Browse Topic: Brake hoses
This Recommended Practice covers air braked trucks, truck-tractors, trailers and buses. It enumerates the identification and installation of the air brake components not covered in other SAE recommended practices and standards.
This SAE Information Report provides general information for installing and tightening fluid conductors and connectors. Following these guidelines, with the consistent proper use of torque wrenches, tightening procedures, and correct torque levels, will result in diminishing leaks and improving service life by avoiding hose twisting, tube binding, false torque, and improper joint closures. Since many factors influence the pressure at which a hydraulic system will or will not perform satisfactorily, this report should not be used as a “standard” nor a “specification,” and the values shown should not be construed as “guaranteed” minimums, maximums, or absolutes. This document is an information report to help users by gathering available information from the various connector standards and publishing the information in one source for easy retrieval and applied common usage. This SAE Information Report is primarily intended for mobile/stationary industrial equipment applications. Aircraft
This SAE Standard covers complete general and dimensional specifications for tube fittings of the spherical and flanged sleeve compression types for use in the piping of air brake systems on automotive vehicles. The spherical sleeve compression type Figures 1A to 5 and Tables 1 to 3 is intended for use with annealed copper alloy tubing per SAE J1149, Type 1. The flanged sleeve compression type Figures 6A to 11 and Tables 4 to 6 is intended for use with nylon tubing per SAE J844. It is not intended to restrict or preclude other designs of a tube fitting for use with SAE J844, air brake tubing. Performance requirements for SAE J844 are covered in SAE J1131. See SAE J1131 for the Performance Requirements of Reusable (Push to Connect) Fittings Intended for Use in Automotive Air Brake Systems. CAUTION: To assure satisfactory performance, tapered sleeve compression type fitting components (SAE J512) should not be intermixed with the spherical or flanged sleeve components, nor should the
This SAE Recommended Practice provides basic recommendations for dispensing and handling of SAE J1703 and SAE J1704 Brake Fluids by Service Maintenance Personnel to assure their safe and effective performance when installed in or added to motor vehicle hydraulic brake actuating systems. This document is concerned only with brake fluid and those system parts in contact with it. It describes general maintenance procedures that constitute good practice and that should be employed to help assure a properly functioning brake system. Recommendations that promote safety are emphasized. Specific step-by-step service instructions for brake maintenance on individual makes or models are neither intended nor implied. For these, one should consult the vehicle manufacturer’s service brake maintenance procedures for the particular vehicle. Vehicle manufacturer’s recommendations should always be followed.
This SAE Recommended Practice identifies test procedures and parameters which may be used to evaluate, qualify and inspect non-SAE hydraulic hoses or other hose constructions which do not conform to any established ISO or national standards defining hydraulic hoses. (Non-SAE hydraulic hoses are defined as those which do not conform to the categories listed in SAE J517.) It is not intended for evaluating fluoropolymer lined hose constructions or hose constructions with working pressures above 86 MPa.
This SAE Standard covers complete general and dimensional specifications for tube fittings of the spherical and flanged sleeve compression types for use in the piping of air brake systems on automotive vehicles. The spherical sleeve compression type Figures 1A to 5 and Tables 1 to 3 is intended for use with annealed copper alloy tubing per SAE J1149, Type 1. The flanged sleeve compression type Figures 6A to 11 and Tables 4 to 6 is intended for use with nylon tubing per SAE J844. It is not intended to restrict or preclude other designs of a tube fitting for use with SAE J844, air brake tubing. Performance requirements for SAE J844 are covered in SAE J1131. See SAE J1131 for the Performance Requirements of Reusable (Push to Connect) Fittings Intended for Use in Automotive Air Brake Systems. CAUTION: To assure satisfactory performance, tapered sleeve compression type fitting components (SAE J512) should not be intermixed with the spherical or flanged sleeve components, nor should the
This recommended practice covers minimum requirements for air brake hose assemblies made from reinforced elastomeric hose and suitable fittings for use in automotive air brake systems including flexible connections from frame to axle, tractor to trailer, trailer to trailer and other unshielded air lines with air pressures up to 1 MPa, that are exposed to potential pull or impact. This hose is not to be used where temperatures, external or internal, fall outside the range of -40 to +100 °C.
