Browse Topic: Solid state batteries

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This study systematically investigates methods to enhance the fast-charging capability of lithium-ion batteries through advanced simulation. The electrochemical reaction mechanism, heat generation mechanism, and lithium plating mechanism are analyzed in detail, and an electrochemical–thermal coupled model incorporating a lithium plating sub-model is established. A hybrid parameter identification strategy, combining random search, grid search, and manual adjustment, is employed to calibrate the model across different operating conditions, thereby improving its accuracy in reproducing real battery behavior. Lithium plating is selected as the primary indicator to evaluate fast-charging performance. Based on simulation results, the effects of both operational parameters and structural parameters on lithium plating are thoroughly analyzed. The results indicate that lower charging rates, elevated charging temperatures, higher electrode porosity, and reduced tortuosity are favorable for suppressing lithium plating. These conditions improve the uniformity of lithium deposition while alleviating concentration gradients of lithium ions, thus offering valuable insights for battery material design and practical applications. Furthermore, optimized charging protocols are developed on the basis of conventional strategies and their associated impacts on battery behavior. Two novel approaches—the group-based optimized charging protocol and the adaptive optimization-based charging protocol—are proposed by dynamically adjusting the charging rate according to real-time electrochemical states. Validation on the developed electrochemical–thermal model confirms that the proposed protocols can achieve high-rate charging without inducing lithium plating. As a result, charging time is significantly reduced while ensuring safety and reliability. Overall, this research not only provides a comprehensive methodology for modeling and parameter identification but also offers practical strategies for protocol optimization. With solid-state batteries regarded as a promising future technology, the present work provides a potential basis for their advancement.
Zhao, PeiqiangZhan, WenweiQi, JiYi, Yong
Currently, electric propulsion is playing an increasingly important role in marine propulsion systems.Lithium metal batteries are new-generation high-performance energy storage system with development prospect. Traditional flammable and volatile organic liquid electrolytes pose a risk of thermal runaway, while solid-state lithium metal batteries using solid electrolytes have significant advantages in energy density and safety, and are considered the most promising mobile power sources. Among numerous solid electrolyte systems, polymer solid electrolytes have excellent flexibility, good interface compatibility, and good processing characteristics, which have attracted the attention of researchers. Polyurethane (PU) is a common polymer with high mechanical strength and a flexible and adjustable molecular structure, making it one of the best choices for polymer electrolyte matrices. Based on the structural design of polyurethane polymers, this paper explores polycaprolactone type polyurethane electrolyte and the effect of high dielectric constant polycaprolactone on the dissolution and dissociation of lithium salts was studied. We found that polycaprolactone, as the soft segment, exhibits greater electronegativity and provides more oxygen atoms for coordination with lithium ions, which is crucial for enhancing lithium ion transport and improving ionic conductivity.The prepared PU-based solid polymer electrolyte has a conductivity of up to 2.4 × 10-4S/cm, lithium ion migration number 0.78, electrochemical stability window 4.74V. The tensile strengths of PU-based solid polymer electrolyte can reach 2.36 MPa, that balance ionic conductivity and mechanical strength.Besides, it also possesses excellent thermal stability.The symmetrical battery assembled based on the prepared PU-based solid polymer electrolyte exhibits excellent cycling stability (400 hours). The assembled solid-state lithium metal battery based on LiFePO4 can stably cycle for 200 cycles at a current density of 1C, with a Coulombic efficiency of over 99% and a capacity retention rate of up to 99.4%, demonstrating exceptional reliability.
Yuan, MengTang, QingYu, Gongye
Nickel-rich cathode materials (LiNi1−x−yCoxMnyO2, NCM) are regarded as one of the most promising cathode candidates for solid-state batteries (SSBs) due to their high energy density and low cost. However, during electrochemical cycling, continuous lithium-ion insertion/extraction generates diffusion-induced stress (DIS) that fractures particles and accelerates capacity fade. Furthermore, NCM particles are subjected to external pressure during manufacturing, and inherent process non-uniformities result in varying pressurized coverage (defined as the ratio of covered area of active materials with solid-state electrolytes), which significantly influence particle cracking behavior. Based on chemo-mechanical coupling models, extensive work have investigated particle cracking behavior during charge-discharge processes. While limited research addressing crack evolution under concurrent electrochemical loading and external pressure. Thus, we developed a chemo-mechanical coupling model with globally embedded cohesive elements within polycrystalline NCM (PC-NCM) particles to simulate fracture behavior during single charge-discharge cycles. The effects of external pressure, charge/discharge C-rate and pressurized coverage are evaluated. Simulations demonstrate that external pressure significantly mitigates particle cracking. Notably, this crack-suppression effect intensifies with reduced pressurized coverage. This work provides critical insights into fracture mechanisms of NCM cathodes materials, offering fundamental guidance for electrode design optimization.
