Browse Topic: Energy conservation

Items (4,169)
Despite the increasing electrification of current vehicles, Diesel engines will continue to be used for several decades to come. There is still a need to introduce emission control technologies, especially those that show good potential and do not require extensive engine modifications. The increasing focus on reducing pollutant emissions and improving energy efficiency has prompted engine manufacturers to continuously strive for technological progress. The aim is to ensure compliance with environmental regulations and the fulfillment of social expectations. Specifically, new Diesel engine projects face the challenge of minimizing both nitrogen oxides (NOx) and soot emissions, which requires significant investiment in research to develop innovative combustion methods and exhaust gas treatment. One of these innovative methods is Ducted Fuel Injection (DFI), which aims to reduce emissions by improving spray development to obtain a better mixture at flame upstream. This study presents an
Dias, Fábio Jairodos Santos, Leila RibeiroRufino, CaioGarcia, Ezio CastejonLomonaco, RaphaelArgachoy, CelsoLacava, Pedro Teixeira
Electric vehicles represent a shift towards sustainability in the automotive industry, with the Brake-by-Wire (BBW) system as an innovation to enhance safety, and performance. This study proposes an electromagnetic BBW system for Formula SAE vehicles, optimizing an electromagnet with a genetic algorithm as the actuator. Through a selection process from a million individuals, the system was modeled. Integrated with electric motors using CarMaker® software, the optimized electromagnet surpassed the minimum required force of 228.08 N without reaching its nominal current of 12.5 A, achieving a force of 231.1 N for 150 W power, indicating an energy efficiency of 0.706 N/Watt. The system also exhibited a response time of 17.92ms for an 80 bar increase, 1.52 times better than compared systems. Simulation under varying braking intensities demonstrated dynamic behavior, with settling times for slow, moderate, and sharp braking at 193 ms, 62 ms, and 21 ms, respectively. Efficiency during
Salgado, Vinícius Batista AlvesGomes, Deilton GonçalvesAndrade Lima, Cláudio
Road loads, encompassing aerodynamic drag, rolling resistance, and gravitational effects, significantly impact vehicle design and performance by influencing factors such as fuel efficiency, handling, and overall driving experience. While traditional coastdown tests are commonly used to measure road loads, they can be influenced by environmental variations and are costly. Consequently, numerical simulations play a pivotal role in predicting and optimizing vehicle performance in a cost-effective manner. This article aims to conduct a literature review on road loads and their effects on vehicle performance, leveraging experimental data from past studies from other researchers to establish correlations between measured road loads and existing mathematical models. By validating these correlations using real-world measurements, this study contributes to refining predictive models used in automotive design and analysis. The simulations in this study, utilizing five distinct empirical
Pereira, Leonardo PedreiraBraga, Sérgio Leal
Hybrid Electric Vehicles (HEVs) combine combustion and electric propulsion means to achieve key objectives, such as: reducing fuel consumption, minimizing pollutant emissions, and enhancing the overall energy efficiency of the Powertrain System. The series hybrid electric vehicles, in special, have a topology compound by four Subsystems, which are: Traction, Storage, Energy Generation, and Energy Management. The Energy Generation Subsystem is responsible for the power supply of the electric traction motors and batteries, depending on the control strategy promoted by the Energy Management Subsystem. The Energy Generation Subsystem is essentially made by an Internal Combustion Engine (ICE) and a Generator. Effective control of the power output from the Energy Generation Subsystem necessitates precise regulation of the engine speed. Thus, it is necessary to control the engine speed because this is directly related to the power demand of the consumers of other subsystem components. This
Júnior, João Marcos Hilário Barcelosde Sousa Oliveira, Alessandro BorgesTeixeira, Evandro Leonardo SilvaPereira, Bruno LuizPinheiro, Leandro Soaresdos Santos Ribeiro, Eduardodos Santos de Oliveira, Jordano
Organizations need to maintain their processes at high levels of efficiency to be competitive, asset management and industrial maintenance are extremely important to obtain positive results in optimizing operating costs, saving energy resources, reduction of environmental impacts among other characteristics that are considered differential for organizations. In this scenario, methods are increasingly being sought to assist managers in decision-making processes that contain several alternatives and selection criteria involved. The AHP and TOPSIS methods have been widely associated with prioritization studies, cost evaluation, resource selection, suppliers, among others. Thus, the selection of equipment and industrial elements can be evaluated by means of multicriteria decision methods where the criteria considered important by specialists in the area are inserted into the model. The objective of this article was to present a selection process for spur gears based on stress analysis and
