Browse Topic: Measurements

Items (1,743)
Monitoring inputs and states of a structural dynamic system is often challenging, as direct measurements are costly or even infeasible. A virtual sensing methodology is presented for jointly estimating the input and state of a structure when subjected to multi-directional base excitations. The approach uses a tuned Kalman Filter combined with a model-order reduction of the system model to ensure a low computational cost whilst allowing accurate estimation from a limited number of acceleration measurements. This enables real-time virtual health monitoring strategies and reduction in instrumentation during data acquisition without additional information such as location and direction of application about the inputs. The proposed methodology is validated numerically and experimentally using a notched aluminum beam excited on a multi-directional shaker table, driven simultaneously in two in-plane directions. The study demonstrates accurate full-field estimation of multiple responses along
Salazar Colunga, RodrigoPandiya, NimishDindorf, ChristianNaets, Frank
When developing a vehicle, the overall body stiffness is an important parameter to be estimated for several automotive attributes. As a complement to the traditional experimental and computational static torsional stiffness assessment, an improved method has been developed to evaluate the body stiffness when driving the vehicle on a test track. This method, valid for both test and simulation, is called Opening Distortion Fingerprint (ODF) and uses the so-called Multi Stethoscope (MSS) to measure the dynamic distortion in each body closure opening and cross section. For evaluating the distortion, from both test and Multi Body Dynamics (MBD) simulation data, the Evaluation-line (E-line) method is used. The E-line method is a linear approach. Consequently, it is only valid in the absence of large rigid body rotations of the vehicle body. Therefore, to assess the validity of the ODF method, it is crucial to identify the frequency at which the distortion results become invalid due to rigid
Olger, EmmaLindkvist, LisaPiiroinen, PetriKarypidis, JohnPena, MiltonBäcklund, JesperAppelgren, PeterMarberg, HenrikUgale, PravinWeber, Jens
By using a fully trimmed vehicle body as flexible body, imported through a Modal Neutral File (MNF), in a complete vehicle Multibody Dynamics (MBD) analysis, the simulation setup gets considerably closer to the test conditions compared to only using a linear Finite Element Method (FEM) approach. Since the MBD analysis includes gravity, rigid body modes of the vehicle and the nonlinear behavior of the wheel suspension, it brings the correlation between simulation and test to a new and more comprehensive level. As correlation criteria, the results of the so-called Multi Stethoscope (MSS) are used. The MSS captures the time history of distortion in all body openings and cross sections and enables a detailed stiffness evaluation of the body using the so-called Opening Distortion Fingerprint (ODF). The ODF gives the quasi-static response while the Operational Deflection Shape (ODS), which is another result of the MSS measurements, reflects the dynamic response. Apart from the different
Lindkvist, LisaOlger, EmmaPiiroinen, PetriKarypidis, JohnPena, MiltonBäcklund, JesperAppelgren, PeterMarberg, HenrikUgale, PravinWeber, Jens
The virtual development of Electric Drive Modules (EDMs) for Battery Electric Vehicles (BEVs) requires proven and predictive methodologies. One part of the development investigates the vibro-acoustic assessment for the low- and high-frequency ranges within the targeted operating range. The efficient use of such a methodology requires an understanding of the accuracy and validity of the achievable results, as well as the derivation of suitable improvement measures for goals that have not been achieved. The use of reference data from experimental investigations and a detailed root cause analysis (RCA), to directly link a specific response and behavior to the excitations, modal content, and transfer functions, is an essential and non-trivial part of the methodology development. This paper describes the development of such a methodology using the example of a new EDM virtual model for Noise, Vibration and Harshness (NVH) analysis, including the simulation approach, validation, and
Klarin, BorislavPevec, DenisResch, ThomasEsposito, SaraD'Alessandro, VincenzoSpanu, Giorgio
For analysing flow and acoustic induced structural vibration, a fully run time coupled framework combining a hybrid CFD-CAA approach with a modal response simulation was validated and presented at the ISVNH 2022 (SAE Technical Paper 2022-01-0938). In this paper i We apply this CFD–CAA–modal coupling method to a series-representative bonnet geometry and demonstrate its capability to capture flow and aeroacoustically driven vibration with two-way coupling. ii We analyse the modal properties of the bonnet and show that confined air volumes beneath the bonnet can introduce significant fluid loading effects, which are already embedded in experimentally validated FE modal models and must therefore be treated carefully in two-way coupled simulations. iii We validate the fully coupled aeroelastic simulation against wind-tunnel measurements with undisturbed inflow, show close agreement with the measured vibration response and analyse that the dominant excitation is in this case from below the
Schwertfirm, FlorianOcker, JoergHartmann, Michael
