Browse Topic: Measurements

Items (1,446)
Accurate defect quantification is crucial for ensuring the serviceability of aircraft engine parts. Traditional inspection methods, such as profile projectors and replicating compounds, suffer from inconsistencies, operator dependency, and ergonomic challenges. To address these limitations, the 4D InSpec® handheld 3D scanner was introduced as an advanced solution for defect measurement and analysis. This article evaluates the effectiveness of the 4D InSpec scanner through multiple statistical methods, including Gage Repeatability and Reproducibility (Gage R&R), Isoplot®, Youden plots, and Bland–Altman plots. A new concept of Probability of accurate Measurement (PoaM)© was introduced to capture the accuracy of the defect quantification based on their size. The results demonstrate a significant reduction in measurement variability, with Gage R&R improving from 39.9% (profile projector) to 8.5% (3D scanner), thus meeting the AS13100 Aerospace Quality Standard. Additionally, the 4D InSpec
Aust, JonasDonskoy, Gene
In contemporary society, where Global Navigation Satellite Systems (GNSS) are utilised extensively, their inherent fragility gives rise to potential hazards with respect to the safety of ship navigation. In order to address this issue, the present study focuses on an ASM signal delay measurement system based on software defined radio peripherals. The system comprises two distinct components: a transmitting end and a receiving end. At the transmitting end, a signal generator, a first time-frequency synchronisation device, and a VHF transmitting antenna are employed to transmit ASM signals comprising dual Barker 13 code training sequences. At the receiving end, signals are received via software-defined radio equipment, a second time-frequency synchronisation device, a computing host, and a VHF receiving antenna. Utilising sliding correlation algorithms enables accurate time delay estimation. The present study leverages the high performance and low cost advantages of the universal
Li, HaoSun, XiaowenWang, TianqiZhou, ZeliangWang, Xiaoye
Measuring the volume of harvested material behind the machine can be beneficial for various agricultural operations, such as baling, dropping, material decomposition, cultivation, and seeding. This paper aims to investigate and determine the volume of material for use in various agricultural operations. This proposed methodology can help to predict the amount of residue available in the field, assess field readiness for the next production cycle, measure residue distribution, determine hay readiness for baling, and evaluate the quantity of hay present in the field, among other applications which would benefit the customer. Efficient post-harvest residue management is essential for sustainable agriculture. This paper presents an Automated Offboard System that leverages Remote Sensing, IoT, Image Processing, and Machine Learning/Deep Learning (ML/DL) to measure the volume of harvested material in real-time. The system integrates onboard cameras and satellite imagery to analyze the field
Singh, Rana ShaktiStallin, Saravanan
The first step in designing or analyzing any structure is to understand “right” set of loads. Typically, off-road vehicles have many access doors for service or getting into cab etc. Design of these doors and their latches involve a knowledge of the loads arising when the door is shut which usually involves an impact of varying magnitudes. In scenarios of these impact events, where there is sudden change of velocity within few milliseconds, produces high magnitude of loads on structures. One common way of estimating these loads using hand calculations involves evaluating the rate-of-change-of-momentum. However, this calculation needs “duration of impact”, and it is seldom known/difficult to estimate. Failing to capture duration of impact event will change load magnitudes drastically, e.g. load gets doubled if time-of-impact gets reduced from 0.2 to 0.1 seconds and subsequently fatigue life of the components in “Door-closing-event” gets reduce by ~7 times. For these problems, structures
Valkunde, SangramGhate, AmitGagare, Kiran
An agricultural tractor comprises a tightly packed underhood compartment, which poses distinct challenges in managing airflow through its heat exchangers. The intricate design results in uneven airflow patterns, as the fan-driven system draws air from the front, top, and side openings. This work presents a methodology to measure the cooling airflow volume in the tractor and establishing a correlation between test airflow and CFD simulated airflow values. A handheld anemometer and 3x3 matrix type anemometer used for airflow measurement. Measurements were taken at front and back of heat exchanger. It was concluded that, measuring airflow through the heat exchanger with a matrix-type anemometer positioned behind it can enhance the correlation with CFD results to 84%.