de Oliveira, Geraldo Cesar Rosariode Oliveira, Vania Aparecida RosarioSilva, Carlos Alexis AlvaradoGuidi, Erick SiqueiraSalomon, Valério Antonio PamplonaRosado, Victor Orlando Gamarrade Azevedo Silva, Fernando
This study investigates the effects of replacing a 6-speed gearbox with a 5-speed gearbox in a sports vehicle, while keeping all other parameters constant. Through computational simulations, data is collected for comparative performance analysis. The study aims to understand the potential implications of this change on acceleration, fuel efficiency, engine response, as well as aspects such as driver comfort. The results may provide valuable insights for the automotive industry, guiding future transmission design and engineering decisions
Marinho, Gabriel Jannuzzide Campos, Josué QueirozLopes, Elias Dias RossiRodrigues, Gustavo Simão
As regulations become more stringent, engine manufacturers are adopting innovative technologies to reduce emissions while maintaining durability and reliability. One approach involves optimizing air handling systems. Eaton developed a 48 V electric exhaust gas recirculation pump (EGRP) to reduce NOx and CO2 emissions while improving fuel efficiency when paired with a high-efficiency turbocharger. This study integrates an electric EGRP and a high-efficiency turbocharger onto a 13.6L John Deere off-road diesel engine to evaluate the impact on fuel efficiency and NOx emissions across various drive cycles including the nonroad transient cycle (NRTC), the low load application cycle (LLAC), the constant speed–load acceptance (CSLA) test, and the ramped modal cycle (RMC). The study highlights the benefits and limitations of the prototype EGRP on an off-road engine. Since the setup did not include aftertreatment systems, engine-out emissions were analyzed. Experiments were conducted at
Willoughby, AudreyAdekanbi, MichaelKakani, RaghavAhmad, Zar NigarShaver, GregHolloway, EricHaaland, EricEvers, MatthewLoesch, AdamMcClurg, JosiahBagal, NileshMcCarthy, JamesCoates, Michael
This study examines performance metrics and emission profiles of Kirloskar TV1 CI engine fuelled with blend containing waste transformer oil (WTO) biodiesel (40%), n-Heptane (10%), and diesel (50%) by volume (referred to as WTO40H10D50), with additional 10 lpm of hydrogen induction in the intake manifold. Effects of varied injection of fuel timing (19°, 21°, and 23°bTDC) and injection pressure (170, 210, and 240 bar) of WTO40H10D50 on diesel engine were analyzed at 100% engine loading condition. The findings indicate that an injection timing of 23°bTDC and an IP of 240 bar yield the highest BTE and lowest BSEC, suggesting optimal energy conversion efficiency. The influence of inducted H2 resulted in the lowest smoke opacity and HC emissions, demonstrating more complete and cleaner combustion. The results indicate at 23° bTDC of injection timing and 240 bar injection pressure produced best overall performance, with highest brake thermal efficiency and the lowest brake specific energy
Veeraraghavan, SakthimuruganPalani, KumaranDe Poures, Melvin VictorMadhu, S.
This study investigates the influence of Silica-Diamond-Like Carbon (Si-DLC) coated pistons on performance metrics of diesel engine fuelled with various blends of Cassia Fistula biodiesel (CFBD10, CFBD20, CFBD30, and CFBD40). The primary focus is on key performance metrics, including Brake Thermal Efficiency (BTE), Brake Specific Energy Consumption (BSEC), and Exhaust Gas Temperature (EGT). The results demonstrated improvement in BTE and EGT, alongside a reduction in BSEC across all biodiesel blends compared to conventional diesel. Specifically, at full engine load, CFBD10 exhibited a BTE of 33.41%, which is 3.17% higher than neat diesel in the stock engine. At part load and no-load scenarios, improvements of 2% and 0.51% over neat diesel were recorded. During no-load conditions, the BSEC for CFBD10 was measured at 9.901 MJ.kW-hr, 0.738 MJ.kW-hr lower than that of neat diesel. Further increases in Cassia fistula blends resulted in higher BSEC values due to lower calorific content
Veeraraghavan, SakthimuruganDe Poures, Melvin VictorMadhu, S.Palani, Kumaran
As the world becomes more environmentally conscious, a sustainable transition from Compressed Natural Gas (CNG) to a hydrogen economy is desirable. Hydrogen is a clean and abundant fuel that has the potential to replace fossil fuels and eliminate greenhouse gas emissions. This paper analyses the status of the hydrogen economy and the policies and incentives that government is implementing to promote its adoption, storage, dispensing and usage. The feasibility of a transition from CNG to a hydrogen economy through HCNG and the challenges that need to be overcome are explored. The paper discusses the advantages and disadvantages of CNG, HCNG and hydrogen and compares the fuels in terms of energy efficiency, infrastructure requirements and environmental impact. Efforts have been made to develop Hydrogen storage cylinder (Type IV) to store hydrogen gas at high pressures, typically around 350 to 700 bar (5,000 to 10,000 psi), to ensure a sufficient range for the vehicle and ensure no risk
Vora, Kamalkishore ChhaganlalParasumanna, Ajeet Babu KumarShembekar, Prashant Sharad