Gyroscopic effects split circumferential traveling-wave resonances of rotating structures into forward and backward branches. This work first analyzes the splitting in the co-rotating (Lagrangian) frame to provide physical intuition for the evolution of the two branches with spin speed. A transformation to the inertial (Eulerian) frame is then derived, showing that the observed frequencies are shifted by a kinematic Doppler-like term that acts with opposite sign on the forward and backward waves, leading to different Campbell-diagram slopes depending on the observation frame. The resulting framework is validated experimentally on a freely rotating, unloaded tire using two complementary sensing modalities: wireless on-tire accelerometers (co-rotating view) and a scanning laser Doppler vibrometer (inertial view). A frequency-domain SVD-based identification (FDD/ODS-SVD) is used to extract poles and deformation patterns over a range of spin speeds, enabling Campbell diagrams in both
del Fresno Zarza, JavierNaets, Frank
Part- or component-level tests are commonly performed by Tiers and OEMs to investigate the NVH behavior and loading mechanisms. However, because test bench dynamics differ from those of the actual vehicle environment, correlating measured sound, acceleration and forces between bench and vehicle often proves challenging. Blocked forces offer a way to address this issue, as they provide test bench and vehicle independent load representations. This effectively enables different Tiers to deliver consistent load data, which OEMs can then use to better tune excitation and noise transmission on their vehicles. This paper focuses on 2 test bench compensation techniques, involving pure test and a simulation models of the tire to obtain accurate blocked-forces. The compensation techniques are validated on four testbenches of different companies.
Reichart, Ronde Klerk, Dennis
Acoustic user interfaces and audio experiences are among the leading comfort factors in new vehicle interior designs. OEMs are more and more focusing on loudspeaker design and positioning, to provide the most immersive experience to the customers. The industrial target is to be able to predict the performance of an audio system in early design phases. This paper presents an integrated vibro-acoustic methodology enabling early-stage prediction of loudspeaker performance in real vehicle conditions. The approach combines electromechanical characterization, a hybrid loudspeaker calibrated model valid across the audible range and coupled FEM/BEM/SEA simulations to capture the loudspeaker response in the vehicle’s cabin considering door-installation effects and cabin acoustics. The method is validated experimentally on a rear-door loudspeaker installed in a production vehicle, showing strong correlation with measured SPL. A final application case demonstrates its capability to assess the
Zerrad, MehdiErrico, FabrizioMordillat, Philippe
As acoustic requirements for NVH trim components become increasingly constrained by mass, cost, and sustainability targets, traditional approaches to inner dash design based on spatially averaged Transmission Loss (TL) metrics are reaching their practical limits. In fully built vehicles, the acoustic performance of the inner dash is governed by its global insulation capability but also by strong spatial heterogeneity and its interaction with spatially distributed noise sources such as the power unit, gearbox, and tyre-road excitation. This paper presents a test-based methodology for the spatial optimisation of inner dash acoustic performance using reciprocal holography. By applying a calibrated sound power source within the vehicle cabin and measuring the reciprocal response in the engine bay and wheel-arch regions, a high-resolution spatial Transmission Loss “hologram” of the inner dash is obtained under in-situ conditions. The resulting spatial data enables the identification of
Harry, EvanEandi, Giacomo
Noise pollution is a major environmental and health challenge, yet its strong spatial and temporal variability makes comprehensive mapping highly complex. Current approaches under the European Noise Directive (END) provide only partial coverage and often lack temporal dynamics. The NoiseSphere project, funded by the Austrian Research Promotion Agency FFG, develops an AI-based methodology for dynamic, large-scale noise prediction and mapping. A machine learning model is trained on heterogeneous data sources, including semantically enriched open Sentinel-2 satellite imagery, OpenStreetMap road data and existing noise maps. The model is refined through integration of noise emission data and validated using targeted in-situ measurements. A case study in an urban environment (Graz, Austria) demonstrates the model’s applicability. By combining remote sensing, traffic dynamics, and machine learning, NoiseSphere enables predictive noise mapping even in regions not covered by current
Girstmair, Josef
Interior acoustics represent an essential component of driving comfort in electric vehicles. Numerical simulation is an effective approach for assessing design concepts and enhancing acoustic performance. However, a fully coupled vibro-acoustic model for an entire vehicle remains computationally infeasible. Our approach couples mechanical and acoustic modal models on non-conforming interfaces in the low-frequency range, allowing independent mode combinations. Modal coupling reduces the computational effort significantly from full-order systems with millions of degrees of freedom to a selection of modes of the acoustic and mechanical systems. Modal models of the vehicle structure are derived from measurements with a laser-vibrometer and accelerometers while the interior acoustics are simulated numerically. Since laser-vibrometer measurements are restricted to the vehicle’s exterior surfaces and vibro-acoustic coupling occurs between the inner structural surface and the interior fluid
Gutbrod, ManuelGabriel, ChristophMüller, Gregor JohannesToth, Florian
