Browse Topic: Pressure

Items (9,289)
Transient gas-liquid two-phase flow in aero-engine fuel pipelines was examined using numerical simulations, focusing on the influence of flow rate on phase change behavior. Under low-flow conditions, phase change occurred repeatedly near the pipe wall, where vapor layers formed and collapsed in an intermittent manner. These processes introduced noticeable unsteadiness in the local mass flow and pressure fields. When the flow rate was increased, vapor generation was largely confined to a narrow region adjacent to the wall, and the overall flow exhibited a more stable character. The results suggest that flow-rate-dependent phase change plays an important role in determining the stability of fuel transport and should be considered in the fire safety assessment of aircraft fuel systems.
Wu, BinXin, BoZeng, TaiSu, Zhengliang
To meet the power and electricity supply demands in special scenarios such as fire safety rescue, mine refuge chambers, and explosion-proof and dust-proof environments, a portable emergency rescue device powered by compressed air and driven by a two-stage axial-flow micro-pneumatic turbine is proposed. The pressure and velocity fields of the pneumatic turbine were analyzed using a combination of numerical analysis and experiments. The effects of nozzle number and inlet pressure on the operational characteristics of the turbine and the emergency device were compared. The results show that the maximum ratio of the output torque of rotor 2 to rotor 1 is 12%. The output power of rotor 2 is less than that of rotor 1, with the maximum output power of rotor 2 being 16.5% of rotor 1. The two-stage rotor structure helps to reduce residual speed loss. At the same rotational speed, increasing the inlet pressure of the turbine can enhance its output power. At an inlet pressure of 300 kPa and a rotational speed of 30, 000 rpm, the aerodynamic turbine torque is 13.8 N·m, and the turbine reaches an output power of 42 W. The emergency device, operating in a triple-nozzle mode, shows higher power and efficiency compared to the two-nozzle mode, demonstrating a higher power and efficiency than that observed in a two-nozzle mode. The maximum power output is 28.1 W, with the highest efficiency reaching 24.87%.
Liu, JiangWu, XiGao, ZhiweiChen, BinMa, Renjun
This study carefully designed and successfully developed a mechanical voltage stabilizing control device. The device uses silicone oil as the key component material of the liquid spring and 1Cr13 as the main material of the pressure control unit, enhancing its high-pressure resistance (up to 35 MPa), oxidation resistance, and acid-alkali corrosion resistance. By optimizing the transmission mechanism and simplifying the pressure regulation module, the device achieves a pressure regulation range of 0.1–21 MPa with an accuracy of ±0.01 MPa, significantly broader and more precise than traditional devices. To address manufacturing challenges, advanced CNC machine tools, ceramic cutting tools, and optimized heat treatment processes (e.g., quenching and tempering) were adopted, ensuring component machining accuracy within ±0.02 mm. Field applications in 13 oil wells demonstrated a 15.6% increase in daily oil production (from 25.5 t/d to 29.5 t/d) and a 17.9% increase in daily gas production (from 2800 m^3/d to 3300 m^3/d), with stable casing pressure control at 5.3 MPa. The device has created 1.225 million yuan in economic benefits while eliminating safety hazards, providing critical technical support for efficient and environmentally friendly oil and gas production.
Wang, GangLiu, CuicuiTong, DeshuiCao, JianMu, TaijiHan, Baidong
Solar greenhouses in winter or mountainous areas can be at risk of roof snow accumulation, leading to collapse, poor lighting, and sudden drops in temperature. The snow removal technologies presently employed on these greenhouses have the disadvantages of being cumbersome to adjust, being intricately structured, having a high cost, having high energy consumption, and being poorly adaptable to the curvature of the plastic. An intelligent snow removal device for removing snow on a northern solar greenhouse roof, and an automatic alarm safety system were designed to solve the problems. The device consists of a snow-clearing mechanism, a traversing mechanism, and detection-alarm modules. The mechanism for snow removal consists of a crank-slider with a curved guide rail. The snow removal rod is driven by the gear motor, which goes back and forth on the arched top. A bevel gear transmission system drives the gear motor mechanism. Due to this, the transverse mechanism moves with an interrupting jump-action on transverse rails around many different zones. The system for monitoring snow pressure has a distributed sensor that is programmed as a shield using an Arduino software system. The sensors detect the pressure of the snow in real-time. When the snow pressure hits the threshold, it activates the mechanism for coordinated functioning. This mechanism triggers snow clearing when the pressure threshold is achieved to avoid energy consumed through “premature clearing”. It also fits well on the curved surfaces of the greenhouse without any jamming. The snow removal machine’s various components and operations would accomplish full span snow removal and make it possible to overcome high labour intensity, slow manual response, energy waste, and others. The technology can enhance the safety of winter production of northern greenhouse crops and improve the disaster-resistant capacity of modern agriculture facilities. This technology has been granted a patent for invention.
Fu, ChengguoWei, ShanxiangZhang, RongxianDing, XuefengGao, Yulan
This study explored the relationship between the placement roller and the radius of curvature of the mold. In the production process, it is better to judge the feasibility of placement based on the actual placement profile. It is calculated that when the prepreg with a tow width of 6.35 mm is used for automatic fiber placement and forming, the 4-tow, 8-tow, and 16-tow laying rollers can be laid at a maximum depth of 2 mm. The formulas for the length of the automatic fiber placement roller and the axial radius of curvature of the die are obtained. At the same time, through geometric analysis, a formula for calculating the minimum radius of curvature of the pressure roller is obtained. The finite element software Abaqus was used to simulate the contact of the 4-tow, 8-tow, and 16-tow laying rollers with the minimum axial critical radius of curvature at a 2 mm depth, and output the force curve of the node where the mold surface contacts the pressure roller. It is found that the simulation results are consistent with the calculation results.
Ma, ChengXiu, ZhifengXue, HongmingYang, MaoweiZhang, Pin
In this work, three-dimensional models of axial hole labyrinth-honeycomb seals (AHLHS) and circumferential hole labyrinth-honeycomb seals (CHLHS) were established by CFD to investigate the influence of different arrangement patterns on the static stability and leakage characteristics of two seals under choked and unchoked flow conditions and various eccentricities with different values. The results show that the two configurations have different advantageous ranges, and the hole arrangement pattern will not significantly change the pressure difference distribution between the two seals. Under most studied conditions, AHLHS maintains lower absolute values of stiffness coefficients, pressure difference groove, and negative cross-coupled stiffness coefficients, resulting in higher stability.
Li, Qing’anGao, TongxinLi, ZezePang, ShuaiLü, YanjunZhang, Yongfang
Crepe paper has extensive applications in the electrical field and significantly influences the operation of power equipment. The creping process and microstructure play a crucial role in determining its performance. However, optimizing them to improve the performance of crepe paper remains a challenge. Therefore, in this study, univariate and multi - factor interaction experiments were set up to explore the impact of the creping process on crepe paper. X - ray diffraction (XRD) and Fourier - transform infrared spectroscopy (FTIR) techniques were used to analyze the microstructure of crepe paper. The results show that smaller scraper angles and moderate pressures can increase the paper density, and the use of different creping aids can improve the paper’s performance. Higher crystallinity enables crepe paper to have better mechanical and thermal stability. Moreover, based on the experimental results, a scheme for optimizing process parameters was proposed to help improve the quality of domestic crepe paper and provide support for the development of domestic electrical crepe paper production technology.