A, BoopalshanmugamGanesan, ThanigaivelReddy, LakkuSateesh, TadiGopinathan, Nagarajan
Large farms cultivating forage crops for the dairy and livestock sectors require high-quality, dense bales with substantial nutritional value. The storage of hay becomes essential during the colder winter months when grass growth and field conditions are unsuitable for animal grazing. Bale weight serves as a critical parameter for assessing field yields, managing inventory, and facilitating fair trade within the industry. The agricultural sector increasingly demands innovative solutions to enhance efficiency and productivity while minimizing the overhead costs associated with advanced systems. Recent weighing system solutions rely heavily on load cells mounted inside baling machines, adding extra costs, complexity and weight to the equipment. This paper addresses the need to mitigate these issues by implementing an advanced model-based weighing system that operates without the use of load cells, specifically designed for round baler machines. The weighing solution utilizes mathematical
Kadam, Pankaj
The de-rated capacity of forklifts plays a crucial role in determining their safety, efficiency, and overall performance, particularly when modifications are introduced to meet stringent industrial standards. The term "de-rated capacity" refers to the reduction in a forklift's rated load-carrying capacity caused by various factors, including load center shifts, lifting height, attachment usage, tire types, and counterweight adjustments. This reduction occurs as a safety measure to account for potential instabilities or mechanical limitations when operating under less-than-ideal conditions. Accurate understanding and calculation of de-rated capacity are vital to ensure safe and efficient forklift operation. This research provides a detailed examination of forklift variants, specifically evaluated under the IS 4357:2004 standards [1], to understand the intricate relationship between tire types and counterweight adjustments on the derated capacity. With advanced Multibody Simulations, as
Shende, KalyaniShingavi, ShreyasHingade, Nikhil
The ongoing electrification of vehicle powertrains brings attention to components with a minor contribution to overall friction losses in research and development. To optimize the overall energy efficiency, it is essential to analyze and reduce the losses in these components. Wheel bearings are of particular interest in this context, as their friction losses affect both the driving and recuperation phases. These losses are dependent on temperature, mechanical loads and the bearing mounting situation into the vehicle. The analysis of friction losses and their dependency on the factors mentioned above is usually conducted by measurements on component test benches to allow an isolated analysis. In contrast, the friction losses of the complete drive system are measured on powertrain or roller test benches. In this context, the factors affecting the losses in wheel bearings deviate from the measurements obtained on component test benches. The purpose of this paper is to analyses the effect
Hartmann, LukasErxleben, LarsRebesberger, RonHenze, RomanSturm, Axel
This study focuses on the technology for establishing design criteria for the piston pin circlip (hereinafter referred to as "circlip"), which is a component that holds the engine piston pin. During the development of high-revving engines, failure of the piston sometimes becomes a problem, and the main factors are fatigue failure of the piston and falling of the piston pin. The falling of the piston pin is caused by the circlip disengaging from the groove by the inertial force due to the vertical motion of the piston. The circlip is compressed to the size of the piston circlip groove and assembled to the piston. Therefore, in order to prevent the circlip from falling out, it is necessary to compress it more and increase the reaction force acting on the groove. However, this measure raises concerns about the deterioration of the ease of assembly of the circlip. Therefore, it is necessary to establish evaluation criteria that prevent the circlip from disengaging and deterioration of its
Ishizuka, AtsushiWatanabe, Naoto
In order to improve engine emission and limit combustion instabilities, in particular for low load and idle conditions, reducing the injected fuel mass shot-to-shot dispersion is mandatory. Unfortunately, the most diffused approach for the hydraulic analysis of low-pressure injectors such as PFIs or SCR dozers is restrained to the mean injected mass measurement in given operating conditions, since the use of conventional injection analyzers is unfeasible. In the present paper, an innovative injection analyzer is used to measure both the injection rate and the injected mass of each single injection event, enabling a proper dispersion investigation of the analysed low pressure injection system. The proposed instrument is an inverse application of the Zeuch’s method, which in this case is applied to a closed volume upstream the injector, with the injector being operated with the prescribed upstream-to-downstream pressure differential. Further, the injector can inject freely against air
