Browse Topic: Emissions control

Items (7,082)
The utilization of gasoline engines in heavy-duty vehicles for the purpose of continental transportation is in direct competition with conventional diesel engines. It’s imperative that the operating performance of the gasoline engine is equivalent to the diesel engine, and that the gasoline engine shows efficiency benefit to both cost segments, the product manufacturing costs and total cost of ownership (TCO). The 11.6-liter gasoline engine developed has been designed and applicated in such a way that it operates at a stoichiometric combustion air ratio (λ = 1) across the entire engine map range without exception. In combination with external exhaust gas recirculation (EGR) this strategy does not result in a substantial decrease in the absolute NOx concentration in raw emissions compared to the diesel engine with 15.0-liter displacement, but it facilitates the cost-efficient utilization of the three-way catalyzer as the main exhaust aftertreatment system, thereby reducing NOx emissions
Medicke, MarioArnold, ThomasBohme, JanKrause, MatthiasLeesch, Mirko
In the near to mid-term, hydrogen internal combustion engines (H2-ICE) can be a bridge technology for reducing carbon emissions. A few challenges anticipated under lean-burn H2-ICE operation are the significant drop in turbo-out temperatures, combined with higher water content, and the possible presence of unburned hydrogen in the exhaust, which could have a potential impact on performance and durability of the downstream exhaust aftertreatment system, particularly oxidation and SCR catalysts, as these conditions can suppress low-temperature oxidation activity, perturb Cu-site speciation and redox cycling in SCR catalysts, and exacerbate hydrothermal aging under sustained wet operation. This study examines the impact of excess water and residual hydrogen on Cu-SCR durability, active site chemistry, and stability for the case with and without an upstream oxidation catalyst, through aging tests at 450 °C and 550 °C. Changes in Cu redox cycles were assessed through site quantification
Kim, Mi-YoungDaya, RohilKamasamudram, Krishna
Lean H2 combustion strategies have shown promising gross thermal efficiency and ultra-low engine-out NOx emissions for H2-fuel based internal combustion engines (H2ICE) in heavy-duty (HD) transport. Implementing lean combustion strategies require excessive air flow demand that further increases with the engine load increase. To meet such air flow demands efficiently across a wide engine operating region, a detailed system optimization is warranted including next generation turbocharging systems. In this 1D system analysis campaign, a detailed study of various air-system configurations was conducted for a modified HD, direct-injection (DI), H2ICE concept based-off a Cummins heavy-duty 15L engine. The concept engine configuration had a geometric compression ratio of 10.4 and no external exhaust gas recirculation (EGR) was implemented. First, a calibrated 1D engine model representing the H2ICE concept was developed. Using the 1D model, a detailed system-level analysis was conducted at
Kumar, PraveenSari, RafaelMerritt, BrockPopuri, Sriram
Research on high efficiency and low emission control strategies are crucial for addressing energy security and pollution challenges for combustion engines of vehicles. This paper investigates the effects of increasing the compression ratio and excess air coefficient (λ) in naturally aspirated engines via active pre-chamber technology, and further enhancing λ through the synergy of active pre-chamber with intake boosting and Miller cycle technology, on combustion efficiency and pollutant emissions. Experiments were conducted on a high-compression-ratio (up to 16.6) single-cylinder gasoline engine. Under natural aspiration, the effective compression ratio was raised via valve timing, while λ was increased using integrated passive and active pre-chamber systems. Under boosted conditions, intake flow was controlled via a flow meter, and λ was controlled via an active pre-chamber to analyze the λ distribution and thermal efficiency at high-efficiency operating points. Results indicate that
Deng, JunLi, XiaoliangMiao, XinkeXu, BingxinZhang, JianQiLi, Liguang
Accurately modeling and controlling vehicle exhaust emissions, particularly during highly transient events such as rapid acceleration, is crucial for meeting stringent environmental regulations and optimizing modern powertrain systems. While conventional data-driven modeling methods, such as Multilayer Perceptrons (MLPs) and Long Short-Term Memory (LSTM) networks, have improved upon earlier phenomenological or physics-based models, they often struggle to capture the complex nonlinear dynamics of emission formation. These monolithic architectures attempt to learn from all available data, which increases their sensitivity to dataset variability. They often require increasingly deep and complex architectures to improve performance, thereby limiting their practical utility. This paper introduces a novel approach that overcomes these limitations by modeling emission dynamics in a structured latent space. Using a rich dataset combining real-world driving data from a Portable Emission
Sundaram, GaneshGehra, TobiasUlmen, JonasHeubaum, MirjanGörges, DanielGünthner, Michael
Drop-in synthetic gasoline fuels are an attractive alternative to traditional fossil fuels for transportation due to their high energy density, compatibility with the existing fleet and potential to decrease carbon intensity. Despite of meeting gasoline standards, the composition of these fuels can vary depending on the feedstock used for production and the production process, which has been shown to affect engine performance and emissions. This study investigated the effects of synthetic fuel composition on combustion in a direct-injection spark-ignition engine. Spark timing sweeps from the stability limit to the knock limit were performed with three different bio-fuels, methanol-to-gasoline, ethanol-to-gasoline and hydrotreated-biomass gasoline, at different exhaust gas recirculation (EGR) rates, and results were compared against a research-grade E10 (10%vol ethanol) regular gasoline representative of petroleum gasoline available in the US. Octane index analyses showed that knock
