Browse Topic: Measurements

Items (1,337)
Considering the large opportunity to reduce net lifecycle carbon emissions through the use of renewable methanol, we address spray technologies needed to overcome the challenge of wall wetting and poor vaporization for methanol and the need for improved computational modeling of these processes. High-speed extinction imaging followed by computed tomography reconstruction is utilized to provide three-dimensional liquid volume fraction for reference fuel injectors, to be used for model validation activities. The first injector is the symmetric 8-hole Spray M injector for the Engine Combustion Network, and the second injector is an asymmetric 6-hole injector designed for lateral-cylinder mounting. The degree of plume interaction and vaporization are characterized at representative injection conditions, showing substantially higher concentrations of liquid for methanol than gasoline even with preheated fuel temperatures (90 degrees C). In light of higher injected mass requirements for
Wan, KevinClemente Mallada, RafaelBuen, ZacharyWhite, LoganOh, HeechangDhanji, MeghnaaPickett, Lyle
This study introduces an innovative intelligent tire system capable of estimating the risk of total hydroplaning based on water pressure measurements within the tread grooves. Dynamic hydroplaning represents an important safety concern influenced by water depth, tread design, and vehicle longitudinal speed. Existing intelligent tire systems primarily assess hydroplaning risk using the water wedge effect, which occurs predominantly in deep water conditions. However, in shallow water, which is far more prevalent in real-world scenarios, the water wedge effect is absent at higher longitudinal speeds, which could make existing systems unable to reliably assess the total hydroplaning risk. Groove flow represents a key factor in hydroplaning dynamics, and it is governed by two mechanisms: water interception rate and water wedge pressure. In both the shallow water and deep water cases, the groove water flow will increase as a result of increasing the longitudinal speed of the vehicle for a
Vilsan, AlexandruSandu, CorinaAnghelache, GabrielWarfford, Jeffrey
High-frequency whine noise in electric vehicles (EVs) is a significant issue that impacts customer perception and alters their overall view of the vehicle. This undesirable acoustic environment arises from the interaction between motor polar resonance and the resonance of the engine mount rubber. To address this challenge, the proposal introduces an innovative approach to predicting and tuning the frequency response by precisely adjusting the shape of rubber flaps, specifically their length and width. The approach includes the cumulation of two solutions: a precise adjustment of rubber flap dimensions and the integration of ML. The ML model is trained on historical data, derived from a mixture of physical testing conducted over the years and CAE simulations, to predict the effects of different flap dimensions on frequency response, providing a data-driven basis for optimization. This predictive capability is further enhanced by a Python program that automates the optimization of flap
Hazra, SandipKhan, Arkadip
The world of plastic products has been growing due to its versatile properties and has become an intrinsic and fundamental part of engineering for new products. The most important aspects contributing to this spectacular growth are the design and assembly, making sure that plastic parts are designed optimally. The safety requirements have been increased due to the safety ratings and thus interior parts must provide more absorption and protection to occupants. The main connection types used in the plastic parts are heat stakes and snap fits. The purpose of a good snap fit is not only to have a high retention effort but also to present ergonomic characteristics with optimal insertion and extraction effort because each part requires a different function. With the time-dependent loading, the material will redistribute its internal energy thereby performing a time-related flow leading to reduced pretension thus decreasing stiffness. This paper presents an analytical and numerical method for
Michael Stephan, Navin Estac RajaC M, MithunMohammed, RiyazuddinR, Prasath
Noise transmission through the vehicle dash panel plays a critical role in isolating passengers from noise sources within the motor bay of the vehicle. Grommets that contain electrical harness routing as well as HVAC lines are examples of dash panel pass-throughs that should be selected with care. Acoustic performance of these components is generally characterized in terms of measured quantities such as noise reduction (NR), sound transmission loss (STL), and insertion loss (IL). These measurements need to be carried out per SAE or ASTM standards in appropriate anechoic or reverberant chambers as this is important for consistency. This work explores an in-situ measurement of the grommet STL performance in the vehicle environment. It utilizes a repurposed vehicle with its cabin retrofitted to serve as an anechoic chamber and its frunk acting as a reverberant chamber. Results of this in-situ measurement are then compared to measurements following industry standards to discuss the
Joodi, BenjaminJayakumar, VigneshChang, MichaelGeissler, ChristianPilz, FernandoConklin, Chris
