Browse Topic: Catalysts

Items (3,445)
With the publication of the Renewable Energy Directive (RED) III in 2022, the European Union increased its renewable energy consumption target to 42.5% by 2030. Consequently, gaseous fuels derived from renewable electricity, particularly green hydrogen, are expected to play a pivotal role in the decarbonization of the energy sector. One promising application of green hydrogen is its integration into combined heat and power (CHP) plants, where it can replace natural gas to reduce CO2 emissions. Pure hydrogen as fuel or blended with natural gas has demonstrated potential for lowering both pollutant emissions and fuel consumption while maintaining or even enhancing engine performance. But it is expected, that the amount of available green hydrogen will be limited in the beginning. So new engine systems with hydrogen and natural gas for CHP plants are required, that offer more CO2-benefit and NOx reductioon than from fuel substitution only. In the LeanStoicH2 project, a novel approach was
Salim, NaqibBeltaifa, YoussefKettner, Maurice
Although exhaust gas regulations for internal combustion engines have been in place for quite some time, they are still getting stricter every year. Motorcycles are no exception. Exhaust gas regulations for after-degradation durability have already been applied, and the next regulation is expected to require vehicles in use in the market to meet the exhaust gas regulation values. Technology to comply with exhaust gas regulations mainly deals with catalyst performance degradation. The main issues are metal sintering and poisoning. In particular, it is difficult to explain clearly the change in catalyst performance due to poisoning alone, as it is necessary to distinguish it from sintering and to determine the distribution of deterioration. However, phosphorus poisoning from oil cannot be ignored unless oil consumption is reduced to zero. In order to understand the change in practical catalyst performance due to poisoning with a distribution of degradation, it is necessary to explain the
Ibara, TakeruItou, ShioriYusa, KazumaKinoshita, HisatoshiMotegi, Takuya
The growing emphasis on environmental protection and sustainability has resulted in increasingly stringent emission regulations for automotive manufacturers, as demonstrated by the upcoming EURO 7 and 2027 EPA standards. Significant advancements in cleaner combustion and effective aftertreatment strategies have been made in recent decades to increase the engine efficiency while abiding by the emission limits. Among the exhaust aftertreatment strategies, three-way catalyst has remained the primary solution for stoichiometric burn engines due to its high conversion efficiency and ability to simultaneously allow both oxidative and reductive reactions in a single stage with spatial separation due to the oxygen storage capabilities of ceria. However, fuel and lubricant-borne sulfur and phosphorus compounds have been shown to have a significant long-term effect on the activity of three-way catalysts, particularly during the lean-rich transitions and oxygen storage processes. In the present
Sandhu, Navjot SinghYu, XiaoJiang, ChuankaiTing, DavidZheng, Ming
The mainstream automotive market is rapidly transitioning to electrified and fully electric powertrains. Where gasoline engines are still employed, they are frequently turbocharged units with relatively low maximum engine speed and modest power density. The hypercar class, in contrast, has recently seen somewhat of a renaissance in high performance, high speed, naturally aspirated gasoline engines, which are prized for their emotional contribution to the vehicle. In order to guarantee high conversion efficiency of a Three Way Catalyst in the exhaust system, an engine must be operated at stoichiometric air-fuel ratio. At high power density, this may result in very high exhaust gas temperature, which poses a risk to engine and vehicle hardware. A number of technological interventions to extend the maximum stoichiometric performance whilst respecting component limitations have already been described in the literature, but many of these are not applicable to specific engine architectures
Corrigan, Dáire JamesVilla, DavidePenazzi, EugenioMeghani, AmitKnop, VincentCaroli, GiacomoFrigeri, DavideRuggiero, FedericoMalaguti, SimonePostrioti, LucioMaka, Cristian
The market penetration of Battery Electric Vehicles (BEV) in Europe is not following the foreseen scenario. This is related to several factors, such as uncertainty of the second-hand value of BEV, real driving range under cold conditions and availability of charging stations. Even if the European Community is still planning a full ban of Internal Combustion Engines (ICE) by 2035, in the rest of the world a more technology neutral approach is being pursued. Car manufacturers are developing different powertrain architectures, from mild- to full-hybrid and Range Extenders (REEX). In this context of different emission regulations, and wide range of powertrain architectures, the focus of the development will be the increase of catalyst efficiency without any big impact on exhaust aftertreatment cost. In previous work [1] the authors have used a 1D simulation approach to support the optimization of metallic TWC substrate for the High Power Cold Start use case. Additionally, a 3D CFD was used
Montenegro, GianlucaDella Torre, AugustoMarinoni, AndreaOnorati, AngeloKlövmark, HenrikLaurell, MatsPace, LorenzoKonieczny, Katrin
The paper reports an investigation into employing a “lambda leap” (λ leap) strategy for hydrogen internal combustion engines (H₂ICEs), wherein inherently low emissions of oxides of nitrogen (NOx) are afforded at light load via operation at lambda 2.5, and at higher load by operation at stoichiometry utilizing a three-way catalyst (TWC) for NOx control. This approach means it is necessary under transient operation to “leap” between high values of lambda and stoichiometry from one cycle to the next, in order to avoid completely the λ ≈ 1.3 area where high combustion NOx is generated away from lambda equal to 1; this is because lean catalysis of NOx will be extremely challenging at the rate that it is generated there. To achieve this, a short cam profile was introduced to reduce air mass flow by 57.5%, enabling this leap without changing the fuel injection amount, while preserving favorable combustion characteristics via an early Miller cycle. The study models a 2.0 L inline four-cylinder
Fong Cisneros, Eric J.Kodaboina, Raghu VamsiVorraro, GiovanniTurner, James W. G.