This SAE Standard provides general, dimensional and performance specifications for the most common hoses used in hydraulic systems on mobile and stationary equipment. The general specifications contained in Sections 1 through 12 are applicable to all hydraulic hoses and supplement the detailed specifications for the 100R-series hoses contained in the later sections of this document. (See Tables 1A and 1B). This document shall be utilized as a procurement document only to the extent as agreed upon by the manufacturer and user. The maximum working pressure of a hose assembly comprising SAE J517 hose and hose connectors per SAE J516, SAE J518, SAE J1453, etc., shall not exceed the lower of the respective SAE maximum working pressure values. When using SAE J517 hose for marine applications, see SAE J1475, SAE J1942 and SAE J1942-1. The SAE J517 100R9, 100R10 and 100R11 hoses are discontinued due to lack of demand. For DOD orders see Appendix C. The SAE J517 100R1A, 100R2A, 100R2B and 100R
This Recommended Practice covers air braked trucks, truck-tractors, trailers and buses. It enumerates the identification and installation of the air brake components not covered in other SAE recommended practices and standards.
The high level of reliability of virtual analysis for suspension system development should not be thinking only for comfort and performance purpose, considering the `growing number of failures due to the touch between components in dynamic condition. The study establishes a simple and optimized methodology, able to predict more accurately the flexible brake hose path subject to the steering motion and associates with the independent suspension course, aiming the best route in order to achieve a low cost and robust design. In turn, the flexible brake hose non-linear model invalidates the multibody study to get the best route. However, with the aid of motion making use of NX9 [1] CAD [2] software was prepared dynamic movement that subjects front independent suspension system that establishes a Cartesian routine that maps 977 points, much higher than 9 points from previous studies, comprising a more accurate path performed by the hose. This data served as input to the IPS [3] software for
This SAE Recommended Practice provides basic recommendations for dispensing and handling of SAE J1703 and SAE J1704 Brake Fluids by Service Maintenance Personnel to assure their safe and effective performance when installed in or added to motor vehicle hydraulic brake actuating systems. This document is concerned only with brake fluid and those system parts in contact with it. It describes general maintenance procedures that constitute good practice and that should be employed to help assure a properly functioning brake system. Recommendations that promote safety are emphasized. Specific step-by-step service instructions for brake maintenance on individual makes or models are neither intended nor implied. For these, one should consult the vehicle manufacturer’s service brake maintenance procedures for the particular vehicle. Vehicle manufacturer’s recommendations should always be followed.
This SAE Recommended Practice establishes uniform test procedures for determining input-output characteristics for those pilot-operated and mechanically actuated, modulating-type valves and through-type valves used in the service brake control system.
This information report provides general information for installing and tightening fluid conductors and connectors. Following these guidelines, with the consistent proper use of torque wrenches, tightening procedures and correct torque levels will result in diminishing leaks and improving service life by avoiding hose twisting, tube binding, false torque and improper joint closures. Since many factors influence the pressure at which a hydraulic system will or will not perform satisfactorily, this report should not be used as a “standard” nor a “specification” and the values shown should not be construed as “guaranteed” minimums, maximums or absolutes. This document is an information report to help users by gathering available information from the various connector standards and publishing the information in one source for easy retrieval and applied common usage. This information report is primarily intended for mobile/stationary industrial equipment applications. Aircraft, Automotive
The vacuum brake hose is intended for use in the power braking systems of vehicles or as connections on vacuum lines of vehicles or systems thereof. For the purposes of clearly identifying hose classification and for specification simplification, vacuum brake hose is divided into two types: heavy-wall Type H, and light-wall Type L.
