Browse Topic: Measurements

Items (2,397)
Graphene materials have recently been shown to produce measurable propulsion when exposed to light, raising the possibility of using them to enhance solar sail performance for satellite deorbiting. The pendulum-based experiments on graphene samples under controlled laser illumination inside a vacuum chamber and a quantitative model that describes the propulsion force as a function of laser power, illuminated area, incident angle, and ambient pressure were carried out. The measured pressure dependence and its shift with sample characteristic size point to Knudsen forces as the dominant mechanism. Orbital dynamics simulations incorporating this model show that a graphene-based sail can deorbit a 100 kg satellite from 660 km altitude roughly 21% faster than a conventional membrane sail of the same area, because the graphene configuration combines atmospheric drag with light-induced propulsion in a hybrid decay process.
Zhu, Haidong, Liu, Xiang, Cai, Guoping
Aiming to address the attitude deviations of spaceborne optical payloads caused by the coupled effects of extreme on-orbit environments, as well as the limitations of existing on-orbit measurement algorithms, including reference error propagation and the neglect of prism attitude variations, this paper proposes a three-axis attitude measurement method for key spaceborne components based on dual-path autocollimation. The proposed method constructs a two-level spatial attitude measurement chain and employs a low-thermal-expansion polyhedral prism as a unified central reference, thereby transforming the discrete measurement of multiple instruments into a transfer solution relative to a common reference. Focusing on the first-level measurement chain, a dual-path autocollimation measurement method is derived to solve the three-axis attitude angles of the remote prism. The proposed method does not rely on the actual satellite attitude reference and can directly monitor the absolute attitude deviations of spaceborne instruments, thereby laying a foundation for attitude measurement of distributed spaceborne instruments. Analysis of typical layout angles shows that a 90° orthogonal configuration enables complete decoupling of the three attitude angles, whereas a 60° acute-angle configuration is more compatible with the limited space available on a satellite and achieves partial decoupling. Moreover, when the included angle between the two autocollimators lies within 30° to 90°, the solution exhibits favorable stability, meeting the requirements of high-precision spaceborne attitude measurement.
Shi, Jian, Liu, Juncai, Tan, Jiubin
To satisfy the real-time beam tracking requirement of low earth orbit (LEO) satellite ground terminals under highly dynamic pass conditions, this paper proposes a three-state hierarchical state-machine beam-control algorithm for liquid crystal phased array antennas (LCPAs). The tracking process is divided into three stages. S1 coarse nine-point acquisition is used to rapidly cover a wide pointing-uncertainty region. S2 fine nine-point refinement introduces quadratic-surface fitting to obtain local peak estimation at sub-step resolution. S3 predictive tracking adopts an interacting multiple model Kalman filter (IMM-KF) based on the constant-acceleration (CA) model and the Singer model, and designs an adaptive covariance regulation mechanism for both measurement and process noise. Combined with explicit delay compensation for liquid-crystal response time, the method suppresses pointing lag and error accumulation in high-dynamic intervals. A dual-threshold hysteretic loss-of-lock criterion and a filter-reset mechanism are also integrated to guarantee autonomous link recovery. Simulation results show that, in an LEO pass scenario with a maximum angular rate of about 2 °/s, the proposed method reduces the median 2D RMSE by about 52%, reduces the 90% quantile error by about 54%, and lowers the median average power loss from 0.14 dB to 0.03 dB compared with the traditional scheme.
Tian, Lingrui, Guo, Xiaoxu, Xu, Yao, Chen, An, Zhu, Yaowei, Zhang, Zhizhong
Space-Air-Ground Integrated Network (SAGIN) emerges as an appealing framework for implementing pervasive connections among diverse layers of space, air, and ground. The scheme relies on satellite deployment for extensive space coverage, Unmanned Aerial Vehicle (UAVs) acting as agile aerial relay stations, and ground robots for performing the final task assignment. Nevertheless, integrating heterogeneous nodes with varying mobility characteristics poses significant challenges: satellite operations are restricted by orbital dynamics, ground robot movements are restricted by topography constraints, whereas UAVs demonstrate flexibility and can establish line-of-sight connections with both satellites and ground robots. Current solutions usually adopt UAVs merely as passive relay nodes, causing inefficient adaptation mechanisms and excessive communication overhead when responding to dynamic perturbations or blocked connections. To overcome the aforementioned challenge, this paper proposes a novel fuzzy initiative-yielding coordination approach assigning two opposite behaviors. Initiative is assigned to UAVs in order to facilitate coordinated operations between layers, whereas Yielding refers to the adaptive response of satellites and ground robots. Contrary to previous research where behavioral assignments follow strict threshold rules, our fuzzy inference considers various parameters such as link quality, node state, and task priority, providing flexible behavioral assignments. Our predictive approach incorporates the Exponentially Weighted Moving Average (EWMA) technique to perform proactive failure avoidance. Based on five comprehensive experiments with 30 independent runs each, our approach obtains similar task completion rates (84.4%), but exhibits significantly lower communication overhead by up to 11 to 147 times compared to baseline methods. Furthermore, the proposed behavioral assignments avoid any coordination conflict (0 vs. 30.8), reduce completion time by 10.1%, maintain robust performance under 20% rule reduction, scale to 150-node mega-constellation scenarios, and exhibit higher fault tolerance under dynamic environments (81.5% vs. 79.8% of CBBA under high stress conditions).
Bao, Jie, Zhang, Yuping, Zhang, Ronghao
Resonant MEMS accelerometers are core inertial devices in precision measurement fields such as inertial navigation, aerospace, and seismic monitoring, characterized by frequency signal output, strong anti-interference capability, and high-precision potential. With the growing demand for sub-microg-level measurement accuracy in high-end industrial and scientific applications, noise suppression and detection sensitivity optimization have become key research topics for resonant accelerometers. This paper conducts a systematic modeling study on resonant accelerometers, analyzes their mechanical structure and acceleration sensing mechanism based on the force-frequency effect of double-ended tuning forks, and establishes corresponding mathematical models. Non-ideal noise models of the mechanical structure and drive loop are constructed separately, and key noise source analysis identifies mechanical thermal noise and 1/f noise of the front-end charge amplifier as the main contributors to system noise. To solve these problems, a dedicated low-noise charge amplifier is designed for the drive loop. Simulation results show that the input-referred noise of the low-noise operational amplifier used in the charge amplifier reaches 18.804 nV/√Hz @ 50 kHz. When applied to the drive loop and verified through tape-out testing, the system achieves a phase noise better than -119.904 dBc/Hz @ 20 Hz offset from the resonant frequency, with a corresponding acceleration noise density of approximately 0.477 μg/√Hz @ 20 Hz.
Cai, Hebin, Li, Zhaohan, Zhang, Qiukun, Liu, Guowen, Zhang, Wenbo, Yin, Liang, Gao, Naikun, Fu, Qiang
Accurate compensation of magnetic measurement errors is one of the key factors in ensuring the accuracy of geomagnetic navigation. Magnetic sensors are susceptible to temperature drift during use due to the disturbance of external ambient temperature, which affects the accuracy of magnetic field measurement. To improve the precision of the tri-axis geomagnetic sensor, a suitable thermal error compensation algorithm must be designed to process measured data correctly. Thus, a temperature compensation model and a high-precision geomagnetic directional technology were proposed in this paper. Firstly, a tri-axis geomagnetic sensor temperature compensation model based on particle swarm optimization-least squares support vector machines (PSO-LSSVM) was established. Then the inertial measurement unit (IMU) data is processed with zero drift correction and filtering. Finally, geomagnetic directional experiments were conducted with the gradient descent method. The experimental results show that the proposed temperature error compensation method can effectively alleviate the impact of thermal variations on the detector output and enhance the precision of the geomagnetic orientation system. It is expected to be applied to multiple navigations, aviation, and aerospace fields.