Wang, JingjieChen, YingYao, ZhihengLuan, WeilingChen, Haofeng
All-solid-state batteries (ASSBs) based on sulfide electrolytes hold great promise for next-generation energy storage, yet their performance is critically constrained by unstable cathode–electrolyte interfaces. Here, we report a dual-modification strategy utilizing ionic liquids (ILs) in combination with lithium salts to simultaneously improve interfacial wettability, ionic transport, and electrochemical stability in NCM811 composite cathodes. Three ILs (EMIMTFSI, Pyr₁₄FSI, and PP₁₃FSI) and three lithium salts (LiTFSI, LiDFOB, and LiBOB) were systematically evaluated and screened. While neat ILs improved initial capacities by reducing solid–solid contact resistance, they also triggered parasitic reactions with sulfides, resulting in capacity fading. Among the lithium salts, LiBOB was identified as the most chemically compatible additive, forming thin and uniform hybrid interphases enriched with B–O species. This interphase effectively suppressed high-voltage side reactions and reduced electrode polarization. Strikingly, the synergistic combination of PP₁₃FSI and 1 wt% LiBOB transformed discontinuous point contacts into continuous ionic pathways, yielding a discharge capacity of 165.9 mAh g-1 and maintaining excellent stability over 100 cycles at 0.1C. This work highlights a rational IL–Li salt pairing strategy that not only overcomes intrinsic limitations of sulfide-based composite cathodes but also provides a generalizable route to interfacial design in ASSBs. By integrating molecular-level ion transport regulation with interphase stabilization, our approach offers practical guidance toward realizing high-energy-density, long-cycle-life solid-state batteries.
Gu, Yu-YangTian, Shi-YuQi, JiYang, Li-PengZhan, Wen-WeiYang, Xiao-GuangYi, Yong
With the growing global demand for sustainable energy and high-performance mobile devices, lithium metal solid-state batteries (LMBs) have emerged as a research hotspot in the field of energy storage due to their exceptional high energy density and significant safety advantages. However, the growth of lithium dendrites and their penetration through the solid electrolyte remain key issues leading to battery short-circuiting and failure. To date, there has been a lack of effective in situ research methods to reveal the failure mechanisms, which has severely restricted the commercialization of LMBs. This study innovatively employs in situ electrochemical impedance spectroscopy (EIS) to investigate lithium plating behavior in symmetric cells during critical current density (CCD) tests under room temperature and elevated temperature conditions. By analyzing characteristic signals at 1 MHz, this study presents the in situ impedance changes at the grain boundaries and interfaces of the battery, revealing that lithium plating is a dynamic reduction-oxidation process. We summarize two modes of lithium plating: one involves lithium metal deposition at the interface due to local current density inhomogeneity; the other involves lithium metal deposition at grain boundaries far from the electrode due to concentration gradient differences. The study further reveals that lithium plating at grain boundaries is the primary cause of battery failure. This research highlights the unique advantages of in situ EIS in the field of solid-state battery research and its applicability to various material systems. Moreover, the proposed lithium plating mechanism provides a theoretical basis for optimizing battery design and enhancing battery safety, thereby facilitating the realization of high-energy-density solid-state batteries.