SAE J2552 provides limited, dimensional and general performance requirements for low pressure, field attachable, push-on hose and their mating hose fittings. The intended application is for fluid and pneumatic power used with petroleum base hydraulic fluids, lube oils, water glycols and air, within the temperature ranges listed in Table 1. The maximum working pressure is 1.7 MPa (see Table 2). For air applications the maximum working pressure is at 0.7 MPa. Hose and hose fittings are manufactured within certain dimensions with tolerance ranges in order to provide the proper gripping and sealing. SAE J2552 hose from one manufacturer may not be compatible with SAE J2552 hose fittings supplied by another manufacturer. It is the responsibility of the fabricator to always follow the manufacturers’ instructions for proper preparation and fabrication of hose assemblies. The fabricator shall consult the manufacturers’ written assembly instructions or the manufacturers directly before
This SAE Recommended Practice identifies test procedures and parameters which may be used to evaluate, qualify and inspect non-SAE hydraulic hoses or other hose constructions which do not conform to any established ISO or national standards defining hydraulic hoses. (Non-SAE hydraulic hoses are defined as those which do not conform to the categories listed in SAE J517.) It is not intended for evaluating fluoropolymer lined hose constructions or hose constructions with working pressures above 86 MPa.
This SAE Standard specifies the performance tests and requirements for hydraulic brake hose assemblies used in the hydraulic braking system of a road vehicle. It also specifies the methods used for identification of the hose manufacturer. This document applies to brake hose assemblies made of a hose fabricated from yarn and natural or synthetic elastomers and assembled with metal end fittings for use with nonpetroleum-base brake fluids as specified in SAE J1703, SAE J1704 and SAE J1705. The nominal internal diameter of the brake hose shall fall within one of the following values: a less than 4 mm (1/8 in or less) b 4 to 5 mm (3/16 in)
This SAE Standard covers complete general and dimensional specifications for tube fittings of the spherical and flanged sleeve compression types for use in the piping of air brake systems on automotive vehicles. The spherical sleeve compression type Figures 1A to 5 and Tables 1 to 3 is intended for use with annealed copper alloy tubing per SAE J1149, Type 1. The flanged sleeve compression type Figures 6A to 11 and Tables 4 to 6 is intended for use with nylon tubing per SAE J844. It is not intended to restrict or preclude other designs of a tube fitting for use with SAE J844, air brake tubing. Performance requirements for SAE J844 are covered in SAE J1131. See SAE J1131 for the Performance Requirements of Reusable (Push to Connect) Fittings Intended for Use in Automotive Air Brake Systems. CAUTION: To assure satisfactory performance, tapered sleeve compression type fitting components (SAE J512) should not be intermixed with the spherical or flanged sleeve components, nor should the
This recommended practice describes the equipment, test procedure, and performance requirements for high temperature impulsing of automotive brake hose assemblies with hydraulic brake fluid.
This SAE Recommended Practice covers the application of hydraulic brake hose (as defined by current issue of SAE J1401) as used to provide a flexible hydraulic connection between wheel end or axle brake system components on motor vehicles.
This SAE Information Report is the listing of recommendations for the proper packaging, storage, and shelf life limitations of new and unused hydraulic brake hose assemblies. The document embodies the testing, analysis, and experience of many users and manufacturers. Where specific manufacturer's recommendations are made, those recommendations shall supersede the recommendations of this document. This document describes the successful procedures and practices associated with brake hose assemblies usage by a wide cross section of manufacturers and users over several years. The practices are expected to be applicable to all brake hose assemblies which qualify under SAE J1401.
This SAE Standard documents dimensional metric specifications for hydraulic brake system tubing with flared ends, threaded ports, and male tube nuts for the interconnection of major components in automotive hydraulic brake systems. The purpose of this document is to recommend preferred metrically dimensioned components (including alternative choices), that are intended to be functionally compatible with International Organization for Standardization Specification, ISO 4038. Some applications may require sizes of forms other than those shown herein, and this document does not preclude such other details when they are required.
This SAE Recommended Practice is intended for all vehicle hydraulic brake hoses. It is an accelerated test which is intended to provide the user with a method of comparing the ability of hydraulic brake hose designs to retard the ingress of moisture into brake fluid. This document specifies a laboratory performance requirement. ASTM D 1364 interlaboratory reproducibility and correlation of data have not been defined, nor has correlation been established between field vehicle brake fluid moisture content and data obtained by this document.