Sound source localization is a fundamental capability for environmental awareness in a wide range of applications, including automotive or automated vehicles. Microphone-array-based signal processing techniques are widely used for this task. However, achieving sufficient localization accuracy often requires a large number of microphones and wide array apertures, which can be incompatible with limited installation space and cost constraints. Moreover, standard array-processing methods often rely on free-field transfer functions. In environments with reflections, diffraction, and scattering, particularly under non-line-of-sight conditions, this mismatch can degrade both accuracy and interpretability. This paper presents a methodology for sound source localization in partially known environments that addresses these challenges by combining two ideas. First, the method reduces sensor requirements by exploiting sequential pressure measurements acquired at different spatial locations along a
Pirro, Giovanni BattistaNijman, EugeneDeckers, ElkeDenayer, Hervé
Opposed-piston free-piston engine generators (OFPEGs) are emerging as a promising technology for next-generation hybrid and electrified transportation systems due to their high efficiency, reduced mechanical complexity, and improved noise, vibration, and harshness (NVH) characteristics. However, due to eliminating the conventional crankshaft mechanism and directly coupling a free-piston engine with linear generators, performance of OFPEG systems is governed by a strong coupling between piston dynamics, in-cylinder combustion processes, and electrical loading conditions. This coupling presents substantial challenges for system design, control, and optimization, limiting the further development and application of OFPEGs. Existing researches lack a comprehensive numerical model that integrates detailed in-cylinder thermodynamic process with control system of linear generator, and quantitative analysis of the effect of piston motion trajectory on system performance remains insufficiently
Wang, JiayuMorandi, NicolaLucchini, TommasoFENG, HUIHUAJia, BoruRen, Peirong
1Systems level and integration testing are an integral part of the design and development of Automated Vehicles (AVs). Measurement science plays a pivotal role in testing to ensure the safe and efficient operation of AVs. This science establishes a common understanding of the units of measurement, crucial in linking human activities. This article describes the significance of measurement in studying interactions between key system technologies in AVs, including AI for perception, sensing, communications, and cybersecurity. To address the complexities of these interactions, a novel, adaptable, and interactive framework called the System Technology Interaction Model (STIM) is introduced. STIM considers both designed and emergent interactions between these system technologies, allowing AV developers to explore tailored experiments with the flexibility of filtering for focused testing. The framework currently models system interactions statically, not in real-time, to define potential
Griffor, Edward R.Arora, MahimaKootbally, ZeidNguyen, Vinh
This study examines the involvement of authorities in the development processes of aviation and automotive industries by comparing the depth, frequency, and stages of their engagement. The background of this work is an ongoing research initiative focused on transferring methods from aviation to automotive. The method used in this study is an investigation of best practices across both industries. Based on this investigation, two proposals were developed for managing complex technologies, such as autonomous systems. Both proposals advocate for increased authority involvement, particularly during the early stages of projects. One proposal recommends making this enhanced involvement mandatory, while the other suggests it as a guideline rather than a requirement. To assess the benefits of these proposals, a human-input–based feasibility quantification method was applied. This method assesses feasibility on a scale from 0 to 10, where 0 represents the lowest score, 5 is neutral, and 10 is
Akkus, YusufAnnighöfer, Björn
Abstract: This research paper investigates the performance of FKM (Fluorocarbon) seal material when exposed to a 50:50 ethylene glycol-water mixture. The study aims to determine the volume change percentage and Hardness change of FKM elastomers under standardized testing conditions. The experimental approach follows ASTM D471 and ASTM 2240 guidelines, focusing on weight and hardness measurements of the test samples to establish a success criterion. The results provide critical insights into the chemical compatibility and durability of FKM elastomers in Aerospace and industrial applications where ethylene glycol-water mixtures are commonly used. The findings contribute to enhanced material selection and design considerations for sealing applications subjected to glycol-based fluids. Samples of FKM material were immersed in the fluid at controlled temperatures and durations, simulating real-world operational conditions. The primary metric of interest, volume change percentage and
Yarolkar, MakrandPatil, SandipSingh, Tanul
Static electricity is an electrical imbalance on the surface of a material which can interact with other components having same or different materials. Fluid flow within the hose assembly generates static voltage due to friction caused by fluid flow in pipes, that needs to be appropriately quantified and dissipated. Accumulation of such static charge may lead to sudden discharge leading to spark generation. Spark generation around fuel flow might lead to system failure and failure in aircraft engines. Test experiments were conducted to analyze static voltage generated in hose assembly due to fuel flow with the objective that voltage achieved is within the acceptable range to avoid ESD (Electrostatic Discharge) failure. Procedure includes flow rate monitoring and voltage measurement using fuel as test fluid. The testing revealed that the curvature of the hose affects the readings, highlighting the importance of consistent meter alignment. Using a grounding strap is essential to prevent