Liu, ZexuanWu, SenmingChen, YingLuan, WeilingChen, Haofeng
The global shift to electric vehicles (EVs) is vital for reducing greenhouse gas emissions, but their sustainability hinges on effective battery lifecycle management. This review examines the interplay between Life Cycle Assessment (LCA) and circular economy (CE) principles in EVs, with a focus on both international trends and India-specific challenges. We analyze CE strategies such as extending battery lifespan, second-life applications, and recycling integrated with LCA to evaluate environmental impacts from raw material extraction to disposal. Key areas include battery chemistry, LCA methodologies, policy frameworks, and industrial practices, informed by a synthesis of over 50 peer-reviewed articles, technical papers, and sustainability reports. Challenges include inconsistent LCA baselines, low material recovery in informal recycling, and regulatory gaps, particularly in India. Despite these, innovations like solid-state batteries and advanced recycling techniques offer promise, potentially reducing emissions by 30–40 percent through closed-loop systems. Research gaps remain in areas like the durability of recycled materials, economic viability of CE strategies, and socio-ethical considerations. This review provides a holistic overview, actionable insights, and a roadmap for integrating CE into EV design and policy, especially tailored to India’s evolving automotive ecosystem. By addressing these issues, it aims to guide policymakers, industry stakeholders, and researchers toward a more sustainable, circular future for transportation.
Haregaonkar, Rushikesh SambhajiKumar, OmSankar M, GopiKumar, Rajiv
In the pursuit of sustainable transportation and energy security, India is placing increased focus on addressing the multifaceted challenges associated with electric vehicle (EV) battery technology. As a cornerstone of EV performance and adoption, battery systems in India face critical issues such as high import dependency, limited local manufacturing capabilities, cost inefficiencies, safety concerns, and lack of standardized design frameworks. This paper presents a comprehensive analysis of India’s evolving battery ecosystem, emphasizing indigenous design, development, and scalable in-house manufacturing under the “Make in India” initiative. It examines supportive government policies, strategic public-private partnerships, and the pivotal role of research institutions in fostering innovation and overcoming original equipment manufacturers' (OEMs) and end-users' concerns. It also focuses on prototype product development challenges. Through detailed case studies, technological reviews, and policy analysis, the study outlines the current landscape, key innovations, and institutional efforts driving battery self-reliance. The paper further explores emerging trends such as solid-state battery research, second-life applications, and recycling solutions aimed at minimizing environmental impact. Drawing insights from academic research, government schemes, and industry developments, this paper highlights the need for cohesive action and investment in R&D to strengthen India's domestic battery supply chain. Ultimately, the study offers policy and strategic recommendations for enhancing India's competitiveness in EV battery technology and accelerating its transition to clean, self-sustaining mobility.
Thorat, Jalindar SukhadevSandhu, Jivraj SinghKumar, Dharmendra
Today’s electric vehicle boom is tomorrow’s mountain of electronic waste. And while myriad efforts are underway to improve battery recycling, many EV batteries still end up in landfills. A research team from MIT wants to help change that with a new kind of self-assembling battery material that quickly breaks apart when submerged in a simple organic liquid. In a new paper published in Nature Chemistry, the researchers showed the material can work as the electrolyte in a functioning, solid-state battery cell and then revert back to its original molecular components in minutes.
SAE TOMORROW TODAY BRIEFS - Perfecting Solid-State Battery Production1350611/25/2025
When it comes to electrification, Honda has been focused on long-term strategy, emphasizing that the transition to EVs is a marathon, not a sprint. Recently, however, the company has been bullish on solid-state battery technology. By using a solid electrolyte instead of a liquid one, solid-state batteries offer advantages like higher energy density, reduced weight, and improved safety compared to liquid lithium-ion batteries. After perfecting the production of solid-state batteries in a lab environment, Honda is now focused on mass production. The company recently opened a test factory to produce battery packs for future EVs and to refine the production process. To learn more, Roberto Baldwin, Sustainability Editor, SAE Sustainable Mobility Solutions, sat down with Chris Martin, Technological Director of Communications, to discuss Honda's advancements in solid-state battery technology and the company's future plans for electrification. For more information on the evolution of sustainability, head on over to sustainablecareers.sae.org. There, you can check out our interview with the Mercedes Benz CEO about the automaker's upcoming software. We'd love to hear from you. Share your comments, questions and ideas for future topics and guests to podcast@sae.org. Don't forget to take a moment to follow SAE Tomorrow Today--a podcast where we discuss emerging technology and trends in mobility with the leaders, innovators and strategists making it all happen--and give us a review on your preferred podcasting platform. Follow SAE on LinkedIn, Instagram, Facebook, Twitter, and YouTube. Follow host Grayson Brulte on LinkedIn, Twitter, and Instagram.