Fan, Chenyu, Guan, Feng, Liang, Zhuo, Zhang, Haifeng
The demand for high-precision, real-time, and continuous localization in aerospace and low-altitude unmanned systems is steadily increasing. However, under weak GNSS availability, obstruction, and degraded ranging geometry, conventional 3D localization methods often suffer from insufficient observation constraints and severe accuracy degradation. To address observability degradation and localization error divergence in single-auxiliary-node systems, this paper proposes a 3D cooperative localization method based on maneuver reconfiguration of a single auxiliary node. Within a particle filtering framework, the method fuses target motion increments with single-shot range measurements to recursively estimate the target’s 3D position and heading. A geometric degradation metric and a radial-consistency metric are further constructed from the line-of-sight distribution and the alignment between target velocity and line of sight within a sliding window, enabling online detection of degraded observability. Once degradation is detected, the auxiliary node performs either lateral maneuvering or circular maneuvering to actively reshape the target–auxiliary relative geometry and restore observation diversity; meanwhile, the two metrics can also serve as feedback variables for adaptive maneuver adjustment. Comparative analyses are conducted under three modes, namely no reconfiguration, lateral maneuvering, and circular maneuvering, from the perspectives of 3D trajectory evolution, error time series, degradation-metric time series, and statistical error performance. Parameter sensitivity analyses and an additional nonlinear velocity-varying scenario are also included. Experimental results show that the no-reconfiguration mode exhibits clear error divergence under degraded conditions, whereas both maneuver-based strategies effectively reduce localization errors. Lateral maneuvering is more suitable for rapid recovery in the early degradation stage, while circular maneuvering achieves better overall accuracy and stronger post-degradation recovery capability. These results demonstrate the effectiveness and engineering feasibility of degradation-triggered active geometric reconfiguration for cooperative localization in low-configuration unmanned systems.
Wen, Yuanbin, Guo, Ziwen, Wu, Jian, Tu, Jiajun, Ma, Junteng, Wei, Jinyue, Zhou, Jihua
This paper investigates the nonlinearity issues in the interface ASIC system for capacitive MEMS accelerometers. First, the sources of nonlinearity in the mechanical structure of the accelerometer and the switched-capacitor interface circuit are analyzed, including the nonlinearity of mechanical displacement-to-capacitance conversion, harmonic distortion caused by parasitic capacitance, and the contradiction between range and linearity due to a low-stiffness proof mass in open-loop mode. To suppress the nonlinearity, PID control is adopted to realize closed-loop electrostatic force feedback, a loop error model is established, and a capacitor array compensation circuit is introduced to eliminate the output offset caused by parasitic capacitance. The interface ASIC is designed in a 0.18 μm BCD process, and the layout design and tape-out are completed. Pre-simulation results show a nonlinearity of 0.0124% within a 0–50 g range; post-simulation nonlinearity is 0.0657%. In actual tests, the accelerometer achieves a scale factor of 0.091 V/g over the 0–50 g range, the maximum residual of the least-squares fitting is 0.000645 V, and the nonlinearity is 0.0728%, approximately 160 ppm. This study verifies the effectiveness of closed-loop PID control and capacitance compensation in suppressing nonlinearity, providing a theoretical basis and engineering reference for the design of high-linearity MEMS accelerometers.
Gao, Zhi, Li, Zhaohan, Hao, Zhiwen, Liu, Guowen, Gao, Naikun, Zhang, Wenbo, Fu, Qiang, Yin, Liang
In recent years, the global demand for high-rate, high-reliability, and wide-coverage wireless communications has continued to grow. Traditional satellite communications are faced with bottlenecks such as spectrum scarcity, insufficient single-satellite capacity, and poor adaptability to highly dynamic channels. Relying on the advantages of wide-area coverage and multi-satellite cooperation, low Earth orbit (LEO) satellite constellations can construct distributed satellite MIMO systems and form virtual large-scale antenna arrays, significantly improving system capacity and reliability. However, such systems are characterized by large spatiotemporal scales, and their channels exhibit strong heterogeneity in dimensions such as delay, frequency, and polarization, which are difficult to accurately evaluate using existing methods. To this end, this paper proposes a large-spatiotemporal-scale channel characteristic analysis method for distributed LEO satellite MIMO systems. A satellite-terrestrial full-link channel model is established, and quantitative characterization of multi-dimensional heterogeneity is realized based on statistical boundary analysis. Combined with the H3 global grid system, large-scale simulations are carried out to statistically analyze the distribution laws of delay differences, frequency offsets, and polarization angle deviations under different user configurations. The unique value of this analysis method lies in that its output results can be used to determine the upper limit of buffer capacity required for the receiver to complete coherent combining of multi-channel signals and the frequency offset correction range required for signal acquisition, provide a quantitative basis for optimizing satellite set selection, and offer a solid theoretical model and data support for performance evaluation and parameter design of multi-satellite cooperative systems.
Lu, Yi, Hou, Yucheng, Su, Xingyu, Yu, Xinyue, Jiang, Yanzi, Zhang, Jie, He, Wenxi
Spacecraft hinged-panel structures feature a multi-hinged configuration, substantial dimensions, low stiffness, and low damping, making them susceptible to sustaining low-frequency vibrations under multi-source excitations. To address this challenge, a novel stiffness-tunable hinge is proposed for low frequency vibration attenuation. Firstly, the hinge structural geometry and stiffness-tunable principle are presented. Subsequently, FEM models of multi-panel structures incorporating stiffness-tunable hinges are developed. The natural frequencies and mode shapes of the system are investigated. Simulation results indicated that the multi-panel structures reveal bending vibrations, torsional vibrations, and coupled bending–torsional vibrations of the hinge-panel structure. Finally, a microgravity experimental platform was developed, this experimental platform offers several advantages, including extremely low friction, unconstrained horizontal motion, a compact structure, a small footprint, and robust reliability. The gravitational load of the hinged-panel is nearly counterbalanced, thereby enabling its unrestricted, omnidirectional translation across the horizontal plane. The experimental results rigorously validated the link between hinge stiffness-tuning and system eigen-frequency migration. Furthermore, vibration suppression at low frequencies of 0.29 Hz (for three-panel) and 0.31 Hz (for four-panel) was realized using non-contact magnetic excitation. This approach achieved amplitude reductions of approximately 9.70 dB at 0.29 Hz and 12.53 dB at 0.31 Hz. These findings demonstrate a novel strategy for suppressing low-frequency vibrations in spacecraft structures.
Bi, Zhiwei, Lin, Hui, Hu, Wei, Wang, Yufeng, Zhang, Ce, Yu, Ruijiang
Satellite telemetry data compression is of great importance for preserving the integrity and effectiveness of telemetry information. As the number of telemetry parameters gradually increases, satellite states can be characterized from more comprehensive data dimensions. However, it is difficult to maintain long-term high-sampling-rate transmission for all channels constrained by telemetry bandwidth. This condition weakens the capability of telemetry data to capture satellite state variations in a sufficiently detailed manner. Therefore, it is still a challenge for selecting more representative telemetry channels and recovering the remaining dimensions. To address this issue, this paper proposes a data compression method based on linear correlation-guided channel selection and receiver-side Long Short-Term Memory Variational Autoencoder recovery, in which satellite telemetry data compression is achieved through spatial reduction. First, the Pearson correlation matrix of all channels is computed from telemetry data, and the structure among telemetry channels is analyzed based on a prior on pairwise linear relations. Second, a linear correlation-guided iterative channel selection strategy is developed under a fixed transmission budget. Candidate channels are scored by the residual correlation coverage matrix over the unselected channels, and the initially selected subset is further refined through local channel swapping to obtain a more globally representative transmitted subset. Finally, the transmitted channels are fed into the reconstruction model to recover the untransmitted channels, so as to ensure the transmission of telemetry information. Experiments are conducted on real multivariate satellite telemetry data under predefined transmission budgets. Results on 84-dimensional real operational satellite telemetry data show that the proposed method exhibits favorable data compression capabilities. Representative RMSE comparisons under different transmission budgets further showed favorable reconstruction performance, demonstrating the feasibility of the proposed method for telemetry data compression under limited communication resources.
Wang, Zhipeng, Zhang, Kuibin, Song, Yuchen, Peng, Yu
As the technology of electric vehicles (EVs) continues to mature, in-wheel motors (IWMs), as an innovative drivetrain technology, offer significant advantages in enhancing vehicle performance, simplifying design, and optimizing space utilization. It is gradually becoming a key direction in the technological development of EVs. Therefore, this article aims to provide a comprehensive review of IWM drive techniques and recent developments for automotive applications. This article first reviews the historical development of IWMs, followed by an overview of current motor configurations categorized by air-gap flux direction and topological structure, along with a comparative analysis of their performance characteristics. Following this, the coupling dynamic effects between IWMs and overall vehicle dynamics are systematically analyzed, specifically distinguishing between internal and external vibration excitation sources. In terms of control strategies for IWM-driven EVs, recent literature is extensively surveyed across three critical dimensions: noise, vibration, and harshness (NVH), vehicle stability, and energy economy. Finally, based on the current state of the art, the review identifies and discusses future trends in IWM technology aimed at further elevating overall vehicle performance. Ultimately, this article is intended to serve as a valuable reference guide for researchers and engineers engaged in the development of IWMs and related EV technologies.