Internal combustion engines (ICEs) remain widely used in automotive transportation for their high energy storage system efficiency and economic benefits. The 4-stroke engine has dominated all other forms to date, because the Otto cycle is relatively simple to understand. However, the significant benefits such as less pumping work and friction, lighter construction of 2-stroke engine, are attractive for applications that prioritize the simplicity and power density as well as meet the emission regulations. The disadvantages of the 2-stroke engine are mainly caused by the lack of sufficient scavenging process. Also, the overlap of the intake and exhaust phases results in charge short-circuiting, more fuel consumption and high unburned hydrocarbon emissions. For these reasons, it is difficult for 2-stroke engines to achieve stoichiometric combustion, making them incompatible with three-way catalyst to control emissions. The residual exhaust gas in the cylinder makes the spark ignition
Liu, JinruYamazaki, YoshiakiOtaki, YusukeKato, HayatoYokota, TakumiIijima, Akira
The development of lean-burn gasoline engines has continued due to their significant improvements in thermal efficiency. However, challenges associated with NOx emissions have hindered their mainstream adoption. As a result, the development of an effective NOx after-treatment system has become a key focus in lean-burn engine research. Additionally, HC emissions pose another challenge, as they tend to increase under lean combustion conditions while their conversion efficiency simultaneously declines. This study presents a novel after-treatment system incorporating a lean NOx trap(LNT) and a passive SCR(pSCR) system. This configuration enables efficient NOx reduction at a competitive cost while maintaining operational simplicity. Moreover, conventional catalyst technologies, including three-way catalysts (TWCs) and fuel-cut NOx traps (FCNTs), were optimized to maximize conversion performance under lean operating conditions. To further enhance system performance, various control
Oh, HeechangLee, JonghyeokSim, KiseonLim, SeungSooPark, JongilPark, MinkyuKang, HyunjinHan, DongheeLee, KwiyeonSong, Jinwoo
Oxidation catalysts can greatly improve the regeneration efficiency of diesel particulate filters (DPF) by providing sufficient levels of NO2 for low-temperature soot oxidation. As for other automotive catalysts, catalyzed DPFs are subject to aging effects, resulting in decreased performance of the NO oxidation reaction. The life span of DPFs generally only considers the elevated back pressure as a consequence of the accumulation of ash. However, with reduced catalytic activity and impaired functionality of the regeneration process there is a risk of premature replacement of the catalyzed DPF or accumulation of soot above critical levels. In this study, a new exhaust aftertreatment system has been developed to accommodate laboratory-scale catalysts and DPFs for testing with full-size heavy-duty engines. The modified exhaust aftertreatment set-up was used together with a rig for accelerated soot and ash loading to assess the impact of catalyst aging on regeneration performance under
af Ugglas, SamuelFinker, PascalErsson, AndersYao, DaweiPettersson, Lars J.Kusar, Henrik
Aqueous zinc-ion batteries (ZIBs) have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. Iodine with high abundance in seawater (55 μg L-1) is highly promising for fabricating zinc-iodine batteries due to its high theoretical capacity (211 mAh g-1) and appropriate redox potential (0.54V). However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Additionally, the formed soluble polyiodides are prone to migrate to the Zn anode, leading to capacity degradation and Zn corrosion.
