Browse Topic: Cartography

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The driving cycle is the basic model of certification of vehicle fuel consumption and emissions, or calibration of powertrains. Standard regulatory driving cycles, such as WLTC, in general assume flat roads during their generation and fail to take into account the strong effect that road gradients have on vehicle operation and driving energy consumption. Such a shortcoming, then, leads to gross mismatches in adaptability when used for urban environments with typical hilly topography. To solve this problem, in this paper, we proposed a method for building driving cycles that consider the impact of slope with actual driving data. Initially, high-precision onboard data collectors were used to generate a total sum of 21, 350 km of driving data from the Munich area, thus creating a diversified driving data set with details such as vehicle speed, slope, and environmental information. Subsequently, joint probability distributions of “speed-acceleration” and “slope-slope change rate” are proposed by using the Micro-trip Method, and a novel chi-squared test algorithm is used to obtain a higher fidelity of urban driving cycle representative of typical conditions. Results of the driving cycle results show that the driving cycle built was close to the actual kinematics, indicating a deviation of less than 5%, and can capture the average uphill characteristic of 1.7%, which is quite well represented. Finally, in fact, validation of whole vehicle environmental chamber tests further demonstrates that the energy consumption prediction error of the developed driving cycle is just 2.2%, much lower than 19.1% error of WLTC. It highlights the importance of considering slope parameters in improving the accuracy of energy consumption calibration for an EV operating on complex slope terrains. Furthermore, it underscores that converting the real-world driving data into lab-based driving cycles can reduce the cost and time of actual road tests for Chinese companies going to the overseas markets, thereby offering support for the international marketing strategy of a global database.
Tian, LichenJiang, PingGao, WangLiang, YongkaiMa, KunqiYu, Hanzhengnan
This study aims to verify the accuracy and stability of a system used for measuring and analyzing the welding deformation of vehicle bodies under different welding parameters. A 3D laser scanner was employed to capture the surface topography data of the vehicle’s front deck before and after welding. In order to determine the welding deformation, PolyWorks software was utilized for deformation analysis, which processed the 3D scanning data and compared the post-welding data set. A dedicated vehicle body welding deformation measurement system was developed, including hardware configuration and software development. The BP neural network algorithm was adopted to predict the welding deformation, and the results indicated that the deviation between the predicted values and the average experimental measurements was less than 10%. This confirmed the practicality of the BP neural network in predicting welding deformation and highlighted its effectiveness in technical support for the optimization of welding parameters and deformation control in automotive manufacturing.
Li, LinaZhang, YiqiSun, HongchangWei, Xiezhen
In the rapidly evolving and highly competitive automotive industry, manufacturers are under immense pressure to bring products to market quickly while meeting customer expectations. As a result, optimizing the product development timeline has become essential. Structural integrity analysis for chassis and suspension systems lies in the accurate acquisition of operational load spectra, conventionally executed through Road Load Data Acquisition (RLDA) on instrumented vehicles subjected to proving ground excitation. At this point, RLDA is mainly used for final validation and fine-tuning. If any performance shortfalls, such as premature component failure or durability issues, are discovered, they often trigger design revisions, prototype rework, and additional testing. This study proposes a Virtual Road Load Data Acquisition (vRLDA) methodology employing a high-fidelity full-vehicle multibody dynamic (MBD) representation developed in Adams Car. The system is parameterized and uses high-resolution F-Tire models to replicate transient tire-road interactions, digital tracks are derived from LIDAR-based topography of durability test tracks. Boundary conditions replicate vehicle drive speed and payload. Attachment point load are extraction and its statistical signal fidelity assessed via RMS error metrics, relative damage and peak amplitude congruence against physical RLDA data. Results demonstrate high correlation across critical load channels, accelerations, LVDT & validating the computational workflow’s capacity to replicate operational durability environments. The vRLDA approach thus provides a flexible, scalable architecture to support pre-validation of suspension modules, enabling the design verification, reduction in prototype, instrumentation dependency, and improved convergence of CAE-based life prediction models with empirical outcomes.
Goli, Naga Aswani KumarPrasad, Tej Pratap
The mobility electrification process is currently of great interest due to its environmental appeal, but it is accompanied by new technical requirements for vehicle systems, the powertrain being one of those with the most significant trade-offs to be solved. Higher power densities, higher torque efficiency and lower noise and vibration generation are simultaneously required. The literature shows that the manufacturing chain can influence the final state of surface integrity of a part, which affects the operational behavior and service life of a component. Therefore, a customized transmission system design for electric propulsion requires several analyses, from the raw material to the gear manufacturing processes, so that surface integrity plays a significative role in the required performance. From the perspective of their capability to meet the e-mobility requirements in terms of surface integrity is essential to conduct a comparative analysis of gear manufacturing processes. So, the objective of this study is to evaluate the influence of surface integrity induced by gear grinding and shaving processes on the contact fatigue. Gear samples were manufactured by the grinding and shaving finishing processes and compared in terms of the obtained topography, manufacturing deviations, carburized layer and induced residual stresses. Contact fatigue tests performed in a circulating power test rig evidenced that the intergranular oxidation present in the shaved gears is critical in terms of micropitting related-failure in gear teeth when compared to the ground gears. However, lower roughness values obtained in the shaved gears are promising aspects compared to the ground gears.