Meng, GaoRan, ZhuoYuan, LaZengchao, WangBin, Zhang
To address the ambiguity in the relationship between design parameters and energy characteristics in pneumatic systems caused by gas compressibility and low viscosity, which leads to design redundancy, this paper proposes a dynamic characteristic characterisation method based on the pneumatic frequency ratio. This aims to establish a correlation mechanism between system energy consumption and dynamic performance. By constructing a nonlinear dynamic model of a double-acting cylinder, the dimensionless aerodynamic frequency ratio (Ω) is defined to characterise the matching relationship between the system’s natural and operating frequencies. Analytical relationships between Ω and key design parameters—such as cylinder diameter and valve sound velocity conductance—are derived, thereby establishing a normalised similarity criterion. Through combined simulation analysis and experimental validation, the regulatory patterns of Ω on the dynamic characteristics of displacement, velocity, and pressure are systematically investigated. Results indicate that under consistent Ω conditions, the normalised dynamic characteristic error across aerodynamic systems with varying parameters can be controlled within 4%. A significant linear correlation exists between the frequency ratio and the amplitude of cylinder chamber pressure differentials, with errors below 3%. The study further reveals that Ω exerts a nonlinear regulatory effect on system responsiveness and stability: increasing Ω enhances dynamic response speed but exacerbates pressure fluctuations, whereas decreasing Ω slows response but improves pressure stability. This methodology provides a theoretical foundation for energy-efficient design, parameter matching, and intelligent control of pneumatic systems, effectively addressing a gap in existing research on energy-dynamics coupling analysis.
Li, MengruDu, HongwangWang, JiajiaYuan, TingtingXiong, Wei
In the present work, a novel method that combines accelerated solvent extraction (ASE) and gas chromatography coupled with triple quadrupole tandem mass spectrometry (GC-MS/MS) was proposed to identify and quantify polycyclic aromatic hydrocarbons (PAHs) in gasoline soot. The n-hexane was employed to extract the target analytes, and the optimal extraction conditions were identified (cycle times = 3, extraction time = 30 min, extraction temperature = 120°C, and extraction pressure = 100 MPa). The extraction efficiency of six analytes was measured to assess the ASE method; the formation mechanism of partial PAHs was discussed, and the 18 PAHs in gasoline soot were studied both qualitatively and quantitatively under the optimal conditions. It was found that our new method reached a high correlation coefficient (between 0.9987 and 0.9997); the limits of quantification (LOQs) (S/N = 6) for these PAHs were between 0.003 and 0.009 ng/mL with a relative standard deviation (RSD) of 2.9–10.6%. Our method demonstrated good performance in determining the target analytes in soot samples, such as gasoline soot, some materials soot, co-combustion soot, gasoline, and materials. The PAHs differences in soot samples containing gasoline and materials soot samples were significant enough to obtain the observed discrimination. The method is an accurate and sensitive quantitative method to identify gasoline residues in soot samples of arson fire.
Liu, ShujunCao, HenanQi, LijieLiu, YangLi, Qi
The Core Module of the space station is the first module of China’s Space Station, responsible for controlling the key parameters such as orbit, speed, and pressure of the entire space station, and serving as the control center of the assembly. The Solar Array Drive Assembly is a part of the Core Module. It needs to participate in the functional requirements of the whole cabin sealing of the cabin body, so it adopts the design scheme of semi-sealed. By adjusting the compression ratio and volume fraction of the sealing ring, and the roughness of the sealing surface, the overall sealing performance is improved. A small cavity leak detection hole is added to realize the sealing effect of detecting the second-layer seal separately. The real leakage rate of the drive mechanism is detected effectively by using multiple calibration schemes in the leak detection process, and the semi-sealing technology of the Solar Array Drive Assembly is verified, which has guidance and reference significance for the subsequent spacecraft design requiring a sealing function.
Dai, FeiZhu, JiahaoHuang, MengzheQian, Zhiyuan
Drill string whirl and buckling cause impact-rub contact against the casing inner wall, which induces casing wear and threatens wellbore integrity. This study incorporates both whirl and buckling to analyze the wear mechanism. Finite-element dynamic models are established for three drill string states: stable unbuckled, sinusoidally buckled, and helically buckled. Transient dynamic simulations are performed in the ANSYS Workbench Transient Structural module to obtain whirl trajectories, contact pressures, and contact characteristics at multiple sections along the string. A casing-wear volume calculation based on the Kumar–Samuel formulation with time-varying contact pressure is then used to quantify wear at the lower drill collar, the upper stabilizer, the upper drill collar, the heavyweight drill string, and the buckled segment. Results show that once buckling occurs, whirl concentrates in the bottom-hole assembly and decays progressively from the bottom of the well toward the wellhead. Casing wear increases across all locations, with the largest increments at the lower drill-collar interval and within the buckled segment. Helical buckling produces greater casing wear than sinusoidal buckling. Neglecting drill string buckling, especially helical buckling, leads to underestimation of casing wear and thus underestimation of wellbore-integrity risk.
Liu, JunlinCao, GenpeiWan, ZhiguoYang, ZhengLi, LongDou, YihuaGu, Runpeng
During fluid injection operations such as fracturing and well killing, the casing, cement sheath, and borehole wall rock are subjected to three-dimensional in-situ stresses and internal pressure. If the equivalent stress exceeds the material’s yield strength, component failure may occur, leading to wellbore failure or even blowout accidents. In order to investigate the stress distribution in wellbores under specific working conditions, a three-dimensional mechanical model of curved wellbores was established. By adopting the superposition principle and stress function method, the influence of horizontal in-situ stress non-uniformity on the fourth equivalent stress of various components was analyzed. The study demonstrates that under three-dimensional in-situ stress, the fourth equivalent stress of each component increases with the rise of horizontal in-situ stress load non-uniformity and azimuth angle. Meanwhile, borehole azimuth angle and in-situ stress load non-uniformity exert a greater influence on the fourth equivalent stress of the casing, while internal pressure has a lesser impact on it. The effects of azimuth angle, horizontal in-situ stress load non-uniformity, and internal pressure on the fourth equivalent stress of the casing are more significant than those on the cement sheath and borehole wall rock. The research results can provide theoretical and technical references for wellbore design and safety improvement, as well as for the structural safety assessment of components such as automotive chassis and body frames under complex dynamic loads.
Zhang, WenzheJiang, WuGuo, ZiwangCao, YinpingDou, Yihua
Spacecraft with chemical propellant engines, especially spacecraft for exploring extraterrestrial objects, need to carry out plume tests on the ground in order to determine the influence of engine plumes on spacecraft. An important purpose of the plume test is to accurately measure the pressure field in key parts of the spacecraft. In this paper, according to the pressure measurement requirements of the spacecraft plume test, the design of a pressure measurement system is carried out, which mainly includes a pressure measurement sensor, a pressure difference measurement sensor, a pipeline, a cable, a measuring instrument, a data acquisition instrument, upper measurement software, and so on. The designed pressure measurement system was successfully applied to the plume impact test of Chang'e VII, which provided important technical support for the development of the spacecraft.
