Browse Topic: Catalysts

Items (3,451)
In the near to mid-term, hydrogen internal combustion engines (H2-ICE) can be a bridge technology for reducing carbon emissions. A few challenges anticipated under lean-burn H2-ICE operation are the significant drop in turbo-out temperatures, combined with higher water content, and the possible presence of unburned hydrogen in the exhaust, which could have a potential impact on performance and durability of the downstream exhaust aftertreatment system, particularly oxidation and SCR catalysts, as these conditions can suppress low-temperature oxidation activity, perturb Cu-site speciation and redox cycling in SCR catalysts, and exacerbate hydrothermal aging under sustained wet operation. This study examines the impact of excess water and residual hydrogen on Cu-SCR durability, active site chemistry, and stability for the case with and without an upstream oxidation catalyst, through aging tests at 450 °C and 550 °C. Changes in Cu redox cycles were assessed through site quantification
Kim, Mi-YoungDaya, RohilKamasamudram, Krishna
In recent years, the tightening of vehicle emission regulations has led to a decreasing trend in regulated pollutants such as NOₓ and CO. However, the emission of ammonia (NH₃), which is unintentionally generated during the purification process in three-way catalyst of gasoline vehicles, has become a growing concern. NH₃ emissions from vehicles can serve as a precursor to PM2.5 and have been reported to cause local roadside pollution. Therefore, there is a growing need for on-road testing to identify conditions under which NH₃ is likely to be emitted. Furthermore, since engine control strategies vary among vehicle types, it is desirable to consider differences in emission behavior across different models. In this study, on-road NH₃ emissions were measured for multiple vehicle models with different powertrains, and the effects of engine behaviors and engine operating duration across vehicles on NH₃ emissions were investigated. To analyze differences in NH₃ emission behavior among
Ashizawa, KeigoFukunaga, ChisatoGao, TianyiSato, Susumu
Blending natural gas (NG) with hydrogen (H₂) can improve combustion and engine performance while potentially facilitating the catalytic conversion of methane and other pollutants, resulting in cleaner tailpipe emissions. This study evaluates the impact of H2 on the conversion of methane, CO, and NOx emissions on a commercial three-way catalyst (TWC) in a flow reactor using synthetic gas mixtures that simulate stoichiometric engine exhausts with NG or NG+H₂ combustion. The work examines whether, and how, the additional amount of H₂ in the exhaust stream affects the conversion efficiency of methane and other pollutants. Experiments were conducted with both degreened and aged catalysts under controlled conditions, systematically varying temperature, the air-to-fuel equivalence ratio (λ), and λ modulation. Test conditions covered λ values from 0.996 to 1.000 to represent nominally stoichiometric engine operation with different λ modulation amplitudes, as well as a range of temperatures to
Prikhodko, VitalyWang, MinPark, YeonshilChen, Hai-YingPihl, Josh
Simultaneously reducing criteria pollutants and fuel consumption is important for clean air and improving vehicle total cost of ownership. The goal of this effort was focused on a 90% NOx reduction and 10% fuel savings for an off-road 407 kW diesel engine. The baseline was a production Fiat Powertrain 13L engine and aftertreatment system meeting 0.4 g/kW-hr NOx. The baseline system was quantified over the NRTC, RMC, new low load cycle and five field cycles. A next generation engine was built incorporating several fuel-efficient design features, including a higher compression ratio, increased fuel-rail pressure, low-friction piston rings, and a high-efficiency variable-geometry turbocharger. Cylinder deactivation and EGR pump technologies were added to this engine as well. The combination was optimized prior to adding advanced aftertreatment systems, showing the trade-off of engine out NOx and exhaust temperature. Two next-generation catalyst technologies were employed into a LO-SCR
McCarthy, Jr.,, JamesWine, JonathanBradley, RyanHasseman, AndyPrikhodko, VitalyHowell, Thomas
The applicability of three-way catalyst (TWC) models for system-level aftertreatment simulations under transient operating conditions of natural gas engines depend on accurate integration of reaction kinetics as a function of the air-fuel equivalence ratio lambda(λ). A comprehensive global kinetic model has been developed for an aged commercial three-way catalyst (TWC), incorporating key reaction pathways including oxidation of CO, CH₄, C₂H₆, and H₂; reforming of CH₄ and C₂H₆; the water-gas shift reaction; and NO reduction via CO and H₂. The model also accounts for oxygen storage capacity (OSC) and its dynamic interaction with CO and H₂. To calibrate kinetic parameters, systematic bench-scale flow reactor experiments were conducted under lean, stoichiometric, and rich conditions. Performance metrics focused on CH₄ and C₂H₆ oxidation and reforming across varying O₂ and CO concentrations, and NO reduction with CO and H₂ under different oxygen levels. Experimental results revealed that CO
Raj, RichaKim, Mi-YoungAigbiremolen, GraceSrinivasan, Anand
The heavy-duty truck market in China has seen a significant increase in the adoption of natural gas-powered engines over the past two years. Simultaneously, the anticipated release of the China VII emissions regulation proposal by the end of 2025 is expected to impose stricter emissions limits on all heavy-duty engines, including new particulate number (PN10) thresholds analogous to those in the Euro 7 regulation. While tailpipe oxides of nitrogen (NOx) and methane (CH4) emissions from natural gas engines can be mitigated through tighter lambda control and adjustments to catalyst volume and precious metal (PGM) loading, addressing NOx and particulate number (PN) emissions necessitate more advanced after-treatment solutions. Although natural gas combustion is virtually soot-free, the entrainment of lubricating oil into the combustion chamber, especially during cold-start conditions, poses a challenge, leading to potential exceedance of the proposed future China VII limits. Additionally