Postrioti, LucioMaka, CristianMartino, Manuel
Producing 3D models of cooling water passages of outboard motors, and calculating distribution of electric potential on the water passage surfaces using BEM, we have developed the new method for simulation of electric potential distribution. The outboard motor is a propulsion system attached to the transom of the boat with steering function. As the water around the boat is drawn in for cooling of the engine, the engine parts are susceptible to severe corrosion. As a means to help prevent corrosion, a part referred to as the anode metal, which has a lower natural potential, is provided. Such a method is called the sacrifice protection because the anode metal corrodes before the engine parts due to the difference of electric potential. Since anti-corrosion currents occur preferentially to areas close to the anode metal, the anode metal is required to be located at the most effective place for corrosion protection. However, there are certain restrictions in the layout of anode metal from
Shibuya, RyotaSuzuki, Hiroki
This study addresses the challenge of reducing the experimental workload involved in characterizing battery cell behavior as a function of state of charge and temperature. Galvanostatic Intermittent Titration Technique tests were carried out in a climate chamber across a wide temperature range, from -20 °C to 70 °C, with 10 °C intervals. The voltage and current response data collected from these tests were used to train several machine learning algorithms. The trained models could then be used to predict the cell voltage response every 5 °C from -15 °C to 55 °C. While the models were experimentally validated at 15 °C, 25 °C, and 35 °C, the predicted voltages across this range contribute to enhancing the characterization process. In particular, the inclusion of these predicted voltage profiles—combined with the experimental data collected every 10 °C from -20 °C to 70 °C—allows for the creation of more accurate lookup tables for the parameters of the equivalent circuit model. These
Giuliano, LucaPeretto, LorenzoCanella, NicholasNefat, Damir
The work presents a micro-electromechanical system (MEMS) temperature sensor that has been designed using COMSOL Multiphysics 6.0 software for use in predicting the temperature of automotive parts. Due to its versatility, the shape of this design employs a meander, and this involves joule heating physics. It clearly shows the variation of resistance with temperature. For this design, Nitinol nano material is used because of the following advantages: Enhanced Shape Memory Effect, Superior Super elasticity, Increased Surface Area, Increased Surface Area, Improved Biocompatibility, Tunable Properties, Enhanced Mechanical Properties. Nitinol having high strength to weight ratio find its application in aerospace industry. This sensor works based on the principle of temperature dependence of resistance; that is, the resistance of the material increases or decreases based on temperature. It is observed that Nitinol has low von Mises stress, proving the safety nature of the material in
P, Geetha
Measurement plays a crucial role in the precise and accurate management of automotive subsystems to enhance efficiency and performance. Sensors are essential for achieving high levels of accuracy and precision in control applications. Rapid technical advancements have transformed the automobile industry in recent years, and a wide range of novel sensor devices are being released to the market to speed up the development of autonomous vehicle technology. Nonetheless, stricter regulations for reliable pressure sensors in automobiles have resulted from growing legal pressures from regulatory bodies. This work proposes and investigates a tribo electric nano sensor that is affected by a changing parameter of the separation distance between the device's primary electrode and dielectric layers. The system is being modeled using the COMSOL multiphysics of electrostatics and the tribo-electric effect. Open circuit electric potential and short circuit surface charge density are two of the
P, GeethaK, NeelimaSudarmani, RC, VenkataramananSatyam, SatyamNagarajan, Sudarson
This paper presents the design of an adaptive sliding mode controller to address the challenges posed by uncertain internal parameters and external time-varying environmental disturbances in underactuated ships. Initially, a reference heading angle is designed using the backstepping algorithm. An adaptive law is then introduced to compensate for both internal and external uncertainties, building upon the sliding mode controller framework. To overcome the issue of difficult velocity measurement, a state observer is developed to estimate the forward velocity and transverse drift velocity, which are typically hard to measure during ship navigation. Subsequently, Lyapunov stability analysis is employed to demonstrate that all error signals in the closed-loop system for ship path following are uniformly and ultimately bounded. Finally, MATLAB/Simulink simulations are conducted, and the results confirm the effectiveness of the proposed controller.