Wu, YueGuo, QinliangWu, DongliangLiu, XiaoningTao, DongxingLin, BoyingXie, ZhengWei, XiNiu, Tong
As a critical component of unmanned naval warfare, Unmanned Underwater Vehicles (UUVs) have garnered significant attention from major military powers. When navigating through pycnoclines—a widespread vertical density stratification in marine environments—UUVs generate volume effect internal waves that influence hydrodynamic resistance. Therefore, investigating the hydrodynamic characteristics of UUVs in pycnoclines is essential. Despite substantial research progress, most studies focus on internal wave patterns and their impacts on submerged vehicles, with limited exploration of UUV resistance and surface pressure distribution. This work establishes a numerical method according to the Reynolds-Averaged Navier-Stokes (RANS) equations, employing the Realizable k-ε turbulence model and the Volume of Fluid (VOF) method to capture fluid density interfaces, thereby analyzing the hydrodynamic characteristics of UUVs in pycnoclines. Furthermore, a numerical method was constructed, and the convergence regarding the grid and time-steps were verified. Additionally, numerical experiments under varying navigation speeds and depths are conducted to investigate the total resistance, frictional resistance, wave-making resistance coefficients, and spatial variation of surface pressure. Based on the results, the total resistance of a UUV is positively correlated with its navigation speed. When navigating in the upper seawater layers, the total resistance also exhibits a positive correlation with navigation depth. However, when operating in the lower seawater layers, the total resistance initially increases and then decreases with increasing depth, reaching its peak level at a navigation depth of 13 m. Both increasing navigation speed and approaching the density interface can enhance the sensitivity of total resistance to navigation depth. The alteration in total resistance stems primarily from changes in wave-making resistance while showing a weaker correlation with frictional resistance. The UUV’s speed positively correlates with pressure at locations with abrupt curvature changes on its surface, but it has a negligible influence on pressure distribution in smooth surface regions. Besides, navigation depth positively correlates with surface pressure magnitude yet exerts a limited impact on pressure distribution patterns. The findings contribute to a more complete picture of the hydrodynamic properties of UUVs navigating through pycnoclines, offering valuable references for optimizing UUV design and operational strategies.
Zhang, YinXue, LeileiGuo, LiqiangFu, XiaoZhang, XiaofangLiu, ZhihaoHan, Guoxin
Zero-gravity seats alleviate prolonged sitting fatigue by optimizing human body pressure distribution, but the correlation mechanism between body size parameters and pressure distribution remains unclear. This study proposes a deep learning model based on multimodal data fusion, combining pressure matrices and postural angle data to construct a convolutional neural network (CNN) with a height prediction error ⩽3 cm. Experiments collected pressure and posture data from 100 participants with diverse anthropometric percentiles. Through the fusion of features and the optimization of the model, the study managed to quantify how height and weight impact pressure gradients. The results indicate that the model achieved a prediction R2 value of 0.73, which confirms that there is a strong correlation between pressure distribution and body size parameters. The findings offer theoretical and technical support for the adaptive adjustment systems within intelligent cabins.
Bi, TengfeiNie, JiachengDu, ChangjiangJi, YuechenWang, SongSun, Jiawei
To address the high operating cost of online cylinder pressure monitoring systems for low-speed engines in ships and the limitations of existing alternatives - i.e., the lack of flexibility of the mechanical model under different operating conditions and the lack of physical interpretability of the data-driven model - this study proposes a hybrid-driven based in-cylinder pressure calculation model. Taking the 6EX340EF marine low-speed engine as the object of study, the method first constructs a mechanical model and optimizes the Wiebe function parameters using the Dung Beetle Optimizer (DBO). Subsequently, the mapping relationships between operating parameters, Wiebe parameters, initial compression stage temperature and charge mass are learned by constructing a combined neural network of Convolutional Neural Network (CNN) and Bi-directional Long and Short-Term Memory Network (Bi-LSTM). Finally, the overall calculation of in-cylinder pressure was realized by integrating a multidimensional parametric framework of engine configuration parameters, real-time running inputs and dynamic MAP maps. The results show IMEP R2 = 0.9864 and peak pressure error ≤ 2%, confirming that the model can provide technical support for long-term real-time pressure measurement and closed-loop optimization control based on in-cylinder pressure for marine low-speed engines.
Huang, Jialong
With the rapid development of China’s civil aviation industry, the problem of airport noise has attracted widespread social attention. The requirement for the real-time monitoring and evaluation of acoustic environment around airports is becoming more and more intense. The identification of aircraft noise events in the complex acoustic environment surrounding the airport is the most critical technical problem in airport noise monitoring. However, the traditional noise source identification technology is difficult to be widely used in real-time monitoring system due to its large errors and complex deployment conditions. This paper presented an aircraft noise source identification technique based on a single acoustic vector sensor. The azimuth parameters of the noise source were estimated by the three-dimensional spatial positioning algorithm of sound pressure and particle vibration velocity combined with information processing, and the three-dimensional footprint of the noise event in the complex acoustic environment was described. Finally, the event was judged as an aircraft noise event by matching the noise footprint with the aircraft flight path. By monitored and analyzed the actual noise events of aircraft departure, the results show that this method can only use a single acoustic vector sensor to locate the aircraft noise source and distinguish the aircraft noise event from the background noise event, which provide a new lightweight method for the real-time airport noise monitoring system to locate the noise source and identify the aircraft noise event
Hou, JiayuHe, TianlunZhu, LinChen, YingLiu, YinhuiLv, LeiWang, YuhaoChen, Da
SAE TOMORROW TODAY - What Baja SAE Teaches That College Can?t135746/26/2026
What does it really take to engineer under pressure? From mud-soaked vehicles and broken suspensions to team dynamics and split-second decisions, Baja SAE has become a proving ground for the next generation of engineering leaders. By challenging engineering students to design, build, and race single-seat off-road vehicles capable of surviving extreme terrain, Baja SAE requires every team to use the same 14 hp Kohler engine -- creating an even playing field and putting the focus on innovation, durability, and teamwork. Listen in as Honda's Adam Hussemann and TTX Company's Jason Rounds pull back the curtain on the intense, unpredictable world of Baja SAE competitions and how they prepare students for careers in manufacturing, mobility, and beyond. After hearing this conversation, you'll understand why more and more companies value Baja experience just as much as a perfect GPA. We'd love to hear from you. Share your comments, questions and ideas for future topics and guests to podcast@sae.org. Don't forget to take a moment to follow SAE Tomorrow Today--a podcast where we discuss emerging technology and trends in mobility with the leaders, innovators and strategists making it all happen--and give us a review on your preferred podcasting platform. Follow SAE on LinkedIn, Instagram, Facebook, X, and YouTube. Follow host Grayson Brulte on LinkedIn, X, and Instagram.
Patterson, Lori
For analysing flow and acoustic induced structural vibration, a fully run time coupled framework combining a hybrid CFD-CAA approach with a modal response simulation was validated and presented at the ISVNH 2022 (SAE Technical Paper 2022-01-0938). In this paper i We apply this CFD–CAA–modal coupling method to a series-representative bonnet geometry and demonstrate its capability to capture flow and aeroacoustically driven vibration with two-way coupling. ii We analyse the modal properties of the bonnet and show that confined air volumes beneath the bonnet can introduce significant fluid loading effects, which are already embedded in experimentally validated FE modal models and must therefore be treated carefully in two-way coupled simulations. iii We validate the fully coupled aeroelastic simulation against wind-tunnel measurements with undisturbed inflow, show close agreement with the measured vibration response and analyse that the dominant excitation is in this case from below the bonnet due to acoustic pressure fluctuations.
Schwertfirm, FlorianOcker, JoergHartmann, Michael
Precision agriculture, also known as smart farming, was once reserved for early adopters or large-scale operations, but is now an expectation within the farming industry. Across various regions and farm sizes, smart farming techniques are changing the way crops are planted as well as how they are monitored and harvested. However, farmers today are under increasing pressure to reduce labor, decrease chemical inputs, conserve water and operate in tighter windows. Couple this with factors such as narrow seasonal windows, productivity demands and safety considerations, and the need for smarter decisions becomes imperative. Going one step further, global food demands and environmental pressures are further increasing demand for precise, accurate and intelligent farming solutions.
Love, Jennifer
Emergency evacuation slides (EVAC slides) are critical safety devices used on aircraft to enable rapid egress during emergencies. While these slides provide a quick and reliable escape route, communication between separated slides during evacuation remains a challenge. Often, during raft deployment over water, slides may drift apart impeding communication among evacuees and rescue personnel potentially compromising safety. Existing aircraft EVAC systems lack integrated wireless communication relying on visual or voice signals that are unreliable in chaotic conditions. This paper explores the integration of wireless IoT technology into EVAC slide systems to facilitate inter-slide communication and monitor critical parameters such as slide air pressure and the floating weight of stranded passengers through embedded sensors. It proposes the adoption of Long Range (LoRa) modulation technology for wireless communication chosen for its low-power, long-range performance and license-free operation in emergency evacuation scenarios. In addition, the usage of this proposed technology can be further extended to locate the aircraft when other existing locating mechanisms fail.
