performance of the whole vehicle, as well as the gear distribution characteristics in the vehicle operation, a comprehensive shifting schedule based on the cross-particle swarm algorithm is proposed. By establishing the longitudinal dynamics model of the truck, the optimal power shift schedule and the optimal economics shift schedule of each of the two transmissions are studied. Under the standard test conditions, an optimal gear control strategy based on the dynamic programming algorithm considering the shift interval is proposed, and the shift schedule for the standard conditions is derived through the hierarchical clustering method. Furthermore, with 0-100 km/h acceleration capability and specific energy consumption as the
Guo, JunZhang, YunqingWu, Jinglai
Energy management strategy is essential for HEVā€™s to achieve an optimum of energy consumption. With predictive energy management, taking future vehicle speed predicted from ADAS map information, in-vehicle navigation traffic flow status information, and current speed into account, one could anticipate a considerable improvement in energy-saving. The major validating approach widely adopted for energy management algorithms nowadays is real-world vehicle testing, of which the economic and time costs are relatively high. Moreover, with advanced algorithms featuring AI coming into light, putting forward higher requirement in the richness of test cases, the drawback in coverage of vehicle testing is revealed. This paper proposed a MIL/SIL testing approach for predictive energy management algorithms, providing a partial replacement to, and overcome the limitations of, vehicle testing. In the testing setup, random traffic generated by MATLABĀ® based on real-time traffic condition will be taken
Yan, YueMa, Xiudan
As longitudinal Automated Driving System (ADS) technologies, such as Adaptive Cruise Control (ACC), become more prevalent, robust testing frameworks that encompass both simulation and vehicle-in-the-loop (VIL) methodologies are essential to ensure system reliability, safety, and performance refinement. Although significant research has focused on ACC algorithm development and simulation testing, existing VIL dynamometer testing frameworks are typically tailored to specific vehicle models and sensor simulation tools. These highly customized approaches often fail to account for broader interoperability while overlooking energy consumption as a key performance metric. This paper presents a novel modular framework for ACC dynamometer testing, designed to enhance interoperability across a diverse range of vehicle platforms, simulation tools, and dynamometer facilities with a focus on evaluating impacts of automated longitudinal control on the overall energy consumption of the vehicle. The
Goberville, NicholasHamilton, KaylaDi Russo, MiriamJeong, JongryeolDas, DebashisOrd, DavidMisra, PriyashrabaCrain, Trevor
Charging a battery electric vehicle at extreme temperatures can lead to battery deterioration without proper thermal management. To avoid battery degradation, charging current is generally limited at extreme hot and cold battery temperatures. Splitting the wall power between charging and the thermal management system with the aim of minimizing charging time is a challenging problem especially with the strong thermal coupling with the charging current. Existing research focus on formulating the battery thermal management control problem as a minimum charging time optimal control problem. Such control strategy force the driver to charge with minimum time and higher charging cost irrespective of their driving schedule. This paper presents a driver-centric DCFC control framework by formulating the power split between thermal management and charging as an optimal control problem with the goal of improving the wall-to-vehicle energy efficiency. Proposed energy-efficient charging strategy
Gupta, ShobhitKang, Jun-MoZhu, YongjieLee, ChunhaoZanardelli, Wesley
This paper explores a parameter optimization calculation method for a dual-motor coupled integrated single-axle drive system, aiming to achieve the optimal balance between vehicle dynamics, fuel efficiency, and system efficiency under this configuration. By constructing a vehicle longitudinal dynamics model and referencing motor models, the effective operating range is calculated. Vehicle acceleration time, gradeability, and maximum speed are used as constraints, while the proportion of the high-efficiency operating area of the drive system is taken as the objective function for optimizing relevant system parameters. This method improves computational efficiency by dividing the contour lines, thus eliminating the need to traverse all points in the constraint area and converting them into an intuitive analysis of the operating range, which reduces the need for point-by-point calculations across the entire working area.