Gao, JiahuiBesch, MarcDing, NingHe, SuhaoZhao, YuxinYixiao, LiShen, Ye
Three-way catalytic converters (TWC) are one of the most popular methods to help reduce harmful tailpipe emissions emitted from internal combustion (IC) vehicles. To help improve conversion efficiency, TWCs can store and release oxygen via an oxygen storage capacity (OSC) mechanism. During engine control unit (ECU) calibration, on board OSC measurements are correlated to TWC and vehicle emissions to monitor emissions performance throughout the full useful life (FUL) of the vehicle. It is known that different test conditions, including temperature, space velocity and background gases in the exhaust stream affect OSC measurement, potentially altering the calculated OSC values and thus the perceived level of OSC and emissions preformance during operation. This study utilises an OMEGA test bench to complete OSC measurements on the full-scale automotive catalyst samples to quantify the effects of different background gases including carbon monoxide, hydrocarbons and nitric oxide on OSC
Mc Grane, LiamDouglas, RoyIrwin, KurtisWoods, AndrewElliott, MatthewIstrate, OanaNockemann, Peter
With the growth of energy demand, fuel cells as efficient and clean energy devices, have attracted increasing attention. However, the high cost of membrane electrode assembly (MEA) restricts their large-scale application. Therefore, reducing the platinum usage and improving performance have become key research point. In this work, MEA was prepared and excellent performance of 1.52 W·cm-2 was achieved at a low platinum loading. The influence of different ionomer/carbon (I/C) ratio on the performance of fuel cells was systematically investigated. It was found that the performance of the MEA was the highest when the I/C ratio is 0.6. Quantifying hydrophilic and hydrophobic characteristics of catalyst layers with varying ionomer contents revealed that the proton conduction efficiency is optimal when the I/C ratio is 0.6. This balance established efficient proton conduction pathways, from the results of proton conduction impedance testing. SEM analysis demonstrated that pore structure
Li, XinCai, XinLin, Rui
Climate change and the depletion of fossil fuels have increased the need for renewable energy sources such as biodiesel. Biodiesel is an environmentally friendly fuel derived from various vegetable oils through a process known as transesterification. In this study, a new graphite-based heterogeneous catalyst was developed by modifying it Na2CO3, K2CO3, Al2O3 and was used for biodiesel production from linseed, cottonseed, sunflower, olive oils. Catalyst activity gradually decreased from 90.0 to 76.7% for cottonseed oil, from 93.0 to 76.0% for olive oil, from 95.0 to 77.0% for sunflower oil, and from 89.0 to 69.0% for linseed oil after the fourth operation. The fuel properties of the obtained biodiesel samples were investigated and the most favorable characteristics of cottonseed oil–based biodiesel were found to be d 4 20 = 0.8448, ν 40 = 3.3820, flash point of 93°C. Based on the X-ray broad peaks at 22.8° and 26.4°, we can note that after the four-time reaction cycle, the structure of
Mamedov, IbrahimMamedova, GulbenMamedova, Yegana
In recent years, the rapid growth of hybrid vehicles has driven the development of dedicated hybrid engines (DHEs) as a key powertrain technology for achieving high thermal efficiency and low emissions. Driven by stringent emissions regulations and demand for improved fuel economy, enhancing thermal efficiency in gasoline engines remains a critical industry challenge. Exhaust gas recirculation (EGR) technology dilutes oxygen in the intake charge, suppresses knock, and optimizes combustion phasing. However, excessive EGR rates compromise combustion stability by inducing elevated cyclic variability and potential misfire, posing challenges in maintaining stable combustion and improving fuel efficiency at high EGR levels. Thus, combustion stability and fuel efficiency optimization in Geely’s DHEs under high EGR conditions was investigated in this article. In this study, a high tumble combustion system was designed to enhance charge motion and promote stable flame propagation. Furthermore
Li, QiangDeng, XiaorongRen, SimingZhang, PeiyiZhu, YunfengLi, HongzhouYan, PingtaoGu, Xiangsheng
Emission norms have become much more stringent to reduce emissions from vehicles. Diesel engines in particular are the predominant contributors to higher emissions. Diesel Oxidation Catalyst (DOC) in diesel engine catalytic converter systems is the crucial component in reducing harmful emissions such as Carbon Monoxide (CO) and unburnt Hydrocarbons (HC). DOCs often rely on expensive noble metals like platinum, palladium, and rhodium as catalyst materials. This significantly raises the cost of emission control units. The proposed idea is to explore MnO2-CeO₂ (Manganese Oxide, Cerium Oxide) as an alternative catalyst to traditional DOC materials. The goal is to deliver effective oxidation performance while reducing overall system cost. MnO2-CeO₂ catalysts are promising because of their good low-temperature activity, oxygen storage capacity, and redox behavior. These features are helpful for diesel engines that operate under various conditions. They improve the oxidation of CO and HC
C, JegadheesanT, KarthiRajendran, PawanMuruganantham, KowshiikS, Vaitheeshwaran
Green hydrogen, produced through water electrolysis, is a next-generation eco-friendly energy source as it does not generate pollutants like carbon dioxide during production. Catalysts play a crucial role in the water electrolysis process, splitting water into hydrogen and oxygen. The efficiency of green hydrogen production largely depends on the performance of these catalysts. Therefore, the commercialization of green hydrogen hinges on the development of cost-effective catalysts capable of maintaining high performance over extended periods.