MacDonald, JamesNarayanan, AbhinandhanLopez Pintor, DarioMatsubara, NaoyoshiKitano, KojiYamada, RyotaSugata, Kenji
In recent years, the tightening of vehicle emission regulations has led to a decreasing trend in regulated pollutants such as NOₓ and CO. However, the emission of ammonia (NH₃), which is unintentionally generated during the purification process in three-way catalyst of gasoline vehicles, has become a growing concern. NH₃ emissions from vehicles can serve as a precursor to PM2.5 and have been reported to cause local roadside pollution. Therefore, there is a growing need for on-road testing to identify conditions under which NH₃ is likely to be emitted. Furthermore, since engine control strategies vary among vehicle types, it is desirable to consider differences in emission behavior across different models. In this study, on-road NH₃ emissions were measured for multiple vehicle models with different powertrains, and the effects of engine behaviors and engine operating duration across vehicles on NH₃ emissions were investigated. To analyze differences in NH₃ emission behavior among
Ashizawa, KeigoFukunaga, ChisatoGao, TianyiSato, Susumu
Blending natural gas (NG) with hydrogen (H₂) can improve combustion and engine performance while potentially facilitating the catalytic conversion of methane and other pollutants, resulting in cleaner tailpipe emissions. This study evaluates the impact of H2 on the conversion of methane, CO, and NOx emissions on a commercial three-way catalyst (TWC) in a flow reactor using synthetic gas mixtures that simulate stoichiometric engine exhausts with NG or NG+H₂ combustion. The work examines whether, and how, the additional amount of H₂ in the exhaust stream affects the conversion efficiency of methane and other pollutants. Experiments were conducted with both degreened and aged catalysts under controlled conditions, systematically varying temperature, the air-to-fuel equivalence ratio (λ), and λ modulation. Test conditions covered λ values from 0.996 to 1.000 to represent nominally stoichiometric engine operation with different λ modulation amplitudes, as well as a range of temperatures to
Prikhodko, VitalyWang, MinPark, YeonshilChen, Hai-YingPihl, Josh
Simultaneously reducing criteria pollutants and fuel consumption is important for clean air and improving vehicle total cost of ownership. The goal of this effort was focused on a 90% NOx reduction and 10% fuel savings for an off-road 407 kW diesel engine. The baseline was a production Fiat Powertrain 13L engine and aftertreatment system meeting 0.4 g/kW-hr NOx. The baseline system was quantified over the NRTC, RMC, new low load cycle and five field cycles. A next generation engine was built incorporating several fuel-efficient design features, including a higher compression ratio, increased fuel-rail pressure, low-friction piston rings, and a high-efficiency variable-geometry turbocharger. Cylinder deactivation and EGR pump technologies were added to this engine as well. The combination was optimized prior to adding advanced aftertreatment systems, showing the trade-off of engine out NOx and exhaust temperature. Two next-generation catalyst technologies were employed into a LO-SCR
McCarthy, Jr.,, JamesWine, JonathanBradley, RyanHasseman, AndyPrikhodko, VitalyHowell, Thomas
The applicability of three-way catalyst (TWC) models for system-level aftertreatment simulations under transient operating conditions of natural gas engines depend on accurate integration of reaction kinetics as a function of the air-fuel equivalence ratio lambda(λ). A comprehensive global kinetic model has been developed for an aged commercial three-way catalyst (TWC), incorporating key reaction pathways including oxidation of CO, CH₄, C₂H₆, and H₂; reforming of CH₄ and C₂H₆; the water-gas shift reaction; and NO reduction via CO and H₂. The model also accounts for oxygen storage capacity (OSC) and its dynamic interaction with CO and H₂. To calibrate kinetic parameters, systematic bench-scale flow reactor experiments were conducted under lean, stoichiometric, and rich conditions. Performance metrics focused on CH₄ and C₂H₆ oxidation and reforming across varying O₂ and CO concentrations, and NO reduction with CO and H₂ under different oxygen levels. Experimental results revealed that CO
Raj, RichaKim, Mi-YoungAigbiremolen, GraceSrinivasan, Anand
Spark plug durability is a factor affecting the total cost of ownership (TCO) of spark-ignited natural gas engines, with some heavy-duty platforms requiring plug replacement after only 750 hours of operation. The high ignition energy demand under lean or diluted conditions accelerates electrode wear, shortening plug life and increasing maintenance frequency. This work evaluates passive pre-chamber (PC) ignition operating at lowered spark energies as a strategy to reduce spark energy requirements and extend plug durability, thereby lowering TCO. Experiments were conducted on a medium-duty Cummins 6.7L ISB engine at 1600 RPM and 50% load under varying exhaust gas recirculation (EGR) dilution levels (0–40%). Two passive pre-chambers with 1.1 mm and 1.6 mm nozzle diameters were compared with conventional spark ignition (SI). SI was operated with a fixed coil dwell of 4 ms (~90 mJ), while the PC configuration was tested across 2–4 ms dwell times (~30–90 mJ). Cylinder pressure analysis
Dhotre, AkashVoris, AlexOkey, NathanKane, SeamusRajasegar, RajavasanthNorthrop, William
An on-road study has been conducted where a modern vehicle with a 3L turbocharged, PFDI gasoline engine was upfitted with appropriately sized uncoated GPFs for soot capture in a dual-bank exhaust line. The tested GPFs, whether clean or pre-loaded, were weighed to track their soot-load trends between representative real-world driving routes, where sensor data and exhaust temperature data was recorded. Thus, characterization of the passive soot regeneration process in the uncoated GPF was linked to elevated temperatures and vehicle drive cycles speeds.