This article follows a companion article [1] presented at the SAE NVC 2021, in which a new system for the measurement on small samples of the normal-incidence Insertion Loss (IL) of multilayers used for the manufacturing of automotive sound package parts was first introduced. In addition to simplifying the evaluation of the sound-insulation of multi-layers used to produce sound-package components, the system aims at overcoming the limitations of the test procedure based on the ASTM E2611 standard. In this article, the latter point is demonstrated by comparing the insertion loss results obtained with the new system with those obtained with the test procedure based on the ASTM E2611 standard on a few multilayers commonly used for the manufacturing of automotive sound package parts. Results indicate that the data obtained by means of the newly developed system are more meaningful, practically usable and less prone to edge-effects, compared to those obtained according to the ASTM E2611
Ruggeri, GiulioBertolini, ClaudioHorak, Jan
While many individual technical descriptors exist to quantify and describe different kinds of acoustic phenomena, they each only describe the technical aspects of a sound itself without considering any additional non-acoustic context. Human perception, however, is greatly informed by this context. For example, humans have different expectations for the sound of an electric razor than they do for an internal combustion engine, despite both objects being able to be described by sound pressure level or a measure of roughness. No single technical descriptor alone works in all contexts as a gold standard which objectively determines whether a sound is “good.” Jury tests, however, are a great aid towards gaining a measure of this context. When seeking to effectively quantify the sound quality of a device, it is necessary to combine the perceptive information from the results of a jury test alongside one or more technical descriptors in order to provide a meaningful method of evaluation. The
Thiede, Shane
To predict the sound field produced by a vehicle horn requires a good source representation of it in the full vehicle model. This paper investigates the characterization of a physical vehicle horn by an inverse method called pellicular analysis. To implement this method, firstly an acoustic testing is performed to measure the sound pressure radiated from the horn at a certain number of microphone locations in a free field environment. Based on the geometry of a virtual horn, the locations of each microphone and measured sound pressure data, pellicular analysis is adopted to recover a set of vibration pattern of the virtual horn. The virtual horn and the recovered vibration information are then incorporated in a full vehicle numerical model to simulate its exterior sound field. The validity of this approach is confirmed by comparing the prediction for a horn in a production vehicle to the corresponding physical test which is required to meet the Brazilian regulation CONTRAN 764/2018.
Yang, WenlongMelo, Andre
This study presents a novel methodology for optimizing the acoustic performance of rotating machinery by combining scattered 3D sound intensity data with numerical simulations. The method is demonstrated on the rear axle of a truck. Using Scan&Paint 3D, sound intensity data is rapidly acquired over a large spatial area with the assistance of a 3D sound intensity probe and infrared stereo camera. The experimental data is then integrated into far-field radiation simulations, enabling detailed analysis of the acoustic behavior and accurate predictions of far-field sound radiation. This hybrid approach offers a significant advantage for assessing complex acoustic sources, allowing for quick and reliable evaluation of noise mitigation solutions.
Fernandez Comesana, DanielVael, GeorgesRobin, XavierOrselli, JosephSchmal, Jared
The noise generated by high-performance vehicles like Formula SAE (FSAE) race cars, presents a significant challenge in adhering to strict competition noise regulations. In this study two muffler designs were created: muffler design 1 and 2. Each design utilized two chambers to generate destructive interference, targeting two dominant exhaust frequencies of the Honda CBR600RR engine to maximize transmission loss and reduce sound pressure levels (SPL) below the FSAE-mandated range of 103 dBC at idle and 110 dBC at all other operating conditions. For each design, the exhaust noise and muffler performance were simulated using GT-Suite, allowing for an evaluation of noise attenuation across engine speeds. Experimental testing was conducted to validate the GT-Suite model and assess the effectiveness of muffler design 1. This testing involved measuring the SPL with a calibrated microphone, both with and without the designed muffler. Muffler design 1 was based on the dominant exhaust
Labao, KaiMiddleton, NicholasNuszkowski, John
Wheel Force Transducers (WFT) are precise and accurate measurement devices that seamlessly integrate into any vehicle. They can be applied in numerous vehicle applications for both on-road and in laboratory settings. The instrumentation requires replacing an original equipment manufacturer (OEM) wheel with a custom WFT system which is specific to the wheel hub design. An ideal design will minimally impact a vehicle's dynamics, but the vehicle system is inherently modified from the mass of the measurement device. Research and technical documentation have been published which provide conclusions explaining reduction in the unsprung mass reduces dynamic wheel load. However, there doesn’t appear to be clear compensation techniques for how a modified unsprung mass can be related to the original system, thus allowing the WFT signals to be more accurate to the OEM wheel forces. An experimental study was performed on a prototype motorcycle to better understand these differences. An