Gu, ZhuangzhuangYou, JianhuiWu, JinglaiZhang, Yunqing
Following early adoption, the BEV market has shifted towards a mass market strategy, emphasizing on crucial attributes, such as system cost reduction and range extension. System efficiency is crucial in BEV product development, where efficiency metric influenced greatly vehicle range and cost. For instance, higher iDM efficiency reduces the need for larger battery, cutting cost, or extends range with the same battery size. BorgWarner adopted Digital Twin technology to optimize Integrated Drive Module (iDM) within a vehicle ecosystem. Digital Twin comprises high-fidelity physics based numerical tool suites offering greater degree of freedom to engineers in designing, sizing, optimizing a component versus system benefit tradeoff, thus enabling most efficient product design within economic constraints. BorgWarnerā€™s Analytical System Development (ASD) plan used as framework provides a global unified process for tool development and validation, ensuring the digital print of a real product
Bossi, AdrienBourniche, EricLeblay, ArnaudDavid, PascalNanjundaswamy, Harsha
The efficient operation of electric vehicles (EVs) heavily relies on the proper lubrication of the E-drive unit components, particularly the transmission gears and bearings. Improper oil supply can lead to mechanical failures, while excessive oil can increase power loss due to churning. This study focuses on utilizing Computational Fluid Dynamics (CFD) simulations to analyze the impact of drive speed, oil level, and temperature on gear churning loss in E-drive units. The research also investigates the influence of a baffle plate on power loss and oil splash characteristics. The simulations, conducted using the volume of fluid (VOF) method in Simerics-MP+, consistently illustrate a reduction in power loss with rising oil temperature and reveal decreased gear churning loss with a baffle plate, especially under high-speed conditions, highlighting its potential for enhancing energy efficiency in EVs. Additionally, post-processing analysis of oil splash patterns sheds light on the
Kumar, P. MadhanMotin, AbdulPandey, AshutoshGanamet, AlainMaiti, DipakGao, HaiyangRanganathan, Raj
The automotive industry is amidst an unprecedented multi-faceted transition striving for more sustainable passenger mobility and freight transportation. The rise of e-mobility is coming along with energy efficiency improvements, greenhouse gas and non-exhaust emission reductions, driving/propulsion technology innovations, and a hardware-software-ratio shift in vehicle development for road-based electric vehicles. Current R&D activities are focusing on electric motor topologies and designs, sustainability, manufacturing, prototyping, and testing. This is leading to a new generation of electric motors, which is considering recyclability, reduction of (rare earth) resource usage, cost criticality, and a full product life-cycle assessment, to gain broader market penetration. This paper outlines the latest advances of multiple EU-funded research projects under the Horizon Europe framework and showcases their complementarities to address the European priorities as identified in the 2Zero
Armengaud, EricRatz, FlorianMuƱiz, ƁngelaPoza, JavierGarramiola, FernandoAlmandoz, GaizkaPippuri-MƤkelƤinen, JenniClenet, StĆ©phaneMessagie, MaartenDā€™amore, LeaLavigne Philippot, MaevaRillo, OriolMontesinos, DanielVansompel, HendrikDe Keyser, ArneRomano, ClaudioMontanaro, UmbertoTavernini, DavideGruber, PatrickRan, LiaoyuanAmati, NicolaVagg, ChristopherHerzog, MaticWeinzerl, MartinKerƤnen, JanneMontonen, Juho
The natural wind experienced on public roads can increase the yaw angle and therefore drag coefficient (CD), which may contribute to the discrepancy between catalog fuel economy and actual fuel economy. The impact of yaw characteristics alone on fuel economy during actual driving has not been verified or proven as it is difficult to obtain actual driving data under uniform conditions. For this reason, shape optimization is normally performed at zero-yaw through the aerodynamic development phases. In this paper, two vehicles with different yaw sensitivity characteristics are driven simultaneously, and fuel economy measurements are performed simultaneously with ambient airflow, environment, and vehicle conditions. The results where the conditions of the two vehicles match are extracted to clarify the impact of the differences of yaw characteristics on fuel economy. The obtained results matched the values predicted by theoretical calculations for the impact of yaw angle on fuel economy
Onishi, YasuyukiNichols, LarryMetka, Mattmasumitsu, YasutakaInoue, Taisuke