Guo, Ruixin, Zhu, Yueying, Xing, Chao, He, Yang, Lin, Yier
The paper presents the results of investigations on the exhaust emissions carried out under real-world operating conditions of gasoline engines used in lawnmowers and power generators. During the operation of these engines, the authors measured the emissions of the following exhaust gaseous components: CO, HC, NOx, and CO2. For the measurements, the authors used Axion R/S+, a PEMS (Portable Exhaust Emission System) analyzer. The presented method is a new approach to exhaust emissions measurements performed on small engines. The emission coefficient, as a related value of the emission of harmful compounds and CO2, was proposed. Additionally, some remarks related to the measurement method were made. The paper presents the modal analysis of the investigations of the exhaust emissions from engines and the total mass of gaseous compounds. Moreover, the obtained results of the exhaust emissions from the power generator engine were compared with the applicable emission standards, and the real emissions of CO and HC+NOx were, respectively, about 10% and 38% higher than Stage II standards. Based on the investigation results, the authors considered the possibilities of using the said measurement method in real-world operating conditions, applying the PEMS equipment for small gasoline engines.
Lijewski, Piotr, Markiewicz, Filip, Fuć, Paweł, Dobrzyński, Michał, Wiśniewski, Sławomir
The Army’s transformation mandate is unambiguous: deliver warfighting capability 25–30% faster. Every Tier 2 metric published in support of that mandate – days between milestones, days to complete the requirements process, days to complete contracting, days to complete testing – is really a decision throughput measurement. Yet the systems engineering (SE) discipline that governs those timelines has no formal production framework for producing decisions. This paper proposes Decision Engineering as the framework. Grounded in lean production theory, applied to information work and anchored to the defense acquisition policy structure of DoDD 5000.01 and DoDI 5000.02, Decision Engineering reconceives SE as the discipline of designing, operating, and continuously improving the lifecycle decision production system. It introduces a formal decision ontology comprising six decision states (Latent, Declared, Active, Deferred, Closed, Reopened), four topology relationship types (Precedes, Enables, Constrains, Triggers), and five diagnostic biomarkers that measure production system health. The paper presents the Decision Factory model and describes how its application to ground vehicle system programs and across the Army acquisition enterprise can accelerate capability delivery without sacrificing rigor. Defense acquisition programs do not fail for lack of engineering rigor or digital tooling. They fail because the production system that converts information into decisions is ungoverned – no inventory count, no flow discipline, no throughput measurement. Decision Engineering names this production system, provides instruments to measure its health, and offers a practitioner framework for running it better.
Alexander, Eric, Foglesong, Matthew, Berklich, Louis (Bill)
This paper presents a set of targeted tyre emissions studies carried out within the UK Department for Transport’s (DfT) Brake and Tyre Emissions programme. The work was aimed at improving the measurement of airborne particles generated by tyres, and at examining the factors that influence particle number and particle mass emission. It also explored physical tread wear. To achieve this, a revised sampling duct system was developed with high extraction flow and partial wrap-around of the tyre, and a coarse hard-wearing surface was applied to the chassis dyno roller. The sampling system supplied Total PN4, PN10 (volatile and non-volatile), PM2.5, and particle size instrumentation. Several tyre types were selected to represent a broad range of sizes, constructions, manufacturers, compounds, and mileages. Tests were performed on a dedicated chassis dynamometer testing facility using PG42, WLTC, and RDE based cycles, together with additional cycles designed to investigate the influence of temperature, speed, and braking. Tread depth and tyre mass were recorded before and after the test programme to determine wear rates, and macro particle sampling was undertaken to assess particle size distribution beyond the airborne PM2.5 range. Airborne particle measurements showed that tyre PN is dominated by volatile ultrafine particles below 10 nm, with the non-volatile PN10 fraction representing only a small proportion of the total. PM2.5 mass from tyres was generally low and often near the detection limit, with most of the physical wear mass present as large particles (>50 μm) rather than as respirable material. Wear rates varied across tyres but showed no consistent relationship with airborne PM2.5 or PN10. Tyre temperature had the clearest influence on airborne PN emissions: elevated temperatures and high speed/braking conditions produced higher volatile and non-volatile PN. Overall, the study provides improved understanding of tyre-related airborne particle formation, the limitations of PM2.5 and PN10 as regulatory indicators, and the role of tyre temperature and operating conditions in determining emissions. The findings support the development of future tyre wear measurement methods and associated regulatory frameworks.
Andersson, Jon, Campbell, Michael, de Vries, Simon, Kramer, Louisa, Marshall, Ian, Southgate, Jason, Waite, Gary
Rising vehicle complexity and electrification increase the thermal loads on automotive components, making reliable temperature models essential for ensuring thermal operational safety over the vehicle lifetime. Existing approaches (experimental wind tunnel testing, numerical simulation, and purely data-driven methods) lack scalability to many operating conditions, do not provide physically interpretable parameters, or yield inconsistent results when applied across multiple experiments. This paper addresses the gap of fitting a single, physics-constrained temperature model simultaneously across multiple experimental measurements, enabling consistent parameter estimation and prediction of unseen operating conditions. A lumped parameter thermal network (LPTN) is parameterized using a global minimization approach that classifies each model coefficient as global, discrete-global, or local, depending on whether it is shared across all measurements, across a subset with the same design configuration, or varies individually. The method is evaluated on an electronic control unit (ECU) installed in the BMW 7 Series, using nine wind tunnel measurements covering three different cooling strategies (ventilation, heat pipe, metal insert). A single global model fitted to six measurements achieves a root-mean-square error (RMSE) of 1.09 K, while three unseen measurements are predicted with an RMSE of 1.19 K. Compared to conventional single-measurement fitting, global estimation reduces convergence time to 21.2%, while yielding physically interpretable and consistent parameters across experiments. These results demonstrate that global LPTN parameter estimation provides a fast, robust, and physically interpretable framework for automotive thermal operational safety, capable of reliable extrapolation to unseen conditions with sparse experimental data.
Kehe, Maximilian, Enke, Wolfram, Rottengruber, Hermann
J1979 DBCJ1979DBC_2026099/16/2026
The SAE J1979 DBC file contains decoding rules for converting raw J1979 data to 'physical values' (Mph, %, etc.). This file lets you easily decode data from heavy duty vehicles (trucks, buses, tractors, etc.). This DBC file download includes: The SAE J1979 DBC file with Includes 2,400+ Parameter Group Numbers (PGNs) and 16,000+ Suspect Parameter Numbers (SPNs), derived from J1979-2 released in September 2026. One legal license (1 user, 1 PC) matching the DA license DECODE J1979: Convert J1979 data in wide range of software/API tools REVIEW FIRST: Use our CAN ID converter to check if your PGNs are covered CROWD INPUT: Benefit from free corrections based on large user base SAVE HOURS: Avoid manually constructing the DBC file from scratch Improved Accuracy & Reliability A fully standardized DBC file ensures precise signal decoding, eliminating errors and ensuring reliable data interpretation. Interoperability Seamlessly compatible with many different software stacks, enabling frictionless adoption and significantly expanding market reach. Partnership with Vector Informatik GmbH Works seamlessly with Vector’s free software (CANdb++), used by over 90% of the industry, with free download link provided on SAEI’s J1979DBC file landing page. What is a DBC file? A DBC file is a standardized method for storing the "rules" on how to interpret raw CAN bus data. It contains details on what 'signals' (e.g. RPM, Vehicle Speed, …) are contained within which 'messages' (i.e. CAN IDs). In the J1979 standard, messages are referred to as Parameter Group Numbers (PGN) and signals as Suspect Parameter Numbers (SPN). Further, a DBC file includes names, descriptions, positions, and lengths of the signals - as well as how to offset & scale them.