Frisco, JacobLarsen, WilliamRhudy, ScottOosting, NicholasLaurent, Matthew
In the development of engine mounting systems for passenger cars, accurately capturing dynamic loads during real-world driving conditions is crucial for optimizing performance, durability, and NVH (Noise, Vibration, and Harshness) characteristics. This paper introduces an innovative approach that integrates load cell and strain gauge technologies for Road Load Data (RLD) acquisition, specifically designed for engine mounting applications. By combining load cells and strain gauges, this method offers a comprehensive solution for measuring both direct forces and the resulting strains on engine mounts, providing a more detailed understanding of the load profiles. Load cells capture the overall forces exerted on the engine mounts, while strategically placed strain gauges measure local deformations and stress distributions within the mounts. This dual-method approach enables precise correlation of force and strain data, enhancing the accuracy of load calculations under various driving
Hazra, SandipKhan, Arkadip AmitavaMohare, Gourishkumar
Noise reduction at the source level is key to achieve the overall vehicle level interior targets. This paper presents a novel approach that integrates directivity analysis with simulation techniques to optimize acoustic encapsulation design for automotive sound sources to achieve the targeted radiation levels. The foundation for this methodology is to measure the angular distribution of sound pressure levels around the noise source so called Directivity, at every frequency of interest and determine the most effective acoustic encapsulation to achieve the targeted sound radiation. Accurate measurement of directivity in physical testing with fine angular resolutions can be complex and expensive, this study utilizes numerical simulation techniques using FEA to mitigate the challenges in mid frequency range. The scope of the study is focused on mid frequency sound pressure levels between 500-2500 Hz, which are determined to be significant contributors to overall DU noise. The first step is
Kaluvakota, SrikanthGhaisas, NikhilPilz, Fernando
The recent addition of fully electric powertrains to propulsion system options has increased the relevance of sound and vibration from electric motors and gearboxes. Electrified beam axles require different metrics from conventional beam axles for noise and vibration because they have multiple sources of vibration energy, including an electric motor and a reduction gearbox. Improved metrics are also driven by the stiff suspension connections and lack of significant isolation compared to electric drive units. Blocked force is a good candidate because it can completely characterize the vibration energy transmitted into a receiver and is especially useful because it is theoretically independent of the vehicle-side structure. While the blocked force methodology is not new, its application to beam axles is relatively unexplored in the literature. This paper demonstrates a case study of blocked force measurement of an electrified beam axle with a leaf spring suspension. The axle was tested
Shaw, Matthew DGrimmer, Michael J
Centralization of electrically driven hydraulic power packs into the body of aircraft has increased attention on the noise and vibration characteristics of the system. A hydraulic power pack consists of a pump coupled to an electrical motor, accumulator, reservoir, and associated filter manifolds. In previous studies, the characteristics of radiated acoustic noise and fluid borne noise were studied. In this paper, we focus on the structure-borne forces generated by the hydraulic pump characterized through blocked force measurements. The blocked force of the pump was determined experimentally using an indirect measurement method. The indirect method required operation with part under test fixed to an instrumented receiver structure. Measured operational accelerations on the receiver plate were used in conjunction with transfer function measurements to predict the blocked forces. Blocked forces were validated by comparing directly measured accelerations to predicted accelerations at
Smither, MatthewTuyls, ZacharyPatel, PratikYan, XinHerrin, David
With the current popularity of new energy vehicles and the continuous development of intelligent cabin technology, the demand for acoustic comfort within automotive cockpit is increasing. A multi-channel feedforward active sound design and control method was proposed to improve the sound quality of the hybrid broadband road and narrowband order noise inside the test vehicle. The method selectively designed the target amplitudes for broadband noise and narrowband noise in the vehicle to satisfy passengers comfort, mainly including the sound design phase and the control phase. During the sound design phase, objective sound quality parameter analysis was first conducted on the noise of the prototype vehicle, followed by an subjective evaluation of the sound quality with rating scale method. An active acoustic design strategy focusing on comfort, motivation sense were proposed, including a formula for the target amplitude of adjustment order and sound pressure level. The sound quality was
Liu, XuexianXu, WenxuanLi, RubinLu, Lu
Outdoor test facilities for light vehicle exterior noise regulatory measurement need to have surfaces certified to meet ISO 10844. A recent study considered plug-in-hybrid vehicles operating purely in electric mode to compare results at two facilities, both certified. This emphasizes the pavement contribution. Overall results are generally similar, with a few differences which are discussed.