Affordable, efficient and durable catalytic converters for the two and three-wheeler industry in developing countries are required to reduce vehicle emissions and to maintain them at a low level; and therefore, to participate in a cleaner and healthier environment. Especially, metallic catalyst substrates developed by Emitec Technologies GmbH with structured foils like the Longitudinal Structure (LS), or LS-Design® are fully compatible to this effort with more than 70% share of produced 2/3 Wheelers metallic catalyst substrates for the Indian market in 2024. One decade after the market introduction of this LS structure, Emitec Technologies GmbH will introduce now a new generation of foil structure: the Crossversal Structure (CS) or CS-Design®, that improves further the affordability, the efficiency of metallic catalytic converters, keeping the durability at same level as previous substrate generation. The paper will briefly review the development of metallic substrates for 2/3 wheelers
Jayat, FrancoisSeifert, SvenBhalla, AshishGanapathy, Narayana Prakash
This paper is to introduce a new catalyst family in gasoline aftertreatment. The very well-known three-way catalysts effectively reduce the main emission components resulting from the combustion process in the engine, namely THC, CO, and NOx. The reduction of these harmful emissions is the main goal of emission legislation such as Bharat VI to increase air quality significantly, especially in urban areas. Indeed, it has been shown that under certain operating conditions, three-way catalysts may produce toxic NH3 and the greenhouse gas N2O, which are both very unwanted emissions. In a self-committed approach, OEMs could want to minimize these noxious pollutants, especially if this can be done with no architecture change, namely without additional underfloor catalyst. In most Bharat VI gasoline aftertreatment system architectures, significant amounts of NH3 occur in two phases of vehicle driving: situations with the catalyst temperature below light-off, which appear after cold start or
Kuhn, SebastianMagar, AvinashKogel, JuliusLahousse, Christophe
The Exhaust Emission Control is a vital part of automotive development aimed at ensuring effective control of pollutants such as NOx, CO, and HC. The traditional method of calibrating emission control strategies is a highly time-consuming process, which requires extensive vehicle testing under a variety of operating conditions. The frequent updates in emission legislation requires a high-efficiency process to achieve a faster time-to-market. The use of Machine Learning (ML) in the domain of emission calibration is the need of the hour to proactively improve the process efficiency and achieve a faster time-to-market. This paper attempts to explores emerging trend of Machine Learning (ML) based data analysis that have improved the overall process efficiency of emission control calibration. The data generated by automated programs could be used directly in data analysis with minimal or no need for data cleaning. The Machine Learning (ML) models could be trained by historical data from
Dhayanidhi, HukumdeenBalasubramanian, KarthickA, Akash
There is continuous push from the legislation for stringent fuel economy and emission regulations while the modern customers are demanding more engaging driving experience in terms of performance and refinement. To meet this Tata Motors has developed an advanced 1.2L 3-cylinder turbocharged gasoline direct injection engine. This next-generation powertrain delivers optimum efficiency, reduced emissions, superior performance with refined NVH characteristics. The key features used to enable these demanding requirements includes a 35 MPa fuel injection system, Miller Cycle operation and electrically actuated variable nozzel turbocharger (VNT). A uniquely designed BSVI complaint (WLTP ready) exhaust after-treatment system with Four-Way Conversion Catalyst (FWC+TM) ensures optimum emission control. A centrally mounted variable cam phaser minimizes pumping losses. The lightweight yet rigid all-aluminum engine structure, featuring an integrated structural oil sump, enhances durability and
Hosur, ViswanathaGhadge, Ganesh NarayanJoshi, ManojJadhav, AashishPanwar, Anupam
The durability of automotive catalysts is a critical factor in ensuring compliance with strict environmental regulations throughout the vehicle’s lifespan. Accelerated aging methods are widely used in the industry to predict catalyst degradation over a reduced period, allowing for performance optimization and ensuring their effectiveness in emission reduction. The ABNT NBR 16897:2021 standard establishes general guidelines for these tests but does not define in detail all the experimental conditions necessary for practical implementation. Addressing this gap, this study proposes the application and development of a standardized experimental procedure for accelerated catalyst aging, aligned with current regulations and adapted to test conditions in an engine dynamometer test bench. The objective is to provide a solid technical foundation, filling gaps for future implementations of this methodology, allowing investigations into the durability of aftertreatment systems and assisting both
Yana, Diego Andree ReynosoPradelle, FlorianBraga, Sergio LealSánchez, Fernando ZegarraMachado, Guilherme BastosCarvalho, Rogério Nascimento deSilva, Katia Moniz da
Biodiesel, a renewable biofuel obtained from vegetable oils or animal fats, has emerged as a sustainable alternative to fossil fuels. This fuel has stood out for its ability to reduce greenhouse gas emissions, helping to mitigate environmental impacts. Biodiesel is produced by reacting oil with an alcohol in the presence of a catalyst, which can be homogeneous or heterogeneous. Heterogeneous catalysis has advantages such as ease of separation, greater tolerance to oils with a high fatty acid content and the possibility of reusing the catalyst, which reduces costs and minimizes waste generation. Among the various heterogeneous catalysts available, niobium-based compounds stand out. The use of niobium-based catalysts is advantageous due to the vast reserves of this element in Brazil, guaranteeing autonomy in production and strengthening the national biofuels industry. This work investigated the production of biodiesel from soybean oil using the homogeneous and heterogeneous
Coelho, Gabriella VilelaAlvarez, Carlos Eduardo CastillaRibeiro, Jessica Oliveira Notório
