Browse Topic: Reliability

Items (3,472)
The reliability and durability of off-highway vehicles are crucial for industries like construction, mining, and agriculture. Failures in such machines not only disrupt operations but can also lead to significant economic losses and safety concerns. Effective failure and warranty analysis processes are essential to improve customer support, minimize downtime, and enhance equipment life cycle. This paper outlines a comprehensive 7-step failure analysis methodology tailored for off-highway vehicles, accompanied by warranty analysis using Weibull, 6MIS, and 12MIS IPTV. It details the process from problem identification through permanent solution implementation, emphasizing tools and techniques necessary for sustainable improvements. The structured approach provides an actionable blueprint for OEMs and service teams to enhance customer satisfaction, support sustainable development goals, and maintain regulatory compliance.
Mulla, TosifThakur, AnilTripathi, Ashish
The reliability of vehicle steering systems is extremely important to ensure safety, vehicle performance and gain customer satisfaction. Life data analysis conducted to analyze how the steering systems are performing in the field and assess whether the steering systems can meet the reliability target when deployed in the field. This article discusses about the systematic process to conduct the field data analysis of Hydraulic Powered Steering System (HPS) from the warranty claim data, usage of Weibull distribution to derive the life characteristic parameters. Based on the process described in this article, the statistical analysis of the warranty claim data performed and identified that, “the Hydraulic Power Steering Gears demonstrated more than 99% reliability in the field with statistical confidence of 90% and able meet the ZF’s Internal target for the HPS Systems”.
Ravindran, MohanSugumar, Ganesh
In today’s competitive landscape, industries are relying heavily on the use of warranty data analytics techniques to manage and improve warranty performance. Warranty analytics is important since it provides valuable insights into product quality and reliability. It must be noted here that by systematically looking into warranty claims and related information, industries can identify patterns and trends that indicate potential issues with the products. This analysis helps in early detection of defects, enabling timely corrective actions that improve product performance and customer satisfaction. This paper introduces a comprehensive framework that combines conventional methods with advanced machine learning techniques to provide a multifaceted perspective on warranty data. The methodology leverages historical warranty claims and product usage data to predict failure patterns & identify root causes. By integrating these diverse methods, the framework offers a more accurate and holistic
Quadri, Danishuddin S.F.Soma, Nagaraju
Reliability engineering is a science and technology to fight against product failure, which includes reliability requirements and allocation, reliability analysis, reliability modeling and prediction, reliability design, reliability test, reliability testing, operational reliability and other activities. The important condition for the high-quality development of rail traffic is the stable operation of equipment, and the electronic equipment of rail traffic vehicles is mostly the “brain” of the key system. At present, the contradiction between performance optimization and structural complexity is increasingly prominent. In order to cope with the variable operating conditions and harsh environment of vehicles, the requirements for reliability are getting higher and higher. It is of great significance to carry out reliability engineering for its high-quality development. This paper introduces the construction of the reliability system of the electronic equipment of rail traffic vehicles
Song, XiaozhongSong, MengsiWang, Lei
In view of the complexity of railway engineering structure, the systematicness of professional collaboration and the high reliability of operation safety, this paper studied the spatial-temporal information data organization model with all elements in whole domain for Shuozhou-Huanghua Railway from the aspect of Shuozhou-Huanghua Railway spatial-temporal information security. Taking the unique spatial-temporal benchmark as the main line, the paper associated different spatial-temporal information to form an efficient organization model of Shuozhou-Huanghua Railway spatial-temporal information with all elements in the whole domain, so as to implement the effective organization of massive spatial-temporal information in various specialties and fields of Shuozhou-Huanghua Railway; By using GIS (Geographic Information System) visualization technology, spatial analysis technology and big data real-time dynamic rendering technology, it was realized the real-time dynamic visualization display
Liu, KunYu, HongshengZhu, PanfengLiu, WenbinWang, Yaoyao
Time-Sensitive Networking (TSN) enhances Ethernet with features such as time synchronization, scheduled traffic, policing, and redundancy to enable highly deterministic and reliable communications in mission-critical systems. This paper presents a comprehensive approach to the configuration, analysis, and verification of TSN for critical systems, with a focus on time-sensitive applications such as tank barrel stabilization. The impact of different types of topologies, traffic types, and application requirements on the configuration complexity are presented along with various mathematical techniques to generate network solutions and verify against the system requirements. Detailed modeling, configuration, and analysis of TSN is demonstrated using a representative mixed criticality converged network. Lastly, configuration techniques to minimize the latency, jitter, and frame loss while maximizing the network utilization are presented.