Sorenson, SteveShao, Guangxin
Large eddy simulations (LES) of two HVAC duct configurations at different vent blade angles are performed with the GPU-accelerated low-Mach (Helmholtz) solver for comparison with aeroacoustics measurements conducted at Toyota Motor Europe facilities. The sound pressure level (SPL) at four near-field experimental microphones are predicted both directly in the simulation by recording the LES pressure time history at the microphone locations, and through the use of a frequency-domain Ffowcs Williams-Hawking (FW-H) formulation. The A-weighted 1/3 octave band delta SPL between the two vent blades angle configurations is also computed and compared to experimental data. Overall, the simulations capture the experimental trend of increased radiated noise with the rotated vent blades, and both LES and FW-H spectra show good agreement with the measurements over most of the frequency range of interest, up to 5,000Hz. For the present O(30) million cell mesh and relatively long noise data collection
Besem-Cordova, Fanny M.Dieu, DonavanWang, KanBrès, Guillaume A.Delacroix, Antoine
A major challenge in self-powered wearable sensors for health care monitoring is distinguishing different signals when they occur at the same time. Researchers from Penn State and China’s Hebei University of Technology addressed this issue by uncovering a new property of a sensor material, enabling the team to develop a new type of flexible sensor that can accurately measure both temperature and physical strain simultaneously but separately to more precisely pinpoint various signals.
Computer scientists have invented a highly effective, yet incredibly simple, algorithm to decide which items to toss from a web cache to make room for new ones. Known as SIEVE — a joint project of computer scientists at Emory University, Carnegie Mellon University, and the Pelikan Foundation — the new open-source algorithm holds the potential to transform the management of web traffic on a large scale.
Ride comfort is an important factor in the development of vehicles. Understanding the characteristics of seat components allows more accurate analysis of ride comfort. This study focuses on urethane foam, which is commonly used in vehicle seats. Soft materials such as urethane foam have both elastic and viscous properties that vary with frequency and temperature. Dynamic viscoelastic measurements are effective for investigating the vibrational characteristics of such materials. Although there have been many studies on the viscoelastic properties of urethane foam, no prior research has focused on dynamic viscoelastic measurements during compression to simulate the condition of a person sitting on a seat. In this study, dynamic viscoelastic measurements were performed on compressed urethane foam. Moreover, measurements were conducted at low temperatures, and a master curve using the Williams–Landel–Ferry (WLF) formula (temperature–frequency conversion law) was created.
Kamio, ChihiroYamaguchi, TakaoMaruyama, ShinichiHanawa, KazutoIwase, TsutomuHayashi, TatsuoSato, ToshiharuMogawa, Hajime
This study presents a two-step method for estimating motorcycle tire lateral forces, which are critical to the safety of driver assistance systems. In the pre-filtering stage, a partial attitude of the motorcycle is estimated using a Kalman filter and a kinematic model. In the observation stage, the side slip angle and subsequently the tire lateral forces are provided by a sliding mode observer. It extends previous research by incorporating both out-of-plane and in-plane dynamics. The paper also proposes an approach for selecting the Kalman filter parameters. An approach to identify the stochastic sensor errors of the inertial measurement unit is presented. The identified parameters are used as a basis for the selection of the covariances. The overall study provides a practical implementation strategy and demonstrates its applicability in real-world scenarios. The experiments show the results of the lateral force estimation and its relation to the friction ellipse. The effectiveness of
Winkler, AlexanderGrabmair, GernotReger, Johann
In this study, vibration characteristics inside an electric power unit at gravity center where direct measurement is impossible were estimated by using virtual point transformation to consider guideline for effective countermeasures to the structure or generated force characteristics inside the power source. Vibration acceleration, transfer function and the generated force in operation at the gravity center of the electrical power source were obtained by vibration characteristics at around the power source which can be measured directly. In addition, the transfer functions from the gravity center to the power source attachment points on the product were also estimated. And then, the contribution from the gravity center to the power unit attachment point was obtained by multiplying generated force with the transfer function. As results, the obtained total contribution was almost same with the actual measured vibration at the attachment point. Furthermore, the rotational contribution
Kubo, RyomaHara, KentaYoshida, Junji