Gomes, Caio F. S.Gomes, Gilberto M. O.Colombo, Tiago C. A.Rego, Ronnie R.Michelotti, Alvaro C.Berto, Lucas F.
The control of rainfall runoff drainage in large airports presents significant challenges, particularly in terms of real-time coupling with meteorological warnings. This paper proposes an optimization method for the layout of sponge-like drainage ditches in large airports under BIM-3DGIS coupling. A BIM water supply and drainage model is constructed, with detailed inspections conducted on the functions and connections of the pipeline system in Revit software. The flow velocity and equivalent water supply pressure within the pipelines are analyzed, and collision detection is performed on the components. Based on 3DGIS technology, an optimization model for the layout of sponge-like drainage ditches is established, taking into comprehensive consideration various factors such as airport topography, rainfall characteristics, and surrounding environment. By calculating the water level changes within the infiltration and drainage ditches under different design rainfall scenarios, the storage ranges, water levels, and waterlogging duration curves of various facilities during rainfall events with different return periods are simulated. Case studies demonstrate that this method can effectively improve airport drainage efficiency, reduce peak drainage flow, mitigate the risk of waterlogging, and decrease the number of collision points in drainage pipelines. It provides a scientific basis and technical support for the planning and design of sponge-like drainage ditches in large airports.
Geng, LiangsuiZhao, ZhenyuHu, Jing
Pin-on-disk tribometers are used to determine the frictional behaviour and boundary layer dynamics of material pairings. Material pairings are examined under defined conditions in order to reason about the friction behaviour and wear. Pairings for real brake systems with larger pad sizes can be tested on flywheel mass test rigs in order to provide proof of suitability. This is mainly due to a lack of knowledge about the scaling behaviour of friction linings. The Department of Machinery System Design at TU Berlin has combined the classic approach of a pin-on-disk tribometer with a flywheel mass test rig (up to 12.78 kgm2) and thus set up a laboratory brake on which material pairings with different pad shapes and sizes (up to 48 cm2) can be examined. The flywheel mass test rig consists of an adjustable DC-motor that drives a shaft on which variable flywheel masses and brake disks can be installed. The variability allows for different kinetic energies at different friction speeds. The test stand also has a linear table on which the pad sample holder sits. The specified braking force is generated by a hydraulic cylinder. The normal force is applied to the friction lining sample by means of a force expansion and distribution unit. This expansion ensures a uniform contact force over the entire pad surface, which has been designed with FEM simulations and proven with pressure measurement film. Different force expansions are possible for different pad geometries. During the tests, the torque, the forces in the normal and tangential directions, the temperature of the brake disk and lining sample as well as the speed are recorded using NI measuring cards and corresponding sensors. Furthermore, the lining sample can be moved with the linear table to a topography measuring unit including a camera system. By using the linear table and a laser distance sensor mounted on a linear motor, the topography of the lining sample is recorded and images can also be taken. This flexible setup allows to record the topography between individual braking operations without the need for long changeover times. The laboratory brake can be used to investigate the influence of brake force distribution on the friction process. Topographical changes can be observed in situ in between braking operations. The test rig has already been used in an initial series of tests and the first results of a running-in process of a material pairing consisting of a gray cast iron disk and an organic friction lining for truck brakes are shown.
Heuser, Robert MichaelRosenthal, Tobias RichardWiest, Daniel ChristianMeyer, Henning Jürgen
Driving speed affects road safety, impacting crash severity and the likelihood of involvement in accidents on highway bridges. However, their impacts remain unclear due to inconsistent topography and consideration of crash types. This study aimed to identify the status of accidents and factors associated with accidents occurring on bridges along the Mugling to Narayanghat highway segment in Nepal. The study area involves the selected highway segment stretching from Aptari junction (CH: 2+42) to Mugling junction (CH: 35+677). Spanning 33.25 km, the road traverses through both hilly and Terai regions. The study employs descriptive and correlation statistics to analyze crash data from 2018 to 2023, aiming to achieve its research objectives. The study reveals overspeeding as the primary cause of crashes, notably head-on and rear-end collisions. Two-wheelers frequently exceed the speed limit of 40 km/h limit (29–88 km/h), and four-wheelers do similarly (18–81 km/h), leading to overspeeding crashes. Trucks are most involved in incidents, followed by microbuses and cars. Head-on collisions dominate at bridges, followed by rear-end, sideswipe, and runoff collisions. Multivehicle incidents outnumber single-vehicle ones. Damaged railings, barriers, and guardrails significantly contribute to severe accidents, necessitating urgent repairs and new installations for improved bridge safety. Poor road conditions and roadside hazards also worsened dangers, highlighting the importance of road infrastructure maintenance and speed limit enforcement.
Giri, Om PrakashShahi, Padma BahadurKunwar, Deepak Bahadur
Axles are a prominent part of automotive design. Along with a power transmission and differential system, axles support a vehicle’s weight and road-load reactions. Axles carry different attachments such as brakes and suspensions using brackets. Welds play an important role in design and longevity of bracket assemblies. Welds can be susceptible to fractures caused by intrusions akin to cracks and/or discontinuities, compounded by stress concentration due to weld profile and welding processes. Additionally, the simultaneous optimization of both brackets and welds remains a challenge with limited available methods. While topography or shape optimization techniques can enhance bracket robustness by minimizing compliance as the objective, this approach might inadvertently elevate the likelihood of weld fracture if weld dimensions are not concurrently updated. In this endeavor, compliance is used to improve weld life without affecting bracket robustness by using the Vertex Morphing optimization technique. Existing weld dimensions are kept intact. Structural Stress Method is one of the widely accepted method available to calculate weld fatigue life using nodal forces. These nodal forces are optimized to achieve a desired improvement. Optimized design demonstrates significant improvement in weld fatigue life without affecting bracket robustness. This method can be used in conjunction with other optimization techniques and can be leveraged in concept design as well.