Bush, Stephen F.Jabbar, Abdul
Our research focuses on developing a novel loss function that significantly improves object matching accuracy in multi-robot systems, a critical capability for Safety, Security, and Rescue Robotics (SSRR) applications. By enhancing the consistency and reliability of object identification across multiple viewpoints, our approach ensures a comprehensive understanding of environments with complex layouts and interlinked infrastructure components. We utilize ZED 2i cameras to capture diverse scenarios, demonstrating that our proposed loss function, inspired by the DETR framework, outperforms traditional methods in both accuracy and efficiency. The function’s ability to adapt to dynamic and high-risk environments, such as disaster response and critical infrastructure inspection, is further validated through extensive experiments, showing superior performance in real-time decision-making and operational effectiveness. This work not only advances the state of the art in SSRR but also
Brown, Taylor J.Vincent, GraceNakamoto, KyleBhattacharya, Sambit
This article presents a novel mechanical model for simulating the behavior of pavement deflection measuring systems (PDMS). The accuracy of the model was validated by comparing the acceleration of the new model with the data achieved through experimental tests fusing a deflection measurement system mounted on a Ford F-150 truck. The experimental test for the PDMS is carried out on a random road profile, generated by an inertial profiler, over a 7.4-mile (12 km) loop around a lake near Austin, Texas. Integrating a reliability-based optimization (RBO) algorithm in a PDMS aims to optimize system parameters and reduce vibrations effectively. The PDMS noises and uncertainties make it crucial to use a robust system to ensure the stability of the system. This article presents a robust algorithm for considering the uncertainties of PDMS parameters, including the damping coefficients and spring stiffness of the supporting brackets. Moreover, it considers the variation of system parameters, such
Yarmohammadisatri, SadeghSandu, CorinaClaudel, Christian
Researchers in the Harvard John A. Paulson School of Engineering and Applied Sciences (SEAS) and Vienna University of Technology (TU Wien) have invented a new type of tunable semiconductor laser that combines the best attributes of today’s most advanced laser products, demonstrating smooth, reliable, wide-range wavelength tuning in a simple, chip-sized design.
This article presents a path planning and control method for a cost-effective autonomous sweeping vehicle operating in enclosed campus. First, to address the challenges from perception, an effective obstacle filtering algorithm is proposed, considering the elimination of false detection and correction of object position. Based on it, the adaptive sampling–based path planner and pure pursuit controller are developed. Not only an adaptive cost-weighting mechanism is introduced by TOPSIS algorithm to determine the desired trajectory as a multi-objective optimization problem, but also the adaptive preview distance is designed according to the trajectory curvature and vehicle state. The real-vehicle tests are implemented in typical scenario. The results show that the 87.8% effective edge-following rate is achieved in curved paths, and 22.93% cleaning coverage is improved for cleaning coverage. Therefore, the proposed method is effective and reliable for cost-effective autonomous sweeping
Lei, WuKunYang, BoPei, XiaofeiZhang, YangZhou, HongLong
ACT Expo 2025 had a fleet of new commercial vehicle launches as well as displays for models already on the market. One such existing chassis was the Workhorse W56, an electric step van designed for Class 5/6 last-mile delivery. Unlike many of its competitors, Workhorse did not set out to be a technological leader with the W56. Rather, the company took the approach of leveraging the best of the currently available and applicable technologies to produce a durable, reliable and producible product that just happened to be powered by electrons.