Waghmare, Shashank
The paper presents a method for enhancing the static pressure calibration of a high-performance aircraft. Despite the pre-flight calibration using CFD and Wind Tunnel techniques, position errors are generally observed in the free stream parameters, which necessitate further calibration of air data sensors using flight test data. In the present research, the pressure coefficient is estimated as a time-varying parameter in the flight path reconstruction environment implemented using the Extended Kalman Filtering technique. Aircraft kinematic equations were used for the implementation of the state and measurement models, and flight test data from full flight sorties were used in the estimation process. An extensive validation of the on-board air data calibration tables was conducted. Mean values of the static pressure coefficient were updated using data from multiple sorties, each including computed mean errors from three independent sensors. A comparative analysis between the pre
TK, Khadeeja NusrathPatel, Dr. Ambalal VJ, Prabhavathi Bhai
Launch vehicle structures are designed to withstand flight loads while fulfilling their intended functional requirements. Most of these structures use cylindrical geometries and employ stiffened configurations—such as isogrid, orthogrid, or skin-stiffened designs—comprising multiple long panels to efficiently carry dominant compressive loads. Traditional FE analyses generally use simplified or idealized imperfection models, which often do not represent the imperfections present in actual hardware and therefore tend to over/under-predict load-carrying capacity based on the initial assumed imperfection level. In reality, long stiffened panels are highly sensitive to geometric imperfections introduced during manufacturing. These include spring-back effects from roll bending as well as deviations accumulated during assembly. Such manufacturing-induced variations can significantly diminish the effective load-bearing capability of the structure. The subject hardware—an isogrid cylindrical
Sharma, AmitSingh, NishantXavier, ShijoR, Suresh
Using vibration data to estimate buckling loads is proven effective for a wide range of structures, including rods, plates, and shells. The Arbelo formulation of the vibration correlation technique improves prediction reliability for cylindrical and spherical shells. In this study, we introduce a simplified variant of the Arbelo approach that provides higher prediction accuracy while requiring significantly lower pre-load levels. We define a new parameter, the Stiffness Decay Index (SDI), to characterize stiffness degradation by normalizing the loaded natural frequency with respect to the unloaded state. This metric enables accurate buckling prediction without causing structural damage or permanent deformation. We evaluate SDI numerically and experimentally for multiple isotropic geometries and demonstrate its advantages over the Arbelo method, particularly for ellipsoidal domes subjected to external pressure. We conduct experiments on rods, plates, oblate shells, and beverage cans to
Rangarajan, GopikrishnaV, VishwajithRaju, GangadharanDinavahi, Ramkrishna
Achieving zero-waste manufacturing in aerospace requires a shift from end-of-pipe waste mitigation toward circular design principles embedded early in product development. This paper presents a practical framework for integrating circularity into aerospace systems through five design pillars: design for modularity and disassembly, material substitution to enhance recyclability, waste segregation and characterization, component-level circularity readiness scoring, and collaborative supplier engagement. To operationalize this approach, a Circularity Readiness Assessment Tool (CRAT) is developed to evaluate design alternatives against criteria such as disassembly ease, material recyclability, manufacturing waste potential, end-of-life recovery pathways, and supplier take-back mechanisms. The framework supports multi-criteria decision-making by complementing traditional aerospace design drivers including weight, performance, cost, and safety. The methodology is demonstrated through a case
S, Chaitra
Solar seasonal thermal energy storage technology is an important means to solve the problem of seasonal uneven distribution of solar resources, and as the core component, the thermal storage capacity of the water pit directly affects the performance of the whole system. Accurately mastering the water pit temperature is essential for scientifically evaluating its thermal storage capacity. Based on the thermal storage water pit simulation software developed in the laboratory, this study focuses on determining the optimal number of temperature measurement points required for seasonal thermal energy storage water pits under an accuracy requirement of ±0.1°C, and establishes the mathematical relationship between the number of measurement points and the height-diameter ratio (H/D) as well as the inlet position. The proposed method can cover the temperature measurement point design for cylindrical and frustum-shaped water pits, and can also be referenced for prism-shaped configurations
Niu, PengbinMa, JianfuWang, FangxingQi, Shiyu
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Fei, ChengpengChen, MingboZhou, FangWang, ShiyueZhou, SiyangZhang, Fang