Wagh, PranavSutar, MohanNilangekar, Abhijit
ABSTRACT Accurate terrain mapping is of paramount importance for motion planning and safe navigation in unstructured terrain. LIDAR sensors provide a modality, in the form of a 3D point cloud, that can be used to estimate the elevation map of the surrounding environment. But, working with the 3D point cloud data turns out to be challenging. This is primarily due to the unstructured nature of the point clouds, relative sparsity of the data points, occlusions due to negative slopes and obstacles, and the high computational burden of traditional point cloud algorithms. We tackle these problems with the help of a learning-based, efficient data processing approach for vehicle-centric terrain reconstruction using a 3D LIDAR. The 3D LIDAR point cloud is projected on the ground plane, which is processed by a generative adversarial network (GAN) architecture in the form of an image to fill in the missing parts of the terrain heightmap. We train the GAN model on artificially generated datasets and show the method’s effectiveness by means of the reconstructed terrains. Citation: S. Sutavani, A. Zheng, A. Joglekar, J. Smereka., D. Gorsich, V. Krovi, U. Vaidya, “Artificial Neural Network based Terrain Reconstruction for Off-road Autonomous Vehicles using LIDAR,” In Proceedings of the Ground Vehicle Systems Engineering and Technology Symposium (GVSETS), NDIA, Novi, MI, Aug. 15-17, 2023.
Sutavani, SarangZheng, AndrewJoglekar, AjinkyaSmereka, JonathonGorsich, DavidKrovi, VenkatVaidya, Umesh
Quasicrystalline (QC) coatings were evaluated as leading-edge protection materials for rotor craft blades. The QC coatings were deposited using high velocity oxy-fuel thermal spray and predominantly Al-based compositions. Ice adhesion, interfacial toughness with ice, wettability, topography, and durability were assessed. QC-coated sand-blasted carbon steel exhibited better performance in terms of low surface roughness (Sa ~ 0.2 μm), liquid repellency (water contact angles: θadv ~85°, θrec ~23°), and better substrate adhesion compared to stainless steel substrates. To enhance coating performance, QC-coated sand-blasted carbon steel was further exposed to grinding and polishing, followed by measuring surface roughness, wettability, and ice adhesion strength. This reduced the surface roughness of the QC coating by 75%, resulting in lower ice adhesion strengths similar to previously reported values (~400 kPa). The durability of polished QC coating was evaluated using sand and rain erosion. The sand erosion test was conducted per ASTM D823. The thickness of the QC coating remained unchanged post-erosion, indicating the QC coating is quite resistant to abrasion from sand. Rain erosion tests were conducted following the Icephobic Comparative Jet Pulsating Rain Erosion test (ICPjet) at the Anti-icing Materials International Laboratory, Quebec. The coating remained intact even after 190,000 impacts demonstrating extreme durability against rain erosion, and the coating outperformed current erosion-resistant aircraft paint (SAE AMS-C-83231A). Overall, the extreme erosion resistance of the easy-to-spray coating, combined with its de-icing properties and ability to be repaired using standard polishing techniques, makes the developed quasicrystalline coatings extremely promising for the protection of rotor-craft blades and other aircraft components.
Yang, QimengDolatabadi, AliGolovin, Kevin
An ability to design automotive systems with optimum parameters has become very crucial in the competitive industry. Today, there are many shape optimization algorithms to choose, depending on the nature of the design parameters. Compared with the topology optimization, a topography optimization can be a good alternative. Because of the less number of design variables required for the same optimization model, the topography optimization process is generally faster. In this study, an assembly consisting of several identical sheet metal components is employed for demonstrating the effectiveness of topography optimization, in which various beads are to be derived with appropriate heights and widths, where needed, at the discretion of the algorithm to attempt to render the design variables within the constraints. The identical pieces are arranged around an axis of revolution such that the geometric shape is cyclic symmetric at a constant angular spacing. Despite the geometric symmetry, however, the entire 360-degree assembly has to be modeled in the finite element analysis, to account for the overall lateral stiffness. Thus, during the course of optimization, it is necessary to impose a constraint known as pattern repetition for the evolved shapes of the design such that each component has the identical features for the purpose of simplicity and cost-effectiveness in manufacturing. The responses from the finite element solution in the form of lateral and rotational stiffness as well as maximum stresses are used as the design constraints and objective function. It turns out that the topography algorithm used in this study seems smart enough to figure out a set of design variables to meet some seemingly contradictory constraints.
Krishnan, ParanthamanYang, Zane
When measuring with light, the lateral extent of the structures that can be resolved by an optical imaging system is fundamentally diffraction limited. Overcoming this limitation is a topic of great interest in recent research, and several approaches have been published in this area. In a recent study published in the Journal of Optical Microsystems, a team of researchers from the University of Kassel in Germany presented an approach that uses microspheres placed directly on the surface of the object to extend the limits of interferometric topography measurements for optical resolution of small structures.