Heavy-duty vehicles, particularly those towing higher weights, require a continuous/secondary braking system. While conventional vehicles employ Retarder or Engine brake systems, electric vehicles utilize recuperation for continuous braking. In a state where HV Battery is at 100% of SOC, recuperated energy from vehicle operation is passed on to HPR and it converts electrical energy into waste heat energy. This study focuses on identification of routes which are critical for High Power Brake Resistors (HPRs), by analyzing the elevation data of existing charging stations, the route’s slope distribution, and the vehicle’s battery SOC. This research ultimately suggests a method to identify HPR critical vehicle operational routes which can be useful for energy efficient route planning algorithms, leading to significant cost savings for customers and contributing to environmental sustainability
Thakur, ShivamSalunke, OmkarAmbuskar, MandarPandey, Lokesh
As we move towards sustainable transportation, it is essential to look for alternative powertrain technologies that might reduce emissions and depend less on fossil fuels. This paper offers a thorough analysis and comparison of several viable solutions along with their benefits, cost and conclusion for hydrogen fuel cells, solar cells, electric hybrid systems, compressed natural gas (CNG) and CNG hybrid systems alongside the latest proposal of using nuclear batteries. Hydrogen cars have zero emissions from their exhaust and can be refueled quickly, however there are some drawbacks like hydrogen production, storage, and infrastructure. The efficiency, affordability, and scalability of various hydrogen production techniques, fuel cell stack designs and storage technologies (compressed gas, liquid, and metal hydrides) are evaluated in this paper. Solar FCEVs on the other hand, are designed to utilize solar energy like Solar EVs but are very different in their operation and fundamentals
Hebbale Ramkumar, RamyaTrivedi, Shubham
In recent years, world-wide automotive manufacturers have been continuously working to improve the fuel efficiency of IC engine and valve train friction contribute up to 30% of overall friction loss. Oil viscosity plays an important role in reducing overall engine friction, but it adversely affects the function of Valve train in terms of wear and reliability. Now a days HLA/RFF type (Type-II) valve train is mostly used in Internal Combustion engine to reduce friction and automatic lash adjustment. HLA (hydraulic lash adjuster) plays a crucial role in the RFF/HLA type valvetrain in IC engine. Understanding the valve train dynamic behavior due to HLA is essential for engine designers to improve engine performance and durability. The study aims to accurately predict the behavior of Hydraulic lash adjuster under various operating conditions using multibody dynamic simulation approach. Most significant concern in HLA operation is potential occurrence of “Valve pump up”, an undesired
Chandiok, PrateekPoonia, SanjayKundu, SoumenBharti, Anil Kant
Electric Vehicles use Li-ion batteries due to their high energy and power densities. Performance of Li-ion cell is sensitive to temperature. Temperature control of these batteries becomes very important to provide safety and performance under different working conditions. This paper review different integrated thermal management system developed for Electric Vehicles. integrated thermal management content. Battery thermal management, Cabin thermal management and Electric drive thermal management. These systems share some common objectives and common parts. Integration of these systems will help to optimize the number of components in the Electric Vehicles thermal management system. The integrated thermal management system also helps to optimize the weight and use of waste heat to heat the cabin or battery. This will help in optimization of energy consumed by the thermal management system and range improvement. Integrating different systems which content refrigerant and coolant circuit
Mhaske, Pramodkumar Chimaji
In the realm of commercial vehicle design, enhancing the durability of bumpers and headlamps is paramount for ensuring safety and reducing maintenance costs. This study explores the development of a lightweight bumper design with optimized resonance frequency to improve the durability of these critical components. The research focuses on innovative design techniques to achieve a balance between weight reduction and structural integrity. The primary objective is to minimize the impact forces transmitted to the bumper and headlamp assemblies during vibrations. By employing finite element analysis (FEA) and experimental validation, the study identifies the optimal resonance frequency that mitigates the risk of resonance-induced damage. Additionally, the study examines the influence of geometric modifications on the bumper’s performance. Various design iterations are analyzed to determine the most effective configuration for enhancing durability while maintaining compliance with industry
Pandey, SudheerGanesan, Balaji
ABSTRACT New generations of ground vehicles are required to perform tasks with an increased level of autonomy. Autonomous navigation and Artificial Intelligence on the edge are growing fields that require more sensors and more computational power to perform these missions. Furthermore, new sensors in the market produce better quality data at higher rates while new processors can increase substantially the computational power. Therefore, near-future ground vehicles will be equipped with large number of sensors that will produce data at rates that has not been seen before, while at the same time, data processing power will be significantly increased. This new scenario of advanced ground vehicles applications and increase in data amount and processing power, has brought new challenges with it: low determinism, excessive power needs, data losses and large response latency. In this article, a novel approach to on-board artificial intelligence (AI) is presented that is based on state-of-the