The exhaust mass flow measurement for motorcycles poses a unique challenge due to presence of pulsations arising from an unfavorable combination of the engine displacement-to-exhaust system volume ratio and the long or even unequal ignition intervals. This pulsation phenomenon significantly impacts the accuracy of the differential pressure-based measurement method commonly employed in on-board measurement systems for passenger cars. This paper introduces an alternative approach calculating exhaust mass flow in motorcycles, focusing on statistical modelling based on engine parameters. The problem at hand is rooted in the adverse effects of pulsations on the differential pressure-based measurement method used in the EFM. The unfavorable combination of engine characteristics specific to motorcycles necessitates a novel approach. Our proposed alternative involves utilizing readily available OBD parameters, namely engine speed and calculated engine load as there is mostly no data for intake
Schurl, SebastianSturm, StefanSchmidt, StephanKirchberger, Roland
The transfer of conditions and regulations for RDE testing from passenger cars to motorcycles is a non-trivial undertaking. Motorcycles exhibit significant differences in construction and usage compared to cars, necessitating a distinct set of requirements for equipment and methodology. Currently available PEMS are hindered by their relatively large size and weight due to the embedded measurement technology and external power supply. The weight of, at least 50kg, poses a substantial additional load, leading to a deviation and, on average, higher load collective of the engine during RDE measurement rides. Beyond these structural parameters, the actual propulsion system and subsequent exhaust system introduce another challenge when employing PEMS on motorcycles. An unfavorable combination of the ratio of engine displacement to the volume of the exhaust system and long or unequal ignition intervals leads to pulsations, which has a considerable impact on the differential pressure-based
Schurl, SebastianKeller, StefanLankau, MathiasHafenmayer, ChristianSchmidt, StephanKirchberger, Roland
With growing concern to protect the atmosphere, the stringency of vehicle emission regulations is increasing annually [1,2]. Notably, evaluations of real driving emissions (RDEs) using portable emission measurement systems (PEMS) have been mandated for light duty vehicles (LDVs) in regions, such as the EU, China, India, and Japan [3,4]. Additionally, RDEs have attracted attention in motorcycles and was investigated in the effect study of the environmental step Euro 5 [5]. However, some inherent problems remain with RDE measurements using the PEMS on motorcycles. Due to the smaller engine displacement and fewer cylinders associated with motorcycles, resulting in lower exhaust gas flow rates, the measurement accuracy of the PEMS may be lower than that of the LDVs. Furthermore, exhaust emissions can be affected by the additional weight of the PEMS when mounted on motorcycles. This study investigated the accuracy of the PEMS in measuring motorcycle emissions by simultaneously measuring
Matsuoka, MasahiroHirai, HiroshiIto, Takayuki
Small size engines feature several peculiarities that render them a challenge with respect to implementing measurements required for characterizing specific phenomena such as combustion evolution. Measuring in-cylinder pressure is well established as standard procedure for determining combustion characteristics, but in the case of small size units actually applying it can require alternative approaches. Fitting a crank angle encoder may be extremely difficult, as a consequence of the actual size of the power unit. Cost is another essential driver for small engine development that also influences how measurements are implemented. Within this context, the present work describes the development and implementation of a method that employs an algorithm that practically generates a ‘virtual’ encoder. Only a basic phasing signal is required, such as an inductive crankshaft position sensor output or that of an ignition pulser. The software was developed on an experimental engine with a crank
Irimescu, AdrianCecere, GiovanniMerola, Simona SilviaVaglieco, Bianca Maria
Accurate estimation of crucial quantities in automotive drivetrain systems is essential for optimizing performance, durability, and emissions. However, the presence of time delays, arising from tasks scheduling and communication latency between control units, can significantly hinder the effectiveness of advance control algorithms. Closed-loop performance is often limited by the equivalent time delay between the control action command, its effect on the system, and the measurement of the reaction. Frequently, commands and measurements originate from different sources, requiring precise coordination to accurately estimate the driveline response. This paper presents a novel model-based approach that integrates Kalman filtering with horizon prediction techniques to effectively address time-delay compensation. By leveraging the descriptive capabilities of physics-based models, the proposed method enables to overcome synchronization misalignment between commands, actuations and measurements
Rostiti, CristianPatel, NadirshCatkin, Bilal