Exhaust gas recirculation (EGR) is widely used in spark ignition engines to reduce throttling losses, decrease exhaust gas temperatures, increase efficiency, and suppress knock. However, the effectiveness of EGR as a knock suppressor is dependent on the fuel type and operating condition. In this study, the effectiveness of EGR to suppress knock was tested with E10, E30, E50, E75, and E100 at a moderately boosted condition. It was found that EGR was effective at suppressing knock with E10, but high EGR rates were required to achieve a knock suppression effect with E30 and E50. No knock suppression effect was observed with E75 and E100 across all tested EGR rates. With E30 and E50, EGR that was passed through a three-way catalyst was more effective at suppressing knock at all EGR rates. Chemkin modeling with neat ethanol revealed that nitric oxide enhanced ignition by increasing the hydroxyl radical concentration in the end gas, resulting in earlier auto-ignition. Directly seeding nitric
Gandolfo, JohnGainey, BrianLawler, Benjamin
Platinum (Pt), palladium (Pd), and rhodium (Rh) are used as active substances in exhaust gas purification catalysts for automobiles. Among these, Rh is an essential element because it efficiently promotes a NOx reduction reaction. On the other hand, the price of Rh has been rising in recent years. From the perspective of the supply risk of rare resources, there is an urgent need to develop technologies to replace or reduce the amount of Rh used in catalysts. We focused on the pseudo-rhodium alloy developed by the ACCEL program of the Japan Science and Technology Agency (JST), and then investigated the application of the pseudo-rhodium alloy on the catalysts of our motorcycles and also the degradation process. A nanosized PdRuIr alloy supported on a ceria-zirconia solid solution (PdRuIr/CZ) was prepared and assembled into a motorcycle for emissions measurement. The PdRuIr/CZ catalyst with an alloy loading of 4.0 g/L had initial properties comparable to the Rh supported on a CZ (Rh/CZ
Motegi, TakuyaTatara, ShunyaTakamoto, ShunpeiDoi, Kosuke
This study proposes a technique to predict the catalytic activity of the CO-NO-O2 reaction using the first principle calculations without experiment. The proposed method consists of four steps. (1) Assuming the detailed chemical reactions based on the Langmuir-Hinshelwood mechanism. (2) Estimating the activation energy (Ea) for each detailed chemical reaction using first principle (e.g. Density Functional Theory: DFT) calculations. (3) Defining frequency factors (A) theoretically. (4) Inputting the estimated Ea and A values into simulation software for chemical-kinetics (e.g. exothermia suite) and running the simulation. The validity of the proposed method was evaluated by experiments. This study predicted the catalytic activities of Pt, Pd or Rh(111) surfaces. The predicted results qualitatively matched the experimental outcomes obtained from the Pt, Pd or Rh thin-film catalyst prepared by the “arc plasma method”.
Miura, KazuyaKusaba, HirokiMiyoshi, TomoyaYoshida, HiroshiTsuchizaki, HiroyukiMachida, Masato
In order to rapidly achieve the goal of global net-zero carbon emissions, ammonia (NH3) has been deemed as a potential alternative fuel, and reforming partial ammonia to hydrogen using engine exhaust waste heat is a promising technology which can improve the combustion performance and reduce the emission of ammonia-fueled engines. However, so far, comprehensive research on the correlation between the reforming characteristic for accessible engineering applications of ammonia catalytic decomposition is not abundant. Moreover, relevant experimental studies are far from sufficient. In this paper, we conducted the experiments of catalytic decomposition of ammonia into hydrogen based on a fixed-bed reactor with Ru-Al2O3 catalysts to study the effects of reaction temperature, gas hour space velocity (GHSV) and reaction pressure on the decomposition characteristics. At the same time, energy flow analysis was carried out to explore the effects of various reaction conditions on system
Li, ZeLi, TieChen, RunLi, ShiyanZhou, XinyiWang, Ning
In response to the evolving landscape of exhaust gas regulations for small powertrains, reducing NOx emission is increasingly important. This study deeply investigated the feasibility of a NOx storage catalyst (NSC) containing cerium oxide (CeO2) and barium oxide (BaO) for reducing NOx emission. The key functions, NOx storage and reduction performances were evaluated, and deterioration mechanisms were explored through performance evaluations and physical property analyses. The findings revealed a strong correlation between the size of CeO2 crystals and NOx storage performance at low temperature, such as those encountered during city driving conditions. Conversely, at high temperature, such as those during highway driving conditions, NOx storage performance correlated well with sulfur deposition, suggesting that the formation of barium sulfate (BaSO4) contributes to the deactivation. This experiment also showed a strong correlation between NOx reduction performance and BaSO4 formation
Nakano, FumiyaKoito, Yusuke
With the increasing clarity of the CNVII emission legislation, it is foreseeable that CNVII will further tighten the emission limits of major pollutants such as Nitrogen Oxide (NOx), Nitrous Oxide (N2O) and Particulate Number (PN). Together with the implementation of stage IV fuel consumption legislation in July 2025, which requires engine fuel consumption reduction or thermal efficiency improvement, it will lead to further deterioration of its pollutant emissions and reduction of exhaust temperature, posing greater challenges to the After-Treatment System (ATS) in terms of NOx removal, particularly during engine cold start and N2O formation suppression. This study is an extension of our earlier investigation [1], and a novel copper-based corrugated SCR (Full Body-CuSCR, FB-CuSCR) technology was successfully applied. The results based on a modified CNVI medium duty engine indicated excellent dynamic response of the FB-CuSCR technology over cordierite which helped to improve the
Wang, YanFu, GuangxiaChen, ShuyueAberg, AndreasJiang, ShuiyanZhang, Jun
Exhaust gas regulations, such as Tier4, Euro7, and China7, are being strengthened. In addition to the regulated values during specified driving patterns, emissions must be minimized under various usage scenarios. Since vehicle catalysts have been using higher amounts of precious metals to satisfy these requirements, there is increasing demand to decrease the usage of these metals from the perspective of environmental protection. The exhaust gas emission is divided into cold emission and hot emission. Recently, improvements of cold emission have become a focus. This research focused on improving catalyst warm-up activity by positioning the palladium (Pd) layer above the rhodium (Rh) layer. At the same time, to resolve the decrease in gas utilization in the Rh layer, connectivity was enhanced, and the influence of sulfur components was suppressed through the optimization of the Pd support. As a result, the usage of precious metals has successfully lowered.