Ghiglino, PabloHarshe, Mandar
ABSTRACT A retrofittable intelligent vehicle performance and fuel economy maximization system would have widespread application to military tactical and non-tactical ground vehicles as well as commercial vehicles. Barron Associates, Inc. and Southwest Research Institute (SwRI) recently conducted a research effort in collaboration with the U.S. Army RDECOM to demonstrate the feasibility of a Fuel Usage Monitor and Economizer (FUME) – an open architecture vehicle monitoring and fuel efficiency optimization system. FUME features two primary components: (1) vehicle and engine health monitoring and (2) real-time operational guidance to maximize fuel efficiency and extend equipment life given the current operating conditions. Key underlying FUME technologies include mathematical modeling of dynamic systems, real-time adaptive parameter estimation, model-based diagnostics, and intelligent usage monitoring. The research included demonstration of the underlying FUME technologies applied to a
Burkholder, Jason O.Ostrowski, Gregory J.Beck, Christopher S.
ABSTRACT The work presented in this contribution demonstrates the results of the verification and validation efforts of simulation versus test of the mobility of a light tactical vehicle, the Fuel Efficiency Demonstrator, FED-Alpha. The simulations are the contribution to the Cooperate Demonstration of Technology (CDT) of Next Generation NATO Reference Mobility Model as performed by the Aarhus University (AU) team using Jet Propulsion Laboratory’s (JPL) ROver Analysis, Modeling and Analysis Software ROAMS. The work demonstrates hard surface automotive tests as well as soft soil tire-terrain terramechanics tests such as drawbar pull on fine and coarse grained soils and a variable sand slope test on coarse grained soil. Furthermore, a traverse of mixed terrain types and the results of a developed off-road driver model are shown as a demonstrator of Next-Generation NATO Reference Mobility Model simulation capability. Citation: O. Balling, M. Rydahl-Haastrup, L. Bendtsen, F. Homaa, C. Lim
Balling, OleRydahl-Haastrup, MortenBendtsen, LouiseHomaa, FrederikLim, Christopher S.Gaut, AaronJain, Abhinandan
ABSTRACT The U.S. Department of Defense faces growing fuel demand, resulting in increasing costs and compromised operational capability. In response to this issue, the Fuel Efficient Ground Vehicle Demonstrator (FED) program was initiated in order to demonstrate a tactical vehicle with significantly greater fuel efficiency than a Humvee while maintaining capability. This article provides an overview of a systems engineering methodology for maximizing fuel efficiency and its application in concept development for the FED program. Engineering tools and methods used include tradespace definition, provisional baseline product models, decomposition of energy expenditure over the product usage cycle, structured technology market surveys, complex systems modeling & simulation tools, and design space exploration / Pareto optimization. The methodology explores the impact of technology on fuel efficiency along with other aspects of vehicle development including drive cycle definition
Luskin, PaulBerlin, Robert
ABSTRACT For existing vehicle fleets there are few ways to reduce fuel consumption that do not involve expensive retrofitting. Replacing standard lubricants with those that achieve greater efficiency through superior formulation is one practical and inexpensive way to reduce fleet fuel consumption. In an effort to identify axle lubricants that reduce fuel consumption, the U.S. Army has developed a stationary axle efficiency test stand and test procedure using data from vehicle testing and simulation. Test method developmental work was initiated using hardware representative of light and medium tactical vehicles. Results indicate that the stationary test stand can differentiate and map efficiency changes between lubricants. The test stand has been used to test fuel efficient axle lubricants, which proved to be in good agreement with prior vehicle testing. Stationary testing has been shown to offer a higher degree of accuracy than full-scale vehicle testing at lower cost
Comfort, Allen S.Brandt, AdamThrush, Steven
ABSTRACT Rechargeable Li-ion batteries such as BB-2590 are critical energy storage devices used for military applications. While these devices can have energy densities exceeding 150 Wh/kg, this energy is difficult to fully access in pulsed and high power applications due to the relatively slow kinetics associated with their redox processes1. As the demands for power and energy increase in the battlefield soldiers to access to new power and energy sources rapidly. Energy efficiency and recharge rates are critical for maintaining and sustaining equipment and communications. Supercapacitors are a class of electrochemical energy-storage device that could complement batteries in hybrid energy storage systems for applications in military and transportation, and load-leveling or uninterruptible power supply. In terms of their specific energy and specific power, supercapacitors partially fill the gap between conventional capacitors and batteries. Accordingly, these devices can improve the