In this study, the aerodynamics and surface flow field of a 1/5 scale SUV vehicle model called “AeroSUV” were experimentally investigated. The aerodynamics and surface flow field investigations were carried out in the wind tunnel at Hiroshima University with a Reynolds number ReL = 1.2×106, baseline yaw angle β = 0° and crosswind conditions β = 5°, 10° and 15° for two rear ends, Estateback and Fastback. The results provide aerodynamic information and detailed surface flow field information for a standard middle-class SUV vehicle with different rear ends, which is important for automotive design. By applying GLOF measurements to automotive aerodynamics, the skin friction topology was revealed in detail as surface flow field information that is useful for understanding the physics of the flow. The skin friction topology clearly shows the separation lines, reattachment lines, and focus points associated with the separation flow, longitudinal vortices and recirculation vortices of this
Hijikuro, MasatoShimizu, KeigoNakashima, TakujiHiraoka, Takenori
Growth in the EV market is resulting in an unprecedented increase of electrical load from EV charging at the household level. This has led to concern about electric utilities’ ability to upgrade electrical distribution infrastructure at an affordable cost and sufficient speed to keep up with EV sales. Adoption of EVs in the California market has outpaced the national average and offers early insight for other regions of the United States. The Sacramento Municipal Utility District (SMUD) partnered with two grid-edge Distributed Energy Resource Management System (DERMS) providers, the OVGIP (recently incorporated as ChargeScape, a joint venture of Ford, BMW, Honda, and Nissan) and Optiwatt, to deliver a vehicle telematics-based active managed charging pilot. The pilot program, launched in Summer 2022 enrolled approximately 1,200 EVs over two years including Tesla, Ford, BMW, and GM vehicles. The goal of this pilot program was to evaluate the business case for managed charging to mitigate
Liddell, ChelseaSchaefer, WalterDreffs, KoraMoul, JacobKay, CarolAswani, Deepak
Utilization of fiber-reinforced composite laminates to their full potential requires consideration of angle-ply laminates in structural design. This category of laminates, in comparison with orthotropic laminates, imposes an additional degree of challenge, due to a lack of material principal axes, in determination of elastic laminate effective properties if the same has to be done experimentally. Consequentially, there is a strong inclination to resort to the usage of “CLPT” (Classical Laminated Plate Theory) for theoretically estimating the linear elastic mechanical properties including the cross-correlation coefficients coupling normal and shear effects. As an angle-ply laminate is architecturally comprised of layers of biased orthotropic laminas (based on unidirectional or woven bidirectional fibers), an essential prerequisite for the application of CLPT is an a-priori knowledge of elastic mechanical properties of a constituent lamina. It is natural to expect that the properties of
Tanaya, SushreeDeb, Anindya
In the Baja race, off-road vehicles need to run under a variety of real and complex off-road conditions such as pebble road, shell pit, stone bad road, hump, water puddle, etc. In the process of this high-intensity and high-concentration race, the unoptimized design of the cab in ergonomics will easily cause the driver's visual and handling fatigue, so that the driver's attention is not concentrated. Cause the occurrence of security accidents. Moreover, lower back pain, sciatic nerve discomfort, lumbar spine diseases and other occupational diseases are basically caused by uncomfortable driving posture and unreasonable control matching, and these have a lot to do with unreasonable ergonomic design. In order to solve these problems, firstly establish the human body model of the driver, and then build the BSC racing car model by using 3D modeling software Catia. Then use the ergonomics simulation software Jack to analyze the visibility, accessibility and comfort. Based on the simulation
Liu, YuzhouLiu, Silang
The natural wind experienced on public roads can increase the yaw angle and therefore drag coefficient (CD), which may contribute to the discrepancy between catalog fuel economy and actual fuel economy. The impact of yaw characteristics alone on fuel economy during actual driving has not been verified or proven as it is difficult to obtain actual driving data under uniform conditions. For this reason, shape optimization is normally performed at zero-yaw through the aerodynamic development phases. In this paper, two vehicles with different yaw sensitivity characteristics are driven simultaneously, and fuel economy measurements are performed simultaneously with ambient airflow, environment, and vehicle conditions. The results where the conditions of the two vehicles match are extracted to clarify the impact of the differences of yaw characteristics on fuel economy. The obtained results matched the values predicted by theoretical calculations for the impact of yaw angle on fuel economy
Onishi, YasuyukiNichols, LarryMetka, Mattmasumitsu, YasutakaInoue, Taisuke