Craig, AngusWarkins, Jason
This study experimentally investigates the combined effects of exhaust gas recirculation (EGR) and injection timing on the combustion and emission characteristics of a hydrogen direct injection engine. A single-cylinder 395 cc research engine was used, with injection timing varied from 60° to 180° BTDC and EGR rates from 0% to 30%. In-cylinder pressure, apparent heat release rate (AHRR), NOx, and unburned hydrogen concentrations were measured to analyze the influence of mixture formation and dilution on engine performance. Under non-EGR conditions, retarding the injection timing promoted mixture stratification, resulting in faster flame propagation and shorter combustion duration. However, localized high-temperature regions increased NOx formation, while incomplete combustion in lean or rich zones elevated unburned hydrogen emissions. When EGR was introduced, both ignition delay and combustion duration increased due to reduced oxygen concentration and thermal dilution. Nevertheless
Yang, HeetaeKi, YoungminKim, Jungho JustinKim, Jinsu
Rail transportation in North America consumes over 4 billion gallons of diesel fuel [1]. This is raising energy security and supply chain resilience concerns. Adopting renewable or alternative fuels is a practical approach to reduce petroleum dependence and improve supply security. The objective of this paper is to investigate the combustion and emission characteristics of biodiesel and renewable diesel as drop-in fuels without engine modification. In this study, a single-cylinder, four-stroke locomotive engine was employed to investigate the combustion and emissions characteristics of four fuels: conventional diesel No. 2, plant-based biodiesel, animal-based biodiesel, and renewable diesel. The experimental campaign was carried out under both part-load and full-load operating conditions, with injection duration adjusted to achieve the targeted engine load and speed. Results indicate that both biodiesel fuels and renewable diesel deliver comparable peak in-cylinder pressure and brake
Ewphun, Pop-PaulBiruduganti, MunidharEl-Hannouny, EssamLongman, DouglasFu, XiaoSubramanya, Raghavendra
Ammonia is regarded as a potential alternative fuel, and its spray characteristics are crucial for efficient combustion in engines. For large-bore engines suitable for heavy-duty vehicles or ships, the adoption of large-diameter nozzles is expected to ensure an appropriate fuel flow rate while improving fuel-air mixing efficiency, thereby enhancing in-cylinder combustion performance. This paper conducted an experimental study on the characteristics of liquid ammonia sprays under wide thermodynamic conditions, a wide range of injection pressures, and a wide range of nozzle diameters. The study found that at room temperature, as the ambient pressure increases from 0.1 MPa to 4 MPa, the development of spray penetration slows down. However, at 0.05 MPa, the radial expansion of the near-field spray is greater, and the penetration is slightly behind that at 0.1 MPa. The liquid penetration increases with the increase in ambient temperature. This was because the increase in temperature reduced
Liu, YiZhong, JieHu, YuchenZhu, WuzheYunliang, QiQingchu, ChenWang, Zhi
The heavy-duty truck market in China has seen a significant increase in the adoption of natural gas-powered engines over the past two years. Simultaneously, the anticipated release of the China VII emissions regulation proposal by the end of 2025 is expected to impose stricter emissions limits on all heavy-duty engines, including new particulate number (PN10) thresholds analogous to those in the Euro 7 regulation. While tailpipe oxides of nitrogen (NOx) and methane (CH4) emissions from natural gas engines can be mitigated through tighter lambda control and adjustments to catalyst volume and precious metal (PGM) loading, addressing NOx and particulate number (PN) emissions necessitate more advanced after-treatment solutions. Although natural gas combustion is virtually soot-free, the entrainment of lubricating oil into the combustion chamber, especially during cold-start conditions, poses a challenge, leading to potential exceedance of the proposed future China VII limits. Additionally
Gao, JiahuiBesch, MarcDing, NingHe, SuhaoZhao, YuxinYixiao, LiShen, Ye
Fe/zeolite selective catalytic reduction (SCR) catalysts are commercially used for NOx emissions reduction from diesel engines. In comparison to Cu/zeolite, these catalysts are widely reported to form less N2O as a byproduct of the SCR reactions. However, Fe/zeolite SCR is less active than Cu/zeolite for low temperature NOx conversion under standard SCR conditions. In this study, a state-of-the-art Fe/zeolite SCR catalyst is probed with a combination of N2 physisorption, SEM/EDX, reactor-based performance and active site quantification. Measurements investigate the impact of degreening, mild and extreme hydrothermal aging. In a degreened condition, the impact of water vapor on standard and fast SCR and isothermal desorption of NH3 is assessed. The Fe/zeolite catalyst’s hydrothermal durability is studied following hydrothermal aging at temperatures from 550°C up to 950°C. NH3 adsorption and temperature programmed desorption (TPD) and NO2 adsorption and TPD experiments are used to
Ottinger, NathanXi, YuanzhouLiu, Z. Gerald