Sengodan, RajkumarTalore, Suresh
The paper presents a method for enhancing the static pressure calibration of a high-performance aircraft. Despite the pre-flight calibration using CFD and Wind Tunnel techniques, position errors are generally observed in the free stream parameters, which necessitate further calibration of air data sensors using flight test data. In the present research, the pressure coefficient is estimated as a time-varying parameter in the flight path reconstruction environment implemented using the Extended Kalman Filtering technique. Aircraft kinematic equations were used for the implementation of the state and measurement models, and flight test data from full flight sorties were used in the estimation process. An extensive validation of the on-board air data calibration tables was conducted. Mean values of the static pressure coefficient were updated using data from multiple sorties, each including computed mean errors from three independent sensors. A comparative analysis between the pre-existing and estimated static pressure coefficients was performed to identify specific flight regimes or manoeuvres where further refinement is required. Finally, the accuracy of the estimated true static pressure was validated by comparing the corresponding pressure altitude with radio altimeter readings at low altitudes, demonstrating strong agreement and validating the effectiveness of the proposed calibration refinement method.
TK, Khadeeja NusrathPatel, Dr. Ambalal VJ, Prabhavathi Bhai
Using vibration data to estimate buckling loads is proven effective for a wide range of structures, including rods, plates, and shells. The Arbelo formulation of the vibration correlation technique improves prediction reliability for cylindrical and spherical shells. In this study, we introduce a simplified variant of the Arbelo approach that provides higher prediction accuracy while requiring significantly lower pre-load levels. We define a new parameter, the Stiffness Decay Index (SDI), to characterize stiffness degradation by normalizing the loaded natural frequency with respect to the unloaded state. This metric enables accurate buckling prediction without causing structural damage or permanent deformation. We evaluate SDI numerically and experimentally for multiple isotropic geometries and demonstrate its advantages over the Arbelo method, particularly for ellipsoidal domes subjected to external pressure. We conduct experiments on rods, plates, oblate shells, and beverage cans to measure frequency shifts under pre-loading. The results show that when load data above 50% of the critical value is available, the SDI approach predicts the buckling load with accuracy exceeding 90%. These findings confirm that SDI, by directly correlating vibration response with stiffness loss, provides superior buckling-load prediction and serves as a reliable, non-destructive alternative to the Arbelo vibration-correlation method.
Rangarajan, GopikrishnaV, VishwajithRaju, GangadharanDinavahi, Ramkrishna
To reduce high NOx emissions from diesel-cyclohexanol blends, this study employed a marine medium-speed diesel engine as the experimental platform. An in-cylinder combustion model was developed and meshed using AVL - FIRE software, with model validity validated against experimental data. Tests were conducted at four load conditions (25%, 50%, 75%, and 100% load) with a 30% cyclohexanol blend (C30) and four EGR rates (0%, 7.5%, 10%, and 12.5%) to analyze combustion characteristics, emissions, and fuel economy. The results showed that the introduction of EGR had a striking inhibitory effect on NOx emissions. At 100% load with 12.5% EGR rate, NOx emissions were substantially reduced compared to baseline operation without EGR. However, EGR implementation led to delayed ignition timing, reduced in-cylinder pressure, and worsened fuel economy. Therefore, an appropriately calibrated EGR strategy can effectively reduce NOx emissions, though it requires optimization to mitigate adverse effects on combustion performance and efficiency.
Liu, YuchenYang, ChenxiFan, JinyuChen, KeYe, ZixiaoHuang, Jialiang
Stricter environmental legislation is driving ever-more-demanding performance targets for gasoline particulate filters (GPFs). This study constructs a multi-scale filtration model based on fractal characteristics, taking into account particle size distribution and particle deposition, to investigate the influence of the microstructure of porous media on GPF performance and analyze the impact of structural parameters on capture efficiency and pressure drop. The results show that: (1) Increasing the wall thickness can improve the capture efficiency and pressure drop, and a thicker wall has a stronger inertial interception capacity for larger particles. (2) A reduction in porosity markedly alters both filtration efficacy and flow pressure drop. For particles in the intermediate size range (0.1-0.5 μm), the capture efficiency of a low-porosity structure is more sensitive to the diffusion deposition of small particles, while the inertial collision efficiency of large particles is higher. (3) Shrinking the pore size markedly enhances capture efficiency while simultaneously increasing pressure drop; the finer pore network markedly improves the retention of sub-micron particles, but the passage restriction of large particles is more obvious.
Xiong, XianyangQing, ZeZhang, JianLi, Ting
This paper presents a study of gunshot acoustic signal detectability in the near field of propeller noise, with a focus on the isolation of external gunshot signatures masked by propeller-induced noise. Controlled measurements were conducted in a Recirculation Delayed Anechoic Chamber (RDAC), where acoustic data were collected across varying rotor speeds, source locations, and propagation distances. Propeller noise characteristics were verified using UCD-QuietFly. The recorded signals were analyzed for the acoustic pressure, sound pressure level, and overall sound pressure level directivity to quantify masking effects. Results show that RPM is the dominant factor governing signal detectability. At 3000 RPM, the gunshot signal remains clearly identifiable within the low frequency range of 200–2000 Hz. At 4000 RPM, the signal becomes partially masked, while at 5000 RPM, propeller noise fully dominates and the gunshot signal becomes undetectable. Detectability is further reduced with increasing propagation distance. In-plane microphone locations provide improved detectability. A machine learning-based spectral separation framework was developed to suppress propeller noise and enhance the visibility of impulsive gunshot signatures in multichannel spectrograms. Experimental results show that learning-based denoising is effective at lower RPMs where the signal-to-noise ratio remains favorable, but performance degrades as broadband masking intensifies at higher rotor speeds.
Sian-Bates, GraceLi, Sicheng KevinJiang, PengChowdhury, Kowshik
Meta-wheels—non-pneumatic wheels whose performance is governed by structural geometry rather than internal pressure—offer new opportunities for directional stiffness control. Yet achieving independent tuning of longitudinal, lateral, and vertical stiffness within a single wheel architecture has remained challenging due to the inherent coupling in conventional radial and planar curved spokes. In this study, we introduce a three-dimensional (3D) discrete curved-spoke design that provides explicit geometric control through two independent parameters: the in-plane curvature angle (α) and the out-of-plane inclination angle (β). Using spoke-level and full-wheel finite-element (FE) simulations, supported by a simplified cantilever-beam analytical model, we show that these two geometric parameters govern stiffness in fundamentally different ways. The curvature angle α serves primarily as a geometric softener, reducing stiffness in all directions while maintaining a high top-loading ratio (TLR) (>92%). In contrast, the inclination angle β enables true directional stiffness decoupling: increasing β substantially raises longitudinal stiffness and decreases lateral stiffness, while leaving vertical stiffness nearly unchanged (≈1.4% variation). Compared with conventional two-dimensional (2D) spoke designs, the proposed 3D architecture achieves stiffness characteristics approaching those of pneumatic tires, particularly higher longitudinal stiffness and lower lateral stiffness, without sacrificing vertical load-bearing capacity. Moreover, the combined simulation–analysis framework provides an efficient early-stage screening tool by mapping desired stiffness ratios directly to geometric parameters, narrowing the feasible design space before full-wheel FE verification. Overall, this work demonstrates that 3D discrete curved spokes present a practical and interpretable route toward stiffness-decoupled, directionally programmable meta-wheels for next-generation mobility platforms.