Recently, there has been a drastic shift in the industry towards wire architectures like steer-by-wire and brake-by-wire. For safe and accurate force control, diagnostics, and consistent performance over the operating envelope, accurate plant modeling of the Electro-Mechanical Brake (EMB) is important. Classical approaches involved linearized dynamic EMB models and the use of the characteristic stiffness curve for calibration at the operating points. These methods often perform poorly over regions where hysteresis, compliance, and friction are strongly nonlinear. Prior research on state or force estimation for EMB has focused on pad contact detection, thermal adaptation, and hysteresis-aware clamp force estimation. However, there are still accuracy gaps in practical applications during transients and under shifting friction regimes. In this work, a digital twin based on Physics-Informed Machine Learning is introduced, following the governing dynamics of the actuator-caliper assembly of EMB while learning (i) a physically significant parameter—system damping (Bsys) and (ii) a non-linear friction term constrained as a function of the actuator motion states and operating conditions. Non-linear friction is captured through gray-box friction formulation and learning unmodeled residual dynamics such as hysteresis and backlash. An EMB test stand is used to collect steps, ramps, holds/engagements, APRBS, and swept-sine excitations, with signals including time-aligned force command, motor torque/current, actuator position/velocity, and pad force measurement from a force sensor for model training. Results demonstrate a decrease in pad-force prediction error, along with non-linear and residual friction estimation. The resulting digital twin can enable sensor-less force estimation, friction compensation design, predictive analytics, and health monitoring through tracking parameter drift and friction signatures.
Rai, Prakhar, Gadhvi, Tirth
Teardown evaluation of chassis system components plays a critical role in benchmarking, failure analysis, and competitive product assessment. These inspections rely heavily on experienced engineers who interpret visual defect patterns, material conditions, wear signatures, and manufacturing variations. However, expert driven evaluation processes are often subjective, difficult to standardize, and challenging to scale across global engineering teams. This paper presents a structured AI-assisted expert evaluation framework developed to enhance consistency, preserve institutional knowledge, and enable continuous improvement in chassis component teardown analysis. The proposed system integrates convolutional neural network architectures, including ResNet18 and its variants, into a human in loop inspection workflow. AI models perform initial classification of component images (e.g., OK/not OK and defect subclasses) and provide associated confidence scores. These predictions are presented as decision support, while final authority remains with the evaluating expert. Experts can confirm or override AI outputs, annotate defect regions using bounding boxes, assign subclass categories, and provide structured technical comments. All expert interactions, including AI disagreements, are systematically recorded. Correction instances are analyzed to identify model limitations, ambiguous defect conditions, and data gaps. Expert validated evaluations are incorporated into the training dataset to enable iterative model refinement. This closed loop process supports progressive improvements in model robustness and classification accuracy across varying teardown conditions and component types. A centralized cloud-based repository maintains full traceability of inspections, including timestamps, AI confidence levels, expert modifications, and annotation metadata. This structured knowledge capture converts tacit engineering judgment into a persistent digital asset, supporting auditability, cross-site alignment, and accelerated onboarding of new engineers. The framework demonstrates how AI can be effectively deployed as an assistive technology in chassis teardown evaluation, improving repeatability, enhancing data driven benchmarking, and enabling scalable knowledge preservation without displacing expert authority.
Divakaruni, Saikiran, Vaibhav, Veer, Hansen, Scott, Hood, Trevor, Agrawal, Rahul
The current work presents a novel approach to estimating brake surface temperature in real-time to aid in brake wear prognostics. Brake prognostics involve estimating brake pad wear in real-time, which enables its predictive maintenance. Brakes are a safety-critical system for vehicles; therefore, they require accurate and robust pad wear estimation to ensure vehicle safety. However, it involves several challenges. The estimation of pad wear is fundamentally a two-stage process: the first stage involves the accurate prediction of brake pad surface temperature, while the second stage utilizes this thermal history to calculate cumulative material wear. A significant challenge in estimating brake pad wear without an expensive sensor is that it is sensitive to the surface temperature prediction; any error in the thermal model propagates and compounds in the wear prediction stage. To identify surface temperature, traditional physical sensors are often cost-prohibitive or prone to failure in the harsh thermal and mechanical environments of the wheel end, necessitating a robust virtual sensing solution that can capture complex, non-linear heat transfer dynamics. The current work addresses the above challenge of identifying temperature dynamics using a Physics-informed Machine Learning approach. We employ Symbolic Regression (SR), a data-driven method that discovers the underlying mathematical expression of the system dynamics by searching for the optimal functional relationship between variables. SR provides an interpretable model that can be generalized across automotive platforms, offering a transparent, computationally efficient, and analytically tractable alternative to traditional ‘black box’ models. To generate the temperature dataset, a test vehicles were equipped with thermal sensors and underwent various braking scenarios. The SR-based virtual sensing model demonstrated strong and consistent predictive fidelity across all braking conditions tested. Under mild braking scenarios, the model achieved a Mean Absolute Percentage Error (MAPE) of approximately 6.0% in predicting brake surface temperature. This performance remained highly robust under mixed and harsh, high-speed braking, the most thermally demanding scenario, yielding MAPEs of only 11.6% and 11.9%, respectively.. Across all regimes, this level of temperature estimation fidelity directly limits error propagation into the downstream brake pad wear prediction stage, enabling reliable, sensor-less, cloud-based brake health monitoring at scale.
Gannavarapu, Shivadath, Pal, Anuj, Fan, Mengdi
The brake squeal noise arises from the complex phenomenon of the disc and the friction interface. In fact, even within the same shape of friction material, the noise characteristics vary based on the pattern of the friction interface. However, the current squeal noise simulation does not account for the effects of these friction interfaces; instead, it solely utilizes the friction coefficient and braking pressure to replicate the phenomenon. Consequently, the reliability of the complex eigenvalue analysis results is inevitably compromised. In this study, the complex eigenvalue analysis is conducted by incorporating the actual shape modeling technique of the friction interface, and the validity of the enhanced analysis method is validated through empirical testing. The friction surface modeling technique employed in this study is designed to randomly generate the friction interface of the analytical model by measuring the shape (form, waveform, roughness) of the actual friction surface. To accurately represent the actual friction surface shape in the analytical model, the size of the friction layer is also compactly constructed
Hwang, Jaekeun, Kim, Sungho, Kim, Jeongkyu, Kang, Donghoon
Brake pad wear is a major and growing source of non-exhaust particulate emissions, projected to reach 1.3 million tons annually by 2030 and contributing up to roughly 55% by mass of non-exhaust traffic-related PM10 in urban environments, underscoring the need for improved durability and material optimization. This study investigates a three-stage eXtreme Gradient Boosting (XGBoost) ensemble paired with a residual Fully Connected Neural Network (FCNN) corrector to predict brake pad wear rate and support formulation optimization. Experiments used a simplified FMVSS 135 protocol on a Universal Mechanical Tester (UMT) simulating realistic braking across eight friction regimes. Wear rate was the sole machine-learning prediction target, while coefficient of friction (CoF) was retained as an input feature rather than a target. Despite a limited but high-quality 280-cycle dataset, regime-aware stratified splitting, sample reweighting, and hyperparameter optimization enabled robust generalization. The three-stage XGBoost ensemble with residual FCNN correction achieved a global held-out test R2 of 0.976 for wear rate prediction. A Taguchi L8 design of experiments defined the brake pad compositions, reducing experimental time and material consumption compared to conventional approaches. The framework demonstrated strong agreement between measurements and predictions for the dominant low-severity regime, while per-regime analysis identified the high-severity minority regimes as the priority for additional data collection, since within-regime R2 remains negative for every regime given current sample sizes. A sequence-aware mean absolute scaled error (MASE) analysis further shows that, despite the high global R2, none of the four pipeline stages currently outperforms a naive one-cycle persistence forecast on absolute error, a distinction reported here for transparency. The scalable architecture enables straightforward integration of additional material and process parameters, supporting iterative brake formulation development in industrial settings and, by reducing empirical testing requirements, sustainable brake material development with reduced replacement frequency and associated emissions.