Conjugate heat transfer (CHT) analysis of electric motor cooling was performed, simulating both the standard and paperless stator designs, using the CFD software Simerics-MP+ to assess the predictive accuracy of the numerical simulations. The condition investigated involved the motor operating at 14,000 RPM. This high rotor speed was modeled using a novel hybrid approach for mesh rotation to make the problem more tractable. Oil and air, the two immiscible fluids, were modeled using the explicit interface-capturing Volume of Fluid (VOF) method. The traditional CHT approach is computationally expensive for electric motor cooling applications due to the heat transfer time scale differences between the fluid and the solid. Temperature changes in solids occur over a much slower time scale owning to their higher thermal inertia compared to fluids. Therefore, we model the fluid and solid domains separately and use a mixed-time scale approach to exchange the heat transfer data between them
Varghese, JoelSchlautman, JeffChen, YaweiBhunia, SrijohnSrinivasan, Chiranth
Video analysis plays a major role in many forensic fields. Many articles, publications, and presentations have covered the importance and difficulty in properly establishing frame timing. In many cases, the analyst is given video files that do not contain native metadata. In other cases, the files contain video recordings of the surveillance playback monitor which eliminates all original metadata from the video recording. These “video of video” recordings prevent an analyst from determining frame timing using metadata from the original file. However, within many of these video files, timestamp information is visually imprinted onto each frame. Analyses that rely on timing of events captured in video may benefit from these imprinted timestamps, but for forensic purposes, it is important to establish the accuracy and reliability of these timestamps. The purpose of this research is to examine the accuracy of these timestamps and to establish if they can be used to determine the timing
Molnar, BenjaminTerpstra, TobyVoitel, Tilo
In automotive engineering, seam welds are frequently used to join or connect various parts of structures, frames, cradles, chassis, suspension components, and body. These welds usually form the weaker material link for durability and impact loads, which are measured by lab-controlled durability and crash tests, as well as real-world vehicle longevity. Consequently, designing robust welded components while optimizing for material performance is often prioritized as engineering challenge. The position, dimensions, material, manufacturing variation, and defects all affect the weld quality, stiffness, durability, impact, and crash performance. In this paper, the authors present best practices based on studies over many years, a rapid approach for optimizing welds, especially seam welds, by adopting Design For Six Sigma (DFSS) IDDOV (Identify, Define, Develop, Optimization, and Verification) discrete optimization approach. We will present the case testimony to show the approach throughout
Qin, WenxinLi, FanPohl, Kevin J.Pentapati, Venkat
Vehicle sideslip is a valuable measurement for ground vehicles in both passenger vehicle and racing contexts. At relevant speeds, the total vehicle sideslip, beta, can help drivers and engineers know how close to the limits of yaw stability a vehicle is during the driving maneuver. For production vehicles or racing contexts, this measurement can trigger Electronic Stability Control (ESC). For racing contexts, the method can be used for driver training to compare driver techniques and vehicle cornering performance. In a fleet context with Connected and Autonomous Vehicles (CAVS) any vehicle telemetry reporting large vehicle sideslip can indicate an emergency scenario. Traditionally, sideslip estimation methods involve expensive and complex sensors, often including precise inertial measurement units (IMUs) and dead reckoning, plus complicated sensor fusion techniques. Standard GPS measurements can provide Course Over Ground (COG) with quite high accuracy and, surprisingly, the most
Hannah, AndrewCompere, Marc
Bicycle computers record and store kinematic and physiologic data that can be useful for forensic investigations of crashes. The utility of speed data from bicycle computers depends on the accurate synchronization of the speed data with either the recorded time or position, and the accuracy of the reported speed. The primary goals of this study were to quantify the temporal asynchrony and the error amplitudes in speed measurements recorded by a common bicycle computer over a wide area and over a long period. We acquired 96 hours of data at 1-second intervals simultaneously from three Garmin Edge 530 computers mounted to the same bicycle during road cycling in rural and urban environments. Each computer recorded speed data using a different method: two units were paired to two different external speed sensors and a third unit was not paired to any remote sensors and calculated its speed based on GPS data. We synchronized the units based on the speed signals and used one of the paired
Booth, Gabrielle R.Siegmund, Gunter P.