This SAE Recommended Practice provides basic recommendations for dispensing and handling of SAE J1703 and SAE J1704 Brake Fluids by Service Maintenance Personnel to assure their safe and effective performance when installed in or added to motor vehicle hydraulic brake actuating systems. This document is concerned only with brake fluid and those system parts in contact with it. It describes general maintenance procedures that constitute good practice and that should be employed to help assure a properly functioning brake system. Recommendations that promote safety are emphasized. Specific step-by-step service instructions for brake maintenance on individual makes or models are neither intended nor implied. For these, one should consult the vehicle manufacturer’s service brake maintenance procedures for the particular vehicle. Vehicle manufacturer’s recommendations should always be followed.
This SAE Recommended Practice establishes uniform test procedures for determining input-output characteristics for those pilot-operated and mechanically actuated, modulating-type valves and through-type valves used in the service brake control system.
This Recommended Practice covers air braked trucks, truck-tractors, trailers and buses. It enumerates the identification and installation of the air brake components not covered in other SAE recommended practices and standards.
Brake system has been considered as the most important safety system for a vehicle. Performance of the Brake system depends upon various factors like purity of brake fluid, material and construction of rubber hose, rubber seal performance etc. The purity of the brake fluid is one of the most vital factor and incompatibility of the rubber hose with brake fluid causes contamination of the brake fluid. This intern can cause shrinkage / swelling of master, slave cylinder rubber seals. The change in the dimensional of the rubber seals directly affects the performance of the brake system. In order to evaluate the performance of the brake system, Styrene Butadiene Rubber (SBR) and EPDM elastomers with different % of ethylene and varying ENB content were considered for brake fluid compatibility test. These rubber materials were tested in the different brands of DOT 3 brake fluid. Design of experiments has been carried out on EPDM material with different % of ethylene and varying ENB content to
This recommended practice covers minimum requirements for air brake hose assemblies made from reinforced elastomeric hose and suitable fittings for use in automotive air brake systems including flexible connections from frame to axle, tractor to trailer, trailer to trailer and other unshielded air lines with air pressures up to 1 MPa, that are exposed to potential pull or impact. This hose is not to be used where temperatures, external or internal, fall outside the range of -40 to +100 °C.
This SAE Standard provides general, dimensional and performance specifications for the most common hoses used in hydraulic systems on mobile and stationary equipment. The general specifications contained in Sections 1 through 12 are applicable to all hydraulic hoses and supplement the detailed specifications for the 100R-series hoses contained in the later sections of this document. (See Tables 1A and 1B). This document shall be utilized as a procurement document only to the extent as agreed upon by the manufacturer and user. The maximum working pressure of a hose assembly comprising SAE J517 hose and hose connectors per SAE J516, SAE J518, SAE J1453, etc., shall not exceed the lower of the respective SAE maximum working pressure values. When using SAE J517 hose for marine applications, see SAE J1475, SAE J1942 and SAE J1942-1. The SAE J517 100R9, 100R10 and 100R11 hoses are discontinued due to lack of demand. For DOD orders see Appendix C. The SAE J517 100R1A, 100R2A, 100R2B and 100R
During the automotive brake system design and development process, a large number of performance characteristics must be comprehended, assessed, and balanced against each other and, at times, competing performance objectives for the vehicle under development. One area in brake development that is critical to customer acceptance due to its impact on a vehicle's perceived quality is brake pedal feel. While a number of papers have focused on the specification, quantification and modeling of brake pedal feel and the various subsystem characteristics that affect it, few papers have focused specifically on brake corner hoses and their effect on pedal feel, in particular, during race-track conditions. Specifically, the effects of brake hose fluid consumption pedal travel and brake system response is not well comprehended during the brake development process. This paper introduces the basic construction of automotive brake hoses, the test methodologies and test results used to quantify brake
This SAE Recommended Practice identifies test procedures and parameters which may be used to evaluate, qualify and inspect non-SAE hydraulic hoses or other hose constructions which do not conform to any established ISO or national standards defining hydraulic hoses. (Non-SAE hydraulic hoses are defined as those which do not conform to the categories listed in SAE J517.) It is not intended for evaluating fluoropolymer lined hose constructions or hose constructions with working pressures above 86 MPa.