Sun, KeHuang, Yaoliang
The accurate prediction of road performance decay is of great significance for road maintenance and management. This paper takes the Xinjiang G577 highway as the research object, collects the measured data of the typical indexes of asphalt pavement since the past years (Deterioration Condition Index (PCI), Technical Condition Index (PQI)), and studies its decay. The model is constructed on the basis of time series1, and the exponential decay model of asphalt road PQI and PCI is derived. The model’s accuracy is then tested by calculating the correlation coefficient, mean absolute error (MAE), and other accuracy tests. The results demonstrate that the model exhibits a high degree of fit.
Tian, WeiBai, HaotianWang, TaiweiWang, JiayanDai, Xiaomin
In order to explore the actual safety management effect of safety signs and better carry out on-site safety management, this article independently developed an evaluation scale for the management effect of safety signs. Taking a certain marine engineering equipment manufacturing enterprise as the object, the management of safety signs was evaluated and analyzed. Firstly, 11 questions from the SPSSAU online analysis scale were selected as measurement indicators to test safety label management. Factor analysis was used to select three factors: cognitive function, compliance behavior, and leadership attitude. Secondly, a safety identification management model was constructed based on structural equation modeling (SEM) with three factors as latent variable factors. Through fitting tests, it was found that cognitive effects, compliance behaviors, and leadership attitudes have a certain impact on management effectiveness, and there is a positive correlation between the three latent variable
Wang, ChunyuanYang, GuihuaLi, XinyaoZhu, Jie
Efficient thermal management is vital for electric vehicles (EVs) to maintain optimal operating temperatures and enhance energy efficiency. Traditional simulation-based design approaches, while accurate, are often computationally expensive and limited in their ability to explore large design spaces. This study introduces a machine learning (ML)-based optimization framework for the design of an EV cooling circuit, targeting a 5°C reduction in the maximum electric motor temperature. A one-dimensional computational fluid dynamics (1D-CFD) model is utilized to generate a Design of Experiments (DOE) matrix, incorporating key parameters such as coolant flow rate and heat exchanger dimensions. A Radial Basis Function (RBF) neural network is trained on the simulation data to serve as a surrogate model, enabling rapid performance prediction. Optimization is performed using the Non-Dominated Sorting Genetic Algorithm II (NSGA2), yielding three distinct design solutions that meet the thermal
Paul, KavinGanesan, ArulMansour, Youssef
The Gatik Arena platform integrates NVIDIA Cosmos models to create closed-loop, ultra-realistic digital environments that address real-world limitations. Gatik Arena is a next-generation simulation platform designed to accelerate the development and validation of autonomous vehicle (AV) systems. Gatik, which targets autonomous middle-mile logistics, built and fine-tuned Arena in-house to meet specific operational and technical needs. Unveiled in July 2025, the platform is said to produce photorealistic, structured and controllable synthetic data that addresses the limitations of traditional real-world data collection. Founded in 2017, Gatik plans to scale its freight-only, driverless operations in 2025, and the Arena platform is central to this endeavor. Gatik collaborated with NVIDIA to integrate its Cosmos world foundation models (WFMs), which enable the creation of ultra-high-fidelity, physics-informed digital environments for robust AV training and validation, said Norm Marks, VP
Gehm, Ryan
Navigation in off-road terrains is a well-studied problem for self-driving and autonomous vehicles. Frequently cited concerns include features like soft soil, rough terrain, and steep slopes. In this paper, we present the important but less studied aspect of negotiating vegetation in off-road terrain. Using recent field measurements, we develop a fast running model for the resistance on a ground vehicle overriding both small vegetation like grass and larger vegetation like bamboo and trees. We implement of our override model into a 3D simulation environment, the MSU Autonomous Vehicle Simulator (MAVS), and demonstrate how this model can be incorporated into real-time simulation of autonomous ground vehicles (AGV) operating in off-road terrain. Finally, we show how this model can be used to simulate autonomous navigation through a variety of vegetation with a PID speed controller and measuring the effect of navigation through vegetation on the vehicle speed.