Sensor Fusion, Mapping, Localization and Calibration of a Converted Autonomous Quad Bike2022-28-056112/23/2022
World is moving towards self-driving vehicles due to its’ safety and comfort. The primary motive of this work is to modify a manual All-Terrain quad bike to an autonomous one; by altering some mechanical features and sensor integration using Autoware.AI software. The LiDAR-Camera-IMU sensor system constitutes the primary sensors of the vehicle. The terrain mapping in this project is performed with Kalman Filter algorithm, known as Linear Quadratic Estimation (LQE). The bike is driven manually to create the required map data. Understanding the static and dynamic obstacles is done by this trial run of the vehicle. With Autoware.AI, the strict path and lanes can be defined that the vehicle will follow in the actual run. In the next stage, the actuators are programming to drive the bike based on the terrain conditions as analysed by the software system. SLAM (Simultaneous Localization and Mapping) algorithm is another handy tool for this project. It uses the Kalman Filter algorithm for its working, so the method is more accurate. At the same time, this property of SLAM makes it more difficult to operate; takes more computation power and time. Available resources put us in the limitation of using Kalman Filter only. After running the vehicle in the autonomous mode, it is important to check the deviation from the defined path and the accuracy of detecting the obstacles.
K, SidharthMenon, NeerajSadique, AnwarP P, Lalu
Vehicle pose estimation is a key technology for autonomous vehicles and a prerequisite for path planning and vehicle control. Visual localization has gradually attracted extensive attention from academia and industry due to its low cost and rich semantic information. However, the incremental calculation principle of the odometry inevitably leads to the accumulation of localization error with the travel distance. To solve this problem, we propose a position correction algorithm based on lightweight landmark map, and further compensate the localization error by analyzing the error characteristics. The proposed algorithm takes the stop lines on the road as landmarks, and pairs bag-of-word vectors with the positions of the corresponding landmarks. Once landmarks in the map are encountered and successfully associated, the position of the landmarks can be exploited to effectively reduce the drift of the odometry. We also present a reliable landmark map construction method. Experiments show that with only one monocular camera and the established landmark map, the proposed algorithm can significantly reduce the cumulative error and achieve decimeter-level positioning accuracy, which meets the lane-level positioning requirements of autonomous vehicles driving long distances under fixed routes.
Zhuo, GuirongFu, WufeiXue, Feng
In an increasingly solar world, the need is growing for economical, large-scale backup systems to provide power when the sun is down and the air is calm. Lithium-ion (Li-ion) batteries are too expensive, and other options — such as pumped hydro — require specific topography that’s not always available.
An object hidden below ground has been located using quantum technology — a long-awaited milestone with profound implications for industry, human knowledge, and national security.
The proposed UAV can be used to triangulate the areas of unnatural deforestation, by processing the areas undergoing land cover transition. Thus, restraining illegal logging and deforestation and, ultimately, facilitating the ecological succession cycle. It identifies the green cover which helps in predicting the population of the feeding animal species and the biodiversity. The system will be influential for curbing the exploitation of landscapes with heterogeneous habitats and diverse topographical features. The model employs onboard automated controller - ARDUPILOT MissionPlanner, a flight controller, GPS and telemetry module. The setup collects data from the controller such as Altitude, GPS location, Pitch, Roll, etc. and transmits it to the Ground Control Station (GCS) during cruise. The mission planner is programmed by selecting the target survey area which is divided into a grid, Home which is the launch point and Waypoints which will be crossed autonomously. Through the cruise, the camera is programmed to be triggered autonomously. At the end of the flight, various additional protocols are undertaken that use specialized hardware. These protocols are employed to map the ecology and forestry accurately and plan the necessary steps to preserve the ever depleting flora and fauna. This autonomous mapping solution is destined to be a revolutionized step towards a collective goal of sustainability and preservation.
Devi, MonishaNeigapula, KeerthanaAnand, SumitTiwari, AnawilKumar, Siddharth
This paper introduces recent developments in the computation of rotorcraft noise footprint, implemented in an Airbus Helicopters' internal software. The paper presents the main ingredients that have led to enhance the efficiency and accuracy of such noise footprint computation. This includes taking into account both the particularities of turns in noise emission and the influence of the wind on noise propagation. Furthermore, the software is able to assess a real traffic environmental impact, since computations are done within a realistic 3D simulation environment, taking into account both the curvature of the Earth and the topography of the ground. A variety of noise annoyance indicators can be computed thanks to the coupling with demographic and background noise data. Such realistic noise footprint computation is embedded in a tailored algorithmic scheme aiming at optimizing rotorcraft trajectories in such a way that their associated noise footprint is minimized. The proposed optimization approach has been tested on multiple real-world case studies, showing significant prospective noise reduction compared to reference trajectories.
Dieumegard, PierreGuntzer, FrédéricCaillet, JulienCafieri, Sonia
Durability engineering for vehicles is about relating real operational loading to the actual strength of the product and its components. In the first part of this paper, we show how to calculate failure probabilities and safety factors based on the load and strength distributions. We discuss the uncertainty within the estimations, which is considerably large in case of extremely small failure probabilities as required for safety critical components. In the second part, we focus on modelling and simulating the loads based on real vehicle usage. The resulting statistics allows to understand and quantify the usage variability. The idea is to simulate thousands of vehicle life spans of, say, 300.000 km or 15.000 h of operation each. The input data for such simulations can be either geographic data like road network, topography, road conditions, traffic data, and points of interest. Alternatively, or supplementary, it can also be properly segmented rich data from measurements in real usage. The results are statistically well qualified durability load distributions and load targets, given as high quantiles of those distributions.