As the trend toward larger wind turbines continues, the increasing length of blades imposes higher demands on their structural properties. And in actual engineering, wind turbine blade accidents occur frequently. Consequently, ultra-long flexible blades at the hundred-meter scale typically employ composite materials. However, due to the high cost of composites, it is necessary to minimize blade weight to control costs. This study utilizes the MATLAB simulation platform combined with pattern search algorithms to optimize the composite layup of large wind turbine blade structures. The structural properties of the optimized design are then compared and analyzed against those of the reference structure. Simultaneously investigate the impact of different loads on the optimization results. The results demonstrate that the pattern search algorithm can optimize blade layup thickness, spar chordwise position, and spar width, yielding a new blade structure with improved performance. During
Cao, GuangchuanGuo, XiaMeng, Hang
In the context of the global active response to climate change and the strong advocacy of green development, China’s energy industry is demonstrating a steadfast commitment to low-carbon transformation. In this process, green power trading has gained significant development by virtue of its unique advantages and potential. In this process, green power trading has gained significant development by virtue of its unique advantages and potential. The core objective of the Pinglu Canal Project, a pivotal initiative promoting green and low-carbon development in the region, is to establish a “net-zero carbon” initiative by facilitating the supply of green energy throughout its entire life cycle. This initiative is designed to promote a green and low-carbon transition. This paper conducts an in-depth study on the green power supply path during the construction period of the Pinglu Canal project, and proposes four practicable options. In order to scientifically and objectively determine the
Huang, ZeyiWei, YuchenLi, XiayangWang, Cuixian
In the field of measuring carbon emissions from road traffic, the carbon emission factor method has remarkable advantages in terms of standardization, operational simplicity, and adaptability. Backed by the IPCC international standard framework, this method offers convenient access to a dynamic factor database and incorporates an adaptive adjustment mechanism for real-world scenarios, such as technological advancements and regional disparities. Against this backdrop, this study employs the carbon emission factor method to establish refined measurement models based on load capacity and fuel consumption, respectively. These models are then applied to quantify carbon emissions from trucks on specific sections of the G30 highway in Xinjiang. The load-based model calculates emissions by integrating truck axle weight and driving distance, while the fuel-based model analyzes fuel consumption data in conjunction with driving mileage. A comparison of the two models in terms of measurement
Li, MaowenHan, DongchenGao, YansenBai, HaotianDai, Xiaomin
At present, with the rapid development of LNG powered ships, China’s LNG powered ships have formed a certain scale, but the speed of infrastructure construction such as bunkering stations restricts the development of LNG powered ships. In this process, “tank truck-to-ship bunkering”(TTS) has become one of the most widely used bunkering methods in China because of its flexible, fast and convenient characteristics, but there are many hidden dangers in the bunkering process. According to the characteristics of TTS, fault tree method is used to identify the risk of bunkering process, and the leakage of pipeline system is listed as the basic risk factor. The leakage probability of different aperture is analyzed by industry statistics. Three different leakage scenarios are selected and the consequences are simulated by PHAST software. The study shows that the failure of the valve and flange can easily lead to the leakage of LNG in the TTS process, and the leakage of the medium aperture and
Dong, Yuanchao
2
Li, XingyuLin, ShizhongShao, ZhanCui, ShichengChen, RuiduanLuo, He
The stable operation of islanded DC microgrids is conditioned by two essential objectives. One is to maintain the bus voltage at its nominal value, and this can ensure system stability. The other is to achieve cost-effective power allocation among distributed generation units, which guarantees economic efficiency. These two objectives are often conflicting. Adding droop control to the voltage and current dual closed-loop control can achieve primary current sharing. However, it inevitably introduces steady-state voltage deviations on the DC bus and results in inflexible or not optimal power sharing. To resolve these inherent limitations, this paper proposes a innovative distributed secondary control strategy. The method is designed to meet both requirements within a unified framework. In the primary control layer, it uses adaptive droop gains to optimize power distribution in real time based on changing load requirements which enables distributed generation units to achieve cost
Sun, WeiShe, DunjunYu, JinzhuYuan, WeiboPeng, BoZheng, Yingchun
Flow conditions on the road are quite different from the conditions used to develop vehicle aerodynamics. However, a significant amount of statistical data now exists that describes realistic road conditions. Some of these on-road flow characteristics can be replicated in wind tunnels. This paper reviews technical facilities designed to simulate on-road flow characteristics, such as turbulence intensity, turbulent length scales, and flow angle distribution. Reconstruction of a flow field that matches real road conditions is made possible by using active or passive turbulence generators within the wind tunnel. This review provides a comprehensive overview of these facilities, offering readers key insights into the challenges involved in replicating real-world flow conditions in wind tunnels.