Han, HeeseungLiu, ZhipengJu, Jaehyung
The following approach introduces a novel method for defect depth characterization using digital Shearography, which is a non-contact, full-field, and material-independent optical interferometric method that enables fast and nondestructive testing (NDT) of components, especially in industrial environments such as the automotive sector. While traditional techniques like computed-tomography, ultrasonic-testing, or thermography can offer depth approximations but they often involve high costs, longer testing times, or limited accessibility. In contrast, the method introduced utilizes various excitation methods in combination with shearographic evaluation to derive procedures for depth estimation of subsurface defects. Recent developments in Shearography have enhanced the method’s robustness and industrial applicability. By detecting the surface deformation behavior in the nanometer range under defined loading, depth-related characteristics of hidden defects can be extracted. Loading can be applied thermally, pneumatically, or mechanically. The proposed approach employs dedicated test specimens and a series of calibration measurements to derive a correlation for characterizing defect depth from the temporal progression of thermally induced surface deformation behavior. Pneumatic excitation, in particular the use of negative pressure loading, is also being explored as an alternative loading mechanism. By capturing image sequences during the deformation change between loading conditions of the specimen, this new approach enables both lateral and depth-resolved defect characterization. The method was experimentally validated on representative parts, demonstrating its practical relevance for industrial NDT use cases in which subsurface defect depth directly impacts structural integrity. Shearographic imaging has been well established for lateral defect estimation. The approach presented in this work extends this capability by enabling fast and cost-efficient characterization of defect depth, representing an important step toward more comprehensive three-dimensional defect evaluation.
Bastgen, ValentinPlaßmann, JessicaPetry, Christophervon Freymann, GeorgSchuth, Michael
Paper considers the effects of fluid properties from liquified gases during high pressure pumping, at ranges from 200 to 1500 bar, and at speeds of 500 to 1500 rpm. Tests represent highest to date pressure ranges attained with liquified fluids such as DME. The paper examines the effects of compressibility on the pumping and resulting loading torque characteristics described over the pumping cycle as resolved by a high-fidelity sensor. Experimental tests and simulated performance based on a 1-D model are compared for Diesel and DME for a high-pressure fuel pump, piston style, featuring two plunger-barrels. Each of the pump’s plunger-barrel is inlet metered electronically, allowing the pump to run at a variable displacement and with the flexibility to deactivate one or both plungers fully. The model captures the response of the inlet metering valve and output valve lifts across speed and loads. The output check valve is subject to pressure pulsations and shows the importance to optimize its time response to stabilize it and thus provide optimal pumping. The model also captures the torque response, with contributions arising from the pressure loading, spring return force, and acceleration. Torque depends on the volume pumped, which conversely is dependent on pressure and compressibility. The volumetric efficiency is reduced as pressure increases, but the mechanical efficiency of output pressure-work over input torque remains high, between 80-90% in most of the pump operating conditions. Experimental torque measurements show close alignment with the simulations at elevated pump speeds and pressures but differences are noted at lower speeds. The deviations appear to arise from the outlet check valve stability and from the flow dynamics experienced at the pump inlet. These inlet dynamics were not properly captured in the model, but they are notable in the experimental results. Tests show significant variability in the pump pressure feed owing to the flow dynamics. Test results show this variability is reduced when the pump operates with two plunger-barrels rather than one. With one plunger-barrel the torque profile is notably cyclical, a high torque from one plunger is succeeded by a lower toque on the following plunger, while with the two plunger-barrels configuration the torque profile becomes more uniform from one plunger to the next.
de Ojeda, WilliamWu, Simon (Haibao)
Tensile and cyclic behavior of high pressure die cast AE44 magnesium alloy have been studied at room temperature and elevated temperatures up to 350°C. Anelastic behavior has been found in both tensile and cyclic loading at the temperature below 200°C. With increasing temperature, the anelasticity disappears, and tensile and cyclic behaviors become like other engineering materials, such as steels and aluminum alloys, i.e. the total strain contains only elastic strain and plastic strain. A method to determine the yield strength at 0.2% plastic strain (σ0.2) is proposed. By using the proposed method, the yield strength σ0.2 is found to be higher than that determined using the traditional method, which is more suitable to the materials that do not exhibit anelasticity. It is believed that the anelasticity is closely related to twinning in Mg alloy, which disappears at elevated temperatures.
Liu, YiYang, WenyingCoryell, Jason
The difficulties of testing a bluff automotive body of sufficient scale to match the on-road vehicle Reynolds number in a closed wall wind tunnel has led to many approaches being taken to adjust the resulting data for the inherent interference effects. But it has been difficult to experimentally analyze the effects that are occurring on and around the vehicle when these blockage interferences are taking place. The present study is an extension of earlier works by the authors and similarly to those studies uses the computational fluid dynamics analysis of five bodies that generate small wakes to examine the interference phenomena in solid wall wind tunnels. This focuses on the effects on the pressures, and forces experienced by the vehicle model when it is in yawed conditions up to 20 degrees. This is accomplished by executing a series of CFD configurations with varying sized cross sections from approximately 0.4% to 14% blockage enabling an approximation of free air conditions as reference. The configurations include a reference fastback (with detailed and smooth underbodies) and a notchback body (detailed underbody) from the Technical University of Munich, the University of Stuttgart AeroSUV (fastback configuration), and a generic pickup truck model (Ford). Examination is made of the physical phenomena occurring around the vehicle as the proximity to the walls and ceiling is changed holding the test section aspect ratio and length constant. Wall and ceiling static pressure distortions, and the distribution of forces on the vehicle body are examined as well as comparing Body Axis and Wind Axis force representations. It is intended that this dataset be utilized by the SAE Road Vehicle Aerodynamics Forum Committee (RVAC) and the Subsonic Aerodynamic Testing Association combined activity, Commonized Automotive Aerodynamic Test Standards (CAATS), to evaluate and/or develop closed wall wind tunnel blockage techniques for automotive bluff bodies.
Gleason, MarkRiegel, Eugen
Wake effects modify the aerodynamic performance of a road vehicle when driving in traffic. Analysis of wind-tunnel measurements conducted in flows with wake characteristics, using a traffic-wake-simulation system, suggests that conventional uniform-wind performance coefficients can be scaled, using wake-flow-field information, to predict the influence of wake effects. This paper presents a flow-field-averaging method that estimates a dynamic-pressure correction and yaw-angle correction for application to uniform-wind data, to account for changes in performance due to wake effects. This first-order method is shown to provide reasonably-good accuracy when reverse correcting the wind-tunnel wake-effects measurements. Drag-coefficient data for light-duty-vehicle models, which showed wake effects exceeding 20%, were corrected to within 5% of uniform-wind values, while data for heavy-duty-vehicle models, which showed wake effects exceeding 15%, were corrected to within 2% of uniform-wind values. However, despite the good agreement, the reverse-corrected surface-pressure coefficients showed significant deviations from the uniform-flow/isolated-body results, with some coefficient differences exceeding ±0.15, demonstrating that wake effects are more complex than just a nominal change in effective dynamic pressure and yaw angle.