Nishio, TakahiroTakagi, NobuyukiTojo, TakumiFujita, NaotoMori, MizuhoToda, Yosuke
Selective catalytic oxidation/reduction catalysts coated on diesel particulate filters (SDPF) are an important technology route to meet next-stage emission regulations. The previous research of the research group showed that compared with SDPF coated with Cu-SSZ-13, the SDPF coated with novel selective catalytic oxidation-selective catalytic reduction (SCO-SCR) catalyst, which combined MnO2-CeO2/Al2O3 and Cu-SSZ-13, can simultaneously improve NOx reduction and soot oxidation performance. Catalyst coating strategy is an important parameter affecting the performance of SDPF. In this study, the effects of different coating strategies of SCO-SCR catalysts (C25, C50, C75, and C100) on the performance of NOx reduction and soot oxidation in SDPF were investigated. The results show that, as the inlet gas temperature increases, NO emissions first decrease and then increase, NOx conversion efficiency first increases and then decreases, and the rich-NO2 area, NH3 oxidation rate, N2O, CO, CO2
Chen, Ying-jieTan, PiqiangYao, ChaojieLou, DimingHu, ZhiyuanYang, Wenming
The upcoming EURO 7 and EPA Tier 4 regulations and the possible China 7 are expected to tighten the tailpipe particulate emissions limits significantly. High performance Gasoline Particulate Filters (GPFs) with high filtration efficiency and low pressure drop would be mandated for gasoline engines to meet these stringent regulations. Due to packaging constraints, GPFs are often coated with three-way catalyst (TWC) materials to achieve four-way functionality. Ash accumulation in GPFs also has a significant impact on the performance of GPFs. This paper utilizes 3D CFD to predict the transient filtration efficiency and pressure drop of a washcoated GPF with ash accumulation during the soot loading process. Simulation results show a decent match with experimental data. The 3D CFD model also provides detailed information on soot penetration in the GPF wall substrate and soot cake characteristics on the wall. These information can be crucial for GPF wall substrate design and washcoating
Yang, PengzeCheng, Zhen
On-board diagnosis (OBD) of gasoline vehicle emissions is detected by measuring the fluctuations of the rear oxygen sensor due to the time-dependent deterioration of the oxygen storage capacity (OSC) contained in the automotive catalyst materials. To detect OBD in various driving modes of automobiles with an order of magnitude higher accuracy than before, it is essential to understand the OSC mechanism based on fundamental science. In this study, time-resolved dispersive X-ray absorption fine structure (DXAFS) using synchrotron radiation was used to carry out a detailed analysis not only of the OSC of ceria-based complex oxides, which had previously been roughly understood, but also of how differences in design parameters such as the type of precious metals, reducing gases (CO and H2), detection temperatures, and mileages (degree of deteriorations) affect the OSC rate in a fluctuating redox atmosphere. A fundamental characteristic was clearly demonstrated in ceria-based complex oxides
Tanaka, HirohisaMatsumura, DaijuUegaki, ShinyaHamada, ShotaAotani, TakuroKamezawa, SaekaNakamoto, MasamiAsai, ShingoMizuno, TomohisaTakamura, RikuGoto, Takashi
The integration of low-octane gasoline with a compression ignition combustion system has been proposed as a strategy to reduce Well-to-Wheel CO2 emissions from automobiles using petroleum-based fuel. In the current situation where low-octane gasoline is not widely available in the market, onboard reforming of commercial gasoline to increase the cetane number (lower the octane number) allows for compression ignition combustion even with commercial gasoline. This requires “Cetane on Demand” technology, which enables compression ignition combustion with both commercial gasoline and low-octane gasoline. It is known that the ignition property of fuel is enhanced when the fuel is oxidized to generate hydroperoxides. Moreover, the use of N-hydroxyphthalimide (NHPI) as a catalyst promotes hydroperoxide generation at low temperatures. The objective of this study is to develop a device that enhances the ignition properties of gasoline through onboard fuel reforming. Initially, from the seven
Hashimoto, KohtaroYamada, YoshikazuMatsuura, KatsuyaKudo, TomohideChishima, HiroshiAl-Taher, MaryamKalamaras, ChristosAlbashrawi, Reem
Three-way catalysts (TWCs) containing significant amounts of precious metals are commonly employed to purify exhaust emissions (CO, NOx, and THC) from gasoline-powered vehicles. A critical factor contributing to TWC degradation is the sintering of these precious metals. Maintaining the appropriate particle size and distribution of the metals is essential for optimal catalyst performance. In this study, palladium (Pd) nanoparticles with a uniform size were synthesized using ethylene glycol as a reductant under ultrasonic conditions, yielding particles in the range of 3 nm to 5 nm. These Pd nanoparticles were subsequently used to prepare three-way catalysts on cordierite substrates supplied by Corning (China) Inc. Chemisorption analysis revealed that the Pd active component in the catalysts prepared via the ultrasonic method exhibited higher dispersion than the state-of-the-art commercial catalysts. The aged catalysts were obtained after 150 hours of aging following the General Motors
Hao, ShijieLv, YananWang, WeidongRao, ChaoWei, WeiMao, BingbinChen, TaoZhao, Huawang