Katakam, Abhishek, Eslamiat, Hossein, Kancharla, Sai Krishna, Filip, Peter
With the significant increase in the ownership and market share of new energy vehicles, the current characteristics of China’s traffic operation have undergone remarkable changes compared with those before 2020. This paper focuses on a systematic study of the differences between the current China Light-duty Vehicle Test Cycle (CLTC) and the current traffic operation characteristics. Firstly, the data are derived from the actual on-road operation data of nearly 400 new energy vehicles collected during 2020-2025. Based on this, a comparative analysis framework is established from two dimensions: differences in variable characteristics and differences in test energy consumption. The results show that due to the substantial rise in new energy vehicle ownership and market share, the maximum speed on roads has increased significantly, and the acceleration and deceleration have become more intense. The significant changes in traffic operation characteristics have further widened the deviation between the energy consumption tested under the existing CLTC and the actual energy consumption. Comprehensive research indicates that the increased market penetration of new energy vehicles has brought about obvious changes to the traffic operation characteristics formed during the era dominated by traditional fuel vehicles. Therefore, launching a new round of revision work on the CLTC is of great practical significance for promoting the high-quality development of the new energy vehicle industry in the future.
Yu, Hanzhengnan, Cao, Xiaofei, Zhang, Hao, Yi, Junyu, Zhang, Yongren, Wang, Yang, Wang, Chuanjin, Liu, Te, Ma, Dehui
Traffic flow environment testing is indispensable in the research and evaluation process of intelligent vehicles. However, the current vehicle evaluation systems mostly focus on simple dynamic scenarios and lack a comprehensive assessment of vehicle performance in complex traffic flow environments. In view of this, this paper constructs a multi-dimensional comprehensive performance evaluation system for vehicles in traffic flow environments. Firstly, based on the randomness and dynamics of traffic flow, four core evaluation dimensions covering safety, comfort, efficiency, and economy are constructed. In terms of security, the collision time and Predicted Safety Metrics are adopted. This enables the dual quantification of immediate collision risks and dynamic obstacle avoidance capabilities. The comfort evaluation focuses on the impact of vibration frequency on the human body and constructs a graded quantitative index. Efficiency and economy evaluation models are built through time cost and energy consumption cost. The verification is carried out under different traffic flow scenarios, and the final results demonstrate the consistency between the evaluation method of this paper and the expert evaluation method, thereby verifying the rationality of the evaluation system presented in this paper.
Wang, Guangyu, Song, Shiping, Zhang, Cheng, Qu, Ge, Yu, Xiaojun
In expressway reconstruction and extension projects, median opening sections are safety bottlenecks and high-congestion areas. Decision-making for their speed limit schemes must balance multiple conflicting objectives, such as safety, efficiency, economy, and driver psychology, which traditional single-objective methods cannot adequately address. This study proposes a Multi-Criteria Decision-Making (MCDM) framework based on the Fuzzy Analytic Hierarchy Process (FAHP). First, three speed limit schemes were designed based on standards and investigations. Subsequently, a comprehensive evaluation hierarchy including six main criteria and 21 sub-criteria was constructed. Finally, expert questionnaires were used to acquire the weights and score the schemes. The results show that “Safety” is the dominant criterion with the highest weight, reaching 54.3%. Scheme 3 (the 80→70 km/h scheme) achieved the highest comprehensive score, as it realized the best balance across dimensions such as efficiency, economy, and driver acceptance. Sensitivity analysis verified the robustness of this ranking result. The FAHP framework proposed in this study provides a scientific and robust tool for speed limit decision-making in complex work zones.
Zhao, Wenzheng, Ran, Jin, Zhan, Shiyang, Kadir, Ahmetjan, Doheter, Jiangenle, Ma, Jiarui
Aiming at the technology of electric intelligent working boat towing 4 ships in group lockage during the construction period of the Gezhouba Shipping Capacity Expansion Project, this paper, starting from ship dimensions, conducts an adaptability analysis on electric intelligent working boat towing ships in group lockage for all ships passing through Gezhouba No. 1 and No. 2 Ship Locks throughout 2024, based on the two-dimensional packing model, ship lock chamber scheduling model and algorithms, navigation scheduling rules and safety management regulations, the results show that ships unsuitable for being towed in group lockage through Gezhouba No. 1 Ship Lock account for approximately 26% of the total number of ships passing through it, while those unsuitable for being towed in group lockage through Gezhouba No. 2 Ship Lock account for approximately 57% of its total passing ships. Meanwhile, ships passing through the three Gezhouba ship locks on a specific day are selected, and an adaptability analysis on the dimensional suitability of electric intelligent working boat towing these ships in group lockage is carried out under the scenario where these ships only pass through Gezhouba No. 1 and No. 2 Ship Locks. The results show that the number of ships with suitable dimensions for group lockage accounts for the majority of the ships passing through the locks on a selected specific day. On this basis, combined with the operation modes of Gezhouba No. 1 and No. 2 Ship Locks, an analysis is carried out on the traffic organization, potential risks, corresponding countermeasures, and the required quantity of electric intelligent working boats for towing ships in group lockage, targeting the three main collaborative operation modes. The results can provide a basis for the future practical application of electric intelligent working boat towing ships in group lockage during the construction and operation periods of the Gezhouba Shipping Capacity Expansion Project.
Huang, Shaowen, Yang, Xi, Wang, Jian
Point cloud registration represents a fundamental task in geospatial informatics and 3D computer vision, aiming to align heterogeneous point clouds through rigid transformation estimation. While Super-4PCS serves as an efficient coarse registration method, it exhibits limitations when handling large-scale datasets, planar-distributed point clouds, and scenarios with unknown scale differences. To overcome these challenges, this paper proposes the Nc-5PCS (Neighborhood-constrained 5-Point Congruent Sets) algorithm. Nc-5PCS first performs approximate scale estimation through concavity-convexity similarity analysis within coarse overlap regions, addressing the inherent scale limitation in 4PCS-based approaches. Subsequently, the algorithm employs 3D Harris feature point extraction to significantly reduce data volume while preserving critical geometric characteristics. The core innovation lies in designing a non-coplanar 5-point basis with a corresponding hash-based retrieval mechanism, effectively resolving the feature degradation problem caused by coplanar 4-point bases. Furthermore, normal vector angular constraints are incorporated to enhance consensus evaluation during correspondence selection, substantially improving registration accuracy. Experimental validation demonstrates that Nc-5PCS achieves a point-to-point RMS error of ≤ 0.227 m, outperforming Super-4PCS to provide superior initial alignment for subsequent ICP refinement.
Liu, Lei, Yu, Keguang, Li, Xinyi, Sun, Guangde, Zhao, Xinyuan, Zhu, Dongni, Fan, Yabo, Guo, Shihao
The technology of real-time and effective vehicle speed detection is considered a key technology to improve traffic monitoring efficiency and traffic safety management grade. To address the limitations of traditional speed detection schemes—including reliance on dedicated hardware, poor environmental adaptability, and high construction and maintenance costs—this paper proposes a r10eal-time vehicle speed detection system based on YOLOv11 and the DeepSORT algorithm. The proposed system uses the YOLOv11 target detection algorithm as its primary model. DeepSORT multi-target tracking technology is integrated to enhance tracking performance. Speed measurement is implemented using a virtual detection line. This approach enables accurate vehicle detection, continuous tracking, and real-time speed measurement within video frames. Through the experiments, the result shows that the improved YOLOv11n model reaches mAP@0.5 of 0.982 and a recall rate of 0.956 in the test set, higher than the YOLOv8n and YOLOv5s models. The speed detection error can be restricted to 3 km/h, satisfying the real-time detection need. There is no need for road surface modification, and the detection system has a flexible layout, providing a dynamic basis for traffic law enforcement and traffic data support for road construction and traffic control optimization.
Jin, Guowei, Ma, Wenlong, Jiang, Dali, Li, Nan
To explore the coordinated development status between the Yangtze River Delta (YRD) airport cluster and the regional economy, this study takes the period from 2015 to 2023 as the research timeframe. It constructs an evaluation index system covering two dimensions: regional economy (including scale, structure, and benefit) and airport cluster development (including transportation scale, operation efficiency, among others). The Gini coefficient method and Pearson correlation coefficient method are used to screen indicators, while the entropy weight-standard deviation combined weighting method is adopted to calculate weights. Additionally, the coupling coordination model and geographical detector are integrated for in-depth analysis. The results show that the coupling coordination degree of the Yangtze River Delta region as a whole and its internal provinces and cities has rapidly recovered from the severe imbalance during the COVID-19 pandemic, featuring an inherent characteristic of “gradient catch-up and coordinated upgrading”. Factors such as the growth rate of passenger throughput and local fiscal general budget revenue have been identified as core influencing factors, and the interaction among these factors presents trends of two-factor enhancement and nonlinear enhancement. This study provides a theoretical basis and practical reference for promoting the integrated and coordinated development of the Yangtze River Delta airport cluster and the regional economy.