Vondruš, JanVančura, Jan
This SAE Aerospace Recommended Practice (ARP) provides the user with standardized guidelines for the measurement of effective intensity of short pulse width strobe anticollision lights for aircraft in the laboratory, in maintenance facilities, and in the field. A common source of traceability for calibration of the measurement systems, compensation for known causes of variation in light output such as the use of colored lenses, and recommendations which minimize sources of errors and uncertainties are included in this document. Estimates of uncertainty and error sources for each class of measurement are discussed.
A-20B Exterior Lighting Committee
Wake effects modify the aerodynamic performance of a road vehicle when driving in traffic. Analysis of wind-tunnel measurements conducted in flows with wake characteristics, using a traffic-wake-simulation system, suggests that conventional uniform-wind performance coefficients can be scaled, using wake-flow-field information, to predict the influence of wake effects. This paper presents a flow-field-averaging method that estimates a dynamic-pressure correction and yaw-angle correction for application to uniform-wind data, to account for changes in performance due to wake effects. This first-order method is shown to provide reasonably-good accuracy when reverse correcting the wind-tunnel wake-effects measurements. Drag-coefficient data for light-duty-vehicle models, which showed wake effects exceeding 20%, were corrected to within 5% of uniform-wind values, while data for heavy-duty-vehicle models, which showed wake effects exceeding 15%, were corrected to within 2% of uniform-wind
McAuliffe, Brian
In high-end motorsport engineering, aerodynamic devices such as front and rear wings are prone to aeroelastic deformations under certain conditions, which can be exploited for vehicle performance gains. Considering the complex interactions between the aerodynamics and structures, experimental evaluation can prove to be a time-effective approach for design, optimisation, research and development regarding aeroelastic bodies. This study presents the development and experimental validation of a deformation tracking system using depth-sensing LiDAR (Light Detection and Ranging) camera technology. The system is based on the use of reflective markers mounted on a given model of interest; this project, a front wing model with a flexible, 3D printed flap element was used as a benchmark. Surface deformation is captured by post-processing point cloud data to extract three-dimensional displacement vectors. A series of controlled measurement tests were first conducted to assess accuracy and
Altinbas, KoraySoares, Renan F.
Parasitic inductance and capacitance of the battery pack can affect the performance of the electric powertrains. Characterizing these parasitic phenomena in an automotive battery pack is therefore crucial to ensuring performance and reliability. In this work, geometric models of a production automotive battery pack are developed to simulate the parasitic inductance of the busbar system, the parasitic inductance of individual modules, and other critical components. For these simulations, several assumptions and simplifications are introduced to reduce model complexity, while preserving the main electromagnetic behavior of the system. The impact of the different components on the battery pack impedance is investigated to evaluate parasitic capacitances, thereby simulating the worst-case scenario. Laboratory procedures are developed to accurately measure parasitic impedance, providing a reliable comparison between experimental data and analytical models and supporting the overall validity
Misley, MarcoD'Arpino, MatildeZhu, DiZhang, Liwen
The phenomenon of bicycle pitch-over is simple in concept, yet determining threshold criteria for pitch-over has yet to be well established, particularly with respect to determining whether or not a bicycle’s front wheel will roll over a particular obstacle or not. Two prior SAE papers have laid out two different analytical approaches to predict this threshold – the Moment-Inversion and Brach Pitch-Over Threshold models - and this paper proposes a modification to the Moment-Inversion model to account for tire deflection. Testing began by measuring the center of gravity locations and moments of inertia for a bicycle with weights and training wheels and for a test rider on a bicycle and tricycle. These physical measurements were used to calculate the predicted pitch-over height for each system for each model. The test systems were then ridden over a series of progressively taller square edge obstacles until they transitioned from rolling over to stopping or pitching over. From this
Sweet, David MichaelO'Brien, NathanBretting, Gerald
High-fidelity 3D reconstruction of large-scale urban scenes is critical for autonomous driving perception and simulation. Existing neural rendering methods, including NeRF and Gaussian-based variants, often face challenges like unstable geometry, noisy motion segmentation, and poor performance under sparse viewpoints or varying illumination. This paper presents a self-supervised Gaussian-based framework to address these challenges, enabling robust static–dynamic decomposition and real-time scene reconstruction. The proposed method introduces three innovations: (1) a semantic–geometric feature fusion module that combines semantic context and geometric cues for reliable motion prior estimation; (2) a cross-sequence geometric consistency constraint that enforces depth and surface continuity across time and viewpoints; (3) an efficient Gaussian parameter optimization strategy that stabilizes geometry by jointly constraining scale and normal updates. Experiments on the Waymo Open Dataset