This is a follow-up paper to the two previous reports [1, 2] regarding the development of a zeolite-based, hydrocarbon (HC) trap-type cold-start catalyst (CSC) as a method to meet future vehicle tailpipe emission standards. In this paper, vehicle tests at a low ambient temperature of -7°C have been performed and the CSC has been shown to further decrease the tailpipe cold start non-methane hydrocarbon (NMHC) emissions by 59% when compared to a standard 23°C WLTC test. This work has proven that the increased presence of condensed water at low ambient temperatures within the exhaust system does not affect the ability to provide a NMHC reduction, in fact the lower ambient temperature enables an increase in the reduction capability due to the ability to retain and then release the stored NMHC in a more controlled manner. Additionally, the impact of the zeolite loading level was investigated and the high zeolite loading within a CSC did improve the cold-start NMHC but the benefits did
Xu, LifengZhao, FuchengWei, HongZhao, PengfeiZhao, JiajiaMa, RuiboNewman, PhilipWang, LinQian, WangmuQian, Menghan
Renewable and alternative liquid fuels are being evaluated for their equivalence with ultra-low sulfur diesel (ULSD) in terms of engine and emission control system performance. Our previous research showed an elevated lightoff temperature for diesel oxidation catalyst (DOC) and lower DOC thermal efficiency for biodiesel blends into ULSD with more than 20% biodiesel. Here we report a similar DOC performance study to gage the performance of blends of biodiesel and hydrocarbon renewable diesel (RD) also made from fats and oils feedstocks. The same DOC used previously was used to evaluate RD blends with biodiesel up to 60 vol% (B60R40) in decrements of 10%. The performance of the DOC was evaluated on a steady-state performance cycle and a transient lightoff curve. Similar to previous results, the performance of the DOC is significantly affected by even low blend levels of biodiesel. At low flow rates 50% (B50R50) and higher biodiesel blends have a poor performance defined as the lightoff
Lakkireddy, VenkataWeber, PhillipMcCormick, RobertHowell, Steve
Minimizing the time needed to achieve light-off temperatures in diesel engine aftertreatment devices is key to mitigate pollutant emissions during the first minutes of operation. Catalyst heating operation typically includes one or multiple post-injections late during the expansion stroke aimed to increase the enthalpy of the exhaust gases. However, post-injection retardability is constrained by low combustion efficiency and the formation of CO and unburned hydrocarbons that cannot be oxidized by a still-inactive oxidation catalyst. In this study, the effects of post-injection strategy on the performance and emissions of a medium duty diesel engine have been investigated experimentally, focusing on the impacts on post-injection retardability. A five injection strategy (two pilot, one main, two post) was implemented in the engine, and the injection duration ratio between the two post-injections has been varied systematically while performing post-injection timing sweeps to identify the
Lopez Pintor, DarioLee, SangukCho, SeokwonBusch, StephenWu, AngelaNarayanan, AbhinandhanAbboud, Rami
In order to comply with the tightening of global regulations on automobile exhaust gas, further improvements to exhaust gas control catalysts and upgrades to on-board diagnostics (OBD) systems must be made. Currently, oxygen storage capacity (OSC) is monitored by front and rear sensors before and after the catalyst, and deterioration is judged by a decrease in OSC, but it is possible that catalyst deterioration may cause the rear sensor to detect gas that has not been sufficiently purified. It is important to observe the activity changes when the catalyst deteriorates in more detail and to gain a deeper understanding of the catalyst mechanism in order to create guidelines for future catalyst development. In this study, we used a μ-TG (micro thermogravimetric balance) to analyze in detail how differences in design parameters such as the type of precious metal, detection temperature, and mileage (degree of deterioration) affect the OSC rate in addition to the OSC of the ceria-based
Hamada, ShotaUegaki, ShinyaTanabe, HidetakaNakayama, TomohitoJinjo, ItsukiKurono, SeitaOishi, ShunsukeNarita, KeiichiOnishi, TetsuroYasuda, KazuyaMatsumura, DaijuTanaka, Hirohisa
China 6b regulation was fully implemented since July 2023 with very strict emission standards for HC, NMHC, NOx, and CO. The country is now also in the process of developing China 7 regulation, which will perhaps impose even stricter emission limits and extra criteria pollutants including NH3. Moreover, increasingly strict fuel consumption regulation has been implemented as well and it is highly possible that greenhouse gas emission limits will be included in the China 7 regulation. With the hybrid technology innovation, PHEVs are effective in fuel economy and emission reduction, which are favored by manufacturers and consumers, and leading to a rapid increase in market share. Through the optimization of hybrid architecture and the synergy of electric motors, the operating conditions of the hybrid engine have been optimized, making it more stable and avoiding extreme engine operating conditions compared to traditional ICE, which also provides possibilities for optimizing the after
Wang, JimingLi, ChunboFeng, XiangyuChen, XiaolangBoger, ThorstenTian, LichenHu, XianliZeng, JunTian, TianGao, BojunLi, DachengLiu, ShichengJiang, Fajun