You, Zihao, Li, Yanwei
The imbalance of global trade exacerbates the mismatch between supply and demand of empty containers, requiring rapid repositioning from import to export regions, so empty container repositioning has long been a focus of research. Compared to maritime repositioning, hinterland empty container repositioning is more complex because it occurs over a sophisticated multimodal transport network. Rail and inland waterways typically offer high capacity at lower cost, and hinterland container operators often consolidate containers and move them in batches to achieve economies of scale. In addition, demurrage and detention (D&D) charges, imposed on operators for delayed container returns, have remained high in recent years. Traditional hinterland empty container repositioning approaches that focus solely on transportation costs often overlook these time-related penalties, leading to higher total repositioning costs. To address this, we first develop a generic hinterland empty container repositioning optimization model that integrates both transportation costs and demurrage and detention charges while capturing batch-based dispatching characteristics observed in practice. Second, due to the model’s non-convex and combinatorial nature, traditional solvers struggle to provide efficient solutions. We further develop an improved genetic algorithm (GA) to solve this non-convex MINLP problem. The results of numerical experiments showcase the benign performance of our improved GA. Finally, we conduct a real-world case study based on a 2025 operation in China. The results demonstrate that minimizing transportation costs alone results in higher total repositioning expenses, while jointly optimizing transportation and D&D costs leads to more balanced and cost-effective repositioning strategies. This highlights the practical necessity of incorporating D&D considerations into HECR decision.
Yu, Mingzhu, Yang, Haoran, Zhang, Lingge
To accurately assess the navigation safety status of LNG vessels in port waters and balance safety control with waterway capacity efficiency, this study constructs a 3D dynamic safety domain model for port LNG vessels, integrating human–ship–environment multi-factors. The model introduces the Weibull function to quantify the impact of drivers’ knowledge, skills, and physiological-psychological states on safety boundaries, combines a ship motion mathematical model to establish a 2D safety domain boundary equation, and incorporates hull subsidence to build a vertical dimension, forming a complete 3D model. Longitudinally, the safety distance is calculated using the car-following braking theory, while laterally, boundaries are determined by controlling the ratio of inter-vessel interference force to navigation resistance. Through static scenario analysis and dynamic simulation verification, results show that the safety domain scale is dominated by ship speed and environmental conditions, and its shape tends to shrink as the driver’s state improves, making it more suitable for actual port scenarios than traditional models. Verified with a specific LNG hub port as a case, the safety distance calculated by the model is significantly reduced compared with current specifications, while the delay impact rate and average delay time on other vessels are decreased. The research results establish a quantifiable framework for dynamic safety assessment, providing maritime administrations and on-board pilots with a scientifically-grounded tool to determine real-time safe navigation boundaries in complex port environments, balancing safety control with operational efficiency.
Wang, Yangang, Jia, Changsheng, Zhu, Jinshan
As a typical material for fragmentation warheads, the mechanical behavior and ballistic penetration performance of 10# steel are critical for assessing warhead lethality. To characterize the dynamic response of 10# steel, systematic experiments were conducted, including quasi-static tensile tests, split-Hopkinson tensile bar tests, and thermal softening measurements. A = 505.46 MPa, B = 292.84 MPa, n = 0.335, C = 0.0343, and m = 1.213 are the calibrated Johnson–Cook parameters. Bridgman-corrected notched tensile tests determined damage parameters D1 to D4: 0.065, 0.746, −0.646, and 0.031). A study of its constitutive behavior shows that the strength of 10# steel increases with stress triaxiality and strain rate, whereas increasing temperature enhances ductility and reduces strength. Finite element software was updated to include the calibrated parameters to develop a material model for ballistic impact simulation. When compared with the ballistic penetration test results obtained using a 14.5 mm projectile, the simulated residual velocities show less than 5% deviation from the measured values. 3D scanning reveals that fragment sizes in experimental data differ by under 10% from simulation predictions. This work enables precise numerical simulations for warhead fragmentation prediction and lightweight armor design.
Tian, Yumo, Zhang, Longhui, An, Fengjiang, Feng, Bo
Driven by the growing demand for higher efficiency and load-bearing capacity in fields such as new energy vehicles and heavy-duty engineering machinery, planetary gear sets are increasingly operating at elevated rotational speeds, coupled with a corresponding expansion of their revolution radii. This dual trend directly induces a substantial surge in centrifugal acceleration acting on the internal needle roller bearings. Under the cyclic stress inherent to transmission operations, such enhanced acceleration not only accelerates the initiation of spalling faults on the inner bores of planet gears but also exacerbates the propagation and deterioration of these faults throughout the service life. To elucidate the influence mechanism of inner bore spalling on the dynamic response of planetary gear bearings, this study develops a specialized dynamic model. This model explicitly incorporates the compound kinematic effects of simultaneous rotation and revolution, thereby ensuring a high-fidelity reconstruction of actual operating scenarios. The research systematically investigates how different spalling types and dimensional parameters affect the system’s dynamic behavior. Numerical results demonstrate a positive correlation between the severity of the spalling defect and the dynamic response intensity. Specifically, the expansion of defect dimensions under harsh operating regimes markedly exacerbates both the contact impulses at the needle-roller interface and the overall vibration acceleration amplitudes. Notably, the amplitude increment of the needle rollers is far more pronounced than that of other components. These findings enrich the theoretical understanding of fault-induced dynamic responses in planetary gear systems and provide a solid theoretical and model-based foundation for optimizing the fault diagnosis, condition monitoring, and maintenance strategies of the associated needle roller bearings.
Zou, Desheng, Lai, Junbin, Guo, Wei, Dong, Peng, Xu, Xiangyang, Sun, Qiang
This research aims to develop a high-performance composite material support component that meets extreme performance requirements. It is used to solve the problem of protecting critical electronic control units (ECUs) and flight data recorders in aerospace and automotive safety systems under harsh combined conditions of high temperature and high shock. Its internal dimensions are 0.14 m × 0.08 m × 0.08 m. In addition, it is required to withstand a constant temperature of 65°C for 3600 seconds, with the internal core temperature not exceeding 35°C. It can withstand a static load of 1.8 kg and a transient impact acceleration of 1400 G. The dual-layer composite structure based on functional decomposition solves the problems of thermal insulation and load-bearing/impact resistance. The inner layer uses ultra-low thermal conductivity aerogel to form a thermal barrier. The outer layer is a load-bearing frame made of high-strength/high-modulus quartz fiber reinforced epoxy composite material. The study employs a systematic numerical simulation method to verify the optimized design parameters. The results show that the internal temperature remained stable at 34.173°C. The outer layer deforms only at the micrometer level under static load. The inner layer is under zero load and there is no distortion in the internal space. The integrated design method of “material-function-structure-simulation” proposed in this paper provides a research approach for the survivability design of mechanical structures of new-generation aircraft and ground vehicles under complex multiphysics constraints.
Liu, Jiaxin, Wang, Yi, Zhao, Xiaorong, Wu, Chaofu, Zhao, Zhuo, Chen, Long
Accurate evaluation of measurement uncertainty is crucial for precision manufacturing. This paper proposes a two-stage Bayesian-Monte Carlo method for assessing roundness measurement uncertainty in online inspection. The method separates machining errors from measurement system errors by first establishing a prior distribution via calibration with a standard artifact and then updating it with workpiece measurements. To validate the method, measurements were conducted on a certified roundness standard, showing close agreement with the reference value. The method demonstrates effective uncertainty quantification with small sample sizes and provides a foundation for intelligent evaluation in dimensional metrology.
Gu, Tingting, Qian, Xiaoming, Qian, Li
The modeling accuracy of the air rudder system directly affects the quality of aircraft attitude control. However, the commonly used simplified second-order model cannot accurately represent its nonlinear transfer characteristics. To this end, a dynamic model of the air rudder system considering three types of nonlinear factors, such as saturation, clearance, and dry friction, was established. On this basis, a stepwise identification test modeling method based on frequency characteristic data was proposed. By designing two different excitation levels of test conditions to excite or suppress the influence of some nonlinear factors, the stepwise identification of each unknown physical parameter was completed. The identification results show that the air rudder system model established in this paper can accurately characterize its nonlinear transfer characteristics, and the transfer characteristic curve of the identification results is in good agreement with the measured data.
