Browse Topic: Flight control actuators
This SAE Aerospace Information Report (AIR) provides descriptions of aircraft flight control actuation system failure-detection methods. The fault-detection methods are those used for ground and in-flight detection of failures in electrohydraulic actuation systems for primary flight controls.
This SAE Aerospace Information Report (AIR) contains Lessons Learned from aerospace actuation, control and fluid power systems technologies. The lessons were prepared by engineers from the aerospace industry and government services as part of the work of SAE Committee A-6, Aerospace Actuation, Control and Fluid Power Systems. Each lesson was presented to the appropriate A-6 technical panel. The technical topics are organized into five sections covering systems, actuation, hydraulic components, electrical components and miscellaneous, each further divided into subsections. The information topics are presented in a concise format of Problem, Issue, Solution and Lesson Learned, often with accompanying descriptive diagrams and illustrations for clarity and understanding.
Much of the available long-term storage test data has been reviewed and topically separated to enable the independent discussion of storage effects on fluids, seals, hydraulic components, and hydraulic systems. Comments are made in Section 4 concerning the applicability of the test results and regarding design practices for storability. Conclusions are drawn in Section 5 regarding inactive storage of hydraulic systems for at least a 7 year period.
This paper presents a methodology for conceptual aircraft design to evaluate the space available for systems (top-down approach) and to estimate the space required for critical components impacting the aircraft configuration (bottom-up approach). The presented top-down approach introduces the concept of “equivalent design volume”, including the space required for systems and the associated empty space to access, maintain and ventilate them. This approach enables an early feasibility check for aircraft configuration exploration regarding the integration and installation of systems, without having to detail the system architecture. In complement, the bottom-up approach introduces the estimation of the required dimensions for critical components. Here, the example of the flight control actuators integration in the wing tip is presented.
The work presented describes a hydraulic servo system consisting of nonlinear valve and actuator dynamics and its effect on rotorcraft dynamics. An empirical second order model is used to describe valve dynamics, and accounts for both internal friction and hysteresis. Pressure dynamics in the actuator are calculated using the continuity equation including the effects of fluid compressibility. Actuator dynamics are determined via Newton's second law and a force summation including chamber pressures, friction on the piston, and external forcing. The model is integrated with HeliUM, a state space nonlinear rotorcraft flight dynamics simulation model. A linearized dynamic analysis of coupled actuator and rotorcraft dynamics are carried out with models obtained using numerical linearization. Rotorcraft performance is quantified through the use of frequency response data and handling qualities metrics. The effects of nonlinearities such as displacement and rate saturation on the dynamics of the rotorcraft is studied.
Given the goal of developing energy-optimized aircraft that employ increasingly higher power loads such as electric flight control actuation, directed energy weapon systems and on-demand cooling systems, advances in battery technology and associated integration methodology will be required to achieve a robust electrical power system design. Batteries based on various Lithium-Ion chemistry technologies represent a 50% improvement in both specific energy and specific power over legacy NiCad and Lead-Acid chemistries. However, along with these benefits come challenges in terms of overall safety, cost and availability. Safety considerations primarily include failure modes that result from the battery being subjected to short-circuit conditions and over-charge conditions. Cost and availability challenges arise primarily from one-off point designs and ensuing low production volumes, but also stem from limited marketplace competition. With respect to safety, recent developments in various subsets of Li-Ion chemistry including iron-phosphate cells indicate potential improvements in short-circuit and over-voltage performance. These cells should be extensively tested in effort to verify those claims as well to characterize their performance in general. External to the battery, EPS architectures should employ robust fault coordination and the use of external switches driven by electronics for both short-circuits and over-charge protection. To address cost and availability, as well as safety, it is recommended that air-framers leverage the electric vehicle industry in its pursuit of safe, low-cost batteries. The automotive industry represents greater volume than the aircraft industry as well as broadens the potential supplier base. Further, it is recommended that the air-framers investigate and possess experience in numerous vehicle-battery integration methods and technologies including the unique requirements of more-electric aircraft and DEW systems. Some programs have indeed demonstrated success in floating Lithium-Ion batteries on the bus under more-electric transient as well as emergency operation conditions. Integrating a battery that supports a weapon requires a clear understanding of the expected operation of that weapon including duty cycle and depth of magazine, both of which critically affect discharge and recharge rates of the battery and ultimately it safe operation. This paper addresses in detail various approaches to mitigating the aforementioned challenges of safety, affordability and availability.
This SAE Aerospace Information Report (AIR) contains Lessons Learned from aerospace actuation, control and fluid power systems technologies. The lessons were prepared by engineers from the aerospace industry and government services as part of the work of SAE Committee A-6, Aerospace Actuation, Control and Fluid Power Systems. Each lesson was presented to the appropriate A-6 technical panel. The technical topics are organized into five sections covering systems, actuation, hydraulic components, electrical components and miscellaneous, each further divided into subsections. The information topics are presented in a concise format of Problem, Issue, Solution and Lesson Learned, often with accompanying descriptive diagrams and illustrations for clarity and understanding.
A significant step is achieved on the flight control actuation system toward the more electrical aircraft through the Airbus A380, A400M and the A350 development phase ongoing. The A380/A400M/A350 features a mixed flight control actuation power source distribution, associating electrically powered actuators with conventional FlyByWire hydraulic servocontrols. In the scope of the preparation of the future Airbus Aircraft, this paper presents the perspectives of the use of the EMA technologies for the flight control systems in the more electrical aircraft highlighting the main technical challenges need to treat: jamming susceptibility, “on board” maintenance reduction, Operational reliability increase, power electronics and power management optimization, and regarding the environmental constraints, the predicted performances; the benefits associated to the optimized utilization of on-board power sources. On the 4th of January 2011, an aileron EMA was successful flown on Airbus A320 MSN1. It is an important step towards the EMA technology for flight control actuation system.
The characteristics of large electrical loads encountered in the modern More Electric Aircraft (MEA) require regenerative power processing in order to preserve the power quality within acceptable transient and steady state limits. In an MEA with large active loads and pulsed power demands, it is necessary to employ an architecture that safely and effectively processes regenerative energy resulting from the dynamic loads. For instance, the electrical flight control actuation presents one of the largest regenerative power sources encountered by the generation system. Typical approach is to dissipate this energy through resistors of the power electronics which increases the size and penalizes the aircraft. This paper covers certain regenerative load properties, their electrical characteristics, the common approaches for mitigating regenerative power challenges, and an innovative approach for processing regenerative power by effectively utilizing on-board equipment to minimize the burden of the primary power generation and distribution system.
Much of the available long-term storage test data has been reviewed and topically separated to enable the independent discussion of storage effects on fluids, seals, hydraulic components, and hydraulic systems. Comments are made in Section 4 concerning the applicability of the test results and regarding design practices for storability. Conclusions are drawn in Section 5 regarding inactive storage of hydraulic systems for at least a 7 year period.
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