SAE J2552 provides limited, dimensional and general performance requirements for low pressure, field attachable, push-on hose and their mating hose fittings. The intended application is for fluid and pneumatic power used with petroleum base hydraulic fluids, lube oils, water glycols and air, within the temperature ranges listed in Table 1. The maximum working pressure is 1.7 MPa (see Table 2). For air applications the maximum working pressure is at 0.7 MPa. Hose and hose fittings are manufactured within certain dimensions with tolerance ranges in order to provide the proper gripping and sealing. SAE J2552 hose from one manufacturer may not be compatible with SAE J2552 hose fittings supplied by another manufacturer. It is the responsibility of the fabricator to always follow the manufacturers’ instructions for proper preparation and fabrication of hose assemblies. The fabricator shall consult the manufacturers’ written assembly instructions or the manufacturers directly before
This SAE Standard provides general, dimensional and performance specifications for the most common hoses used in hydraulic systems on mobile and stationary equipment. The general specifications contained in Sections 1 through 12 are applicable to all hydraulic hoses and supplement the detailed specifications for the 100R-series hoses contained in the later sections of this document. (See Tables 1A and 1B). This document shall be utilized as a procurement document only to the extent as agreed upon by the manufacturer and user. The maximum working pressure of a hose assembly comprising SAE J517 hose and hose connectors per SAE J516, SAE J518, SAE J1453, etc., shall not exceed the lower of the respective SAE maximum working pressure values. When using SAE J517 hose for marine applications, see SAE J1475, SAE J1942 and SAE J1942-1. The SAE J517 100R9, 100R10 and 100R11 hoses are discontinued due to lack of demand. For DOD orders see Appendix C. The SAE J517 100R1A, 100R2A, 100R2B and 100R
This SAE Standard provides general, dimensional and performance specifications for the most common hoses used in hydraulic systems on mobile and stationary equipment. The general specifications contained in Sections 1 through 12 are applicable to all hydraulic hoses and supplement the detailed specifications for the 100R-series hoses contained in the later sections of this document. (See Tables 1A and 1B). This document shall be utilized as a procurement document only to the extent as agreed upon by the manufacturer and user. The maximum working pressure of a hose assembly comprising SAE J517 hose and hose connectors per SAE J516, SAE J518, SAE J1453, etc., shall not exceed the lower of the respective SAE maximum working pressure values. When using SAE J517 hose for marine applications, see SAE J1475, SAE J1942 and SAE J1942-1. The SAE J517 100R9, 100R10 and 100R11 hoses are discontinued due to lack of demand. For DOD orders see Appendix C. The SAE J517 100R1A, 100R2A, 100R2B and 100R
This SAE Recommended Practice covers the application of hydraulic brake hose (as defined by current issue of SAE J1401) as used to provide a flexible hydraulic connection between wheel end or axle brake system components on motor vehicles.
This specification covers hose fabricated from wire braid and synthetic rubber, assembled with end fittings for use in automotive applications up to 10.3 MPa (1500 psi) maximum pressure, as flexible connections within the temperature range of −40 °C to 121 °C (−40 °F to +250 °F) average, 13.5 °C (275 °F) maximum peaks. The specification in this SAE Standard originated in the SAE-ASTM Technical Committee on Automotive Rubber (other than tires). They represent the correlation of the best information available from research investigation and production experience on the minimum constructional and performance characteristics essential for new power steering assemblies used as original or replacement equipment. This standard applies to passenger cars. It may prove useful to truck manufacturers, but it is not to be presented as present practices. They also represent the minimum quality recognized by original equipment manufacturers and hose suppliers as essential for satisfactory and safe
This recommended practice covers minimum requirements for air brake hose assemblies made from reinforced elastomeric hose and suitable fittings for use in automotive air brake systems including flexible connections from frame to axle, tractor to trailer, trailer to trailer and other unshielded air lines with air pressures up to 1 MPa, that are exposed to potential pull or impact. This hose is not to be used where temperatures, external or internal, fall outside the range of -40 °C to +100 °C.