Although exhaust gas regulations for internal combustion engines have been in place for quite some time, they are still getting stricter every year. Motorcycles are no exception. Exhaust gas regulations for after-degradation durability have already been applied, and the next regulation is expected to require vehicles in use in the market to meet the exhaust gas regulation values. Technology to comply with exhaust gas regulations mainly deals with catalyst performance degradation. The main issues are metal sintering and poisoning. In particular, it is difficult to explain clearly the change in catalyst performance due to poisoning alone, as it is necessary to distinguish it from sintering and to determine the distribution of deterioration. However, phosphorus poisoning from oil cannot be ignored unless oil consumption is reduced to zero. In order to understand the change in practical catalyst performance due to poisoning with a distribution of degradation, it is necessary to explain the
Ibara, TakeruItou, ShioriYusa, KazumaKinoshita, HisatoshiMotegi, Takuya
With the publication of the Renewable Energy Directive (RED) III in 2022, the European Union increased its renewable energy consumption target to 42.5% by 2030. Consequently, gaseous fuels derived from renewable electricity, particularly green hydrogen, are expected to play a pivotal role in the decarbonization of the energy sector. One promising application of green hydrogen is its integration into combined heat and power (CHP) plants, where it can replace natural gas to reduce CO2 emissions. Pure hydrogen as fuel or blended with natural gas has demonstrated potential for lowering both pollutant emissions and fuel consumption while maintaining or even enhancing engine performance. But it is expected, that the amount of available green hydrogen will be limited in the beginning. So new engine systems with hydrogen and natural gas for CHP plants are required, that offer more CO2-benefit and NOx reductioon than from fuel substitution only. In the LeanStoicH2 project, a novel approach was
Salim, NaqibBeltaifa, YoussefKettner, Maurice
The growing emphasis on environmental protection and sustainability has resulted in increasingly stringent emission regulations for automotive manufacturers, as demonstrated by the upcoming EURO 7 and 2027 EPA standards. Significant advancements in cleaner combustion and effective aftertreatment strategies have been made in recent decades to increase the engine efficiency while abiding by the emission limits. Among the exhaust aftertreatment strategies, three-way catalyst has remained the primary solution for stoichiometric burn engines due to its high conversion efficiency and ability to simultaneously allow both oxidative and reductive reactions in a single stage with spatial separation due to the oxygen storage capabilities of ceria. However, fuel and lubricant-borne sulfur and phosphorus compounds have been shown to have a significant long-term effect on the activity of three-way catalysts, particularly during the lean-rich transitions and oxygen storage processes. In the present
Sandhu, Navjot SinghYu, XiaoJiang, ChuankaiTing, DavidZheng, Ming
The mainstream automotive market is rapidly transitioning to electrified and fully electric powertrains. Where gasoline engines are still employed, they are frequently turbocharged units with relatively low maximum engine speed and modest power density. The hypercar class, in contrast, has recently seen somewhat of a renaissance in high performance, high speed, naturally aspirated gasoline engines, which are prized for their emotional contribution to the vehicle. In order to guarantee high conversion efficiency of a Three Way Catalyst in the exhaust system, an engine must be operated at stoichiometric air-fuel ratio. At high power density, this may result in very high exhaust gas temperature, which poses a risk to engine and vehicle hardware. A number of technological interventions to extend the maximum stoichiometric performance whilst respecting component limitations have already been described in the literature, but many of these are not applicable to specific engine architectures
Corrigan, Dáire JamesVilla, DavidePenazzi, EugenioMeghani, AmitKnop, VincentCaroli, GiacomoFrigeri, DavideRuggiero, FedericoMalaguti, SimonePostrioti, LucioMaka, Cristian
The market penetration of Battery Electric Vehicles (BEV) in Europe is not following the foreseen scenario. This is related to several factors, such as uncertainty of the second-hand value of BEV, real driving range under cold conditions and availability of charging stations. Even if the European Community is still planning a full ban of Internal Combustion Engines (ICE) by 2035, in the rest of the world a more technology neutral approach is being pursued. Car manufacturers are developing different powertrain architectures, from mild- to full-hybrid and Range Extenders (REEX). In this context of different emission regulations, and wide range of powertrain architectures, the focus of the development will be the increase of catalyst efficiency without any big impact on exhaust aftertreatment cost. In previous work [1] the authors have used a 1D simulation approach to support the optimization of metallic TWC substrate for the High Power Cold Start use case. Additionally, a 3D CFD was used
Montenegro, GianlucaDella Torre, AugustoMarinoni, AndreaOnorati, AngeloKlövmark, HenrikLaurell, MatsPace, LorenzoKonieczny, Katrin
The paper reports an investigation into employing a “lambda leap” (λ leap) strategy for hydrogen internal combustion engines (H₂ICEs), wherein inherently low emissions of oxides of nitrogen (NOx) are afforded at light load via operation at lambda 2.5, and at higher load by operation at stoichiometry utilizing a three-way catalyst (TWC) for NOx control. This approach means it is necessary under transient operation to “leap” between high values of lambda and stoichiometry from one cycle to the next, in order to avoid completely the λ ≈ 1.3 area where high combustion NOx is generated away from lambda equal to 1; this is because lean catalysis of NOx will be extremely challenging at the rate that it is generated there. To achieve this, a short cam profile was introduced to reduce air mass flow by 57.5%, enabling this leap without changing the fuel injection amount, while preserving favorable combustion characteristics via an early Miller cycle. The study models a 2.0 L inline four-cylinder
Fong Cisneros, Eric J.Kodaboina, Raghu VamsiVorraro, GiovanniTurner, James W. G.