Alexander, LeslieChoi, SaeminSiegel, JasonThompson, Levi
ABSTRACT A distinctive feature of unmanned and conventional terrain vehicles with four or more driving wheels consists of the fact that energy/fuel efficiency and mobility depend markedly not only on the total power applied to all the driving wheels, but also on the distribution of the total power among the wheels. As shown, under given terrain conditions, the same vehicle with a constant total power at all the driving wheels, but with different power distributions among the driving wheels, will demonstrate different fuel consumption, mobility and traction; the vehicle will accelerate differently and turn at different turn radii. This paper explains the nature of mechanical wheel power losses which depend on the power distribution among all the driving wheels and provides mathematical models for evaluating vehicle fuel economy and mobility. The paper also describes in detail analytical technology and computational results of the optimization of wheel power distributions among the
Vantsevich, Vladimir V.Gray, Jeremy P.
ABSTRACT An inverse dynamics approach is applied to assess the relationship and establish an adjustable balance between acceleration performance, slip energy efficiency, and mobility margins of a wheel of a vehicle with four wheels individually-driven by electric DC motors. The time history of the reference wheel torques are recovered which would enable the motion at the desired linear velocity. Target velocity profiles are applied which provide different rates of acceleration. The profiles are simulated in stochastic terrain conditions which represent continuously changing, uncertain terrain characteristics with various quality of rolling resistance and peak friction coefficient. A wheel mobility margin is determined to track how close a driving wheel is to immobilization. When moving in drastically changing stochastic terrain conditions, boundaries are adjusted to accommodate changes in the resistance to motion in order to guarantee the motion while not exceeding limits which would
Paldan, JesseVantsevich, VladimirGorsich, DavidJayakumar, ParamsothyMoradi, Lee
Abstract Saft America, inc. Space and Defense Division (SDD), located in Cockeysville, Maryland, is the world leader in providing state of the art lithium ion systems for the demanding defense and space markets. Saft has been manufacturing batteries at its facility in Cockeysville for over 26 years. The major focus of the facility today is large format high power lithium ion cells and battery systems for defense applications. Saft SDD has been developing lithium ion cells and batteries since 1993. Recent efforts have focused on the industrialization of the technology for use in military hybrid vehicles. Since 2004 Saft SDD has been developing US based manufacturing capability of the entire cell and battery manufacturing processes. This effort is focused under the ManTech program with TARDEC. Overall goals of the program are aimed at improving the technology readiness to support the production of military hybrid vehicles, with areas of focus on improved performance, reliability
Ferguson, ScottNechev, KamenKelley, Dan
ABSTRACT The analysis and design of a novel active suspension system incorporating a negative stiffness spring are investigated in this paper. The suspension structure consists of the mechanism that employs a combination of ordinary and negative stiffness springs and damping element. The resulting system yields superior performance in terms of mobility, maneuverability, and stability, particularly in harsh terrains and/or off-road environment. However, its dynamics are highly nonlinear and cannot be handled directly by conventional design techniques and methodologies. In this paper, the formulation of the proposed active suspension system consists of two phases: analysis and synthesis. In the analysis phase, nonlinear controls based on the advanced feedback linearization methodologies of the differential geometric theory is considered. The approach renders the difficult task of developing nonlinear controls rather simple. In the synthesis phase, which is required for real-world
Loh, Robert N. K.Thanom, WittBrock, Derrick
ABSTRACT Propulsion systems for military applications, especially for ground combat vehicles, operate in harsh environments and must fulfill a long list of challenging technical requirements. High power density, fuel efficiency, multi-fuel capability, reliability and serviceability are only a few of the top level requirements that cascade down to many sub-system requirements. As part of the Combat Vehicle Prototyping (CVP) program, the US Military is focusing on opposed piston engine technology to meet the requirements for the Advanced Combat Engine (ACE). Globally, opposed piston engines have no considerable presence in commercial applications and have been mostly replaced for military applications. This paper reviews the opportunities and challenges with opposed piston engine technology and introduces an advanced high-performance 4-stroke engine solution as alternative for the ACE
Franke, MichaelKoehler, ErikTomazic, Dean