E-mobility is revolutionizing the automotive industry by improving energy-efficiency, lowering CO2 and non-exhaust emissions, innovating driving and propulsion technologies, redefining the hardware-software-ratio in the vehicle development, facilitating new business models, and transforming the market circumstances for electric vehicles (EVs) in passenger mobility and freight transportation. Ongoing R&D action is leading to an uptake of affordable and more energy-efficient EVs for the public at large through the development of innovative and user-centric solutions, optimized system concepts and components sizing, and increased passenger safety. Moreover, technological EV optimizations and investigations on thermal and energy management systems as well as the modularization of multiple EV functionalities result in driving range maximization, driving comfort improvement, and greater user-centricity. This paper presents the latest advancements of multiple EU-funded research projects under
Ratz, FlorianBƤuml, ThomasKompara, TomažKospach, AlexanderSimic, DraganJan, PetraMƶller, SebastianFuse, HiroyukiParades Barros, EstebanArmengaud, EricAmati, NicolaSorniotti, AldoLukesch, Walter
Platooning occurs when vehicles travel closely together to benefit from multi-vehicle movement, increased road capacity, and reduced fuel consumption. This study focused on reducing energy consumption under different driving scenarios and road conditions. To quantify the energy consumption, we first consider dynamic events that can affect driving, such as braking and sudden acceleration. In our experiments, we focused on modeling and analyzing the power consumption of autonomous platoons in a simulated environment, the main goal of which was to develop a clear understanding of the different driving and road factors influencing power consumption and to highlight key parameters. The key elements that influence the energy consumption can be identified by simulating multiple driving scenarios under different road conditions. The initial findings from the simulations suggest that by efficiently utilizing the inter-vehicle distances and keeping the vehicle movements concurrent, the power
Khalid, Muhammad ZaeemAzim, AkramulRahman, Taufiq
Emerging zero-emission-powertrain concepts are providing opportunities to re-shape heavy trucks for improved aerodynamic performance. To investigate the potential for energy savings through aerodynamic improvements, with a goal to inform operators and regulators of such benefits, a multi-phase project was initiated to design and evaluate aerodynamic improvements for Class 8 tractor-trailer combinations. While the focus was battery-electric and hydrogen-fuel-cell powered trucks, improvements for internal-combustion powered trucks were also examined. Previously-reported activities included a scaled-model wind-tunnel test that demonstrated the potential for up to 9% drag reduction from simple shape adaptations, with a follow-up CFD study providing guidance towards further optimization. This paper presents wind-tunnel-test results using a high-fidelity 30%-scale model of a new aerodynamic tractor concept, with comparison to a conventional North American Class 8 tractor with a modern
Ghorbanishohrat, FaeghehMcAuliffe, BrianO'Reilly, Harrison
Connected and automated vehicle (CAV) technology is a rapidly growing area of research as more automakers strive towards safer and greener roads through its adoption. The addition of sensor suites and vehicle-to-everything (V2X) connectivity gives CAVs an edge on predicting lead vehicle and connected intersection states, allowing them to adjust trajectory and make more fuel-efficient decisions. Optimizing the energy consumption of longitudinal control strategies is a key area of research in the CAV field as a mechanism to reduce the overall energy consumption of vehicles on the road. One such CAV feature is autonomous intersection navigation (AIN) with eco-approach and departure through signalized intersections using vehicle-to-infrastructure (V2I) connectivity. Much existing work on AIN has been tested using model-in-loop (MIL) simulation due to being safer and more accessible than on-vehicle options. To fully validate the functionality and performance of the feature, additional
Hamilton, KaylaMisra, PriyashrabaOrd, DavidGoberville, NickCrain, TrevorMarwadi, Shreekant
An energy-use analysis is presented to examine the potential energy-savings and range-extension benefits of aerodynamic improvements to tractors and trailers used in commercial transportation. The impetus for the study was the observation of aerodynamically-redesigned/optimized tractor shapes of emerging zero-emission commercial vehicles that have the potential for significant drag reduction over conventional aerodynamic tractors. Using wind-tunnel test results, a series of aerodynamic performance models were developed representing a range of tractor and trailer combinations. From modern day-cab and sleeper-cab tractors to aerodynamically-optimized zero-emission cab concepts, paired with standard dry-van trailers or low-drag trailer concepts, the study examines the energy use, and potential savings thereof, from implementing various fleet configurations for different operational duty cycles. An energy-use analysis was implemented to estimate the energy-rate contributions associated