The development of lean-burn gasoline engines has continued due to their significant improvements in thermal efficiency. However, challenges associated with NOx emissions have hindered their mainstream adoption. As a result, the development of an effective NOx after-treatment system has become a key focus in lean-burn engine research. Additionally, HC emissions pose another challenge, as they tend to increase under lean combustion conditions while their conversion efficiency simultaneously declines. This study presents a novel after-treatment system incorporating a lean NOx trap(LNT) and a passive SCR(pSCR) system. This configuration enables efficient NOx reduction at a competitive cost while maintaining operational simplicity. Moreover, conventional catalyst technologies, including three-way catalysts (TWCs) and fuel-cut NOx traps (FCNTs), were optimized to maximize conversion performance under lean operating conditions. To further enhance system performance, various control
Oh, HeechangLee, JonghyeokSim, KiseonLim, SeungSooPark, JongilPark, MinkyuKang, HyunjinHan, DongheeLee, KwiyeonSong, Jinwoo
Oxidation catalysts can greatly improve the regeneration efficiency of diesel particulate filters (DPF) by providing sufficient levels of NO2 for low-temperature soot oxidation. As for other automotive catalysts, catalyzed DPFs are subject to aging effects, resulting in decreased performance of the NO oxidation reaction. The life span of DPFs generally only considers the elevated back pressure as a consequence of the accumulation of ash. However, with reduced catalytic activity and impaired functionality of the regeneration process there is a risk of premature replacement of the catalyzed DPF or accumulation of soot above critical levels. In this study, a new exhaust aftertreatment system has been developed to accommodate laboratory-scale catalysts and DPFs for testing with full-size heavy-duty engines. The modified exhaust aftertreatment set-up was used together with a rig for accelerated soot and ash loading to assess the impact of catalyst aging on regeneration performance under
af Ugglas, SamuelFinker, PascalErsson, AndersYao, DaweiPettersson, Lars J.Kusar, Henrik
Internal combustion engines (ICEs) remain widely used in automotive transportation for their high energy storage system efficiency and economic benefits. The 4-stroke engine has dominated all other forms to date, because the Otto cycle is relatively simple to understand. However, the significant benefits such as less pumping work and friction, lighter construction of 2-stroke engine, are attractive for applications that prioritize the simplicity and power density as well as meet the emission regulations. The disadvantages of the 2-stroke engine are mainly caused by the lack of sufficient scavenging process. Also, the overlap of the intake and exhaust phases results in charge short-circuiting, more fuel consumption and high unburned hydrocarbon emissions. For these reasons, it is difficult for 2-stroke engines to achieve stoichiometric combustion, making them incompatible with three-way catalyst to control emissions. The residual exhaust gas in the cylinder makes the spark ignition
Liu, JinruYamazaki, YoshiakiOtaki, YusukeKato, HayatoYokota, TakumiIijima, Akira
Aqueous zinc-ion batteries (ZIBs) have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. Iodine with high abundance in seawater (55 μg L-1) is highly promising for fabricating zinc-iodine batteries due to its high theoretical capacity (211 mAh g-1) and appropriate redox potential (0.54V). However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Additionally, the formed soluble polyiodides are prone to migrate to the Zn anode, leading to capacity degradation and Zn corrosion.
Exhaust gas recirculation (EGR) is widely used in spark ignition engines to reduce throttling losses, decrease exhaust gas temperatures, increase efficiency, and suppress knock. However, the effectiveness of EGR as a knock suppressor is dependent on the fuel type and operating condition. In this study, the effectiveness of EGR to suppress knock was tested with E10, E30, E50, E75, and E100 at a moderately boosted condition. It was found that EGR was effective at suppressing knock with E10, but high EGR rates were required to achieve a knock suppression effect with E30 and E50. No knock suppression effect was observed with E75 and E100 across all tested EGR rates. With E30 and E50, EGR that was passed through a three-way catalyst was more effective at suppressing knock at all EGR rates. Chemkin modeling with neat ethanol revealed that nitric oxide enhanced ignition by increasing the hydroxyl radical concentration in the end gas, resulting in earlier auto-ignition. Directly seeding nitric
Gandolfo, JohnGainey, BrianLawler, Benjamin
In response to the evolving landscape of exhaust gas regulations for small powertrains, reducing NOx emission is increasingly important. This study deeply investigated the feasibility of a NOx storage catalyst (NSC) containing cerium oxide (CeO2) and barium oxide (BaO) for reducing NOx emission. The key functions, NOx storage and reduction performances were evaluated, and deterioration mechanisms were explored through performance evaluations and physical property analyses. The findings revealed a strong correlation between the size of CeO2 crystals and NOx storage performance at low temperature, such as those encountered during city driving conditions. Conversely, at high temperature, such as those during highway driving conditions, NOx storage performance correlated well with sulfur deposition, suggesting that the formation of barium sulfate (BaSO4) contributes to the deactivation. This experiment also showed a strong correlation between NOx reduction performance and BaSO4 formation
Nakano, FumiyaKoito, Yusuke
This study proposes a technique to predict the catalytic activity of the CO-NO-O2 reaction using the first principle calculations without experiment. The proposed method consists of four steps. (1) Assuming the detailed chemical reactions based on the Langmuir-Hinshelwood mechanism. (2) Estimating the activation energy (Ea) for each detailed chemical reaction using first principle (e.g. Density Functional Theory: DFT) calculations. (3) Defining frequency factors (A) theoretically. (4) Inputting the estimated Ea and A values into simulation software for chemical-kinetics (e.g. exothermia suite) and running the simulation. The validity of the proposed method was evaluated by experiments. This study predicted the catalytic activities of Pt, Pd or Rh(111) surfaces. The predicted results qualitatively matched the experimental outcomes obtained from the Pt, Pd or Rh thin-film catalyst prepared by the “arc plasma method”.