ABSTRACT VanDyne SuperTurbo Inc. has recently completed Phase I of an Army SBIR project entitled “Diesel Waste Heat Recovery Utilizing a SuperTurbocharger”. The project focused on modeling a SuperTurbocharger for a specific Army application and evaluating the potential benefits from a single device capable of supercharging, turbocharging and turbocompounding. The modeling effort resulted in predicted efficiency gains from both air flow management and mechanical waste heat recovery. Additionally, the modeling program revealed additional engine power available that was inaccessible with the engine’s current turbocharged configuration. This paper will cover the fundamentals of the technology, the Phase I engine modeling results and the path forward for the Phase II prototype testing project
VanDyne, EdWaldron, Thomas
ABSTRACT Connected and automated vehicles (CAVs) leverage onboard sensing and external connectivity using Vehicle-to-Vehicle (V2V), Vehicle-to-Infrastructure (V2I) and Vehicle-to-Everything (V2X) technologies to "know" the upcoming operating environment with some degree of certainty, significantly narrowing prior information gaps. These technologies have been traditionally developed and used for driver assistance and safety but are now being used to operate the vehicle more efficiently [1–5]. The eco-driving algorithm, which leverages the data available through these streams, performs two key functions: (1) acceleration smoothing and (2) eco-approach and departure (Eco-AND) at signalized intersections. The algorithm uses information from neighboring vehicles and signalized intersections to calculate an energy-efficient speed trajectory. This paper presents the development of an Android-based driver advisory application that leverages cellular Internet connectivity and Traffic
Bhagdikar, PiyushGankov, StasRengarajan, SankarSarlashkar, JayantHotz, Scott
ABSTRACT The need for current and future military vehicles to include more powerful and efficient powertrains is critical to both improving operational performance and reducing logistical burden. VanDyne SuperTurbo Inc. is working jointly with TARDEC and OEM partners to develop and field a revolutionary technology that simultaneously increases available engine power and reduces overall fuel consumption. The ability to incorporate efficient supercharging will allow vehicles to accelerate faster in combat situations and accept a heavier load. The ability to mechanically recover waste heat energy will allow vehicles to improve their operational range and reduce the Class III supply chain. SuperTurbo technology additionally reduces visible soot emissions and is transferable to gensets and other equipment. The end result of fielding this kind of capability will be a force protection multiplier that equips the warfighter with better performing systems
Waldron, ThomasVanDyne, EdBrown, Jared
ABSTRACT PEO CS&CSS and CCDC GVSC, in partnership with Industry partners, are working to ensure the next generation of power generation sets and tactical wheeled vehicle systems maximize the usage of COTS, are compatible with Industry Standards, are supportable, and have growth potential to meet the needs of our Soldiers. Increasing regulations on emissions worldwide will impact commercial availability of high sulfur fuel / Jet Propulsion (JP)-8 compatible engines. It is recommended that the Army relook its regulation for JP-8 as the single fuel on the battlefield, in comparison to the potential cost of modifying COTS powertrains or procuring military unique engines in the next generation of tactical wheeled vehicles and power generation sets. The Army will realize additional performance with the ability to procure modern commercial powertrain technology, including potential improvements in power density and fuel efficiency. The Army should also consider operational requirements that
Tromley, ErinSchihl, PeterDusenbury, JamesKeusch, JosephKler, TimothyBanks, ThomasPatel, Rakesh
ABSTRACT The US Army is seeking improvements in the fuel efficiency of their military vehicles.. They have initiated a number of R&D projects aimed at advancing the state-of-the-art of powertrain efficiency including demonstration in a laboratory environment. This effort will set a benchmark for the vehicle integrators, allowing them to improve future vehicle offerings. The SAIC, AVL, Badenoch, QinetiQ and Ker-Train Research team offered powertrain solutions from 7 Tons to 40 Tons that achieved the goal of 44% thermal efficiency and the stringent flexible fuel and emissions requirements. In each of these offerings the team was able to identify modifications to existing engines that allowed dramatic improvements in the thermal efficiency. These efficiency improvements were achieved through a combination of techniques, combustion cycle adjustments using in-cylinder pressure monitoring and precise control of fuel injector timing, and turbo-compounding. For the R&D project, the fuel
McDowell, JimHunter, Gary L.Hennessy, Chris
ABSTRACT The demand for electrical power in ground combat vehicles has been consistently increasing over the years. In the years to come, abundant onboard electrical power, along with a modernized power system to manage and distribute it, will enable leap ahead capabilities for the warfighter. A carefully architected electrical power system will also help to improve fuel efficiency while reducing maintenance and logistics burden
Haynes, AricSpina, JasonSchwartz, EdHamilton, George