Feng, RunleiWang, NingZhang, Zhihao
Crashworthiness assessment is a critical aspect of automotive design, traditionally relying on high-fidelity finite element (FE) simulations that are computationally expensive and time-consuming. This work presents an exploratory comparative study on developing machine learning-based surrogate models for efficient prediction of structural deformation in crash scenarios using the NVIDIA PhysicsNeMo framework. Given the limited prior work applying machine learning to structural crash dynamics, the primary contribution lies in demonstrating the feasibility and engineering utility of the various modeling approaches explored in this work. We investigate two state-of-the-art neural network architectures for modeling crash dynamics: MeshGraphNet, a graph neural network that is widely employed in physics-based simulations, and Transolver, a transformer-based architecture with a physics-aware attention mechanism designed to maintain linear computational complexity with respect to geometric
Nabian, Mohammad AminChavare, SudeepAkhare, DeepakRanade, RishikeshCherukuri, RamTadepalli, Srinivas
Moving ground wind tunnels offer a more accurate test environment for ground vehicle drag coefficient measurement due to their highly realistic representation of the boundary layer phenomenon. However, historically most vehicles have been tested on static ground wind tunnels. As a result, the measured drag coefficient of these vehicles may not be sufficiently realistic for certification purposes. Therefore, it is valuable to build statistical models to estimate moving ground wind tunnel drag coefficient by using information from a static ground wind tunnel and other relevant vehicle characteristics such as presence of aerodynamic devices (spoilers, air dams, etc.). However, to build accurate statistical models, appropriate predictive features must be identified as a first step. In this paper, an aerodynamic feature selection study has been conducted to identify vehicle characteristics that contribute to drag coefficient estimation discrepancies between a static- and a moving ground
Singh, YuvrajJayakumar, AdithyaRizzoni, Giorgio
The tire model is a crucial component in the design of the K-characteristic of FSAE racing car suspensions, and directly influences the achievement of maximum cornering lateral force. Not only do the slip angle, vertical load, tire pressure, and camber angle affect the mechanical characteristics of the tire, but temperature is also an important influencing factor when FSAE vehicle tires operate at high speeds. However, the modeling process of traditional tire models based on temperature characteristics is often very complex. The FSAE tire test code (FSAE TTC) already has a large amount of official sample data, which provides a basis for data-driven neural network models. This study implemented a hybrid modeling methodology, constructing two cascaded feedforward neural networks that combine the physical interpretability of the Magic Formula tire model with the nonlinear approximation capabilities of neural networks. The first network model uses slip angle, vertical load, tire pressure
Liu, XiyuanWang, ShenyaoLi, MingyuanHuang, Jiayu
Roller bearings are used in many rotating power transmission systems in the automotive industry. During the assembly process of the power transmission system, some types of roller bearings (e.g., tapered roller bearings) require a compressive preload force. Those bearings' rolling resistance and lifespan strongly depend on the preload set during the installation process. Therefore, accurate setting of the preload can improve bearing efficiency, increase bearing lifespan and reduce maintenance costs over the life of the vehicle. A new method for bearing preload measurement has shown potential for both high accuracy and fast cycle time using the frequency response characteristics of the power transmission system. An open problem is experimental validation of the multi-row tapered roller bearing analytical model. After validation, the analytical model can be used to predict the assembled system damped natural frequency for a desired bearing preload. This work presents the experimental
Gruzwalski, DavidMynderse, James
Accurate and reliable simulation models are essential for design, development, and performance evaluation during virtual vehicle testing. However, fidelity assessment and validation remain a challenge. While error metrics are used to evaluate simulations, they alone do not capture how reliable predictions are, or how robust models are to varying driving scenarios and modeling assumptions. This work develops a systematic quantitative approach for evaluating vehicle dynamics model fidelity, moving beyond traditional visual or qualitative comparisons. A dimensionless fidelity metric is proposed that integrates error and uncertainty into a single measure, enabling objective accuracy assessment of variable-fidelity simulations. This framework supports fidelity selection in vehicle dynamics, providing clearer insight into tradeoffs between computational cost and achievable accuracy, and advancing the goal of reliable virtual testing. This approach is demonstrated on an open-loop vehicle
Emara, MariamBalchanos, MichaelMavris, Dimitri
The increasing concentration of atmospheric pollutants in urban environments necessitates innovative solutions to mitigate their impact on public health and the environment. This work presents the AirCARE project, which investigates the integration of a catalytic converter and a particulate filter with a vehicle's radiator to create an active air purification system. The primary objective is to evaluate the feasibility and performance implications of this integrated system on the vehicle's thermal management. A comprehensive methodology combining computational modeling and experimental testing was employed. A 1D longitudinal vehicle model was developed to simulate the powertrain's heat generation and the cooling system's performance under various representative driving conditions. This model allows for a parametric study of the radiator, assessing the impact of the additional components on its heat exchange efficiency. Concurrently, experimental tests were conducted on a radiator to