Miura, KazuyaKusaba, HirokiMiyoshi, TomoyaYoshida, HiroshiTsuchizaki, HiroyukiMachida, Masato
In order to rapidly achieve the goal of global net-zero carbon emissions, ammonia (NH3) has been deemed as a potential alternative fuel, and reforming partial ammonia to hydrogen using engine exhaust waste heat is a promising technology which can improve the combustion performance and reduce the emission of ammonia-fueled engines. However, so far, comprehensive research on the correlation between the reforming characteristic for accessible engineering applications of ammonia catalytic decomposition is not abundant. Moreover, relevant experimental studies are far from sufficient. In this paper, we conducted the experiments of catalytic decomposition of ammonia into hydrogen based on a fixed-bed reactor with Ru-Al2O3 catalysts to study the effects of reaction temperature, gas hour space velocity (GHSV) and reaction pressure on the decomposition characteristics. At the same time, energy flow analysis was carried out to explore the effects of various reaction conditions on system
Li, ZeLi, TieChen, RunLi, ShiyanZhou, XinyiWang, Ning
Platinum (Pt), palladium (Pd), and rhodium (Rh) are used as active substances in exhaust gas purification catalysts for automobiles. Among these, Rh is an essential element because it efficiently promotes a NOx reduction reaction. On the other hand, the price of Rh has been rising in recent years. From the perspective of the supply risk of rare resources, there is an urgent need to develop technologies to replace or reduce the amount of Rh used in catalysts. We focused on the pseudo-rhodium alloy developed by the ACCEL program of the Japan Science and Technology Agency (JST), and then investigated the application of the pseudo-rhodium alloy on the catalysts of our motorcycles and also the degradation process. A nanosized PdRuIr alloy supported on a ceria-zirconia solid solution (PdRuIr/CZ) was prepared and assembled into a motorcycle for emissions measurement. The PdRuIr/CZ catalyst with an alloy loading of 4.0 g/L had initial properties comparable to the Rh supported on a CZ (Rh/CZ
Motegi, TakuyaTatara, ShunyaTakamoto, ShunpeiDoi, Kosuke
In order to comply with the tightening of global regulations on automobile exhaust gas, further improvements to exhaust gas control catalysts and upgrades to on-board diagnostics (OBD) systems must be made. Currently, oxygen storage capacity (OSC) is monitored by front and rear sensors before and after the catalyst, and deterioration is judged by a decrease in OSC, but it is possible that catalyst deterioration may cause the rear sensor to detect gas that has not been sufficiently purified. It is important to observe the activity changes when the catalyst deteriorates in more detail and to gain a deeper understanding of the catalyst mechanism in order to create guidelines for future catalyst development. In this study, we used a μ-TG (micro thermogravimetric balance) to analyze in detail how differences in design parameters such as the type of precious metal, detection temperature, and mileage (degree of deterioration) affect the OSC rate in addition to the OSC of the ceria-based
Hamada, ShotaUegaki, ShinyaTanabe, HidetakaNakayama, TomohitoJinjo, ItsukiKurono, SeitaOishi, ShunsukeNarita, KeiichiOnishi, TetsuroYasuda, KazuyaMatsumura, DaijuTanaka, Hirohisa
China 6b regulation was fully implemented since July 2023 with very strict emission standards for HC, NMHC, NOx, and CO. The country is now also in the process of developing China 7 regulation, which will perhaps impose even stricter emission limits and extra criteria pollutants including NH3. Moreover, increasingly strict fuel consumption regulation has been implemented as well and it is highly possible that greenhouse gas emission limits will be included in the China 7 regulation. With the hybrid technology innovation, PHEVs are effective in fuel economy and emission reduction, which are favored by manufacturers and consumers, and leading to a rapid increase in market share. Through the optimization of hybrid architecture and the synergy of electric motors, the operating conditions of the hybrid engine have been optimized, making it more stable and avoiding extreme engine operating conditions compared to traditional ICE, which also provides possibilities for optimizing the after
Wang, JimingLi, ChunboFeng, XiangyuChen, XiaolangBoger, ThorstenTian, LichenHu, XianliZeng, JunTian, TianGao, BojunLi, DachengLiu, ShichengJiang, Fajun
Minimizing the time needed to achieve light-off temperatures in diesel engine aftertreatment devices is key to mitigate pollutant emissions during the first minutes of operation. Catalyst heating operation typically includes one or multiple post-injections late during the expansion stroke aimed to increase the enthalpy of the exhaust gases. However, post-injection retardability is constrained by low combustion efficiency and the formation of CO and unburned hydrocarbons that cannot be oxidized by a still-inactive oxidation catalyst. In this study, the effects of post-injection strategy on the performance and emissions of a medium duty diesel engine have been investigated experimentally, focusing on the impacts on post-injection retardability. A five injection strategy (two pilot, one main, two post) was implemented in the engine, and the injection duration ratio between the two post-injections has been varied systematically while performing post-injection timing sweeps to identify the
Lopez Pintor, DarioLee, SangukCho, SeokwonBusch, StephenWu, AngelaNarayanan, AbhinandhanAbboud, Rami
The integration of low-octane gasoline with a compression ignition combustion system has been proposed as a strategy to reduce Well-to-Wheel CO2 emissions from automobiles using petroleum-based fuel. In the current situation where low-octane gasoline is not widely available in the market, onboard reforming of commercial gasoline to increase the cetane number (lower the octane number) allows for compression ignition combustion even with commercial gasoline. This requires “Cetane on Demand” technology, which enables compression ignition combustion with both commercial gasoline and low-octane gasoline. It is known that the ignition property of fuel is enhanced when the fuel is oxidized to generate hydroperoxides. Moreover, the use of N-hydroxyphthalimide (NHPI) as a catalyst promotes hydroperoxide generation at low temperatures. The objective of this study is to develop a device that enhances the ignition properties of gasoline through onboard fuel reforming. Initially, from the seven
Hashimoto, KohtaroYamada, YoshikazuMatsuura, KatsuyaKudo, TomohideChishima, HiroshiAl-Taher, MaryamKalamaras, ChristosAlbashrawi, Reem