Abstract This paper analyzes the system-level state of health (SOH) and its dependence on the SOHs of the battery modules within the battery system. Due to the stochastic nature of battery aging processes and their dependance on charge/discharge, depth, temperature, and environment conditions, prior or long-term prediction of each module’s SOH is difficult. Based on estimated SOHs of battery modules during battery operation, we demonstrate how the SOH of the entire system decays when battery modules age and become increasingly diversified in their maximum ampere-hour capacities. System-level energy efficiency is analyzed. It is shown that by using battery reconfiguration after a length of service, the overall battery usable capacities can be utilized more efficiently, leading to extended operational ranges of the battery system. Analysis methods and simulation studies are presented
Wang, Le YiYin, GeorgeDing, Yi
ABSTRACT The main goal of this paper is to report recent progress on two example projects supported within the Ground Robotics Reliability Center (GRRC), a TARDEC supported research center headquartered at the University of Michigan. In the first project, the concept of Velocity Occupancy Space (VOS), a new navigation algorithm that allows a robot to operate using only a range finding sensor in an unknown environment was developed. This method helps a mobile robot to avoid stationary and moving obstacles while navigating towards a target. The second project highlighted is related to energy and power requirement of mobile robots. Hazardous terrains pose challenges to the operation of mobile robots. To enable their safe and efficient operations, it is necessary to detect the terrain type and to modify operation and control strategies in real-time. A research project supported by GRRC has developed a closed-form wheel-soil model. Computational efficiency of this model is improved by
Peng, HueiUlsoy, A. Galip
ABSTRACT The diverse range of military vehicles and operational conditions share a number of powertrain objectives including high fuel efficiency and fuel adaptability to lessen the logistical impact of conflict; low heat rejection to minimize the cooling system losses, vulnerability and powertrain package space; tractive power delivery to provide superior mobility for the vehicle; and light weight to allow for more armor to be used and/or payload to be carried. This paper first provides an overview of the operational powertrain requirements of military vehicles. A review the processes used to integrate powertrain components into an optimized system specifically developed for modern combat vehicle applications is then provided, including an example of how the process was employed to develop an advanced powertrain for a tactical vehicle demonstrator based on military optimized off-the-shelf components. The paper concludes with a summary of some further military specific engine and
Hunter, Gary
ABSTRACT This paper presents energy management strategy that includes a novel power split and optimization approach for the FED BRAVO program. AVL is responsible for developing and delivering the full hybrid propulsion system integrated into the Fuel Efficient Demonstrator (FED) Bravo vehicle, designed by PRIMUS. The developed energy management algorithm calculates component energy availability, driver demanded torque and manages the distribution of power between propulsion components. This includes a real-time, road load calculated power split between the three propulsion sources, namely Internal Combustion Engine (ICE), Integrated Starter Generator (ISG) and Front Motor (FMOT). Additionally, unique challenges of power split arose between the different propulsion sources due to the particular powertrain architecture selected for this vehicle i.e. a combined through the road and parallel hybrid structure. Specifically, the paper will discuss via case study the road load based power
Holtz, Jeffery BUppal, Faisal J
ABSTRACT The dynamic response of two multibody systems, a planar mechanism and a spatial robot, are generated using an explicit time integration finite element code and a multi-body dynamics code. Comparisons are made of the dynamic solution including body motion, joint constraint forces, conservation of energy, and CPU time. While finite-element simulation offers accurate modeling of structural flexibility, multibody dynamic simulation demonstrates the capability to produce accurate and efficient results
Jayakumar, ParamsothyWasfy, Tamer
ABSTRACT General Dynamics Land Systems has developed an Auxiliary Power Unit (APU) that provides 508A at 28VDC, for 14.2 KW. It is a stand-alone system, independent of the vehicle systems, except for utilizing vehicle fuel and vehicle batteries. Power is generated by a 570 amp alternator that is belt-driven by a diesel engine. It is load following which improves fuel efficiency and eliminates the probability of “wet stacking.” All the major components are commercially available and the APU is ready for production
Humble, Jeff
ABSTRACT One of the main thrusts in current Army Science & Technology (S&T) activities is the development of occupant-centric vehicle structures that make the operation of the vehicle both comfortable and safe for the soldiers. Furthermore, a lighter weight vehicle structure is an enabling factor for faster transport, higher mobility, greater fuel conservation, higher payload, and a reduced ground footprint of supporting forces. Therefore, a key design challenge is to develop lightweight occupant-centric vehicle structures that can provide high levels of protection against explosive threats. In this paper, concepts for using materials, damping and other mechanisms to design structures with unique dynamic characteristics for mitigating blast loads are investigated. The Dynamic Response Index (DRI) metric [1] is employed as an occupant injury measure for determining the effectiveness of the each blast mitigation configuration that is considered. A model of the TARDEC Generic V-Hull