Measurements of Hydrogen emissions from vehicle exhaust have been often substituted for prediction models, partly due to the lack of Hydrogen analyzers targeted for combustion gases. A previous study using a Hydrogen mass spectrometer revealed that the ratio of Hydrocarbons entering a Three-Way Catalyst (TWC) and Hydrogen leaving the catalyst was inconstant throughout a standardized driving cycle. Although Hydrogen by itself is not currently a target of emission regulations, its omission during catalyzer optimization may disrupt the intended performance of the integrated aftertreatment system. The highest emissions of unwanted gases are commonly seen during vehicle cold start. Thus, this study focuses on intermittent operation of an engine, such as that of full hybrid vehicles. In particular, this study measures how the gases trapped in the aftertreatment system continue to react over the TWC as it cools down after the engine stops. Hydrocarbons, NOx, NH3 and H2 are measured before and
Lamas, Jorge EduardoLacdan, Ma CamilleHara, KenjiOtsuki, Yoshinori
Prior study with biodiesel and its blends with ultra-low sulfur diesel (ULSD) and renewable diesel (RD) showed that a commercial diesel oxidation catalyst (DOC) is unable to effectively oxidize neat biodiesel (B100) or high-level biodiesel blends injected into the exhaust of a diesel engine at challenging conditions of low temperature, high exhaust flow rate and high dosing rate. In steady-state performance tests, the performance of blends up to B50 in ULSD or RD was nearly equivalent to ULSD at the lowest exhaust flow rate or for exhaust temperature over 340°C for medium and high flows. ULSD blends above 50 vol% biodiesel exhibited reduced thermal efficiency and DOC outlet temperature with increasing dosing rate and required exhaust temperatures over 400°C to achieve similar performance as ULSD. For RD blends at higher flow rates and temperatures below 300°C even B10 blends showed some loss in performance at the highest dosing rates. Data showed an increase in lightoff temperature
Lakkireddy, VenkataWeber, PhillipMcCormick, RobertHowell, Steve
Lean NOx trap is a dedicated DeNOx catalyst for lean hybrid gasoline engines. Noble metals (usually platinum group metals) play the role of catalytic sites for NOx oxidation and reduction, which have significant impact of the performance of LNT. This work focuses on the influence of noble metal catalysts on self-inhibition effect from the view of competitive adsorption between NO and CO, and investigates the influence of CO self-inhibition effect on the main by-product of LNT: N2O formation. Adsorption configurations for NO, CO and N2O on noble metal clusters supported by γ-Al2O3(100) are confirmed. For detailed investigation, electron structures are analyzed by investigating Bader charge, DOS (density of state), charge density differences and COHP (crystal orbital Hamilton population) of selected configurations.The results show that CO self-inhibition effect is caused by competitive adsorption between CO and NO. The essence of competitive adsorption between CO and NO is that
Liu, MingliLiu, YaodongQu, HanshiDuan, JiaquanZhang, QiqiQian, DingchaoWang, ZhenxiHe, Zhentao
A 20-cell self-humidifying fuel cell stack containing two types of MEAs was assembled and aged by a 1000-hour durability test. To rapidly and effectively analyze the primary degradation, the polarization change curve is introduced. As the different failure modes have a unique spectrum in the polarization change curve, it can be regarded as the fingerprint of a special degradation mode for repaid analysis. By means of this method, the main failure mode of two-type MEAs was clearly distinguished: one was attributed to the pinhole formation at the hydrogen outlet, and another was caused by catalyst degradation only, as verified by infrared imaging. The two distinct degradation phases were also classified: (i)conditioning phase, featuring with high decay rate, caused by repaid ECSA change from particle size growth of catalyst. (ii) performance phase with minor voltage loss at long test duration, but with RH cycling behind, as in MEA1. Then, an effective H2-pumping recovery is conducted
Pan, ChenbingWu, HailongRuyi, Wang
NOx after-treatment has greatly limited the development of lean-burn technology for gasoline engines. NH3-Selective Catalytic Reduction (SCR) technology has been successfully applied to NOx conversion in diesel engines. For gasoline engines, SCR catalyst is required to maintain high activity over a higher temperature window. In this study, we utilized a turbocharged and intercooled 2.0 L petrol engine to investigate the NOx conversion of two zeolite-based SCR catalysts, Cu-SSZ-13 and Fe/Cu-SSZ-13, at exhaust flows ranging from 80 to 300 kg/h and exhaust temperatures between 550 to 600°C. The catalysts were characterized using SEM, ICP, XRD, H2-TPR, NH3-TPD, and other methods. The selected Fe/Cu-SSZ-13 catalyst showed higher NOx conversion (>80%) in the temperature range of 550~600oC and 80~300 kg/h exhaust gas flow. NOx output could be controlled below 10ppm. The characterization results showed that although the specific surface area and acidic sites decreased after the aging treatment
Pan, ShiyiWang, RuwenZhang, NanXu, ZhiqinHu, JiangtaoLiao, XiukeDuan, PingpingChen, Ruilian
To explore the heat and mass transfer processes within the low-temperature catalyst layer, a coupled heat and mass transfer lattice Boltzmann model and electrochemical model were established, creating a pore-scale model for heat and mass transfer in the catalyst layer. The influence of the catalyst layer parameters was investigated. The results indicate that as time progresses, heat gradually accumulates at the top of the catalyst layer (CL) and is transmitted towards the bottom. Once oxygen enters the CL, it quickly fills the pores within the CL, resulting in a rapid decrease in oxygen concentration within the ionomer. As the platinum volume fraction increases, there is a significant rise in temperature across the entire calculation domain. With the increasing platinum volume fraction, the current density also increases rapidly due to the larger reaction area. When the carbon volume fraction is 0.15, more oxygen enters the ionomer to participate in reactions, and the large porosity