Wolfe, Matt
The exhaust front pipe is a critical structural component in commercial vehicles, ensuring the leak-proof flow of exhaust gases into the exhaust after-treatment system while withstanding engine and frame vibrations. To isolate these vibrations, the front pipe is equipped with a flex connector capable of enduring various displacements at frequencies between 8-25 Hz. The position of the flex connector relative to the engine crank axis significantly impacts its structural reliability over its service life. This paper compares the existing design, which features a horizontally positioned flex connector, with a modified design that positions the flex connector vertically and changes the material from SS-304 to SS-321. Finite element analysis was conducted using Nastran software. The fatigue life of the existing flex connector design is approximately 1015 cycles. In contrast, the improved design demonstrates a fatigue life of 1727 cycles, representing a 70% increase in durability compared to
Chandel, KushalParoche, SonuNamdev, AkhileshJain, ShailendraPatil, Keyur
The reliability and performance of steering systems in commercial vehicles are paramount, given their direct impact on reducing hazardous driving and improving operational efficiency. The torque overlay system is designed to enhance driver control, feedback, and reduce driver fatigue. However, vulnerabilities such as water ingress under certain environmental conditions have raised significant reliability requirements. This article discusses the systematic investigation into how radial bearing sideloading led to the input shaft seal failing to contact the input shaft. Water was allowed a path to enter the TOS module, affecting the electronic sensor, and faulting out the ADAS functionality. Improvement to the bearing support and sealing design culminated to an enhanced TOS module package able to withstand testing procedures that mimic the environmental and use case situation which caused the ingress.
Bari, Praful RajendraKintner, Jason
Software reliability prediction involves predicting future failure rates or expected number of failures that can happen in the operational timeline of the software. The time-domain approach of software reliability modeling has received great emphasis and there exists numerous software reliability models that aim to capture the underlying failure process by using the relationship between time and software failures. These models work well for one-step prediction of time between failures or failure count per unit time. But for forecasting the expected number of failures, no single model will be able to perform the best on all datasets. For making accurate predictions, two hybrid approaches have been developed—minimization and neural network—to give importance to only those models that are able to model the failure process with good accuracy and then combine the predictions of them to get good results in forecasting failures across all datasets. These models once trained on the dataset are
Mahdev, Akash RavishankarLal, VinayakMuralimohan, PramodReddy, HemanjaneyaMathur, Rachit
Letter from the Guest Editors
Liang, CiTörngren, Martin
At a time when medical technology is advancing rapidly, the demand for precision in manufacturing has never been greater. The medical device industry is pushing the boundaries of design, requiring components that are not only smaller and more intricate but also biocompatible, reliable, and capable of meeting stringent regulatory standards. To address these challenges, manufacturers are increasingly turning to photochemical etching (PCE) — a process that is proving indispensable in high-precision medical applications.
In the highly regulated world of medical device manufacturing, post-production cleaning is essential for ensuring safety, compliance, and best performance. Beyond removing surface contamination, it must address intricate geometries, sensitive materials, and strict industry standards. Effectively managing these challenges is key to meeting regulatory requirements and ensuring reliable device function.
A continuous effort to improve reliability and efficiency of processes is at the forefront of any successful business. One methodology that can have a crucial impact in this effort is Lean Six Sigma (LSS), which aims to reduce variability and wasteful activities within a company’s processes, in turn leading to improvements in areas such as customer satisfaction, employee morale, regulatory compliance, and profitability. In the medical device industry, where a seemingly minor error could be life-threatening, LSS can play a pivotal role in patient safety. This article presents a case study illustrating the benefits of LSS for a medical device manufacturing company, as well as one of its key customers.