McAuliffe, Brian
Ammonia has emerged as a viable hydrogen energy carrier owing to its superior hydrogen density and mature industrial utilization. However, ammonia faces critical challenges including inadequate ignition characteristics and sluggish combustion kinetics, necessitating supplementary high-reactivity fuels for optimizing combustion. Onboard ammonia decomposition technology resolves this problem through on-demand hydrogen real-time production. Among existing ammonia decomposition methods, gliding arc plasma (GAP) demonstrates exceptional promise for onboard hydrogen production given its high processing flow rate,decent hydrogen conversion rate, and transient response capability. Prevailing research predominantly relies on experimental approaches, with insufficient understanding of the effects of specific electrical field parameters and inlet pressure on system performance. This study established a quasi-one-dimensional numerical model for GAP-assisted ammonia decomposition. A comprehensive analysis was conducted to examine the influence of key electric field parameters, such as reduced electric field strength (REFS) and electron density (De), on ammonia conversion rate and energy efficiency. Furthermore, the study explored the synergistic effects of inlet pressure and electric field parameters on system performance under constant mass flow rate conditions. The results indicate that increasing REFS and De significantly substantially elevates ammonia conversion rate, but energy efficiency decreases as these parameters increase. Keeping a constant NH3 inlet mass flow rate, the gas velocity decreases when the inlet pressure increases and then extends the residence time. Consequently, the ammonia conversion rate significantly improves while the energy efficiency slightly decreases. By increasing inlet pressure and simultaneously reducing REFS or De, system energy efficiency can be effectively enhanced without altering ammonia conversion rates. This study demonstrates the synergistic regulation mechanism of electric field parameters and inlet pressure on hydrogen production performance, providing optimization strategies for GAP reactor design.
Dong, GuangyuLi, XianZhou, YanxiongXu, JieLi, Liguang
Renewable gasoline is blended with fossil gasoline as part of the effort to achieve zero net carbon emissions. This study examined how five gasoline fuels with different hydrocarbon compositions affect engine-out gaseous and particle number (PN) emissions. Gasolines F3 and F4 reduce GHG emissions by 54% and 35%, compared with fossil gasoline. The other three gasolines reduce GHG emissions by 4-9%. Tests were conducted on a single-cylinder GDI engine at 10-14 bar indicated mean effective pressure (IMEP) and 2000 rpm. The injector-tip coking behavior of the test fuels and the resulting PN emissions were also investigated at 10 bar IMEP. Spray plume targets and start-of-injection (SOI) timing were adjusted to examine how the test fuels affected PN emissions. An endoscope was used to identify the sources of soot during fuel combustion. The experimental results show that PN varies with gasoline composition and engine operating conditions. Aromatics and olefins contribute more to injector coking. Coked injector conditions showed 95% higher PN than clean injector conditions. Reducing the injector umbrella angle reduces coking. At 10-14 bar IMEP, PN emissions increased with higher aromatics content in the gasoline. Additionally, olefins and naphthene contributed to PN at higher IMEPs. 10-200 nm size particles accounted for 70-95% of total particles. Gasoline with higher C9+ aromatics and T50 to FBP values showed higher 10-200 nm particles. Replacing 10% of paraffins with olefins and naphthene in gasoline changed >10 nm particles by 25%. Increasing 4% paraffins and decreasing 4.5% aromatics in gasoline reduced PN emissions by 125%. Increasing the aromatics content of gasoline by 8% increased fuel consumption by 2% and hydrocarbon emissions by 30%. Retarding the SOI timing by 20 CAD reduced PN emissions by 60%.
Muniappan, KrishnamoorthiDahlander, PetterHelmantel, AyoltAlemahdi, NikaLehto, Kalle
Stochastic Preignition (SPI) is an abnormal combustion phenomenon that can occur in spark-ignition engines particularly under high-load operation. SPI is characterized by uncontrolled initiation of combustion prior to spark discharge, an abnormal combustion process that can lead to severe knock events and significant engine damage. SPI has been associated with fuel properties, lubricant composition, and engine design and operation. In this work, a single-cylinder test engine with a dry-sump oil system was utilized to study the SPI response of E10 and E25 fuels with a range of Reid Vapor Pressure (RVP). An automated test procedure was employed, consisting of ten square-waved load profile segments, with each segment composed of 5 min of low-load operation followed by 25 min of sustained high-load operation. These tests were replicated across multiple days of testing including a lubricant triple flush between tests, and an online Fuel in Oil diagnostic measurement. Exhaust particulate emissions were continuously measured by an AVL microsoot sensor (MSS). Elevated particulate matter emissions were observed to occur concurrently with SPI events as blooms of soot. Particularly after clustered events (i.e., multiple SPI cycles occurring within 10 consecutive engine cycles), high soot emissions were observed to persist over several days of sequential operation despite daily lubricant changes, a complete warm-up procedure, and sustained low-load operation between test segments. This result implies that the particulate emissions trends may be dominated by deposit-based effects, where higher load operation is needed to alter deposition and formation processes. The observed soot blooms were also found to correspond to a reduction in the engine fueling and the fuel engine oil dilution rate despite the engine exhaust remaining at stoichiometric exhaust operation. These observations suggest that post-SPI events, pathways for lubricant migration and consumption into the combustion chamber may occur until these pathways are closed from deposit formation or ring dynamics during extended operation. These observed sooting propensity persisted with all fuels tests, but a linear correlation was observed between the summation of soot and particulate matter index (PMI) value for each fuel as well as SPI events, proving that PMI is a crucial fuel property for reducing SPI.1
Splitter, DerekJatana, GurneeshDelVescovo, DanDouvry-Rabjeau, JulienFioroni, GinaChapman, ElanaSalyers, John
Ammonia is emerging as a promising energy vector for decarbonising the maritime sector. However, its low flame speed can lead to incomplete combustion, reduced engine efficiency, and increased emissions of unburned ammonia (NH3). Blending hydrogen with ammonia helps to address these issues, but the fundamental combustion characteristics of such mixtures remain insufficiently understood. This study examines the combustion dynamics of an NH3–H2 blend containing 30% hydrogen at 3 bar initial pressure. Experiments were performed in a 1.2 L optically accessible constant-volume combustion chamber fitted with a wall-mounted surface spark plug. High-speed shadowgraph imaging with 6,000 fps captured the flame evolution throughout the combustion process. The pressure and temperature values were monitored using piezoresistive pressure transducers and K-type thermocouples. Combustion times and flame extensions were extracted via post-processing of flame images using custom MATLAB algorithms. The combustion process was examined from the initial start to a diameter of 60mm. Complementary CFD simulations were carried out in CONVERGE using the C3MechV3.5 chemical mechanism. To match the experimental conditions, the numerical studies were conducted at an ambient pressure of 0.3 MPa and an equivalence ratio of 1.0. The model predicted flame propagation times accurately, achieving an average relative error of 2.95% and an R2 value of 0.991. A third-order polynomial correlation was derived to predict instantaneous flame diameter as a function of time, enabling interpolation for intermediate combustion stages for both simulation and experimental results. Error analysis indicated that the model achieved its best performance for medium-sized flames (30–45 mm) but exhibited larger discrepancies at the smallest and largest diameters. Nevertheless, within the 20–60 mm range, deviations remained between −9.5% and +3.4%.
Bodur, Tuna MuratBowling, WilliamLa Rocca, AntoninoCairns, Alasdair
Ammonia is regarded as a potential alternative fuel, and its spray characteristics are crucial for efficient combustion in engines. For large-bore engines suitable for heavy-duty vehicles or ships, the adoption of large-diameter nozzles is expected to ensure an appropriate fuel flow rate while improving fuel-air mixing efficiency, thereby enhancing in-cylinder combustion performance. This paper conducted an experimental study on the characteristics of liquid ammonia sprays under wide thermodynamic conditions, a wide range of injection pressures, and a wide range of nozzle diameters. The study found that at room temperature, as the ambient pressure increases from 0.1 MPa to 4 MPa, the development of spray penetration slows down. However, at 0.05 MPa, the radial expansion of the near-field spray is greater, and the penetration is slightly behind that at 0.1 MPa. The liquid penetration increases with the increase in ambient temperature. This was because the increase in temperature reduced the ambient gas density, thereby decreasing the aerodynamic resistance. Under the high-temperature and high-pressure ambient conditions of 4 MPa and 800 K, the liquid penetration is greatly limited when a 0.2 mm nozzle is used due to insufficient spray momentum and high spray vaporization rate, with the maximum penetration only about 40 mm. In contrast, the penetration of the 0.7 mm nozzle could develop to more than 85 mm. Under the ambient conditions of 4 MPa and 800 K, a "stagnation" of penetration was observed for the 0.7 mm nozzle with injection pressure of 60 MPa, where the penetration does not increase continuously. This was the result of the synergy between spray velocity gradient, aerodynamic shear force, and high-temperature evaporation. This paper conducts the first experimental study on liquid ammonia sprays using large-diameter nozzles up to 0.7 mm, providing an experimental basis for the injection optimization of large-bore liquid ammonia direct-injection engines.
