Browse Topic: Energy conservation

Items (4,462)
With the inevitable shift of automotive industry towards E-mobility and mandatory fuel efficiency targets, there is a need to evaluate the energy losses in the vehicle & identify potential areas of improvement. Energy losses are calculated for different components in the corner module system of a passenger car. Contribution of losses (resistances) from respective component are depicted using simple analytical models. Potential energy saving improvements were identified and analyzed basis emerging technologies in respective areas.
Raghatate, Kumar ShreyasVedartham, RaghavendraKhanger, RakeshBisht, Arun
Noise quality at idle condition is an important factor which influences customer comfort. Modern diesel engines with stringent emission norms together with fuel economy requirements pose challenges to noise control. Common rail engine technology has advantage of precise fuel delivery and combustion control which needs optimization to achieve the conflicting requirements of noise, emission and fuel efficiency. Engine noise at low idle condition is dominated by combustion noise which depends on rate of pressure rise inside the cylinder during combustion. The important parameters which influence cylinder pressure rise are fuel injection timing, pilot injection quantity and its separation, rail pressure and EGR valve position. The study on effect of these parameters at varying levels demand large no of experiments. Taguchi design of experiments is a statistical technique which can be used to optimize these parameters by significantly reducing no of experiments needed to achieve the desired
P, PriyadarshanChavan, AmitA, KannanswamyPatil, SandeepChaudhari, Vishal V
In a developing country like India, the growing energy demand across all sectors underscores the urgent need for clean, sustainable, and efficient energy alternatives. Hydrogen stands out as a promising fuel, offering virtually zero emissions and helping to reduce greenhouse gas (GHG) emissions, which directly contributes to mitigating global warming, ensuring a cleaner environment, and lowering dependency on fossil fuels. In line with Sustainable Development Goal 7 (SDG 7), which seeks to guarantee that everyone has access to modern, cheap, and sustainable energy, hydrogen is well-positioned to be a major player in India's energy transformation. However, hydrogen has unique properties such as its wide flammability range, high reactivity, and high energy content present significant challenges in terms of safety, particularly in its storage, transportation, and usage. Improper handling or inadequate safety measures can lead to hazardous incidents, making robust testing, certification
Pawar, YuvrajDekate, Ajay DinkarThipse, SBelavadi Venkataramaiah, Shamsundara
Turbochargers play a crucial role in modern engines by increasing power output and fuel efficiency through intake air compression, thereby improving volumetric efficiency by allowing more air mass into the combustion chamber. However, this process also raises the intake air temperature, which can reduce charge density, lead to detonation, and create emissions challenges—such as smoke limits in diesel engines and knock in gasoline spark-ignited (GSL) engines. To mitigate this, intercoolers are used to cool the compressed air. Due to packaging constraints, intercoolers are typically long and boxy, limiting their effectiveness, especially at low vehicle speeds where ram air flow is minimal. This study investigates the use of auxiliary fans to enhance intercooler performance. Two methodologies were adopted: 1D simulation using GT-Suite and experimental testing on a vehicle under different fan configurations—no fan, single fan, and dual fans (positioned near the intercooler inlet and outlet
Patra, SomnathHibare, NikhilGanesan, ThanigaivelGharte, Jignesh Rajendra
With the rise of EVs, researchers are focusing on optimizing busbar design to meet the demands of high energy density, fast charging, and compact battery packs. The busbar design starts by selecting the material and the cross-sectional area required based on the rated current requirement. The width matches or may exceed the battery cell terminal size, whereas the length is optimized such that it is packaged within the given space constraints. The research also highlights the risk of busbars to oxidation and corrosion, which increases resistance and decreases conductivity for which plating/coating techniques are applied to improve the surface finish, overall durability, conductivity and in some cases the surface hardness, while minimizing the heat loss. Using simulations and experimental validation, the study examines three key design parameters: the weld diameter for busbar welded joints, electrical resistance, and contact resistance. A detailed analysis investigates how the weld
Nogdhe, YogeshSingh, Shobit KumarPaul, JibinMishra, MukeshMenon, Praveen
Aluminum alloy wheels have become the preferred choice over steel wheels due to their lightweight nature, enhanced aesthetics, and contribution to improved fuel efficiency. Traditionally, these wheels are manufactured using methods such as Gravity Die Casting (GDC) [1] or Low Pressure Die Casting (LPDC) [2]. As vehicle dynamics engineers continue to increase tire sizes to optimize handling performance, the corresponding increase in wheel rim size and weight poses a challenge for maintaining low unsprung mass, which is critical for ride quality. To address this, weight reduction has become a priority. Flow forming [3,4], an advanced wheel rim production technique, which offers a solution for reducing rim weight. This process employs high-pressure rollers to shape a metal disc into a wheel, specifically deforming the rim section while leaving the spoke and hub regions unaffected. By decreasing rim thickness, flow forming not only enhances strength and durability but also reduces overall
Singh, Ram KrishnanMedaboyina, HarshaVardhanG K, BalajiGopalan, VijaysankarSundaram, RaghupathiPaua, Ketan
With the increasing tonnage of electric heavy commercial vehicles, there is a growing demand for higher power and torque-rated traction motors. As motor ratings increase, efficient cooling of the EV powertrain system becomes critical to maintaining optimal performance. Higher heat loads from traction motors and inverters pose significant challenges, necessitating an innovative cooling strategy to enhance system efficiency, sustainability, and reliability. Battery-electric heavy commercial vehicles face substantial cooling challenges due to the high-pressure drop characteristics of conventional traction system cooling architectures. These limitations restrict coolant flow through key powertrain components and the radiator, reducing heat dissipation efficiency and constraining the operating ambient temperature range. Inefficient cooling also leads to increased energy consumption, impacting the overall sustainability of electric mobility solutions. This paper presents a novel approach of
Dixit, SameerPatil, BhushanGhosh, Sandeep
Hydrogen recirculation is a primary requirement for improving fuel efficiency and anode stability in Proton Exchange Membrane Fuel Cell (PEMFC) systems, particularly in automotive applications. Effective hydrogen recirculation is critical for maintaining high efficiency and fuel utilization. A hydrogen recirculation ejector equipped with a regulated pressure inlet, which eliminating the need for mechanical pumps while maintaining optimal hydrogen utilization. The passive operation of the ejector eliminating the need for rotary components which significantly improves system reliability and reduces failure modes associated with moving parts. This work presents a numerical investigation of a hydrogen recirculation ejector featuring a regulated pressure inlet, with the objective of extending its operating range across varying fuel cell power levels. A combination of 1D system-level modelling and 2D multi-species Computational Fluid Dynamics (CFD) simulations was employed to evaluate
Khot, Ranjit UttreshwarT P, MuhammadChougule, AbhijeetAchanur, Mallappa
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