Hineman, Marcie
In April, Stellantis and Factorial Energy announced that the two companies validated automotive-sized solid-state battery cells with an energy density of 375Wh/kg. The companies called this “a major step toward commercial use.” Factorial's cells can charge from 15% to over 90% in 18 minutes at room temperature and have discharge rates up to 4C. Stellantis invested $75 million in Factorial in 2021. SAE Media recently spoke with Factorial CEO Siyu Huang about the partnership.
Blanco, Sebastian
Scientists are racing against time to try and create revolutionary, sustainable energy sources (such as solid-state batteries) to combat climate change. However, this race is more like a marathon, as conventional approaches are trial-and-error in nature, typically focusing on testing individual materials and setting pathways one by one. To get us to the finish line faster, researchers at Tohoku University developed a data-driven AI framework that points out potential solid-state electrolyte (SSE) candidates that could be “the one” to create the ideal sustainable energy solution.
A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.
From laptops to electric vehicles, Li-ion batteries power everyday life. However, as demand for longer-lasting devices threatens to outstrip the energy that Li-ion supplies, researchers are on the hunt for more powerful batteries.
It's not hard to find automakers and battery companies that are trying to develop viable solid-state batteries. The technology will open up quicker charging, increased energy density and, more importantly, lower costs. At Nissan's Opamma plant in Japan, the automaker's Shunichi Inamijima, vice president of powertrain and EV engineering, shared Nissan's plans to bring a solid-state battery-powered EV to market by the end of 2028.
Baldwin, Roberto
In order to deploy renewable energy sources for balanced power generation and consumption, batteries are crucial. The large weight and significant drain on the energy efficiency of conventional batteries urge the development of structural batteries storing electrical energy in load-bearing structural components. With the current shift to a green economy and growing demand for batteries, it is increasingly important to find sustainable solutions for structural batteries as well. Sustainable structural batteries (SSBs) have strong attraction due to their lightweight, design flexibility, high energy efficiency, and reduced impact on the environment. Along with sustainability, these structural batteries increase volumetric energy density, resulting in a 20% increase in efficiency and incorporate energy storage capabilities with structural components, realizing the concept of massless energy storage. However, the significant problems in commercializing SSBs are associated with their discharge cycles, raw materials, cost, and safety. To overcome these issues, exploring the different structural batteries in the context of sustainable manufacturing, applications, challenges, and current research for SSBs is essential. Hence, in this study, the different aspects of structural batteries regarding sustainability and future development, especially in transportation applications, are reviewed.
Kusekar, Sambhaji KashinathPirani, MahdiBirajdar, Vyankatesh DhanrajBorkar, TusharFarahani, Saeed
A lightning strike during raining season causes significant risks to automobiles, especially modern vehicles mostly dependent on electronic systems. Lightning can cause severe damage to electronic control unit that control the vehicle functions such as engine management, electrical circuits with sensors, braking systems, and safety features. Therefore, this research work focused for developing new electrical polymers with better conductive properties that would create a path for lightning to travel without damaging it. In-situ chemical oxidative polymerization was used to develop a new series of functional electroactive nanocomposites based on silver nanoparticles embedded poly (aniline-co-3-chloroaniline) matrix. Here we would suggest these electroactive polymers can be widely used as additive in paint manufacturing as special coatings in automobiles industry. Because of the internal chemical bonds and internal structure of these materials acts as a semiconducting nature, hence they attenuate the high energy from lightning and dissipation; therefore, it acts as a protective barrier. In order to investigate these copolymer nanocomposites, FTIR, UV-visible spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and a conventional four probe conductivity approach were all used. X-ray diffraction ( XRD) reveals the crystalline nature of copolymer. Surface morphological studies exhibit nanoneedle or nanotube or even nanorod like appearance with average particle size of 150-300 nm. During lightning, the prepared polymer composites have the capacity to absorb and transfer extremely high voltage. In order to safeguard vehicles during strong storms, these kinds novel materials ought to possess good applications in automobile industries.