Dressler, KlausSpeckert, Michael
Aerial photoscanning is a software-based photogrammetry method for obtaining three-dimensional site data. Ground Control Points (GCPs) are commonly used as part of this process. These control points are traditionally placed within the site and then captured in aerial photographs from a drone. They are used to establish scale and orientation throughout the resulting point cloud. There are different types of GCPs, and their positions are established or documented using different technologies. Some systems include satellite-based Global Positioning System (GPS) sensors which record the position of the control points at the scene. Other methods include mapping in the control point locations using LiDAR based technology such as a total station or a laser scanner. This paper presents a methodology for utilizing publicly available LiDAR data from the United States Geological Survey (USGS) in combination with high-resolution aerial imagery to establish GCPs based on preexisting site landmarks. This method is tested and compared to accuracies achieved with traditional control point systems.
Terpstra, TobyMckelvey, NathanKing, EricHashemian, AlirezaKing, Charles
An analysis of shoreline change, dune volume, beach volume, beach slope, and cumulative elevation change along the northern Outer Banks of North Carolina near the CHL Field Research Facility over a 6-year study period. Army Engineer Research and Development Center, Vicksburg, Mississippi The dynamic nature of the nation's coastlines necessitates frequent shoreline monitoring and mapping. The U.S. Army Engineer Research and Development Center, Coastal and Hydraulics Laboratory (CHL), Field Research Facility (FRF), has collected datasets on the nearshore zone's changing conditions for over 40 years. During the course of these efforts, CHL has continued to develop different technologies to refine shoreline monitoring techniques, with a particular focus on the application of remote sensing technology to coastal monitoring. Light detection and ranging (lidar) scanners have proven useful for the CHL coastal measurement efforts, providing highly detailed data of coastal change and hydrodynamic processes. Lidar is frequently collected from stationary ground-based platforms, which provide fine detail (100s to 1000s of points per meter) in one location or mobile airborne sampling approaches that provide coverage over large areas but at lower resolution (1 to 10s of points per meter). The U.S. Army Corps of Engineers (USACE), U.S. Naval Oceanographic Office, and National Oceanic and Atmospheric Administration (NOAA) formed the Joint Airborne Lidar Bathymetry Technical Center of eXpertise in 1998 to support coastal mapping requirements and committed to surveying the U.S. coastline every 5 years with airborne lidar. As a result of these and other efforts, coastal monitoring with airborne lidar data has provided a range of insights into coastal change since the late 1990s.
The dynamic nature of the nation’s coastlines necessitates frequent shoreline monitoring and mapping. The U.S. Army Engineer Research and Development Center, Coastal and Hydraulics Laboratory (CHL), Field Research Facility (FRF), has collected datasets on the nearshore zone’s changing conditions for over 40 years. During the course of these efforts, CHL has continued to develop different technologies to refine shoreline monitoring techniques, with a particular focus on the application of remote sensing technology to coastal monitoring. Light detection and ranging (lidar) scanners have proven useful for the CHL coastal measurement efforts, providing highly detailed data of coastal change and hydro-dynamic processes.
ABSTRACT Future autonomous combat vehicles will need to travel off-road through poorly mapped environments. Three-dimensional topography may be known only to a limited extent (e.g. coarse height), but this will likely be noisy and of limited resolution. For ground vehicles, 3D topography will impact how far ahead the vehicle can “see”. Higher vantage points and clear views provide much more useful path planning data than lower vantage points and occluded views from trees and structures. The challenge is incorporating this knowledge into a path planning solution. When should the robot climb higher to get a better view or else continue moving along the shortest path predicted by current information? We investigated the use of Deep Q-Networks (DQN) to reason over this decision space, comparing performance to conventional methods. In the presence of significant sensor noise, the DQN was more successful in finding a path to the target than A* for all but one type of terrain. Citation: E. Martinson, B. Purman, A. Dallas, “Topography Dependent Path Planning”, In Proceedings of the Ground Vehicle Systems Engineering and Technology Symposium (GVSETS), NDIA, Novi, MI, Aug. 10-12, 2021.
Martinson, EricPurman, BenDallas, Andy
Highly autonomous vehicles have drawn the interests of many researchers in recent years. For highly autonomous vehicles, a high-definition (HD) map is crucial since it provides accurate information for autonomous driving. However, due to the possible fast-changing environment, the performance of HD maps will deteriorate over time if timely updates are not ensured. Therefore, this paper studies the updating of lightweight HD maps in closed areas. Firstly, a novel two-layer map model called a lightweight HD map is introduced to support autonomous driving in a flexible and efficient way. Secondly, typical updating of scenarios in closed areas with non-paved roads is abstracted into operations including area border expansion, road addition, and road deletion. Meanwhile, a map updating framework is proposed to address the issue of map updating in closed areas. Finally, an experiment is conducted to demonstrate the feasibility and effectiveness of the proposed map updating approach.