Goodin, ChristopherMoore, Marc N.Hudson, Christopher R.Carruth, Daniel W.Salmon, EthanCole, Michael P.Jayakumar, ParamsothyEnglish, Brittney
The objective of this paper is two-fold. Firstly, provide guidance to best implement end to end traceability from program requirements to physical implementation, and Secondly provide techniques to review and understand large scale complex systems. Even with a Digital Engineering Environment (DEE) being an enabler towards applying Systems Engineering practices to develop large scale complex systems, many organizations are unclear on the methodology for modeling their architectures and enabling stakeholders to easily review, understand and assess those architectures. An architecture can be a conceptual, logical or physical architecture, depending on the system’s lifecycle state. For the context of this paper, the modeling environment is any System’s Modeling Language (SysML) based tool along with modeling tools for electrical, mechanical and software development and product life cycle management tool. The intended audience is any engineering organization defining end-to-end architecture
Khaled-Noveloso, Lubna
Virtual Reality (VR) systems are increasingly integrating haptic feedback to increase the level of immersion in virtual environments. This study is designed to investigate the impact of varying fidelity levels on the user experience when interacting with a tablet touchscreen User Interface (UI) in a virtual environment. Participants take part in touchscreen gesture-based tasks in different haptic fidelity levels, including no gloves, low haptic fidelity vibrotactile gloves, high haptic fidelity pneumatic gloves, and a real-world control condition. This study was designed to measure the user experience, which includes presence, embodiment, and system usability using qualitative surveys along with quantitative performance metrics. This study aims to understand how haptic feedback impacts the user experience to facilitate more informed employment of VR technology in training, simulation, and rapid prototyping.
Al-Shubeilat, FaresAthamnah, SolafAlJundi, Abdel RahmanBrudnak, MarkWood, RyanLouie, Wing Yue GeoffreyRawashdeh, Osamah
Navigation in off-road terrains is a well-studied problem for self-driving and autonomous vehicles. Frequently cited concerns include features like soft soil, rough terrain, and steep slopes. In this paper, we present the important but less studied aspect of negotiating vegetation in off-road terrain. Using recent field measurements, we develop a fast running model for the resistance on a ground vehicle overriding both small vegetation like grass and larger vegetation like bamboo and trees. We implement of our override model into a 3D simulation environment, the MSU Autonomous Vehicle Simulator (MAVS), and demonstrate how this model can be incorporated into real-time simulation of autonomous ground vehicles (AGV) operating in off-road terrain. Finally, we show how this model can be used to simulate autonomous navigation through a variety of vegetation with a PID speed controller and measuring the effect of navigation through vegetation on the vehicle speed.