Three-way catalytic converters (TWC) are one of the most popular methods to help reduce harmful tailpipe emissions emitted from internal combustion (IC) vehicles. To help improve conversion efficiency, TWCs can store and release oxygen via an oxygen storage capacity (OSC) mechanism. During engine control unit (ECU) calibration, on board OSC measurements are correlated to TWC and vehicle emissions to monitor emissions performance throughout the full useful life (FUL) of the vehicle. It is known that different test conditions, including temperature, space velocity and background gases in the exhaust stream affect OSC measurement, potentially altering the calculated OSC values and thus the perceived level of OSC and emissions preformance during operation. This study utilises an OMEGA test bench to complete OSC measurements on the full-scale automotive catalyst samples to quantify the effects of different background gases including carbon monoxide, hydrocarbons and nitric oxide on OSC
Mc Grane, LiamDouglas, RoyIrwin, KurtisWoods, AndrewElliott, MatthewIstrate, OanaNockemann, Peter
With the growth of energy demand, fuel cells as efficient and clean energy devices, have attracted increasing attention. However, the high cost of membrane electrode assembly (MEA) restricts their large-scale application. Therefore, reducing the platinum usage and improving performance have become key research point. In this work, MEA was prepared and excellent performance of 1.52 W·cm-2 was achieved at a low platinum loading. The influence of different ionomer/carbon (I/C) ratio on the performance of fuel cells was systematically investigated. It was found that the performance of the MEA was the highest when the I/C ratio is 0.6. Quantifying hydrophilic and hydrophobic characteristics of catalyst layers with varying ionomer contents revealed that the proton conduction efficiency is optimal when the I/C ratio is 0.6. This balance established efficient proton conduction pathways, from the results of proton conduction impedance testing. SEM analysis demonstrated that pore structure
Li, XinCai, XinLin, Rui
Climate change and the depletion of fossil fuels have increased the need for renewable energy sources such as biodiesel. Biodiesel is an environmentally friendly fuel derived from various vegetable oils through a process known as transesterification. In this study, a new graphite-based heterogeneous catalyst was developed by modifying it Na2CO3, K2CO3, Al2O3 and was used for biodiesel production from linseed, cottonseed, sunflower, olive oils. Catalyst activity gradually decreased from 90.0 to 76.7% for cottonseed oil, from 93.0 to 76.0% for olive oil, from 95.0 to 77.0% for sunflower oil, and from 89.0 to 69.0% for linseed oil after the fourth operation. The fuel properties of the obtained biodiesel samples were investigated and the most favorable characteristics of cottonseed oil–based biodiesel were found to be d 4 20 = 0.8448, ν 40 = 3.3820, flash point of 93°C. Based on the X-ray broad peaks at 22.8° and 26.4°, we can note that after the four-time reaction cycle, the structure of
Mamedov, IbrahimMamedova, GulbenMamedova, Yegana
In recent years, the rapid growth of hybrid vehicles has driven the development of dedicated hybrid engines (DHEs) as a key powertrain technology for achieving high thermal efficiency and low emissions. Driven by stringent emissions regulations and demand for improved fuel economy, enhancing thermal efficiency in gasoline engines remains a critical industry challenge. Exhaust gas recirculation (EGR) technology dilutes oxygen in the intake charge, suppresses knock, and optimizes combustion phasing. However, excessive EGR rates compromise combustion stability by inducing elevated cyclic variability and potential misfire, posing challenges in maintaining stable combustion and improving fuel efficiency at high EGR levels. Thus, combustion stability and fuel efficiency optimization in Geely’s DHEs under high EGR conditions was investigated in this article. In this study, a high tumble combustion system was designed to enhance charge motion and promote stable flame propagation. Furthermore
Li, QiangDeng, XiaorongRen, SimingZhang, PeiyiZhu, YunfengLi, HongzhouYan, PingtaoGu, Xiangsheng
Emission norms have become much more stringent to reduce emissions from vehicles. Diesel engines in particular are the predominant contributors to higher emissions. Diesel Oxidation Catalyst (DOC) in diesel engine catalytic converter systems is the crucial component in reducing harmful emissions such as Carbon Monoxide (CO) and unburnt Hydrocarbons (HC). DOCs often rely on expensive noble metals like platinum, palladium, and rhodium as catalyst materials. This significantly raises the cost of emission control units. The proposed idea is to explore MnO2-CeO₂ (Manganese Oxide, Cerium Oxide) as an alternative catalyst to traditional DOC materials. The goal is to deliver effective oxidation performance while reducing overall system cost. MnO2-CeO₂ catalysts are promising because of their good low-temperature activity, oxygen storage capacity, and redox behavior. These features are helpful for diesel engines that operate under various conditions. They improve the oxidation of CO and HC
C, JegadheesanT, KarthiRajendran, PawanMuruganantham, KowshiikS, Vaitheeshwaran
Green hydrogen, produced through water electrolysis, is a next-generation eco-friendly energy source as it does not generate pollutants like carbon dioxide during production. Catalysts play a crucial role in the water electrolysis process, splitting water into hydrogen and oxygen. The efficiency of green hydrogen production largely depends on the performance of these catalysts. Therefore, the commercialization of green hydrogen hinges on the development of cost-effective catalysts capable of maintaining high performance over extended periods.