Wang, XiaoweiWei, QingkaiXie, GuotaoZhou, HuajianSun, NingHu, Manjiang
In the field of automatic driving, the combination of 3D LIDAR and inertial measurement unit (IMU) is a common sensor configuration scheme in laser point-cloud localization, high-precision map making and point-cloud target detection. So it is critical to calibrate LIDAR and IMU accurately. At present, due to the large volume and high cost of 3D LIDAR with high-line-number(Such as 64 lines or 128 lines), the configuration scheme of using multiple low-line-number 3D LIDARs appears in the automatic driving vehicle sensing system. However, the common calibration methods are not suitable for multi 3D LIDARs and IMU parameters calibration on autonomous vehicle, which have the disadvantages of cumbersome implementation and low accuracy. In this paper, a joint calibration test platform composed of dual LIDARs and IMU is assembled, and a method of precise automatic calibration based on GPS/RTK data is proposed. Firstly, the initial parameters of the main 3D LIDAR and IMU are obtained by hand-eye calibration method, and then the motion distortion of the point cloud are removed by using the pose information. After global and local optimization of nearest neighbor error, the conversion parameters from the main LIDAR to IMU are obtained. Then, the remaining LIDARs are calibrated with the main LIDAR by combining coarse registration and fine registration, and finally realize the automatic calibration of external parameters of the entire system. The experimental results show that the proposed method has high calibration accuracy for the system composed of multiple 3D LIDARs and IMU, and the calibration effect is stable.
Zhang, JinghuaHe, RuiWu, JianLi, ShuaiChen, XuesongDu, ZhiqiangChen, GuoshengChen, Zhicheng
The automotive industry has a lack of knowledge when the subject comes to screw joint technique, especially regarding tribological interferences. These themes are not commonly explored together on studies to comprehend the behavior between contacting surfaces. When there is a specific goal, as the one proposed in this paper: to ensure all control levels to eliminate sealing deficiency risks inside combustion chamber in a low investment cost, these needs are even higher. The tribological analysis between diesel engine block and its cylinder head is essential to understand the minimum requirements to achieve the best possible sealing, mostly when it comes to assembly tightening process routines. In this sense, this work puts forward a methodology to set best tightening conditions in order to guarantee the sealing to whatever surface topography. Additionally, the acquired knowledge can be used to other similar applications associated to bolted joints, such as in other vehicle parts. Even though in other circumstances, when the critical screw joint goal focus is not on sealing efficiency, but for example on extremely high fatigue conditions exposed to external work, the method developed on this work presents a good path to achieve better clamping loads. Also, in many manufacturing processes the surface topographies may range according to the machining parameters, which are defined not considering the effects of tightening and consequently on the clamping results stability. Based on that, this study takes into account this negligence and guides to a tightening specification that increases stability on clamping load losses.
Porto, Igor GonzagaCousseau, Tiago
High definition (HD) maps provide fundamental data support for intelligent connected vehicles (ICV). Light detection and ranging (LiDAR) has become an essential technique for HD map construction, environmental perception, localization, and other ICV tasks due to its advantage of high scanning accuracy and dense point cloud generation. LiDAR-based simultaneous localization and mapping (SLAM) technology is one prevailing method in HD map construction. However, in a SLAM algorithm, the pose estimation error is prone to accumulate and result in the map’s drift and structural error after long-distance travel. In order to avoid such problems, it is necessary to associate closed-loop data and correct the poses. This paper proposes a feature descriptor to detect loop closure, use a two-phase registration method to match closed-loop data, and optimize the map based on factor graph optimization. First, we calculate the feature direction based on the local distribution of planar feature points and construct the point cloud submap’s descriptor. Loop closure can be detected by calculating the similarity between feature descriptors. We filter the feature direction and set the weight to augment the vertical obstacles’ description in the structured environment. Second, we use the coarse transformation calculated from loop closure detection as the initial value to calculate a finer transformation between the closed-loop submaps by the normal distribution transform (NDT) method. Third, by adding a closed-loop constraint, the map’s error is reduced by factor graph optimization. Finally, based on the KITTI Odometry dataset and our data collected in an industrial park, the proposed method is validated and analyzed.
Jiang, KunZhang, XiaolongQin, BingjiaYang, MengmengYu, ChunleiYang, Diange
A wet clutch model is required in automotive propulsion system simulations for enabling robust design and control development. It commonly assumes Coulomb friction for simplicity, even though it does not represent the physics of hydrodynamic torque transfer. In practice, the Coulomb friction coefficient is treated as a tuning parameter in simulations to match vehicle data for targeted conditions. The simulations tend to deviate from actual behaviors for different drive conditions unless the friction coefficient is adjusted repeatedly. Alternatively, a complex hydrodynamic model, coupled with a surface contact model, is utilized to enhance the fidelity of system simulations for broader conditions. The theory of elastic asperity deformation is conventionally employed to model clutch surface contact. However, recent examination of friction material shows that the elastic modulus of surface fibers significantly exceeds the contact load, implying no deformation of fibers. This article investigates the friction material contact mechanics through numerical simulations. A surface model is constructed based on microscopic examination of material topography and properties. An FEM simulation is conducted to examine the interactions between surface fibers and the surrounding medium under loaded conditions. The change in real contact area with respect to nominal surface pressure correlates qualitatively the simulations and experiments. The numerical study provides insight into frictional material contact mechanics that is not directly observable. It also supports the assumptions behind an empirical fiber contact model that was recently introduced to enhance hydrodynamic clutch models.