Jiang, WeiranVlahopoulos, NickolasCastanier, Matthew P.Thyagarajan, RaviMohammad, Syed
ABSTRACT Multiple optimization controls are associated with autonomous vehicles’ movement. These control systems are employed to enhance the comfort of passengers in commercial vehicles or to avoid enemy areas for unmanned military convoys. However, having multiple objectives for optimization can greatly enhance the perception and applicability of these algorithms. This paper involves demonstrating a multi-layered optimization framework which can achieve both and efficiently navigate autonomous vehicles. Other than the primary objective of reducing the probability of intersection crashes, minimizing individual vehicle delay and additionally minimizing energy consumption are the objectives of this example. Primarily this application consists of two parts: a multi-objective optimization framework and individual mathematical models that define vehicle parameters at intersections including vehicle dynamics model and vehicle energy consumption models. Such optimization framework could
Kamalanathsharma, RajZohdy, Ismail
ABSTRACT Increased fuel efficiency in military vehicles today results in two primary positive impacts to operational conditions. The first is the reduction in cost; both as a result of reduced fuel consumed and also in the costs saved due to the reduction in logistics required to transport fuel to the Warfighter in the field. The second and more important positive impact is the reduced risk of casualties to the Warfighter by reducing the frequency of fuel related logistical support required in the field. This paper first provides an overview of the development of the Fuel Efficient Demonstrator (FED) Bravo vehicle from initial conceptual efforts through to final operational shake-out and performance testing. A review the development process from CAD modeling through to fabrication and testing will be discussed. This discussion will also focus on the unique methods and ideas used to address the particular challenges encountered in developing a demonstrator vehicle. The paper concludes
Card, BrandonTodd, StevenBuchholz, William
ABSTRACT Saft America, inc. Space and Defense Division (SDD), located in Cockeysville, Maryland, is the world leader in providing state of the art Li-ion systems for the demanding defense and space markets. Recent efforts have focused on the industrialization of the technology. Since 2004 Saft SDD has been developing a higher volume manufacturing capability of the entire cell and battery manufacturing processes. This effort is focused under two ManTech programs. The Army ManTech Program with TARDEC focuses on high power batteries for use in military ground vehicles. The USAF ManTech Program with AFRL focuses on ultra high power cells for use in aviation batteries. The goals of both programs are to industrialize the high performance technology so that they are available to the military as reliable products at an affordable cost, while improving the technology. Efforts to date have yielded improvements in performance, reliability, and cost. Advances have been realized for improving the
Ferguson, ScottNechev, KamenKelley, DanGoldwasser, Elisabeth
ABSTRACT This paper will discuss via case study both military and civilian hybrid vehicle development focusing on the processes required from the selection of the hybrid propulsion system architecture, component down-selection using advanced modeling and simulation tools, body/chassis development and integration, design verification testing using an advanced dynamometer test facility, and final full vehicle validation on the test track. The paper will incorporate results from the FED (Fuel Efficiency Demonstrator) program where AVL is responsible in collaboration with World Technical Services Inc., for delivering a fully developed hybrid propulsion system integrated into the demonstrator vehicle
Deweerdt, ThomasLiao, Gene
ABSTRACT Although bio-inspired legged robots have advantageous mobility, they can be very inefficient. Their intrinsic walking mobility is sometimes outweighed by the inefficiency of their drive-train. Some of these inefficiencies are due to collision losses, but they are also due to suboptimal powering schemes. This paper addresses the powering schemes and seeks to clearly delineate an optimal solution to powering the walking motion of a two-legged or biped walker. We examine a simplified model of locomotion called the “rocket car” to extract the meaningful parameters that affect time and energy cost. Using Pontryagin’s Maximum Principle, we dissect the cost function, the state equation, co-state equation, and control input constraints to describe the optimal control. The result of the paper shows a “bang-off” control, and we describe the “coasting line” between these extremes. It is not possible to find a complete closed-form solution for the problem, and numerical methods, such as
Muench, PaulCheok, Ka C
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