This SAE Standard provides general, dimensional and performance specifications for the most common hoses used in hydraulic systems on mobile and stationary equipment. The general specifications contained in Sections 1 through 12 are applicable to all hydraulic hoses and supplement the detailed specifications for the 100R-series hoses contained in the later sections of this document. (See Tables 1A and 1B). This document shall be utilized as a procurement document only to the extent as agreed upon by the manufacturer and user. The maximum working pressure of a hose assembly comprising SAE J517 hose and hose connectors per SAE J516, J518, J1453, etc., shall not exceed the lower of the respective SAE maximum working pressure values. When using SAE J517 hose for marine applications, see SAE J1475, J1942 and J1942-1. The SAE J517 100R9, 100R10 and 100R11 hoses will be discontinued beginning with the year 2005, due to lack of demand. For DOD orders during 2005 see Appendix A. The SAEJ 517
This information report provides general information for installing and tightening fluid conductors and connectors. Following these guidelines, with the consistent proper use of torque wrenches, tightening procedures and correct torque levels will result in diminishing leaks and improving service life by avoiding hose twisting, tube binding, false torques and improper joint closures. Since many factors influence the pressure at which a hydraulic system will or will not perform satisfactorily, this report should not be used as a "standard" nor a "specification" and the values shown should not be construed as "guaranteed" minimums, maximums or absolutes. This document is an information report to help users by gathering available information from the various connector standards and publishing the information in one source for easy retrieval and applied common usage. This information report is primarily intended for mobile/stationary industrial equipment applications. Aircraft, Automotive
This SAE Information Report is the listing of recommendations for the proper packaging, storage, and shelf life limitations of new and unused hydraulic brake hose assemblies. The document embodies the testing, analysis, and experience of many users and manufacturers. Where specific manufacturer's recommendations are made, those recommendations shall supersede the recommendations of this document. This document describes the successful procedures and practices associated with brake hose assemblies usage by a wide cross section of manufacturers and users over several years. The practices are expected to be applicable to all brake hose assemblies which qualify under SAE J1401.
This SAE Standard provides general and dimensional specifications for the most common hose fittings used in conjunction with hydraulic hoses specified in SAE J517 and utilized in hydraulic systems on mobile and stationary equipment. The general specifications contained in Sections 1 through 15 are applicable to all hydraulic hose fittings and supplement the detailed specifications for the 100R-series fittings contained in the later sections of this document. This document shall be utilized as a procurement document only to the extent agreed upon by the manufacturer and user. Refer to SAE J517 for specifications of hose and information on hose assemblies. SAE J1273 contains information on application factors affecting hose fittings, hose, and hose assemblies. THE RATED WORKING PRESSURE OF A HOSE ASSEMBLY COMPRISING SAE J516 FITTINGS AND SAE J517 HOSE SHALL NOT EXCEED THE LOWER OF THE TWO WORKING PRESSURE RATED VALUES.
The vacuum brake hose is intended for use in the power braking systems of vehicles or as connections on vacuum lines of vehicles or systems thereof. For the purposes of clearly identifying hose classification and for specification simplification, vacuum brake hose is divided into two types: heavy-wall Type H, and light-wall Type L.
This recommended practice covers minimum requirements for air brake hose assemblies made from reinforced elastomeric hose and suitable fittings for use in automotive air brake systems including flexible connections from frame to axle, tractor to trailer, trailer to trailer and other unshielded air lines with air pressures up to 1 MPa, that are exposed to potential pull or impact. This hose is not to be used where temperatures, external or internal, fall outside the range of –40 °C to +100 °C.
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