Haria, HiralPopejoy, DavidDivinagracia, RachelFujii, YujiMiyagawa, MasatoshiTsuchiya, TakahiroNakamura, ShinjiWendel, MatthewKatopodes, Nikolaos
A Montreal-based company leverages artificial intelligence to take on the task of developing high-definition maps of Canada. Fully-automated vehicles will only be as smart as the datasets they use to determine their driving pathways. Jakarto Cartographie 3D, a young company based in Montreal, Canada, is working on artificial-intelligence (AI)-powered, high-definition (HD) maps that it claims offer 2-3 cm (.787- to 1.2-inch) absolute precision and relative precision measured in millimeters. In other words, better maps that will allow for better automated vehicles (AVs). Started two years ago, Jakarto currently has three Nissan NV200 mapping vans equipped with a data collection unit that contains five cameras, a GPS unit and two ZF-supplied lidar sensors that each generate one million points per second. Jakarto calls the resulting maps RoadSkeleton, claiming they'll be beneficial for smart cities and AVs.
Blanco, Sebastian
Nondestructive Measurement of Residual Strain in Connecting Rods Using Neutrons05-12-03-001810/15/2019
Increasing the strength of materials is effective in reducing weight and boosting structural part performance, but there are cases where the residual strain generated during the process of manufacturing of high-strength materials results in a decline of durability. It is therefore important to understand how the residual strain in a manufactured component changes due to processing conditions. In the case of a connecting rod, because the strain load on the connecting rod rib sections is high, it is necessary to clearly understand the distribution of strain in the ribs. However, because residual strain is generally measured by using X-ray diffractometers or strain gauges, measurements are limited to the surface layer of the parts. Neutron beams, however, have a higher penetration depth than X-rays, allowing for strain measurement in the bulk material. The research discussed within this article consists of nondestructive residual strain measurements in the interior of connecting rods using the Second Generation Neutron Residual Stress Mapping Facility (NRSF2) at Oak Ridge National Laboratory (ORNL), measuring the Fe (211) diffraction peak position of the ferrite phase. The interior strain distribution of the connecting rod, which was prepared under different manufacturing processes, was revealed. By the visualization of interior strains, clear understandings of differences in various processing conditions were obtained. In addition, it is known that the peak width, which is also obtained during measurement, is suggestive of the size of crystallites in the structure; however, the peak width can additionally be caused by microstresses and material dislocations.
Ikeda, TomohiroJeffery, Bunn R.Fancher, Christopher M.Motani, RyutaMatsuda, HidekiOkayama, Tatsuya
ABSTRACT To address the need for rapid capture of terrain profiles, and changes in terrain, researchers from Michigan Tech demonstrated a UAS collection system, during a live exercise, supported by the North Atlantic Treaty Organization’s (NATO) Science and Technology Organization (STO). The UAS collection system was deployed to provide high resolution topography (resolution less than 1 cm) with a terrain collection rate greater than 1 meter per second and results were processed within minutes. The resulting topography is of sufficient quality to demonstrate that the technique can be applied to update mobility models, as well as the detection of traverse by ground vehicles.
Dobson, Richard J.Buller, William T.Bradley, Scott A.
Global Temperature Mapping and Crystallization Analysis of Supercooled Water Droplet Freezing Using Luminescent Imaging Technique2019-01-20096/10/2019
A prominent environmental phenomenon that greatly affects many industries including automotive, aeronautics, energy transmission, etc. is icing. One mechanism by which this occurs and plagues our machines and infrastructures that are exposed to the atmosphere is the icing of supercooled water droplets on a surface - either by impact against a surface or spontaneous nucleation and crystallization of a droplet at rest. The process by which nucleation propagates during the liquid-to-solid phase change and the thermodynamic implications in regards to latent heat generation and transfer are not fully understood on the single droplet scale. An attempt to better resolve these unknowns in both spatial and temporal domains has been made here. Previous efforts have implemented a unique temperature sensing technique utilizing luminescent dyes. A thermally sensitive luminescent paint coated onto the surface of interest allows direct mapping of the heat transfer from the supercooled liquid droplet undergoing freezing to the surface. This technique also provides insight into the nucleation propagation speed along the droplet-substrate interface. This, in conjunction with a high-speed color camera and an intense ultraviolet light source are used to accurately resolve the thermal energy within the freezing droplet in both space and time. Synchronization of the thermal data of the droplet with the measurements of transverse heat transfer through the impact surface allow an estimation of heat generation and loss to the environment - key factors in current modelling and simulation efforts used by researchers and industry to predict ice accretion and to better mitigate it.
Patterson, Wesley ChadSakaue, Hirotaka
Driveline NVH Integration of An NA Truck Program2019-01-15596/5/2019
In the current automotive industry, it is common that the driveline subsystem and components are normally from different automotive suppliers for OEMs. In order to ensure proper system integration and successful development of driveline system NVH performances, collaboration efforts between OEMs and suppliers are very demanding and important. In this paper, a process is presented to achieve successfulness in developing and optimizing vehicle integration through effective teamwork between a driveline supplier and a major OEM. The development process includes multiple critical steps. They include target development and roll down, targets being specific and measurable, comprehension of interactions of driveline and vehicle dynamics, accurate definition of sensitivity, proper deployment of modal mapping strategy, which requires open data sharing; and system dynamics and optimization. More specially, the supplier can work with OEM to seek the most cost-effective solutions, through tuning the driveline system dynamics to provide "quiet" frequency zone against vehicle sensitivity, to avoid normally needed costly suspension changes. Two case studies of a pick-up vehicle driveline program integration are used in this paper to illustrate the effectiveness of the development process. The paper also presents the approach used to effectively and efficiently minimize risks for all of the complexities in the program where the complexity is tremendous.