Triply Periodic Minimal Surface (TPMS) structures offer the possibility of reinventing structural parts and heat exchangers to obtain higher efficiency and lighter or even multi-functional components. The crescent global climate concern has led to increasingly stringent emissions regulations and the adoption of TPMS represents a resourceful tool for OEMs to downsize and lighten mechanical parts, thereby reducing the overall vehicle weight and the fuel consumption. In particular, TPMS structures are gaining growing interest in the heat exchanger field as their morphology allows them to naturally house two separate fluids, thus ensuring heat transfer without mixing. Moreover, TPMS-based heat exchangers can offer countless possible design configurations. These structures are obtained by periodic repetitions in the three spatial dimensions of a specific unit cell with defined dimensions and wall thickness. By tuning their characteristic parameters, the structure can be tailored to obtain
Torri, FedericoBerni, FabioMartoccia, LorenzoMarini, AlessandroMerulla, AndreaGiacalone, MauroColombini, Giulia
Progressive emission reductions and stricter legislation require a closer look at the emission behaviour of a vehicle, in particular non-exhaust emissions and resuspension. In addition to the analysis of emissions in isolation, it is also necessary to consider the impact of transport routes and dispersion potential. These factors provide insight into the movement of dust particles and, consequently, the identification of particularly vulnerable areas. Measurements using low-cost environmental sensors can increase the level of detail of dispersion analyses and allow a statement on the distribution of emissions in the vehicle's wake, as several measuring points can be covered simultaneously. A newly developed measurement setup allows vehicle emissions to be recorded in a plane behind the vehicle in a measurement area of 2 by 2 metres. The measuring grid consisting of 16 sensors (4x4 grid) can be variably positioned up to 1 metre from the rear of the vehicle. The sensors detect fine dust
Kunze, MilesIvanov, ValentinGramstat, Sebastian
Experimental studies of wind tunnel blockage for road vehicles have usually been conducted in model wind tunnels. Models have been made in a range of scales and tested in a working section of fixed size. More recently CFD studies of blockage have been undertaken, which allow a fixed vehicle size and the blockage is varied by changing the cross section of the flow domain. This has some inherent advantages. A very recent database of CFD derived drag and lift coefficients for different road vehicle shapes and simple bodies tested in a closed wall tunnel with a wide range of blockage ratios has become available and provides some additional insight into the blockage phenomenon. In this paper a process is developed to derive the parameters influencing wind tunnel blockage corrections from CFD data. These are shown to be reasonably effective for correcting the measured drag and lift coefficients at blockage ratios up to 10%.
Howell, JeffButcher, DanielGleason, Mark
This paper investigates the problem of nonlinear model predictive control (NMPC) strategy for a class of nonlinear systems with multiple actuators’ response time-delays. Conventional approaches that incorporate these time-delays into the NMPC formulation typically result in a significant increase in the optimization problem's scale. To address these problems, we propose a novel NMPC strategy. In the first stage, the NMPC strategy is designed for the nonlinear system without considering actuator’s response time-delay, thereby maintaining the original scale of the optimization problem. The optimal control sequence derived from this NMPC is then fitted to a time-continuous polynomial function, serving as a reference signal for the actuators' response time-delay models. In the second stage, combining inverse model and inverse Laplace transform techniques, a novel inverse model compensation control (IMCC) strategy is designed for actuators’ response time-delays. This IMCC strategy enables
Wang, Bin
This paper focuses on the basic principle of measuring viscosity and density with U-shaped tungsten wire sensor, and develops a model for measuring liquid viscosity and density with the help of oscillating ball model. Firstly, the working mechanism of the wire resonator is deeply analyzed. Then, by reducing the order of the fluid dynamic function, a simplified model is established for measuring the viscosity and density of liquid with U-shaped tungsten resonator. The experimental results show that the maximum error of viscosity is 7.22% and the average error is 2.81% when the viscosity ranges from 4.526mPa.s to 62.01mPa.s. In the range of 0.8486g/cm3 to 0.8711g/cm3, the maximum density error is 7.00% and the average density error is 1.89%. In summary, the simplified model proposed in this paper can accurately measure the viscosity and density of liquids.
Shan, BaoquanShen, YitaoYang, JianguoZhang, ZhaoyingWu, DehongZhao, Yingke
The Autocycle is a style of vehicle that most often utilizes a reverse-tricycle design with two front wheels and a single rear wheel. Modern autocycles in the United States are often utilized in a recreational role. This work presents physical measurements of two modern autocycles for use in accident reconstruction and pursues a deeper understanding of the unique attributes and handling associated with these vehicles. Vehicles were used to measure physical properties and subjected to cornering tests presented herein, and the data is compared to that for a conventional automobile. Observations on tire scuff marks are made from cornering tests unique to these vehicles. Strengths and challenges with this type of vehicle design are presented for various use cases as compared to conventional automobiles. Data and knowledge from this study are published to aid accident reconstruction efforts.
Warner, WyattSwensen, GrantWarner, Mark
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