McAuliffe, BrianGhorbanishohrat, Faegheh
With Rapid growth of Electric Vehicles (EVs) in the market challenges such as driving range, charging infrastructure, and reducing charging time needs to be addressed. Unlike traditional Internal combustion vehicles, EVs have limited heating sources and primarily uses electricity from the running battery, which reduces driving range. Additionally, during winter operation, it is necessary to prevent window fogging to ensure better visibility, which requires introducing cold outside air into the cabin. This significantly increases the energy consumption for heating and the driving range can be reduced to half of the normal range. This study introduces the Ceramic Humidity Regulator (CHR), a compact and energy-efficient device developed to address driving range improvement. The CHR uses a desiccant system to dehumidify the cabin, which can prevent window fogging without introducing cold outside air, thereby reducing heating energy consumption. A desiccant system typically consists of two
Hamada, TakafumiShinoda, NarimasaKonno, YoshikiIhara, YukioIto, Masaki
Accurate mass estimation is essential for commercial heavy-duty vehicles (HDVs) because fluctuating payloads significantly impact energy consumption. Precise vehicle mass estimates enhance the accuracy of energy consumption models, leading to more effective energy management systems and performance optimization strategies. For example, improved energy estimates can lead to more optimized routing and refueling schedules, improving operational efficiency and reducing costs. For electric HDVs, accurate mass estimates are crucial for battery sizing, range prediction, and optimized charge scheduling. While direct mass measurements may be obtained through external weight-in-motion or specialized onboard weighing systems, this paper focuses on methods that use data from Controller Area Network systems for alternative real-time predictions. The challenge lies in identifying a method that performs well under the highly variable and often sparse data conditions typical of HDV driving datasets
Jayaprakash, BharatEagon, MatthewFakhimi, SetayeshKotz, AndrewNorthrop, William
Energy efficient configuration schemes are critical to the fuel economy and power of hybrid vehicles. Single planetary gear (PG) configurations are highly integrated, simple and reliable, but have limited fuel saving potential. To overcome these problems, a new multi-gear power split (PS) powertrain has been proposed because of their high efficiency and excellent overall performance. Only one PG and one synchronizer are required. In order to systematically explore all possible designs of multi-gear-PS hybrid designs, this paper proposes a topological tree graph method: 1) inspired by the ā€œDā€ matrix automatic modeling method, a new configuration tree matrix is proposed, which is used to complete the isomorphism determination, mode feature classification, and dynamics modeling; a design synthesis method for the multi-gear PS configuration is investigated; 2) A new near-optimal energy management strategy, the improved Rapid-DP (IR-DP), is proposed for the fast computation of the near
Zou, YungeZhang, YuxinYang, Yalian
Effective traffic management and energy-saving techniques are increasingly needed as metropolitan areas grow and traffic volumes rise. This work estimates fuel consumption over three selected routes in an urban context using spatio-temporal modeling essentially building on a previously developed approach in traffic prediction and forecasting. A weighted adjacency matrix for a Graph Neural Network (GNN) is constructed in the original approach which combines graph theory frameworks with travel times obtained from average speeds and distances between traffic count stations. Next, the traffic flow estimate uncertainty is measured using Adaptive Conformal Prediction (ACP) to provide a more reliable forecast. This work predicts fuel consumption under different scenarios by utilizing Monte Carlo simulations based on the expected traffic flows providing insights into energy efficiency and the best routes to take. The study compares passenger vehicles' and heavy-duty trucks' mean fuel
Patil, MayurMoon, JoonHanif, AtharAhmed, Qadeer
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