Liu, YiZhong, JieHu, YuchenZhu, WuzheYunliang, QiQingchu, ChenWang, Zhi
Rail transportation in North America consumes over 4 billion gallons of diesel fuel [1]. This is raising energy security and supply chain resilience concerns. Adopting renewable or alternative fuels is a practical approach to reduce petroleum dependence and improve supply security. The objective of this paper is to investigate the combustion and emission characteristics of biodiesel and renewable diesel as drop-in fuels without engine modification. In this study, a single-cylinder, four-stroke locomotive engine was employed to investigate the combustion and emissions characteristics of four fuels: conventional diesel No. 2, plant-based biodiesel, animal-based biodiesel, and renewable diesel. The experimental campaign was carried out under both part-load and full-load operating conditions, with injection duration adjusted to achieve the targeted engine load and speed. Results indicate that both biodiesel fuels and renewable diesel deliver comparable peak in-cylinder pressure and brake thermal. efficiency relative to No. 2 diesel, demonstrating their possible use as drop-in fuels. Reductions in smoke emissions were observed for both biodiesels and renewable diesel fuels. However, plant-based and animal-based biodiesels both showed increases in NOx emissions under part-load conditions. At full load, elevated exhaust gas recirculation (EGR) ratios suppressed NOx formation across fuels, limiting assessment of biodiesel-specific NOx effects. Among the fuels tested, renewable diesel provided an additional advantage: reduced CO₂ emissions compared to both biodiesels. This study suggests that renewable diesel is a promising option for rail applications, combining operational performance comparable to petroleum diesel with reduced smoke and CO₂ emissions. Biodiesel, while effective at reducing smoke, may require further strategies to control NOx emissions.
Ewphun, Pop-PaulBiruduganti, MunidharEl-Hannouny, EssamLongman, DouglasFu, XiaoSubramanya, Raghavendra
This study investigates the impact of the hydrogen split injection ratio on the combustion of pilot diesel-ignited hydrogen direct-injection engines, which is expected to affect hydrogen-air mixture conditions and thus flame propagation and diffusion flame developments. Experiments were conducted on a 1-litre single-cylinder diesel engine equipped with an additional hydrogen injector operating at 35 MPa. Hydrogen accounting for 95% of total input energy was injected at 150 and 60 °CA bTDC for the first and second pulses, which were selected as high-efficiency injection timings from previous equal-split injection tests. The 5% diesel energy was injected near TDC to control CA50 at 10 °CA aTDC. While varying the split ratio between the two hydrogen injections, in-cylinder pressure/aHRR profiles, engine efficiency/power output and engine-out emissions of NOx and CO2 were evaluated. Results showed that the hydrogen split ratio does not significantly affect IMEP/efficiency, which consistently achieved a 17.2% increase over the diesel baseline. While CO2 emissions remained at a very low level due to high substitution of hydrogen energy, they showed no dependency on the split ratio. By contrast, NOx emissions were highly sensitive to the hydrogen injection split ratio. Increasing the first hydrogen injection fraction to 30% reduced NOx, attributed to decreased locally rich mixtures formed by late second hydrogen injection and increased lean mixture homogeneity from early first hydrogen injection, leading to a slower burning effect. However, further increasing the first injection fraction led to higher NOₓ emissions due to increased hydrogen compression, which raised TDC and combustion pressure.
Zhao, YifanChan, Qing NianKook, Sanghoon
Research on high efficiency and low emission control strategies are crucial for addressing energy security and pollution challenges for combustion engines of vehicles. This paper investigates the effects of increasing the compression ratio and excess air coefficient (λ) in naturally aspirated engines via active pre-chamber technology, and further enhancing λ through the synergy of active pre-chamber with intake boosting and Miller cycle technology, on combustion efficiency and pollutant emissions. Experiments were conducted on a high-compression-ratio (up to 16.6) single-cylinder gasoline engine. Under natural aspiration, the effective compression ratio was raised via valve timing, while λ was increased using integrated passive and active pre-chamber systems. Under boosted conditions, intake flow was controlled via a flow meter, and λ was controlled via an active pre-chamber to analyze the λ distribution and thermal efficiency at high-efficiency operating points. Results indicate that under natural aspiration, increasing the effective compression ratio to 15.8 and λ to 1.4 improved the indicated thermal efficiency (ITE) to 40.3%. Further deployment of an active pre-chamber enabling ultra-lean combustion (λ=2.0) achieved an ITE of 43.3% while reducing NOx emissions to 53×10-6. Under boosted intake pressure with Miller cycle, elevating intake pressure to 282kPa and achieving ultra-lean combustion (λ=2.0–2.2) resulted in ITE over 50%, with NOx emissions consistently below 50×10-6 (ppm - parts per million).
Deng, JunLi, XiaoliangMiao, XinkeXu, BingxinZhang, JianQiLi, Liguang
Future emission regulations (Euro VII, LEV IV, Tier V, China VII, etc.) will impose more stringent requirements both in terms of regulated pollutants emissions and CO2 for On-Road and Off-Road Diesel applications. The higher regulatory stringency will require more complex Aftertreatment Systems (ATS) architectures. Among the innovative technologies that will be introduced, the Diesel Dosing Unit (DDU) in the exhaust is emerging as one of the enablers for overall compliance. Currently available DDUs work at low pressure (LP) fuel supply around 5 bar and often require a mixer downstream in the exhaust line to ensure the right level of fuel atomization, evaporation and mixing. The usage of high pressure (HP) fuel supply at around 200 bar, together with component design enhancement and dedicated spray targeting generates advantages in terms of CO2 both during Diesel Particulate Filter (DPF) regeneration and normal modes and on pollutant emissions in regeneration mode. To quantify the advantages, steady state and transient tests were executed on a state of the art 6.6 L Diesel engine where the HP-DDU was assessed in comparison with LP-DDU which was part of the baseline ATS. The comparison between the two technologies was made by installing the HP-DDU in two ATS layouts: nominal mixing length (as baseline) and reduced mixing length. For both HP-DDU ATS layouts, the mixers present in the baseline LP-DDU were removed. During DPF regeneration, both layouts assessed showed benefit in THC (up to 20%), CO (up to 95% at low flow, 50% at medium flow), and BSFC (up to 1.5-2.0%). Additionally, DPF regeneration tests in transient conditions highlighted better temperature control and higher residual O2 (after fuel oxidation over the DOC), leading to shorter DPF regeneration duration. In normal mode, a reduced back pressure due to the mixer removal resulted in an estimated CO2 saving up to 10% at rated power. Considering all the measured benefits, the Dumarey developed HP-DDU technology is considered promising for compliance with upcoming CO2 and emission regulations worldwide.