The automotive industry is a crucial sector that plays a significant role globally. Government policies have a profound impact on this automotive industry in defining the regulatory standards and emission controls. Such regulations incentivized automakers to invest in research and development complying those standards towards reduction of vehicle emission which intern result in higher torsional vibrations and excitations amplitudes. To address the rising NVH related concerns in driveline system. Drive shafts (CV shafts) is an important component in power-train system in vehicle. Drive shaft’s main purpose to transfer torque from engines to wheels at multiple speeds with different articulation angles. The roughness generated by the engine follows a transfer path from engine to transaxle and transaxle to half shafts in monocoque vehicles which generates discomfort to the drivers whenever the vehicle is driven. The roughness can also be addressed by proper design of CV Shaft stiffness and
M A, Abdul AzarrudinJayachandran, Suresh kumarKumar, ShivaniBhardwaj, KinshukM, DevamanalanKanagaraj, PothirajAhire, Manoj
Recent regulations limiting brake dust emissions have presented many challenges to the brake engineering community. The objective of this paper is to provide a low cost, mass production solution utilizing well known existing technologies to meet brake emissions requirements. The proposed process is to alloy the Gray Cast Iron with Niobium and subsequently Ferritic Nitrocarburize (FNC) the disc. The Niobium addition will improve the wear resistance of the FNC case, reducing wear debris. The test methodology included: 1. Manufacture of disc samples alloyed with Niobium, 2. Finish machining and ferritic nitrocarburizing and 3. Evaluation of airborne wear debris utilizing a pin-on-disc tribometer equipped with emission collection capability. The airborne emission and wear surfaces were further analyzed by Scanning Electron Microscopy, Energy Dispersive techniques (SEM-EDS), X-Ray Diffraction and Optical Microscopy. The cast iron test matrix included four groups; Unalloyed eutectic 4.3
Barile, BernardoHolly, Mike
Hydrogen combustion in internal combustion engines offers numerous advantages, such as zero CO2 emissions and high flame speed, which make it a promising alternative fuel for green vehicle solutions. In order to maximize the engine performance with hydrogen, however, meticulous calibration of the air-fuel mixture must be performed, particularly when lean and stoichiometric combustion conditions are considered. Lean burning, i.e., excess air, offers better thermal efficiency and lower NOx emissions but can cause lower engine power and combustion instability. Stoichiometric combustion, however, ensures complete combustion of the fuel-air mixture, but at the cost of higher combustion temperatures and consequently, high NOx emissions. Calibration strategies for hydrogen engines are presented in this paper by comparing the lean and stoichiometric strategies and their implications on engine power output, efficiency, and emissions. Test data from several hydrogen engine configurations
Jadhav, AjinkyaBandyopadhyay, DebjyotiSutar, Prasanna SSonawane, Shailesh BalkrishnaRairikar, Sandeep DThipse, Sukrut S
Affordable, efficient and durable catalytic converters for the two and three-wheeler industry in developing countries are required to reduce vehicle emissions and to maintain them at a low level; and therefore, to participate in a cleaner and healthier environment. Especially, metallic catalyst substrates developed by Emitec Technologies GmbH with structured foils like the Longitudinal Structure (LS), or LS-Design® are fully compatible to this effort with more than 70% share of produced 2/3 Wheelers metallic catalyst substrates for the Indian market in 2024. One decade after the market introduction of this LS structure, Emitec Technologies GmbH will introduce now a new generation of foil structure: the Crossversal Structure (CS) or CS-Design®, that improves further the affordability, the efficiency of metallic catalytic converters, keeping the durability at same level as previous substrate generation. The paper will briefly review the development of metallic substrates for 2/3 wheelers
Jayat, FrancoisSeifert, SvenBhalla, AshishGanapathy, Narayana Prakash
Environmental pollution is one of the growing concerns of our society. As vehicle emissions are a major contributor to air pollution, emission control is a primary goal of the Automotive industry. Vehicle emissions are higher due to improper combustion, which leads to toxic gases being generated from the exhaust system. Unburnt fuel is one of the leading causes of toxic pollutants such as Carbon Monoxide, Nitric Oxides (NOx) and Hydrocarbons. The catalytic converter converts these gases into less toxic substances such as Carbon Dioxide, Nitrogen, and water vapor. The catalytic converter performs efficiently after reaching its “Light Off” temperature, after which the catalyst becomes active. Hence, elevated temperature of the exhaust gases aids in efficient conversion. Presently, the gases from the exhaust system are approximately at a temperature of 300°C-600°C. This paper outlines the concept of a Peltier (Thermoelectric) Module - based system, which helps maintain the high
Venkateshwaran, AishwaryaSoodlu, ShashikiranM, Mathaiyan
This paper is to introduce a new catalyst family in gasoline aftertreatment. The very well-known three-way catalysts effectively reduce the main emission components resulting from the combustion process in the engine, namely THC, CO, and NOx. The reduction of these harmful emissions is the main goal of emission legislation such as Bharat VI to increase air quality significantly, especially in urban areas. Indeed, it has been shown that under certain operating conditions, three-way catalysts may produce toxic NH3 and the greenhouse gas N2O, which are both very unwanted emissions. In a self-committed approach, OEMs could want to minimize these noxious pollutants, especially if this can be done with no architecture change, namely without additional underfloor catalyst. In most Bharat VI gasoline aftertreatment system architectures, significant amounts of NH3 occur in two phases of vehicle driving: situations with the catalyst temperature below light-off, which appear after cold start or
Kuhn, SebastianMagar, AvinashKogel, JuliusLahousse, Christophe