Goodin, ChristopherMoore, Marc N.Hudson, Christopher R.Carruth, Daniel W.Salmon, EthanCole, Michael P.Jayakumar, ParamsothyEnglish, Brittney
As automotive manufacturers have tried to set themselves apart by reducing emissions, and increasing vehicle range/fuel economy by eliminating any energy loss from inefficiencies on the vehicle, the brake corners have been an area of interest to reduce off-brake torque to zero in all conditions. Caliper designers can revise some attributes like piston seal grooves, and pad retraction features to reduce drag, but even if a caliper is designed perfectly in all aspects, trying to measure it in a reliable and repeatable manner proves to be difficult. There are many ways to measure brake drag all with ranging complexity. Some of the simplest measurements are the most repeatable, but it excludes the majority of the vehicle inputs. The most vehicle representative testing requires the most complex equipment and comes with the most challenges. This paper will focus mainly on the different ways residual brake drag can be measured, the benefits and challenges to each of them, the problems trying
Retting, Joshua
With the introduction of the Euro 7 regulation, non-exhaust emissions – particularly those arising from brake and tire abrasion – will be regulated and subject to emission limits for the first time. This presents significant challenges not only for OEMs striving to meet these targets within the given timeframe, but also for suppliers, who must develop innovative solutions for the precise measurement, analysis, and mitigation of these emissions. To address this, it is essential to establish and industrialize new testing methodologies as structured, scalable, and cost-efficient processes. Beyond pure measurement capability, service providers in this domain are increasingly expected to serve as feedback mechanisms – identifying process limitations, proposing targeted improvements, and thereby enabling continuous development in line with evolving technical and regulatory requirements. In this context, AVL is pursuing a holistic development strategy that integrates brake emission
Grojer, Bernd
In an earlier publication, it was reported that the pad compressibility measured under 160 bars on NAO formulas keeps decreasing with increasing number of repeated measurements due to unrecoverable residual deformation of the friction material combined with increasing moisture adsorption, which increases the hardness of the friction material. This current investigation was undertaken to find out if this same phenomenon occurs for NAOs under a low pressure of 100 bars during compressibility measurements and under 700N during dynamic modulus measurements. In all cases, it is found that the same phenomenon occurs, meaning that friction materials become permanently compressed without full recovery, making them harder to compress and raising up the modulus. The dynamic modulus of friction material attached to a backplate is found to be lower as compared with the friction material without the backplate, which is caused by more rapid moisture adsorption of friction material pads without a
Sriwiboon, MeechaiRhee, Seong KwanSukultanasorn, Jittrathep
Brake wear emissions are a significant contributor to particle mass (PM) emissions originating from road transport. In Europe, this is taken into consideration by including emission limits for brake wear particles in the legislation. UN GTR (United Nations Global Technical Regulation) No.24 is a technical description of how to measure the particle number (PN) and PM emissions of brakes. PN measurement includes solid particle number (SPN) and total particle number (TPN), meaning excluding and including the volatile particle matter, respectively. In this study, we examine over 500 TPN and SPN emission factors, in terms of SPN-TPN ratio. To interpret the emission factor data, we present results of a characterization of SPN and TPN measurement instruments in a laboratory setting. We discuss the benefits of using a flow splitter in the PN measurement and present an experimental demonstration of its suitability for measurement of brake wear PN. Combining the results of this investigation
Martikainen, SampsaPramstrahler, MadlenWeidinger, ChristophRainer, AndreasEngler, DieterHuber, Michael
In the present article it is investigated why active grille shutters (AGS) can have very different aerodynamic characteristics, ranging from progressive to strongly degressive, and which factors influence them. For this purpose, the authority concept known from the field of heating, ventilation, and air-conditioning (HVAC) is referred to. According to this theory, the control characteristics of dampers depend primarily on the ratio of the pressure losses at the fully open damper to the pressure losses of the rest of the system. The adaptation of the concept to the automotive field shows that, in addition to the pressure losses, the geometry of the cooling air ducting plays a decisive role in motor vehicles. The effect of driving speed and fan operation on the characteristic curves is also being investigated. In addition, authority theory can also be used to derive the conditions under which the opening characteristic curve of an AGS provides a good prediction of the real characteristic
Wolf, Thomas
The need to reduce pollutant emissions has pushed the automotive industry towards sustainable mobility promoting new technological solutions, among which the use of hybrid powertrains stands out. The development of a hybrid architecture is very complex and demands proper components sizing and the determination of optimized power-split strategies among different power sources, for example: Internal Combustion Engine (ICE), electric generator/motor and batteries. Moreover, the experimental analysis regarding performance and emissions requires that the whole propulsive system must be set up on the test bench, hence, negatively affecting the cost of the entire design phase. In this scenario, an optimum design and sizing approach for a series-hybrid electric vehicle (S-HEV) is proposed aiming at a design cost reduction. The presented procedure relies on numerical modelling of the hybrid powertrain and on the optimization of the fuel consumption and the driving range. The series-hybrid
Lisi, LeonardoSaponaro, GianmarcoEpiscopo, DomenicoTorresi, MarcoCamporeale, Sergio Mario
Items per page:
1 – 50 of 1446