Xu, ShengChen, XinSheng, Tao
Throughout the years, the legislations which drive the vehicle development have experimented constant evolutions. Especially when it comes about pollutant emissions and NVH ( Noise, Vibration & Harshness). However, it is complex to understand which calibration strategy promotes the best balance about lowest levels of emissions, vibrations, and noise if considered the number of inputs to be explored, becoming the searching for the optimum calibration a huge challenge for the development engineering team. This work proposes a methodology development in which complex problems can be solved by model based solutions regarding the best balance finding of emissions reduction and noise attenuation. The methodology is based in machine learning approach which provides a virtual behavior of engine phenomena making possible a wider comprehension of the problem and hence the opportunity to explore enhanced solutions. The study case scenario used to apply the method was a 6.4 liters engine which
Ruiz, Rodrigo Peralta MoraesSantos, Lucas ResendeNascif, Gabriel Nobre AlvesOliveira Ribeiro, DouglasPereira, Willyan
Purified nickel and a large number of MgTi2 / NiO2 catalysts with various MgTi2 loadings were produced using the traditional incipient wetness method. X-ray crystallography and Fourier-transform infrared spectroscopy were used to examine the catalysts. To understand the material's microstructure better, the researchers investigated oxygen adsorption at 90K. The amine titration method was used to investigate the acidic characteristics of these catalysts. In a study on cumene cracking, these catalysts were employed. The catalyst was found to be amorphous up to a loading of 12 weight percent MgTi2, but at higher loadings, crystalline MgTi2 phase formed on an amorphous silica substrate. When NiO2 is doped with more MgTi2, there are significant differences in the structure, surface acidity, and catalytic activity of the catalysts. Catalysts with a higher MgTi2 loading are noticeably more acidic than those with a lower MgTi2 loading. A correlation between the amount of cracking activity and
Ashok Kumar, B.Dhiyaneswaran, J.Selvaraj, MalathiPradeepkumar, M.Shajeeth, S.
Catalyst heating operation in compression-ignition engines is critical to ensure rapid light-off of exhaust catalysts during cold-start. This is typically achieved by using late post injections for increased exhaust enthalpy, which retardability is constrained by acceptable CO and unburned hydrocarbons emissions, since they are directly emitted through the tailpipe due to the inactivity of the oxidation catalyst at these conditions. Post-injection retardability has shown to be affected by the cetane number of the fuel, but it is unclear how other fuel properties affect the ability to retard the combustion. This study aims to understand the impact of the distillation characteristics of the fuel on the performance of catalyst heating operation and on post-injection retardability. In this study, experiments are performed in a single-cylinder medium-duty diesel engine fueled with three full boiling-range diesel fuels with different distillation curves using a five-injection strategy (two
Lee, SangukLopez Pintor, DarioCho, SeokwonBusch, Stephen
The gasoline particulate filter (GPF) represents a durable solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as a viable technology in North America to meet the upcoming US EPA tailpipe emission regulation, the proposed “Multipollutant Rule for Model Year 2027”. The goal of this study was to track the evolution of tailpipe particulate emissions of a modern GTDI light duty vehicle under typical North American mileage accumulation; from a fresh state to 4000-mile, and finally to its full useful life of 150,000-miles. For this purpose, a production TWC + GPF after-treatment system was installed in place of the T3B85 TWC-only system. Chassis dyno emissions testing was performed at the pre-determined mileage points with on-road driving conducted for the necessary mileage accumulation. This report will show the outstanding filtration durability and enhanced particulate control and of the current GPF technology all the way to 150,000 miles for
Craig, AngusWarkins, JasonBeattie, JamesNipunage, SanketMoser, DavidDay, RyanBanker, Vonda
A major challenge for auto industries is reducing NOx and other exhaust gas emissions to meet stringent Euro 7 emission regulations. A urea Selective Catalyst Reduction (SCR) after-treatment system (ATS) commonly uses upstream urea water injection to reduce NOx from the engine exhaust gas. The NOx emission conversion rate in ATSs is high for high exhaust gas temperatures but substantially low for temperatures below 200°C. This study aims to improve the NOx conversion rate using urea pulse injection in a mass-production 2.2 L diesel engine equipped with an SCR ATS operated under low exhaust gas temperature. The engine experimental results show that, under 200°C exhaust temperature and 3.73x104 h-1 gross hourly space velocity (SV), the NOx conversion rate can be improved by 5% using 5-sec ON and 12-sec OFF (denoted as 5/12 s) urea pulse supply compared to the constant supply under time-averaged 1.0 urea equivalence ratio. It is experimentally observed that the urea pulse supply’s
Yoshida, FukaTakahashi, HideakiKotani, YuyaZu, QiuyueSok, RatnakKusaka, Jin