In recent times, the governments are pushing for stringent emission regulations. These regulations call for reduction of pollutants as well as monitoring of engine components which are critical for emission control. Monitoring these emission critical engine components are to be done in real world driving conditions. The In-Use Performance Ratio Monitoring (IUPRm) framework quantifies how often onboard diagnostic systems check these components within defined boundaries for each vehicle. IUPRm is divided into several monitoring groups like catalyst monitoring, oxygen sensor monitoring, exhaust gas recirculation (EGR) monitoring, gasoline particulate filter monitoring and others. These groups are differentiated based on fuel type, engine technologies and exhaust treatment system configurations. For an Automotive manufacturer analyzing these parameters across large vehicle fleets is a complex and data intensive task. To address this, a user-friendly application was developed in-house
Ghadge, Ganesh NarayanJadhav, MarishaHosur, Viswanatha
Emissions regulations, such as Euro VI, drives the Automotive industry to innovate continuously in Engine development. One significant challenge is the engine oil pumping from the crankcase into the combustion chamber, where it participates in combustion, which contributes to increased Particulate Numbers and fails to meet Euro VI emission compliance. This issue is most noticeable during engine idling and motoring conditions. During this time, a higher negative pressure difference develops between the intake manifold, which is acting above the combustion chamber and the engine crankcase. This pressure difference drives oil-laden blow-by aerosols past piston rings during the intake stroke and through the valve stem seals, allowing oil into the combustion chamber. The impact of the pressure difference between the intake manifold and crankcase was studied by varying the crankcase pressure through crankcase ventilation system. The results confirm that oil entry into the combustion chamber
R, Mahesh BharathiBondfale, ShubhamJeyaprakasan, Dharoon Gautham
The pressing global need for de-fossilization of the transport sector, especially within the heavy-duty segment, has intensified the exploration of alternative clean fuels. In this context, methanol gained traction due to their renewable production pathways, carbon-neutrality, and are being highly promoted by the Indian government to reduce CO2 emissions. Dual direct injection compression ignition (DDICI) is an effective combustion strategy to use methanol in heavy-duty engines, which combines the advantage of high-efficiency compression ignition with the clean-burning potential of methanol. In contrast to spark-ignited premixed methanol engines, this strategy involves a diffusion combustion of the methanol flame, thereby eliminating knocking and enabling running with high compression ratios. This experimental and numerical study presents a comprehensive investigation into the DDICI strategy using methanol as primary fuel and diesel as a pilot for ignition assistance. The work
Singh, InderpalDhongde, AvnishRaut, AnkitGüdden, ArneEmran, AshrafBerry, Sushil
The adoption of flex-fuel vehicles (FFVs) in India presents a significant opportunity to reduce dependence on fossil fuels, lower greenhouse gas emissions, and ensure compliance with the country’s evolving emission norms. This paper explores the key aspects of flex-fuel technology in the context of Indian four-wheeler regulations, particularly Bharat Stage VI and potential future emission norms. The study begins with an overview of flex-fuel technology, detailing its advantages and associated challenges. A critical focus is placed on blend identification techniques, which play a vital role in optimizing combustion efficiency and ensuring seamless transitions between different ethanol-gasoline blends. Furthermore, the impact of ethanol blending on various fuel properties is examined, including changes in energy content, latent heat of vaporization, octane number rating, and stoichiometric air-fuel ratio. These factors significantly influence engine performance and emission
Balasubramanian, KarthickKR, PrabhakarKallahallii Somu, Santhosh Kumar
Identifying the type of drive cycle is crucial for analyzing customer usage, optimizing vehicle performance and emission control. Methods that rely on geographical location for drive cycle identification are limited by varying driving conditions at the same location (e.g. heavy traffic during peak hours vs. free-flowing traffic at night). This paper proposes a methodology to identify the type of drive cycle (city, interurban, highway or hybrid) using drive characteristics derived from vehicle data rather than geographical location. Real-world vehicle data from testing trucks is taken, whose drive profiles are already known. Initially, multiple characteristic features of the drive cycle are identified from literature surveys and domain experience. These features, which can be extracted from basic signal data, include gear shifts, time spent in different driving modes (acceleration, cruise, standstill), velocity distributions, and an 'aggressiveness factor' representing overall driving
Reddy, Mallangi PrashanthGorain, RajuGanguly, Gourav
The Exhaust Emission Control is a vital part of automotive development aimed at ensuring effective control of pollutants such as NOx, CO, and HC. The traditional method of calibrating emission control strategies is a highly time-consuming process, which requires extensive vehicle testing under a variety of operating conditions. The frequent updates in emission legislation requires a high-efficiency process to achieve a faster time-to-market. The use of Machine Learning (ML) in the domain of emission calibration is the need of the hour to proactively improve the process efficiency and achieve a faster time-to-market. This paper attempts to explores emerging trend of Machine Learning (ML) based data analysis that have improved the overall process efficiency of emission control calibration. The data generated by automated programs could be used directly in data analysis with minimal or no need for data cleaning. The Machine Learning (ML) models could be trained by historical data from
Dhayanidhi, HukumdeenBalasubramanian, KarthickA, Akash