Pachanoor, VijayanandMoorthi, Bharathiraja
SAE TOMORROW TODAY BRIEFS - The Future of Solid-State Batteries1348911/22/2024
Most EV batteries are heavy and provide limited range. But Factorial Energy is developing breakthrough solid-state solutions that offer longer range per charge and increased safety. With higher energy density--390 watt-hours per kilogram to be exact--Factorial's solid-state batteries allow for less weight and extended EV range. And the company's partnerships with major automakers like Stellantis and Mercedes are key in validating their proprietary technology and bringing it to market. To learn more, Roberto Baldwin, Sustainability Editor, SAE Sustainable Mobility Solutions, sat down with Dr. Raimund Koerver, Senior Director and Head of Commercial at Factorial, to discuss the EV battery landscape and the company's advancements in solid-state battery technology. For more information on the evolution of sustainability, head on over to sustainablecareers.sae.org. There, you can check out our video interview with Lucid CEO Peter Rawlinson as we chat about EV efficiency. We'd love to hear from you. Share your comments, questions and ideas for future topics and guests to podcast@sae.org. Don't forget to take a moment to follow SAE Tomorrow Today--a podcast where we discuss emerging technology and trends in mobility with the leaders, innovators and strategists making it all happen--and give us a review on your preferred podcasting platform. Follow SAE on LinkedIn, Instagram, Facebook, Twitter, and YouTube. Follow host Grayson Brulte on LinkedIn, Twitter, and Instagram.
Hineman, Marcie
SABERS, as this portfolio of innovations is named, refers to Solid-state Architecture Batteries for Enhanced Rechargeability and Safety. Developed jointly at NASA’s Glenn, Langley and Ames Research Centers, SABERS includes several advanced material, manufacturing and computational design innovations that enable a new paradigm in battery performance. The primary target application is next-generation electric aviation propulsion systems, yet SABERS will benefit other applications, too.
University of Chicago Pritzker Molecular Engineering Professor Y. Shirley Meng’s Laboratory for Energy Storage and Conversion (LESC) has created the world’s first anode-free sodium solid-state battery.
As companies continue to trumpet their next-gen EV battery tech, it seems like new chemistries face more momentum from the established champ, lithium-ion. There's no shortage of alternatives to lithium-ion EV batteries in development. From lithium-iron phosphate to sodium-ion to multiple solid-state chemistries, companies are racing to perfect these technologies and figure out how to manufacture them at scale. But to an outside observer, it can feel like breathless coverage of future battery technology is much ado about not much. Lithium-ion batteries seem to have all the momentum, seeing as they're the power supply of choice for most EV manufacturers. And if there's anything that's true in the automotive industry, it's how hard it is to buck momentum. Here are just a few of the big issues lithium-ion batteries have in their favor: Already built factories that manufacture batteries and face tremendous costs to retool for a different technology. An economy of scale that has driven down the cost per kilowatthour from $732 in 2013 to $139 in 2023. The vehicle development curve can be seven or more years before hitting production. That means betting on a technology and a mining and manufacturing ecosystem that hasn't been fully tested. Some companies are slowing EV launches and reconsidering investment in new technologies given the recent slowdown in the growth of EV sales.
Clonts, Chris
The 1915 Detroit Electric Brougham was powered by lead-acid batteries, and so was the first generation of the General Motors EV1 back in 1996. The 1915 car could reportedly travel 80 miles (129 km) on a single charge, and the EV1 wasn’t much better, with a range of 70 to 100 miles (113 to 161 km).
Researchers from the Harvard John A. Paulson School of Engineering and Applied Sciences (SEAS) have developed a new lithium metal battery that can be charged and discharged at least 6,000 times — more than any other pouch battery cell — and can be recharged in a matter of minutes.
As current courses through a battery, its materials erode over time. Mechanical influences such as stress and strain affect this trajectory, although their impacts on battery efficacy and longevity are not fully understood.