Researchers at the Beijing Institute of Technology have unveiled an innovative electrothermal microgripper that promises to improve microelectronics, biomedical engineering, and MEMS applications. With its remarkable deformation capabilities, excellent size compatibility and reliable catch strength, the microgripper enables the manipulation and assembly of micro- and nano-scale objects with exceptional efficiency. This technological advancement is poised to enhance microscale engineering and pave the way for innovations across various high-tech industries.
Manufacturers in all industries rely on networks of specialized suppliers to effectively source the components they need to serve their customers. Trust, reliability, and consistency are important — and for producers of medical devices, these qualities are especially critical, given the often life-saving nature of their end-use products.
The emulsified fuel is mixed base fuel with water and stabilized by surfactant. The advantage of emulsified fuel is the improvement of spray and mixture formation by the secondary atomization. The secondary atomization means that the sprayed fuel droplets in cylinder would occur the atomization because of the difference of boiling points between base fuel and water. It is expected improving combustion efficiency and suppressing toxic emissions such as NOx and PM in small diesel engine [1]. The behavior of an emulsified fuel droplet in heating process has 3 types, Namely the micro-explosion, the puffing and only vaporizing without atomization. Their timing and behavior are influenced on the concentration of surfactant within an emulsified fuel droplet. However, it is difficult to determine the concentration. This paper focuses on the determination of the concentration by engineering evaluation. Our previous reports have reported that the evaluation for the atomization timing of an
Kurahashi, YutaKatsuki, HiromuTanaka, Junya
The trends of intelligence and connectivity are continuously driving innovation in automotive technology. With the deployment of more safety-critical applications, the demand for communication reliability in in-vehicle networks (IVNs) has increased significantly. As a result, Time-Sensitive Networking (TSN) standards have been adopted in the automotive domain to ensure highly reliable and real-time data transmission. IEEE 802.1CB is one of the TSN standards that proposes a Frame Replication and Elimination for Reliability (FRER) mechanism. With FRER, streams requiring reliable transmission are duplicated and sent over disjoint paths in the network. FRER enhances reliability without sacrificing real-time data transmission through redundancy in both temporal and spatial dimensions, in contrast to the acknowledgment and retransmission mechanisms used in traditional Ethernet. However, previous studies have demonstrated that, under specific conditions, FRER can lead to traffic bursts and
Luo, FengRen, YiZhu, YianWang, ZitongGuo, YiYang, Zhenyu
This paper introduces an innovative digital solution for the categorization and analysis of fractures in Auto components, leveraging Artificial Intelligence and Machine Learning (AI/ML) technologies. The proposed system automates the fracture analysis process, enhancing speed, reliability, and accessibility for users with varying levels of expertise. The platform enables users to upload images of fractured parts, which are then processed by an AI/ML engine. The engine employs an image classification model to identify the type of fracture and a segmentation model to detect and analyze the direction of the fracture. The segmentation model accurately predicts cracks in the images, providing detailed insights into the direction and progression of the fractures. Additionally, the solution offers an intuitive interface for stakeholders to review past analyses and upload new images for examination. The AI/ML engine further examines the origin of the fracture, its progression pattern, and the
Sahoo, PriyabrataRawat, SudhanshuGarg, VipinNaidu, GarimaSharma, AmitNarula, RahulBindra, RiteshKhera, PankajGoel, PoojaMondal, Arup
This paper examines the challenges and mechanisms for ensuring Freedom from Interference in Adaptive AUTOSAR-based platforms, with a focus on managing Memory, Timing, and Execution challenges. It explores the robust safety mechanisms in Classic AUTOSAR that ensure Freedom from Interference and the significant challenges in achieving interference-free operation in Adaptive AUTOSAR environments while adhering to ISO26262 standards. The study emphasizes strategies for managing complexities and outlines the multifaceted landscape of achieving interference-free operation. Additionally, it discusses ASIL-compliant Hypervisor, memory partitioning, and Platform Health Management as mechanisms for ensuring safety execution. The paper also raises open questions regarding real-time problems in live projects that are not solved with existing safety mechanisms. Adaptive AUTOSAR plays a crucial role in the development of autonomous and connected vehicles, where functional safety is of utmost