This paper presents the development and evaluation of a passive regeneration Diesel Particulate Filter (DPF) system for a 4-cylinder, 3.18-liter naturally aspirated agricultural tractor engine based on the mDI engine family. The primary objective is to significantly reduce particulate matter (PM) emissions while maintaining optimal engine performance and fuel economy. The passive regeneration DPF system leverages the engine's operating conditions to generate sufficient heat for the oxidation of trapped particulate matter, eliminating the need for active regeneration techniques. The paper details the design process, including the selection of DPF material, filter geometry, and integration into the exhaust system. Rigorous experimental testing was conducted to assess the performance of the DPF system under various engine load and speed conditions. Results demonstrate substantial reductions in PM emissions without compromising engine power, torque, or specific fuel consumption. This
Maddali, Varun SumanJidigonti, ShashankKannan, SRamesh, Natrajan
The stringent emission norms over the past few years have driven the need to use low-carbon fuels and after treatment technology. Natural gas is a suitable alternative to diesel heavy-duty engines for power generation and transportation sectors. Stoichiometric combustion offers the advantages of complete combustion and low carbon dioxide emissions. Turbocharging and cooled exhaust gas recirculation (EGR) technology enhances the power density along with reduced exhaust emissions. However, there are several constraints in the operation of natural gas spark ignition engine such as exhaust gas temperature limit of 780 °C, sufficient before turbine pressure for EGR drivability, boost pressure, peak cylinder pressure limit and knocking. These limits coulld restrict the engine BMEP (brake mean effective pressure). In the present study, tests were conducted on a V12, 24 liters, heavy duty natural gas fuelled spark ignition engine (600 HP) with different EGR and turbocharger configurations to
Khaladkar, OmkarMarwaha, Akshey
Emission Regulations for NRMM in India have evolved significantly over past two decades. India has progressively adopted stricter standards to align with best practices carried out globally for curbing air pollution. The latest regulations have introduced stringent caps on nitrogen oxides (NOx), and other emission pollutants, ensuring compliance with environmental sustainability goals. Future legislative frameworks are expected to impose even more rigorous emission limits, while incorporating real-world emission monitoring. This will require powertrain manufacturers to integrate advanced after-treatment systems and adopt cleaner combustion technologies to meet compliance standards. To validate compliance with these stringent limits, rigorous testing methodologies are employed. Portable Emission Measurement Systems (PEMS) have become a crucial tool for real-world emission assessment. PEMS technology allows for on-road and field testing of NRMM under actual operating conditions
Rastogi, AadharGarg, VarunRagot, Nicolas
There is continuous push from the legislation for stringent fuel economy and emission regulations while the modern customers are demanding more engaging driving experience in terms of performance and refinement. To meet this Tata Motors has developed an advanced 1.2L 3-cylinder turbocharged gasoline direct injection engine. This next-generation powertrain delivers optimum efficiency, reduced emissions, superior performance with refined NVH characteristics. The key features used to enable these demanding requirements includes a 35 MPa fuel injection system, Miller Cycle operation and electrically actuated variable nozzel turbocharger (VNT). A uniquely designed BSVI complaint (WLTP ready) exhaust after-treatment system with Four-Way Conversion Catalyst (FWC+TM) ensures optimum emission control. A centrally mounted variable cam phaser minimizes pumping losses. The lightweight yet rigid all-aluminum engine structure, featuring an integrated structural oil sump, enhances durability and
Hosur, ViswanathaGhadge, Ganesh NarayanJoshi, ManojJadhav, AashishPanwar, Anupam
The durability of automotive catalysts is a critical factor in ensuring compliance with strict environmental regulations throughout the vehicle’s lifespan. Accelerated aging methods are widely used in the industry to predict catalyst degradation over a reduced period, allowing for performance optimization and ensuring their effectiveness in emission reduction. The ABNT NBR 16897:2021 standard establishes general guidelines for these tests but does not define in detail all the experimental conditions necessary for practical implementation. Addressing this gap, this study proposes the application and development of a standardized experimental procedure for accelerated catalyst aging, aligned with current regulations and adapted to test conditions in an engine dynamometer test bench. The objective is to provide a solid technical foundation, filling gaps for future implementations of this methodology, allowing investigations into the durability of aftertreatment systems and assisting both
Yana, Diego Andree ReynosoPradelle, FlorianBraga, Sergio LealSánchez, Fernando ZegarraMachado, Guilherme BastosCarvalho, Rogério Nascimento deSilva, Katia Moniz da
Reducing pollutant emissions remains a major challenge for the automotive industry, driven by increasingly stringent environmental regulations. While solutions such as electric vehicles (EVs) and hybrid electric vehicles (HEVs) have been developed, internal combustion engines (ICEs) continue to dominate many markets, requiring additional emission control strategies. Traditional technologies like catalytic converters and advanced injection systems primarily optimize performance once the engine reaches its operating temperature. However, during the cold start phase, when engine temperatures are below optimal, combustion efficiency drops, resulting in increased emissions of non-methane organic gases (NMOG) and nitrogen oxides (NOx). This phase is further compromised by factors such as fuel droplet size and suboptimal catalyst performance. In response, this work presents the development of a Hardware-in-the-Loop (HiL) platform to study the impact of heated injection technology on cold
Triviño, Juan David ParraTeixeira, Evandro Leonardo SilvaDe Lisboa, Fábio CordeiroAguilar, Raul Fernando SánchezOliveira, Alessandro Borges De Sousa