Ciaravino, ClaudioBelgiorno, GiacomoNegro, CosmaCosseddu, CinziaGallo, GiovanniGestri, LucaSoriani, MatteoCipriani, MassimilianoCibella, MarcoGiannantoni, LorenzoDi Nieri, AldoMital, Rahul
Nickel-rich cathode materials (LiNi1−x−yCoxMnyO2, NCM) are regarded as one of the most promising cathode candidates for solid-state batteries (SSBs) due to their high energy density and low cost. However, during electrochemical cycling, continuous lithium-ion insertion/extraction generates diffusion-induced stress (DIS) that fractures particles and accelerates capacity fade. Furthermore, NCM particles are subjected to external pressure during manufacturing, and inherent process non-uniformities result in varying pressurized coverage (defined as the ratio of covered area of active materials with solid-state electrolytes), which significantly influence particle cracking behavior. Based on chemo-mechanical coupling models, extensive work have investigated particle cracking behavior during charge-discharge processes. While limited research addressing crack evolution under concurrent electrochemical loading and external pressure. Thus, we developed a chemo-mechanical coupling model with globally embedded cohesive elements within polycrystalline NCM (PC-NCM) particles to simulate fracture behavior during single charge-discharge cycles. The effects of external pressure, charge/discharge C-rate and pressurized coverage are evaluated. Simulations demonstrate that external pressure significantly mitigates particle cracking. Notably, this crack-suppression effect intensifies with reduced pressurized coverage. This work provides critical insights into fracture mechanisms of NCM cathodes materials, offering fundamental guidance for electrode design optimization.
Wang, JingjieChen, YingYao, ZhihengLuan, WeilingChen, Haofeng
In practical applications, power cells face a mix of external influences such as temperature variations and structural limits (rigid constraints) that trigger intricate electrochemical and mechanical reactions. This study systematically explores the temporal evolution of surface pressure in lithium-ion pouch cells subjected to rigid mechanical constraints under varying thermal conditions, with a specific focus on the interplay among mechanical stress, lithium intercalation, and lithium plating. To investigate the battery’s electrochemical and mechanical responses, this work integrates experimental measurements with an electrochemical–mechanical coupling model. The analysis is performed under initial loads of 0.3, 0.5, and 1.0 MPa at 25 °C (ambient temperature) and 0 °C (representative low-temperature condition). At 25 °C, surface pressure followed a two-stage pattern: first, stress relaxation occurred, followed by a shift into quasi-steady cycling (cycle-to-cycle variations are minimal). This pattern is largely driven by the reversible volume changes in the electrodes as lithium ions are alternately inserted (intercalation) and removed (deintercalation) during electrochemical cycling of the cells. At 0 °C, slower ion transport and reaction kinetics promoted lithium plating, causing irreversible anode expansion and a continuous rise in surface pressure. Concurrently, the depletion of active lithium diminished the electrode’s maximum achievable state of charge (SOC). This limitation curtailed the degree of electrode expansion and contraction throughout charge–discharge cycles, resulting in a decrease in the amplitude of pressure fluctuations on the battery surface during cycling. Numerical simulations confirmed that lithium plating and SOC degradation collectively shaped the mechanical response at low temperatures. The proposed model accurately replicates experimental pressure evolution and distinguishes between reversible and irreversible contributions to volume changes. This work reveals how temperature and mechanical loading jointly regulate surface pressure and capacity retention, offering insights relevant to battery pack design and the optimization of low-temperature performance.
Du, YingyueChen, YingLuan, WeilingChen, Haofeng
Off-highway equipment operates in an environment defined by extremes - extreme loads, extreme duty cycles, extreme temperatures and extreme expectations. OEMs and fleet operators face mounting pressure to deliver more power, more uptime and more precision from platforms that are becoming increasingly compact, intelligent and complex. Whether the task is hauling, lifting, dumping, clearing or moving materials, the equipment must deliver consistent, reliable performance without compromise. This pressure is reshaping the mobile-hydraulic ecosystem. The industry is steadily shifting away from piecemeal systems and toward integrated, intelligent power architectures that maximize efficiency across the entire vehicle. Leaders in this space, Eaton among them, demonstrate how a system-level approach to PTOs, hydraulic pumps and control valves is enabling a new generation of off-highway innovation.
Bogdan, Corneliu
Flexible pressure sensors can detect subtle mechanical stimuli, making them suitable for use in wearable sensors for human health monitoring and motion analysis. However, current sensors suffer from insufficient sensitivity, poor durability, and subpar stability. In a new study, taking inspiration from cat whiskers, researchers developed novel biomass fiber/sodium alginate aerogel (BFA)-based sensors that demonstrated excellent pressure sensitivity, durability, and rapid response, while being suitable for human physiological monitoring and motion analysis.
When it comes to haptic feedback, most technologies are limited to simple vibrations. But our skin is loaded with tiny sensors that detect pressure, vibration, stretching and more.
How engineers can ensure safety, reliability and quality in aerospace systems. Courbevoie, Île-de-France In an industry where failure is not an option and precision is paramount, aerospace manufacturers and suppliers are constantly seeking components and system solutions that deliver trusted reliability, performance, and compliance. Industry standards are a key part of achieving these high expectations, bringing together global leaders in the mobility industries to create defined, repeatable methods and consistent processes. One of these aerospace standards is AS1895 developed by SAE International - a critical standard due to the need for durable components that can withstand extreme conditions and offer high performance: high-temperature resistance, pressure sealing, and long service life with a cost-effective installation method. Leading aerospace companies such as Eaton and Honeywell have been manufacturing components that meet this standard for a long period of time.
This report, in conjunction with other referenced SAE documents, provides recommendations for development of aircraft cabin pressure control systems and equipment, with particular emphasis on performance objectives, requirements definition, operational scenarios, design practices, safety processes, and verification methods. The objective of a Cabin Pressure Control System (CPCS) is to regulate aircraft cabin pressure throughout the operational flight envelope, in order to ensure occupant safety, aircraft safety, and passenger comfort. The system should comply with all relevant certification and safety requirements, particularly in the areas of: Maintaining a breathable environment within occupied compartments Protecting the fuselage structure against excessive positive and negative differential pressure loads Supporting cabin egress on ground The system should have the capability to schedule cabin pressure at rates of change that are comfortable to crew and passengers. Careful consideration should be given to external system interfaces and the role of CPCS in providing supporting functions. The system should be fault tolerant and reliable, support crew awareness of key system parameters and failure conditions, and support efficient fault isolation and resolution by maintenance crews. If applicable, the system design should provision for high altitude airport operation or application on a freighter configuration aircraft. The system architecture and design should minimize aircraft fuel burn through optimized weight. To this end, the complexity and level of automation of the system should be carefully evaluated within the context of a functional hazard assessment and the overall impact to system reliability, maintainability, and cost of ownership. This recommended practice is applicable to pressurized aircraft, both civil and military, regardless of the number of passengers or crew.
AC-9 Aircraft Environmental Systems Committee
An experimental investigation was conducted to explore the loads, acoustics, and tip vortex trajectories of coaxial counter-rotating (CCR) rotor with unequal upper and lower radii. The upper and lower rotor radii were tested both at the nominal radius of 1.108 m, and also with a lower rotor radius of 90% nominal radius, for a constant rotor speed of 1180 RPM and a constant inter-rotor spacing of z/R = 0.108. Rotors were torque balanced and tested for a range of upper rotor collective pitch from -2◦ to 10◦ . The power required for both CCR systems was within 0.9% for most trim conditions, and equal thrust was produced at upper rotor collectives of 6◦ and 8◦ (within 1.0%). At low loading conditions the unequal radii configuration produced more thrust for the same power due to a reduction in profile drag. The overall sound pressure level (OASPL) was lower for the CCR rotor with shortened lower rotor blades at all angles of elevation. Larger reductions in A-weighted OASPL(A) were observed, due to a larger contribution of broadband noise to the total OASPL(A).
Sedlacek, VashaSirohi, Jayant
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