Decarbonization and a continuous reduction in exhaust emissions from combustion engines are key objectives in the further development of modern powertrains. In order to address both aspects, the DE4LoRa research project is developing an innovative hybrid powertrain that is characterized by the highly flexible combination of two electric motors with a monovalent compressed natural gas (CNG) engine. This approach enables highly efficient driving in purely electric, parallel and serial operating modes. The use of synthetic CNG alone leads to a significant reduction in CO2 emissions and thus in the climate impact of the drivetrain. With CNG-powered engines in particular, however, methane and other tailpipe emissions of climate gases and pollutants must also be minimized. This is possible in particular through efficient exhaust gas aftertreatment and an effective operating strategy of the powertrain. This publication presents measurement results that examine the critical aspect of cold
Noone, PatrickHerold, TimBeidl, Christian
Even if huge efforts are made to push alternative mobility concepts, such as, electric cars (BEV) and fuel cell powered cars, the importance and use of liquid fuels is anticipated to stay high during the 2030s. The biomethane and synthetic natural gas (SNG) might play a major role in this context as they are raw material for chemical industry, easy to be stored via existing infrastructure, easy to distribute via existing infrastructure, and versatile energy carrier for power generation and mobile applications. Hence, biomethane and synthetic natural gas might play a major role as they are suitable for power generation as well as for mobile applications and can replace natural gas without any infrastructure changes. In this paper, we aim to understand the direct production of synthetic natural gas from CO2 and H2 in a Sabatier process based on a thermodynamic analysis as well as a multi-step kinetic approach. For this purpose, we thoroughly discuss CO2 methanation to control emission in
Mauss, Fabian
TOC
Tobolski, Sue
Water management in PEMFC power generation systems is a key point to guarantee optimal performances and durability. It is known that a poor water management has a direct impact on PEMFC voltage, both in drying and flooding conditions: furthermore, water management entails phenomena from micro-scale, i.e., formation and water transport within membrane, to meso-scale, i.e., water capillary transport inside the GDL, up to the macro-scale, i.e., water droplet formation and removal from the GFC. Water transport mechanisms through the membrane are well known in literature, but typically a high computational burden is requested for their proper simulation. To deal with this issue, the authors have developed an analytical model for the water membrane content simulation as function of stack temperature and current density, for fast on-board monitoring and control purposes, with good fit with literature data. The water flow from the catalyst layer to the GFC through the GDL is modelled
Sicilia, MassimoCervone, DavidePolverino, PierpaoloPianese, Cesare
Fossil fuels such as natural gas used in engines still play an important role worldwide which however is also exacerbating climate change as a result of carbon dioxide emissions. Although natural gas engines show an overall low pollutant emissions level, methane slip due to incomplete combustion occurs, causing methane emissions with a more than 20 times higher global warming potential than CO2. Additionally, further tightening of emissions legislation is to be expected bringing methane emissions even more into focus making exhaust gas aftertreatment issues remain relevant. For lean gas applications, (Pd)-based catalysts turned out to convert CH4 most efficiently usually being supported by metal oxides such as aluminium oxide (Al2O3). Water (H2O) contained in the exhaust gas causes strong inhibition on Pd catalysts. In real exhaust gases, not only water vapour but also pollutants and sulphur-containing compounds such as hydrogen sulphide (H2S) or sulphur oxides (SOx) are poisoning the
Tomin, SebastianWagner, UweKoch, Thomas
Researchers at the U.S. Department of Energy’s (DOE) Brookhaven National Laboratory and Columbia University have developed a way to convert carbon dioxide (CO2), a potent greenhouse gas, into carbon nanofibers, materials with a wide range of unique properties and many potential long-term uses. Their strategy uses tandem electrochemical and thermochemical reactions run at relatively low temperatures and ambient pressure. As the scientists describe in the journal Nature Catalysis, this approach could successfully lock carbon away in a useful solid form to offset or even achieve negative carbon emissions.
Quantum computing and its applications are emerging rapidly, driving excitement and extensive interest across all industry sectors, from finance to pharmaceuticals. The automotive industry is no different. Quantum computing can bring significant advantages to the way we commute, whether through the development of new materials and catalysts using quantum chemistry or improved route optimization. Quantum computing may be as important as the invention of driverless vehicles. Emergence of Quantum Computing Technologies in Automotive Applications: Opportunities and Future Use Cases attempts to explain quantum technology and its various advantages for the automotive industry. While many of the applications presented are still nascent, they may become mainstream in a decade or so. Click here to access the full SAE EDGETM Research Report portfolio.
Kolodziejczyk, Bart
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