Wang, Ding, Nangong, Zi-jun, Liu, Bo
To address the measurement challenges posed by the large diameters and wide spans of engine crankshaft holes, cylinder holes, and camshaft holes, as well as the abnormal laser measurement data caused by oil film adhesion and local protrusion structures on their inner walls, this paper proposes a non-contact coaxiality measurement method based on a laser displacement sensor (LDS) and a threshold-modified least squares ellipse fitting (TMLSE) algorithm. The method first preprocesses the data through median filtering and then employs an adaptive distance threshold based on maximum inter-class variance to eliminate outliers caused by oil film scattering and protrusions, achieving robust fitting of the cross-sectional centers. Subsequently, the datum axis is established using the least squares midline method, ultimately enabling the evaluation of coaxiality error. In the simulation experiments, a dual-hole model with an inner diameter of 100 mm and a spacing of 700 mm was simulated, where the right hole was translated by 1.5 mm to introduce coaxiality error. Each cross-sectional point cloud included 10% protrusion points (protrusion height of 10 mm) along with random noise and data loss simulating the effects of oil film. To assess the robustness of the method, a systematic analysis was conducted on the influence of laser incidence angles [80°,89°]on measurement accuracy. The results show that across different incidence angles, the maximum deviation between the coaxiality error obtained by the TMLSE method and the theoretical value is only 0.1582 mm, which is significantly better than that of the RANSAC, MZC, and MIC methods. Meanwhile, TMLSE demonstrates stable and efficient computational speed. The simulation verifies that this method offers higher fitting accuracy and robustness under both optical interference and variations in installation angle, making it suitable for the precision measurement of key engine hole systems.
Yin, Jiakuo
Early diagnosis of osteoporosis is crucial for preventing fractures and improving the quality of life of patients. In clinical practice, the mainstream diagnostic methods, such as dual-energy X-ray absorptiometry (DXA), are limited by high equipment costs and ionizing radiation, resulting in a low coverage rate of large-scale early screening. Only less than one-third of brittle fracture patients have received a DXA assessment. To address this issue, this study proposes an innovative diagnostic method based on ultrasonic guided wave technology. This technology is cost-effective and portable, and it overcomes the limitations of X-ray detection in terms of its unsuitability for large-scale early diagnosis. The Young’s modulus and Poisson’s ratio of water are similar to those of soft tissue, so this method utilizes water coupling to simulate the environment of soft tissue around the bone and combines the transverse isotropy of cortical bone, which is an important characteristic that most existing models ignore, to analyze the propagation of guided waves in anisotropic cortical bone. Through the processing of ultrasonic signals using two-dimensional short-time Fourier transform (2D-STFT), the local thickness of cortical bone can be inverted. By establishing a fluid-coupled orthotropic anisotropic plate model, deriving the dispersion equation, solving the theoretical method for the dispersion curve, using the bovine long plate to construct a water-coupled detection platform, and obtaining experimental data to invert the thickness of the bone plate, the local thickness of the bone plate was obtained, proving that this method can effectively reconstruct the thickness changes of anisotropic and variable cross-section cortical bone under simulated soft tissue conditions, with an average relative error of 13%. This lays the foundation for subsequent in vivo experiments and provides a reliable solution for large-scale early osteoporosis screening.
Nong, Kexin, Li, Bing
In order to investigate the effects of different strain levels on the low-cycle fatigue life of hydroxyl-terminated polybutadiene (HTPB) propellant, a series of fatigue tests were conducted under various combinations of strain amplitude and mean strain. The results indicate that fatigue life exhibits a decreasing trend with increasing strain amplitude and mean strain, while the effect of mean strain on fatigue life gradually weakens as the strain amplitude rises. Additionally, a distinct trend is observed at high strain levels: the higher the strain amplitude is, the lower the coefficient of variation is. Based on the fatigue life data obtained from the tests, with strain amplitude as the characteristic parameter, a mean strain function is incorporated into the classical log-log linear model, and a stepwise fitting of model parameters is implemented using the chaotic adaptive genetic algorithm (CAGA) and the least squares method. For the selection of the mean strain function, the coefficient of determination is adopted as the goodness-of-fit criterion to evaluate the modeling accuracy of the power function, exponential function, and quadratic polynomial, respectively. Ultimately, the power function is identified as the most suitable mathematical form for characterizing the mean strain effect, leading to the establishment of a low-cycle fatigue life prediction model considering both strain amplitude and mean strain. Compared with the measured fatigue lives, more than 90% of the predicted lives obtained from the proposed model fall within the two-fold scatter band, and 100% within the three-fold scatter band. This demonstrates that the model’s prediction accuracy satisfies practical engineering requirements, thereby providing reliable data support for the development of propellant damage models and the assessment of cumulative damage in solid rocket motors (SRMs).
Jiang, Yuke, Sun, Haitao, Ai, Junzhuo, Shen, Zhibin, Yuan, Jiehong
The Ω-shaped Coriolis flowmeter, owing to its suitability for high-pressure and wide-temperature conditions, has become the preferred device for CO2 metering in CCUS-EOR projects. In practical applications, however, the volatile nature of operating pressures and temperatures triggers a persistent zero-point drift. This instability creates a ripple effect: it not only degrades metering precision but also fundamentally undermines the equitable basis of carbon trading markets. This study, through theoretical analysis, fluid-structure coupling simulation, and experiments, deeply investigates the patterns of zero-point drift in Ω-shaped Coriolis flowmeters and corresponding correction methods. The research reveals that the asymmetry of the measuring tube structure is the primary cause of zero-point drift, with changes in the vibration frequency of the measuring tube directly influencing the zero-point value, leading to the establishment of a related zero-point drift model. Based on the asymmetric structure of a DN15 Ω-shaped Coriolis flowmeter, simulations were performed to model the zero-point variation patterns under different pressures and temperatures using CO2 as the fluid, thereby verifying the effectiveness of the zero-point drift model. To validate our approach, we executed targeted zero-point experiments, employing the proposed model to predict zero-point shifts across a broad spectrum of pressures and temperatures. By integrating these predictions into a refined correction framework, we successfully neutralized drift-induced errors. These findings offer both a robust theoretical pillar and a practical toolkit for high-precision CO2 accounting, ultimately safeguarding the economic integrity of carbon trading within CCUS-EOR initiatives.
Yu, Haobo, Hua, Chenquan, Yu, Wenxin, Zhao, Zerun
The stress servo mechanism (SSM) is frequently employed in DEM simulations, but the importance of the parameters in the SSM has been seriously underestimated, and it remains unknown whether this affects the reproducibility of numerical simulations. Therefore, in this note, we focus on explaining the stress servo mechanism in numerical simulations by referring to the existing literature. A series of drained biaxial compression simulations was conducted to investigate how the maximum stress servo velocity (umax), a key parameter within the SSM, influences both the macroscopic mechanical response of the specimen and the evolution of the measured confining pressure. It is found that when the umax is large (≥ 0.05 m/s), the simulation results are consistent with the existing studies and are able to reproduce the stress-strain behaviour of the material. Conversely, if umax is set below a critical threshold (e.g., < 0.05 m/s), the servo mechanism fails to function properly. This inadequacy introduces significant numerical artifacts, distorting the simulated response and ultimately misrepresenting the true mechanical behavior of the material. We therefore advocate for the explicit recognition and detailed reporting of umax as a key parameter in all DEM studies utilizing stress servo control. This study helps to improve the reliability of DEM results and provides a reference for the improvement of numerical simulation methods.
Huang, Guangjing, Jin, Jiacheng, Huang, Liang
Amid the rapid development of the new energy vehicle industry, the vehicle frame, as the core load-bearing component of the entire vehicle, plays a direct role in the vehicle’s safety, lightweight design, and power performance through its design and performance. Although research on new energy vehicle frames has matured, issues related to the lightweighting of drive shaft-associated structures and the balance between weight reduction and strength/stiffness still require in-depth exploration. This study focuses on the chassis of new energy vehicles, utilizing Q295 low-alloy high-strength steel. Based on the vehicle’s dimensions and mass parameters, a simplified 3D model was constructed using SolidWorks. Static analysis under bending and torsion conditions, along with a 6th-order modal analysis, was conducted using ANSYS software. Based on the analysis results, optimizations were implemented at both structural and material levels: structurally, the central crossbeam was widened, holes were opened on the crossbeam’s vertical plane to reduce weight, and the longitudinal beam welding process was optimized; materially, Q295 steel was retained in high-stress zones, while aluminum alloy replaced it in low-stress zones. The optimized frame achieved a 15% reduction in torsional stress, a 16% decrease in bending stress, a 2% reduction in torsional deformation, and a 3% decrease in bending deformation. Total mass decreased by 12.7 kg, with both strength and stiffness meeting design requirements. This approach synergistically enhances frame lightweighting and performance, providing technical support for optimizing the overall performance of new energy vehicles.