On-board diagnosis (OBD) of gasoline vehicle emissions is detected by measuring the fluctuations of the rear oxygen sensor due to the time-dependent deterioration of the oxygen storage capacity (OSC) contained in the automotive catalyst materials. To detect OBD in various driving modes of automobiles with an order of magnitude higher accuracy than before, it is essential to understand the OSC mechanism based on fundamental science. In this study, time-resolved dispersive X-ray absorption fine structure (DXAFS) using synchrotron radiation was used to carry out a detailed analysis not only of the OSC of ceria-based complex oxides, which had previously been roughly understood, but also of how differences in design parameters such as the type of precious metals, reducing gases (CO and H2), detection temperatures, and mileages (degree of deteriorations) affect the OSC rate in a fluctuating redox atmosphere. A fundamental characteristic was clearly demonstrated in ceria-based complex oxides
Tanaka, HirohisaMatsumura, DaijuUegaki, ShinyaHamada, ShotaAotani, TakuroKamezawa, SaekaNakamoto, MasamiAsai, ShingoMizuno, TomohisaTakamura, RikuGoto, Takashi
Selective catalytic oxidation/reduction catalysts coated on diesel particulate filters (SDPF) are an important technology route to meet next-stage emission regulations. The previous research of the research group showed that compared with SDPF coated with Cu-SSZ-13, the SDPF coated with novel selective catalytic oxidation-selective catalytic reduction (SCO-SCR) catalyst, which combined MnO2-CeO2/Al2O3 and Cu-SSZ-13, can simultaneously improve NOx reduction and soot oxidation performance. Catalyst coating strategy is an important parameter affecting the performance of SDPF. In this study, the effects of different coating strategies of SCO-SCR catalysts (C25, C50, C75, and C100) on the performance of NOx reduction and soot oxidation in SDPF were investigated. The results show that, as the inlet gas temperature increases, NO emissions first decrease and then increase, NOx conversion efficiency first increases and then decreases, and the rich-NO2 area, NH3 oxidation rate, N2O, CO, CO2
Chen, Ying-jieTan, PiqiangYao, ChaojieLou, DimingHu, ZhiyuanYang, Wenming
Prior study with biodiesel and its blends with ultra-low sulfur diesel (ULSD) and renewable diesel (RD) showed that a commercial diesel oxidation catalyst (DOC) is unable to effectively oxidize neat biodiesel (B100) or high-level biodiesel blends injected into the exhaust of a diesel engine at challenging conditions of low temperature, high exhaust flow rate and high dosing rate. In steady-state performance tests, the performance of blends up to B50 in ULSD or RD was nearly equivalent to ULSD at the lowest exhaust flow rate or for exhaust temperature over 340°C for medium and high flows. ULSD blends above 50 vol% biodiesel exhibited reduced thermal efficiency and DOC outlet temperature with increasing dosing rate and required exhaust temperatures over 400°C to achieve similar performance as ULSD. For RD blends at higher flow rates and temperatures below 300°C even B10 blends showed some loss in performance at the highest dosing rates. Data showed an increase in lightoff temperature
Lakkireddy, VenkataWeber, PhillipMcCormick, RobertHowell, Steve
A 20-cell self-humidifying fuel cell stack containing two types of MEAs was assembled and aged by a 1000-hour durability test. To rapidly and effectively analyze the primary degradation, the polarization change curve is introduced. As the different failure modes have a unique spectrum in the polarization change curve, it can be regarded as the fingerprint of a special degradation mode for repaid analysis. By means of this method, the main failure mode of two-type MEAs was clearly distinguished: one was attributed to the pinhole formation at the hydrogen outlet, and another was caused by catalyst degradation only, as verified by infrared imaging. The two distinct degradation phases were also classified: (i)conditioning phase, featuring with high decay rate, caused by repaid ECSA change from particle size growth of catalyst. (ii) performance phase with minor voltage loss at long test duration, but with RH cycling behind, as in MEA1. Then, an effective H2-pumping recovery is conducted
Pan, ChenbingWu, HailongRuyi, Wang
Lean NOx trap is a dedicated DeNOx catalyst for lean hybrid gasoline engines. Noble metals (usually platinum group metals) play the role of catalytic sites for NOx oxidation and reduction, which have significant impact of the performance of LNT. This work focuses on the influence of noble metal catalysts on self-inhibition effect from the view of competitive adsorption between NO and CO, and investigates the influence of CO self-inhibition effect on the main by-product of LNT: N2O formation. Adsorption configurations for NO, CO and N2O on noble metal clusters supported by γ-Al2O3(100) are confirmed. For detailed investigation, electron structures are analyzed by investigating Bader charge, DOS (density of state), charge density differences and COHP (crystal orbital Hamilton population) of selected configurations.The results show that CO self-inhibition effect is caused by competitive adsorption between CO and NO. The essence of competitive adsorption between CO and NO is that
Liu, MingliLiu, YaodongQu, HanshiDuan, JiaquanZhang, QiqiQian, DingchaoWang, ZhenxiHe, Zhentao
NOx after-treatment has greatly limited the development of lean-burn technology for gasoline engines. NH3-Selective Catalytic Reduction (SCR) technology has been successfully applied to NOx conversion in diesel engines. For gasoline engines, SCR catalyst is required to maintain high activity over a higher temperature window. In this study, we utilized a turbocharged and intercooled 2.0 L petrol engine to investigate the NOx conversion of two zeolite-based SCR catalysts, Cu-SSZ-13 and Fe/Cu-SSZ-13, at exhaust flows ranging from 80 to 300 kg/h and exhaust temperatures between 550 to 600°C. The catalysts were characterized using SEM, ICP, XRD, H2-TPR, NH3-TPD, and other methods. The selected Fe/Cu-SSZ-13 catalyst showed higher NOx conversion (>80%) in the temperature range of 550~600oC and 80~300 kg/h exhaust gas flow. NOx output could be controlled below 10ppm. The characterization results showed that although the specific surface area and acidic sites decreased after the aging treatment
Pan, ShiyiWang, RuwenZhang, NanXu, ZhiqinHu, JiangtaoLiao, XiukeDuan, PingpingChen, Ruilian
To explore the heat and mass transfer processes within the low-temperature catalyst layer, a coupled heat and mass transfer lattice Boltzmann model and electrochemical model were established, creating a pore-scale model for heat and mass transfer in the catalyst layer. The influence of the catalyst layer parameters was investigated. The results indicate that as time progresses, heat gradually accumulates at the top of the catalyst layer (CL) and is transmitted towards the bottom. Once oxygen enters the CL, it quickly fills the pores within the CL, resulting in a rapid decrease in oxygen concentration within the ionomer. As the platinum volume fraction increases, there is a significant rise in temperature across the entire calculation domain. With the increasing platinum volume fraction, the current density also increases rapidly due to the larger reaction area. When the carbon volume fraction is 0.15, more oxygen enters the ionomer to participate in reactions, and the large porosity