Jain, Yesha
Tesla Model 3 and Model Y vehicles come equipped with a standard dashcam feature with the ability to record video in multiple directions. Front, side, and rear views were readily available via direct USB download. Additional types of front and side views were indirectly available via privacy requests with Tesla. Prior research neither fully explored the four most readily available camera views across multiple vehicles nor field camera calibration techniques particularly useful for future software and hardware changes. Moving GPS instrumented vehicles were captured traveling approximately 7.2 kph to 20.4 kph across the front, side, and rear views available via direct USB download. Reverse project photogrammetry projects and video timing data successfully measured vehicle speeds with an average error of 2.45% across 25 tests. Previously researched front and rear camera calibration parameters were reaffirmed despite software changes, and additional parameters for the side cameras
Jorgensen, MichaelSwinford, ScottImada, KevinFarhat, Ali
In a three-phase voltage source inverter, in order to prevent the direct short circuit of the upper and lower tubes of the bridge arm and ensure the normal operation of the inverter, microsecond-level dead time needs to be added when the power devices are turned on and off. However, due to the dead-time effect, slight distortion may occur in the inverter within the modulation period, and this distortion will eventually lead to harmonic components in the output current after accumulation, thereby generating torque ripple. Against the above background, implementing dead-time compensation strategies is very important. To compensate for the voltage error caused by the dead-time effect, current polarity determination is required first. Then, the dead time is compensated, thereby indirectly compensating for the voltage error caused by the dead-time effect. Regarding the dead-time compensation time, without changing the hardware, this paper proposes a solution to turn off the dead-time
Jing, JunchaoZhang, JunzhiZuo, BotaoLiu, YiqiangYang, TianyuZhu, Lulong
Video analysis plays a major role in many forensic fields. Many articles, publications, and presentations have covered the importance and difficulty in properly establishing frame timing. In many cases, the analyst is given video files that do not contain native metadata. In other cases, the files contain video recordings of the surveillance playback monitor which eliminates all original metadata from the video recording. These “video of video” recordings prevent an analyst from determining frame timing using metadata from the original file. However, within many of these video files, timestamp information is visually imprinted onto each frame. Analyses that rely on timing of events captured in video may benefit from these imprinted timestamps, but for forensic purposes, it is important to establish the accuracy and reliability of these timestamps. The purpose of this research is to examine the accuracy of these timestamps and to establish if they can be used to determine the timing
Molnar, BenjaminTerpstra, TobyVoitel, Tilo
This paper reviews the current situation in the terms and definitions that influence the development of testing and prediction in automotive, aerospace and other areas of engineering. The accuracy of these terms and definitions is very important for correct simulation, testing and prediction. This paper aims to define accurate terms and definitions. It also includes the author’s recommendations for improving this situation and preparing new standards.
Klyatis, Lev
Accurate object pose estimation refers to the ability of a robot to determine both the position and orientation of an object. It is essential for robotics, especially in pick-and-place tasks, which are crucial in industries such as manufacturing and logistics. As robots are increasingly tasked with complex operations, their ability to precisely determine the six degrees of freedom (6D pose) of objects, position, and orientation, becomes critical. This ability ensures that robots can interact with objects in a reliable and safe manner. However, despite advancements in deep learning, the performance of 6D pose estimation algorithms largely depends on the quality of the data they are trained on.
Since the early 1980s, the automotive industry has used hydraulically actuated (servo-hydraulic) test systems to simulate operating speeds and road conditions for testing OEM components and fully assembled vehicles. They have helped unlock vast improvements in the quality, safety, and reliability of the cars and trucks coming off the world’s assembly lines.