Guo, Lihong, Wang, Yiyou, Yang, Zihao
This work introduces a novel parameter measurement model for an infrared detector. Firstly, the models for calculating the parameters of an infrared detector are studied and established, such as hysteresis, repeatability, and sensitivity. Then, experiments are implemented to validate and analyze the aforementioned parameters, demonstrating the accuracy and validity of the parameter computation model. This research has guiding significance for the accurate measurement of the index parameters of infrared detectors, and it is also helpful for the calibration method, error analysis and correction of infrared detectors.
Hu, Changde, Li, YongQiang, Miao, Qi, Gao, Sili, Liu, Xiangyao, Li, Kunqi
As a high-precision transmission core component, the RV reducer’s performance depends on the time-varying stiffness of its core components. Building a time-varying stiffness model is essential for studying its dynamic characteristics. This paper addresses the lack of key factors in existing dynamic studies by creating a multi-factor coupled dynamic model. It analyzes the time-varying stiffness of the crankshaft bearing, involute gear, and cycloid gear-pin gear. The study also focuses on building a dynamic analysis model for the crankshaft bearing. By measuring changes in oil film thickness and initial assembly clearance caused by temperature rise, it explains how combined clearance affects bearing performance. To verify the model, a domestic RV reducer is modeled and assembled in SolidWorks. The simplified model is imported into ADAMS for simulation. Under set load and speed conditions, dynamic parameters like angular velocity and acceleration of core components are obtained. This provides a more scientific analysis method and data support for understanding the dynamic characteristics and improving the transmission performance of RV reducers.
Xuan, Liang, Teng, Shaowei, Huang, Ruizhe, Wan, Zefu, Shao, Mengqi, Yu, Zhishen, Wang, Ziyue
In this work, molecular dynamics simulations are applied to systematically examine the influence of varying temperatures (300 K, 500 K, and 700 K) on the Elevated-temperature compression behavior and micromechanical characteristics of polycrystalline Al-Mg-Si aluminum alloy. A nanopolycrystalline model was established to analyze the stress–strain response, dislocation evolution, and crystal structure changes occurring during the deformation process. The simulation results show that the yield strength and elastic modulus both decline as temperature increases, indicating a pronounced thermal softening effect. During the early stage of plastic deformation, dislocations mainly have their nucleation sites at grain boundaries and then propagate into the grain interiors, where they form interconnected networks along with stacking faults and twin structures. This work reveals the thermal deformation mechanisms of Al-Mg-Si aluminum alloy at the atomic scale and provides theoretical guidance for the optimization of its hot-working processes.
Sun, Ruifeng, Liu, Shoukui, Wang, Rui, Sun, Xuemei, Ding, Shuli, Ma, Xiaofei
Impact testing utilizing instrumented hammers and accelerometers is a widely adopted technique in dynamic testing. The mass loading effect of the accelerometer alters the dynamic response of the test structure, leading to deviations between the measured frequency response functions (FRFs) and their true values. Furthermore, the effects on the FRFs are contingent upon the positioning of the accelerometer, thereby causing the measured FRFs between two points to fail to meet the principle of reciprocity. This paper investigates the compensation method for the mass of a single accelerometer in impact testing. Compensation formulas for both origin–FRF and cross–FRF are derived using the frequency domain substructure decoupling method. Numerical simulations on a cantilever beam and experimental tests with milling tools validate the proposed methodology. The compensation formulas for FRFs presented in this paper are expected to enhance the measurement accuracy of FRFs in modal testing of small structures, particularly relevant for lightweight components in aerospace, aircraft, and transportation systems, where precise dynamic characterization is critical.
Tang, Zhenrong, Yao, Zhenqiang
During well testing and killing operations, tubing couplings with a larger diameter than the tubing body significantly increase the flow friction in the casing-tubing annulus, alter the rheological behavior of the kill fluid, thereby affecting operational accuracy and even leading to operational failure in severe cases. Most existing relevant studies focus on the impact of changes in flow area on flow, but ignore the effect of the coupling’s own structural configuration. Moreover, the research conclusions lack verification by downhole measured data, and there is an urgent need to further improve the analysis accuracy. Taking an ultra-deep well in the Xinjiang Oilfield as the engineering background, this paper conducts targeted research: first, a physical model of the flow field in the casing-tubing annulus passing through the tubing coupling is established, and a method for judging and determining the rheological properties of the kill fluid based on the fitting of the physical model and key parameters is proposed; on this basis, a numerical model including the coupling’s structural configuration is established and solved, and the friction calculation equation for the casing-tubing annulus passing through the tubing coupling is obtained through nonlinear fitting; finally, the calculation results of this equation are compared and verified with the measured data and numerical simulation results. The research results show that: under six working conditions, the flow characteristics of the kill fluid all conform to the characteristics of Bingham fluid, which is also consistent with the general flow regime of kill fluid flow; comparing the numerical analysis results of the target well in the Xinjiang Oilfield with the calculation results of the fitting equation, the maximum error, minimum error, and average error of friction analysis under the six working conditions are 14.46%, 0.39%, and 6.15% respectively; the total friction of the casing-tubing annulus in the entire well section calculated based on the theoretical equation is 12.085 MPa, and the relative error compared with the field measured 13 MPa is 7.57%, which meets the engineering accuracy requirements. The equation proposed in this study provides a universal equation for predicting the pressure drop of non-uniform flow in the wellbore, and also has an important reference value for predicting the wellbore pressure in drilling and oil-gas production operations.
Song, Zhitong, Jiang, Wu, Mi, Hongxue, Cao, Yinping, Dou, Yihua
This study aims to thoroughly explore the key influencing factors of e-cigarette atomization temperature to provide a scientific basis for e-cigarette product development and avoid the harmful substance release caused by excessively high atomization temperature. The fourth-generation e-cigarette was selected as the research object, and the atomization temperature was measured using a method based on the TCR (Temperature Coefficient of Resistance) to systematically investigate the effects of puff topographies (puff volume, puff interval, and puff duration), working parameters (output power and draw resistance), and solvent ratios on atomization temperature. The results show that solvent ratio, puff duration, power, puff interval (P<0.01), and puff volume (P<0.05) are significant influencing factors of atomization temperature. Puff duration and output power have positive correlations with atomization temperature, while puff volume, puff interval, and draw resistance have negative correlations. Regarding the solvent ratio, the atomization temperature generally increases with the increase of VG mass fraction in the e-liquid. This study proposes a novel method for measuring the atomization temperature and clarifies the influence of various factors on e-cigarette atomization temperature, analyzes the principles and degrees of influence, and provides theoretical support for optimizing e-cigarette design and reducing the health risks associated with excessively high atomization temperature, which is of great significance to the healthy development of the e-cigarette industry.
Xu, Yupeng, Zhou, Mingzhu, Hao, Dong, Li, Xiaohui, Wang, Jinping, Zhou, Decheng, Xing, Jun
Conventional measurement instruments such as scales, thermocouples, and laser-based technologies present challenges when used on lengthy and winding underground pipelines. These methods are often not feasible because of physical constraints, the challenge of light traveling in curves, and the need for large, energy-intensive sensors. Ultrasonic and microwave techniques both face challenges in making long-distance measurements because of rapid signal weakening and high energy requirements, which make them impractical for small pipes. This study introduces an original technique for Time-of-Flight (ToF) estimation using the Discrete Logarithmic Frequency (DLF) method to address these limitations. By analyzing the time–frequency correlations of signals transmitted through channels, the proposed technique enhances the precision and dependability of ToF measurements. By employing the DLF method, we are able to effectively gather and assess the signal’s performance as conduit lengths vary.
Chinni, Venkata Sai Sandeep, Balasubramanian, Prabakaran, Mamat, Rizalman, Yasin, Mohd
Penn Engineers have developed a novel design for solar-powered data centers that will orbit the Earth and could realistically scale to meet the growing demand for AI computing while reducing the environmental impact of data centers.
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