Xu, ShengChen, XinSheng, Tao
Throughout the years, the legislations which drive the vehicle development have experimented constant evolutions. Especially when it comes about pollutant emissions and NVH ( Noise, Vibration & Harshness). However, it is complex to understand which calibration strategy promotes the best balance about lowest levels of emissions, vibrations, and noise if considered the number of inputs to be explored, becoming the searching for the optimum calibration a huge challenge for the development engineering team. This work proposes a methodology development in which complex problems can be solved by model based solutions regarding the best balance finding of emissions reduction and noise attenuation. The methodology is based in machine learning approach which provides a virtual behavior of engine phenomena making possible a wider comprehension of the problem and hence the opportunity to explore enhanced solutions. The study case scenario used to apply the method was a 6.4 liters engine which
Ruiz, Rodrigo Peralta MoraesSantos, Lucas ResendeNascif, Gabriel Nobre AlvesOliveira Ribeiro, DouglasPereira, Willyan
Purified nickel and a large number of MgTi2 / NiO2 catalysts with various MgTi2 loadings were produced using the traditional incipient wetness method. X-ray crystallography and Fourier-transform infrared spectroscopy were used to examine the catalysts. To understand the material's microstructure better, the researchers investigated oxygen adsorption at 90K. The amine titration method was used to investigate the acidic characteristics of these catalysts. In a study on cumene cracking, these catalysts were employed. The catalyst was found to be amorphous up to a loading of 12 weight percent MgTi2, but at higher loadings, crystalline MgTi2 phase formed on an amorphous silica substrate. When NiO2 is doped with more MgTi2, there are significant differences in the structure, surface acidity, and catalytic activity of the catalysts. Catalysts with a higher MgTi2 loading are noticeably more acidic than those with a lower MgTi2 loading. A correlation between the amount of cracking activity and
Ashok Kumar, B.Dhiyaneswaran, J.Selvaraj, MalathiPradeepkumar, M.Shajeeth, S.
A major challenge for auto industries is reducing NOx and other exhaust gas emissions to meet stringent Euro 7 emission regulations. A urea Selective Catalyst Reduction (SCR) after-treatment system (ATS) commonly uses upstream urea water injection to reduce NOx from the engine exhaust gas. The NOx emission conversion rate in ATSs is high for high exhaust gas temperatures but substantially low for temperatures below 200°C. This study aims to improve the NOx conversion rate using urea pulse injection in a mass-production 2.2 L diesel engine equipped with an SCR ATS operated under low exhaust gas temperature. The engine experimental results show that, under 200°C exhaust temperature and 3.73x104 h-1 gross hourly space velocity (SV), the NOx conversion rate can be improved by 5% using 5-sec ON and 12-sec OFF (denoted as 5/12 s) urea pulse supply compared to the constant supply under time-averaged 1.0 urea equivalence ratio. It is experimentally observed that the urea pulse supply’s
Yoshida, FukaTakahashi, HideakiKotani, YuyaZu, QiuyueSok, RatnakKusaka, Jin
The gasoline particulate filter (GPF) represents a durable solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as a viable technology in North America to meet the upcoming US EPA tailpipe emission regulation, the proposed “Multipollutant Rule for Model Year 2027”. The goal of this study was to track the evolution of tailpipe particulate emissions of a modern GTDI light duty vehicle under typical North American mileage accumulation; from a fresh state to 4000-mile, and finally to its full useful life of 150,000-miles. For this purpose, a production TWC + GPF after-treatment system was installed in place of the T3B85 TWC-only system. Chassis dyno emissions testing was performed at the pre-determined mileage points with on-road driving conducted for the necessary mileage accumulation. This report will show the outstanding filtration durability and enhanced particulate control and of the current GPF technology all the way to 150,000 miles for
Craig, AngusWarkins, JasonBeattie, JamesNipunage, SanketMoser, DavidDay, RyanBanker, Vonda
Catalyst heating operation in compression-ignition engines is critical to ensure rapid light-off of exhaust catalysts during cold-start. This is typically achieved by using late post injections for increased exhaust enthalpy, which retardability is constrained by acceptable CO and unburned hydrocarbons emissions, since they are directly emitted through the tailpipe due to the inactivity of the oxidation catalyst at these conditions. Post-injection retardability has shown to be affected by the cetane number of the fuel, but it is unclear how other fuel properties affect the ability to retard the combustion. This study aims to understand the impact of the distillation characteristics of the fuel on the performance of catalyst heating operation and on post-injection retardability. In this study, experiments are performed in a single-cylinder medium-duty diesel engine fueled with three full boiling-range diesel fuels with different distillation curves using a five-injection strategy (two
Lee, SangukLopez Pintor, DarioCho, SeokwonBusch, Stephen
Even if huge efforts are made to push alternative mobility concepts, such as, electric cars (BEV) and fuel cell powered cars, the importance and use of liquid fuels is anticipated to stay high during the 2030s. The biomethane and synthetic natural gas (SNG) might play a major role in this context as they are raw material for chemical industry, easy to be stored via existing infrastructure, easy to distribute via existing infrastructure, and versatile energy carrier for power generation and mobile applications. Hence, biomethane and synthetic natural gas might play a major role as they are suitable for power generation as well as for mobile applications and can replace natural gas without any infrastructure changes. In this paper, we aim to understand the direct production of synthetic natural gas from CO2 and H2 in a Sabatier process based on a thermodynamic analysis as well as a multi-step kinetic approach. For this purpose, we thoroughly discuss CO2 methanation to control emission in
Mauss, Fabian
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