de Carvalho Pinheiro, HenriqueSartoretti, Enrico
This study presents a fully integrated, vehicle-level thermal management model for gasoline fuel tanks, designed to predict transient fuel temperatures, tank wall heating, and vapor generation under real-world driving conditions. The model simulates coupled thermal contributions from exhaust radiation, transient underbody airflow, conductive heat transfer, in-tank pump heating, and dynamic changes in fuel composition and level. Validation against on-road measurements shows strong agreement for fuel temperature and vapor flow profiles. Results confirm that exhaust radiative heating is the dominant thermal load, particularly during the post-shutdown heat soak period. A well-designed heat shield reduced peak tank wall temperature by approximately 27 °C, significantly lowering fuel heating and evaporation. Parametric analysis indicates that while fuel Reid Vapor Pressure (RVP) and tank material influence evaporation, their effect is secondary to external heat mitigation. While this model
El-Sharkawy, AlaaAsar, MonaTaha, NahlaSheta, Mai
A simulation-based aerodynamics model of the Honda Automotive Laboratories of Ohio (HALO) Wind Tunnel, a three-quarter open-jet (ground plane) configuration opened in 2022 for full-scale automotive testing, was initiated to support data fusion for more accurate surrogate models in vehicle engineering programs. The objective was to demonstrate that a matched set of boundary values between the physical wind tunnel and the three-dimensional numerical model yield correct responses for several key flow field quantities, starting with the baseline empty tunnel case: (1) streamwise static pressure distribution, (2) evolution of the free shear layers downstream of the nozzle exit plane, and (3) ground-plane boundary layer development. Pressure-based measurement probes were deployed in these regions using a four-axis overhead traverse to acquire validation data in the large facility, including instrument verification between a 14-hole probe and Pitot-static rake. Detached eddy simulation (DES
Patel, SajanDisotell, KevinEagles, Naethan
Road grade can impact the energy efficiency, safety, and comfort associated with automated vehicle control systems. Currently, control systems that attempt to compensate for road grade are designed with one of two assumptions. Either the grade is only known once the vehicle is driving over the road segment through proprioception, or complete knowledge of the oncoming road grade is known from a pre-made map. Both assumptions limit the performance of a control system, as not having a preview signal prevents proactive grade compensation, whereas relying only on map data potentially subjects the control system to missing or outdated information. These limits can be avoided by measuring the oncoming grade in real-time using on-board lidar sensors. In this work, we use point returns accumulated during travel to estimate the grade at each waypoint along a path. The estimated grade is defined as the difference in height between the front and rear wheelbase at a given waypoint. Kalman filtering
Schexnaydre, LoganPoovalappil, AmanRobinette, DarrellBos, Jeremy
Edge detection is fundamental for intelligent vehicle applications, directly supporting ADAS functions such as lane detection, obstacle recognition, and scene understanding. The conventional Canny edge detection method exhibits notable shortcomings, especially in color-image processing, adaptive threshold selection, and preserving edge integrity under noisy conditions. In this study, we present an enhanced Canny edge detection framework tailored for ADAS-oriented intelligent vehicle systems, incorporating a quaternion-based weighted averaging scheme for color preservation, adaptive thresholds derived from gradient-amplitude histograms, multiscale edge localization via scale multiplication, and a novel gravitational-field-intensity operator for improved gradient robustness. Moreover, we extend the method to vanishing-point estimation an essential ADAS capability by performing precise intersection calculations combined with clustering techniques such as DBSCAN and RANSAC. Experimental
Uppala, Rohit RajKaye, MuraliZadeh, MehrdadTan, Teik-Khoon
Why field campaigns in the automotive industry have been going up over the years despite the strong development of technical knowledge, computational design tools and techniques to secure higher reliability standards since early stages of development phases? Uncertainties created by product complexity have been a factor that affects the ability of the manufacturers to prevent design failures before the product launch. Another factor is the shorter product development time, less test time to validate the product means that the new design will not have enough exposure to the real truck application and so some failures may not be able to be detected during the project. To deal effectively with uncertainties this study shows an application of reliability growth techniques in conjunction with DfR- Design for Reliability framework to validate the truck design in the customer application. The Crow - AMSAA method is applied to measure the reliability growth of the complete vehicle in various
Coitinho, Marcos
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