The advancement of autonomous driving perception frequently necessitates the aggregation of data, its subsequent annotation, the implementation of training procedures, and other related activities. In contrast, the utilisation of synthetic data obviates the necessity for data collection, annotation, and the generation of accurate and reliable labels. Its incorporation into the development process is anticipated to streamline the entire algorithmic development process. In this study, we propose a novel approach utilising the Blender software to create a virtual representation of an underground car park and develop an automated parking dataset. The utilisation of virtual simulation technology enables the generation of diverse and high-quality training data, thereby addressing the challenge of acquiring data in the actual scene. The experimental results demonstrate that the model trained based on the synthetic dataset exhibits superior performance in the automatic parking task, thereby
Li, JiakaiLiu, YangleRong, Zheng
Unmanned Underwater Vehicles (UUVs) are used around the world to conduct difficult environmental, remote, oceanic, defense and rescue missions in often unpredictable and harsh conditions. A new study led by Flinders University and French researchers has now used a novel bio-inspired computing artificial intelligence solution to improve the potential of UUVs and other adaptive control systems to operate more reliability in rough seas and other unpredictable conditions.
Aerospace and defense system designers are demanding scalable and high-performance I/O solutions. While traditional mezzanine standards have proven reliable, they often fall short of meeting modern bandwidth, size, and flexibility requirements. This challenge is particularly evident in aerospace and defense applications where high-speed data processing must align with stringent size, weight, and power (SWaP) constraints.
This study tackles the issue of order delays in logistics using XGBoost for feature analysis and reinforcement learning for intelligent courier scheduling. Pickup order data from May 1 to October 31, 2023, in Chongqing is analyzed using spatio-temporal statistical methods. Key findings include that order placement peaks at 9:00 a.m., delays peak at 10:00 a.m., and the delay rate is 8.6%. A significant imbalance exists between the regional daily average of dispatchable couriers and order volumes.XGBoost is employed to predict order delays, revealing that pickup location is the most influential factor (27%), followed by courier pickup location (22%). These factors and their relationships are identified as key drivers of delays.To address these issues, a reinforcement learning-based courier scheduling optimization model is developed. The model defines courier location, current time, and pending orders as state variables and adopts an epsilon-greedy strategy for action selection
Wang, ManjunYu, Xinlian
To improve the accuracy and reliability of short-term prediction of highway visibility level in key scenarios such as short duration and fast changing speed, this paper proposes a short-term prediction method for highway visibility level based on attention mechanism LSTM. Firstly, XGBoost and SHAP methods are used to analyze the factors affecting highway visibility, determine the importance ranking of different influencing factors, and select the factors that have a greater impact on visibility as inputs for the visibility level prediction model. Secondly, based on LSTM as the model foundation network and innovative coupling attention mechanism, a visibility level prediction model based on attention mechanism LSTM is constructed, which can dynamically update the correlation between meteorological feature information at each historical time point and the visibility level at the current prediction time, thereby dividing the importance of information and flexibly capturing important
Ding, ShanshanXiong, ZhuozhiHuang, XuLi, Yurong
Since the rapid development of the shipping and port industries in the second half of the twentieth century, the introduction of container technology has transformed cargo management systems, while simultaneously increasing the vulnerability of global shipping networks to natural disasters and international conflicts. To address this challenge, the study leverages AIS data sourced from the Vessel Traffic Data website to extract ship stop trajectories and construct a shipping network. The constructed network exhibits small-world characteristics, with most port nodes having low degree values, while a few ports possess extremely high degree values. Furthermore, the study improved the PageRank algorithm to assess the importance of port nodes and introduced reliability theory and risk assessment theory to analyze the failure risks of port nodes, providing new methods and perspectives for analyzing the reliability of the shipping network.
Li, DingCheng, ChengZhao, XingxiLi, Zengshuang
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