Solid-state batteries are facing a reckoning as OEMs attempt to commercialize the technology. The 1915 Detroit Electric Brougham was powered by lead-acid batteries, and so was the first generation of the General Motors EV1 back in 1996. The 1915 car could reportedly travel 80 miles (129 km) on a single charge, and the EV1 wasn't much better, with a range of 70 to 100 miles (113 to 161 km). However, today's lithium-ion batteries are routinely able to provide ranges of 300 miles (483 km) and outliers like the Lucid Air Grand Touring offer more than 500 miles (805 km) of range. But traditional li-ion chemistry also has its limitations, and researchers now have the funding, including from the Biden Administration, to deliver something better.
Motavalli, Jim
Doctor Sergiy Kalnaus and his team at Oak Ridge National Laboratory have developed a framework for designing solid-state batteries that focuses on their underlying mechanics.
A team from Lawrence Berkeley National Laboratory (Berkeley Lab) and Florida State University has designed a new blueprint for solid-state batteries that are less dependent on specific chemical elements, particularly critical metals that are challenging to source due to supply chain issues. Their work could advance solid-state batteries that are efficient and affordable.
By the end of 2023 there will be 10 Chinese electric passenger vehicles using advanced semi-solid-state batteries (ASSB) - an industry-first application for EVs and a milestone for vehicle electrification, according to Paul Haelterman, North American VP at Autodatas, a vehicle benchmarking and research firm. It's “a huge step for the industry's production pursuit of all-solid-state batteries,” Haelterman told SAE Media ahead of his presentation on China's EV market at SAE's WCX 2023 conference in Detroit. A semi-solid-state battery can be one in which one electrode does not contain a liquid electrolyte and the other electrode does. Or it can be a battery in which the mass or volume of the solid electrolyte in the monomer accounts for half of the total mass or volume of the electrolyte in the monomer. Some battery experts view semi-solid-state as a compromise technology, offering a faster route to scale, but is heavy and requires more volume.
Buchholz, Kami
Battery engineers targeting electric vehicles (EVs) continue to research designs with solid-state electrolyte because of the alluring twin promises of significantly higher energy densities – which lead to longer driving range – and greatly enhanced safety that comes with eliminating liquidous electrolytes. Additional presumed advantages for solid-state batteries are quicker recharging and longer lifespan – not to mention the potential to reduce the amount of critical, high-cost minerals required for lithium-ion battery chemistries.
Lithium-ion batteries now in widespread use for everything from mobile electronics to electric vehicles rely on a liquid electrolyte to carry ions back and forth between electrodes within the battery during charge and discharge cycles. The liquid uniformly coats the electrodes, allowing free movement of the ions.
Battery development experts from the auto industry and rapidly expanding startup companies concurred at the recent Battery and Electrification Summit (presented by Battery Technology and SAE International) that “disruptive” solid-state and other battery designs are poised to begin playing a role in electric vehicles (EVs) and other applications well before the end of this decade. Adoption of solid-state technology is being advanced, several conference presenters reported, by accelerating innovation in the use of new materials — silicon, primarily — for anodes. And some solid-state battery designs propose to eliminate anodes altogether.
Advanced Lithium Solid State Battery Developments2000-01-15884/2/2000
This paper presents a summary of a recent conference entitled Advanced Lithium Solid State Batteries Workshop that was held on July 13–15, 1999. The conference was sponsored by the Department of Energy's Office of Advanced Automotive Technologies, and the Office of Basic Energy Sciences' (BES) Division of Chemical Sciences. This paper presents a summary of the results and recommendations from the conference, including: A review of current research on solid state electrolytes and their interfaces with an emphasis on both applied and basic studies. The research includes theoretical studies of solid polymer electrolytes (SPEs), lithium ion transport in SPEs, and simulations of the electrolyte–cathode interface. Experimental results are presented on ion transport phenomena in SPEs (NMR and X–ray) and mechanical stresses on electrodes, among other topics. The issues addressed center on improved stability of and transport at interfaces, improved conductivity in the SPE, and higher transference numbers. A synopsis of problem areas and barriers to future progress in this field, the solution to which would benefit from both new theoretical treatment and the application of recent advances in experimental techniques. A summary of the recommendations and suggestions of the workshop participants are presented, organized into programmatic and technical recommendations and suggestions.
Deppe, JohnHeitner, KennethDuong, TienMaupin, Paul H.Landgrebe, Albert
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