Biodiesel, a renewable biofuel obtained from vegetable oils or animal fats, has emerged as a sustainable alternative to fossil fuels. This fuel has stood out for its ability to reduce greenhouse gas emissions, helping to mitigate environmental impacts. Biodiesel is produced by reacting oil with an alcohol in the presence of a catalyst, which can be homogeneous or heterogeneous. Heterogeneous catalysis has advantages such as ease of separation, greater tolerance to oils with a high fatty acid content and the possibility of reusing the catalyst, which reduces costs and minimizes waste generation. Among the various heterogeneous catalysts available, niobium-based compounds stand out. The use of niobium-based catalysts is advantageous due to the vast reserves of this element in Brazil, guaranteeing autonomy in production and strengthening the national biofuels industry. This work investigated the production of biodiesel from soybean oil using the homogeneous and heterogeneous
Coelho, Gabriella VilelaAlvarez, Carlos Eduardo CastillaRibeiro, Jessica Oliveira Notório
Power-split hybrid powertrains represent one of the most advanced and complex types of powertrain systems. The combination of multiple energy sources and power paths offers great potential but results in complex interactions that require improved strategies for optimal efficiency and emission control. The development and optimization of such operating strategies typically involve algorithms that demand fast computational environments. Traditional high-accuracy numerical simulations of such a complex system are computationally expensive, limiting their applicability for extensive iterative optimizations and real-time applications. This paper introduces a data-based approach designed specifically to address this challenge by efficiently modeling the dynamic behavior of power-split hybrid powertrains using cascaded neural networks. Cascaded neural networks consist of interconnected subnetworks, each specifically trained to represent individual drivetrain components or subsystems. This
Frey, MarkusItzen, DirkYang, QiruiGrill, MichaelKulzer, André Casal
The energy transition initiatives in Germany’s renown coal mining region Lusatia have driven research into Power-to-X-to-Power technologies, where synthetic fuel is produced from renewably sourced hydrogen and captured CO2, and converted to electricity and heat through oxyfuel combustion. This work investigates the multi-objective optimization of oxyfuel gas engine using a stochastic engine model and detailed chemistry. Exhaust gas recirculation (EGR) rate, initial cylinder temperature and pressure, spark timing, piston bowl radius and depth are selected as design parameters to minimize the exhaust temperature at exhaust valve opening and indicated specific fuel consumption (ISFC) corresponding to oxyfuel operation with different dry and wet EGR rates. The optimization problem is solved for a dry EGR and four wet EGR cases with various CO2/H2O fractions, aiming to achieve comparable performance as in conventional natural gas / air operation, and energy-efficient carbon capture. The
Asgarzade, RufatFranken, TimMauss, Fabian
Turbocharging is a vital technology for enhancing internal combustion engine (ICE) performance and efficiency while enabling engine downsizing to reduce fuel consumption and emissions. This research analyzes turbocharger systems by examining their components—turbine, compressor, intercooler, and waste-gate—and their roles in boosting engine efficiency. It explores how exhaust energy drives the turbine to compress intake air, improving power output. The study evaluates turbocharger impact on fuel economy, emissions, and engine response under various driving conditions. It also considers wheel design, material selection, and durability under high temperatures and speeds. Advanced simulations using CFD and FEA analyze airflow, pressure, and thermal behavior to optimize performance. This research affirms turbocharging’s role in creating high-performance, fuel-efficient, and environmentally sustainable engines, offering insights that support the design of next-generation automotive
Chandrashekar, B. AdityaBhaduria, Abhishek
Alcohol is being considered as an alternative to traditional fuels for compression ignition engines due to their oxygen content and biomass origin. Although alcohol generally has lower cetane numbers, which makes them more favorable for premixed combustion, they also offer potential for lowering emissions in internal combustion engines, particularly when combined with strategies such as exhaust gas recirculation (EGR). This research focuses on enhancing the performance of a single-cylinder, four- stroke diesel engine by introducing ethanol into the intake port during the intake phase. Diesel and rubber seed biodiesel were used as primary fuels and were directly injected into the combustion chamber. The findings indicated that adding ethanol to rubber seed biodiesel, along with 10% EGR, led to improved brake thermal efficiency and a reduction in NOX emissions. The ethanol injection timing and duration were optimized for effective dual-fuel operation. At full engine load, the highest
Saminathan, SathiskumarG, ManikandanBungag, Joel QuendanganT, Karthi
The engine has played a pivotal role in controlling regulated pollutants at the in-cylinder combustion level through strategies such as Direct Injection, Common Rail Systems, and Exhaust Gas Recirculation up to Bharat (CEV/Trem) Stage-III. With the advent of more stringent emission norms, specifically Bharat (CEV/Trem) Stage-IV and V, the importance of Exhaust After-Treatment Systems (EATS) in managing emissions outside the engine has significantly increased. The inclusion of Particulate Number (PN) limits in Bharat (CEV/Trem) Stage-V necessitates the use of Diesel Particulate Filters (DPF), which trap soot particles that must be periodically removed through a process known as regeneration. Regeneration requires elevated exhaust temperatures, typically achieved via exothermic reactions in the Diesel Oxidation Catalyst (DOC), facilitated by diesel fuel addition through external injection or in-cylinder injection strategies. This study investigates both external and in-cylinder injection
Bandaru, BalajiM, BalasubramanianV, ShunmugaG, Senthil KumarMahesh, P
Items per page:
1 – 50 of 7082