Peng, YingShi, ZhenghongFolts, ChristopherKopp, GregorySun, ZhaohuiSandstrom, Alexander
Development of a Compact and High-Performance Torque Converter Based on a New Parameter Sensitivity Mapping2019-01-13084/2/2019
Automatic transmissions are required to obtain higher efficiency and to reduce their size and weight in order to improve environmental friendliness and fuel economy. Especially in the torque converter development process, there is a need to strengthen the torque multiplication capability to compensate driving force in the non-boost region as a result of recent trends toward engine downsizing. At the same time, there are more rigorous space-saving requirements from the standpoint of ensuring vehicle collision safety. To meet these various requirements, a new torque converter has been developed that provides world-class performance in a minimized torus size. The capacity factor and the torque ratio are the two major parameters of torque converter performance. There are many dimensional parameters concerning the blades and cross-sectional shapes of torus that must be considered in the performance design. It is difficult to optimize these parameters because they involve numerous tradeoffs. In this development project, the quantitative sensitivities between each of the parameters were broadly mapped. As a result, it was found that points existed in every parameter combination for optimizing both performance and size. Such points were found in regions away from those widely used previously in torque converter design. This paper outlines the mapping method used in this project and describes the newly developed torque converter.
Kawashima, KazunoriEndo, Masatsugu
Small unmanned aerial systems have gained prominence in their use as tools for mapping the 3-dimensional characteristics of accident sites. Typically, the process of mapping an accident site involves taking a series of overlapping, high resolution photographs of the site, and using photogrammetric software to create a point cloud or mesh of the site. This process, known as image-based scanning, is explored and analyzed in this paper. A mock accident site was created that included a stopped vehicle, a bicycle, and a ladder. These objects represent items commonly found at accident sites. The accident site was then documented with several different unmanned aerial vehicles at differing altitudes, with differing flight patterns, and with different flight control software. The photographs taken with the unmanned aerial vehicles were then processed with photogrammetry software using different methods to scale and align the point clouds. The point cloud data produced with different vehicle / flight pattern / altitude combinations was then quantitatively compared to terrestrial LiDAR scan data. The results are presented here, as well as recommendations based on equipment and desired output.
Carter, NealHashemian, AlirezaMckelvey, Nathan
Evaluation of Navigation in Mobile Robots for Long-Term Autonomy in Automotive Manufacturing Environments2019-01-05054/2/2019
In recent times, a number of reference implementations of Simultaneous Localization and Mapping (SLAM) and navigation techniques have been made publicly available via the ROS Community. Several implementations have transitioned to commercial products (vacuum robots, drones, warehouse robots, etc.). However, in such cases, they are specialized and optimized for their specific domains of deployment. In particular, their success criteria have been based primarily on mission completion and safety of humans around them. In this light, deployment in any new operational design domain (ODD) requires at least a careful verification of performance and often re-optimization. We seek the technological gaps that need to be addressed to ensure the mobile robots are fit for automotive manufacturing environments. Automotive final assembly environments pose significant additional challenges for mobile robot deployment. They are replete with relatively unstructured tasks with significant uncertainty, involve tasks with skills that require robots to work in collaboration with humans and are time sensitive. Currently, metrics for evaluating mobile robot functionalities have been based on accuracy, functionality and resource consumption. In addition to these, automotive assembly also requires consistency in execution times. This work evaluates the navigational capabilities of mobile robots in environments with static objects for time consistency as required by an automotive assembly process. The evaluation uses ASTM F3244-17 standard test method. It is performed on a simulated robot in Gazebo environment and Clearpath OTTO1500 robot in a laboratory environment.
Singh Gill, JaspritTomaszewski, MarkJia, YunyiPisu, PierluigiKrovi, Venkat N
Sector mesh modeling is the dominant computational approach for combustion system design optimization. The aim of this work is to quantify the errors descending from the sector mesh approach through three geometric modeling approaches to an optical diesel engine. A full engine geometry mesh is created, including valves and intake and exhaust ports and runners, and a full-cycle flow simulation is performed until fired TDC. Next, an axisymmetric sector cylinder mesh is initialized with homogeneous bulk in-cylinder initial conditions initialized from the full-cycle simulation. Finally, a 360-degree azimuthal mesh of the cylinder is initialized with flow and thermodynamics fields at IVC mapped from the full engine geometry using a conservative interpolation approach. A study of the in-cylinder flow features until TDC showed that the geometric features on the cylinder head (valve tilt and protrusion into the combustion chamber, valve recesses) have a large impact on flow complexity. As a result, errors in near-TDC swirl ratio, vortex structure and turbulence availability were seen when employing sector meshing, even if a 360-degree sector, with direct IVC flow mapping, was used. During injection, lack of geometric details on the head led to the inability to predict the formation of an upper recirculation region on the tumbling plane, above the piston step, which has been associated with thermal efficiency benefits with the stepped-lip bowl. Initialization of the flow anisotropies in the cylinder resulting from the intake process at IVC were instead seen to have a smaller effect. The results also showed that tuning IVC quantities in a sector mesh cannot effectively compensate for its missing geometric and flow details.
Perini, FedericoBusch, StephenKurtz, EricWarey, AlokPeterson, Richard C.Reitz, Rolf
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