Browse Topic: Automatic transmissions

Items (1,420)
In response to the growing demand for environmental performance, the mobility industry is actively developing electrification, and in particular, the use of Battery Electric Vehicles (BEV) in commuting motorcycles is advancing. However, in the case of vehicles for leisure, which require high riding performance, there are problems such as cruising range and charging time, and there are currently few mass-produced models. Therefore, we proposed a Hybrid Electric Vehicle (HEV) type Motorcycle (MC) to achieve both environmental performance and high riding performance by means other than BEV. The proposed vehicle is equipped with a strong type hybrid system in which an engine and a drive motor are connected in parallel via a hydraulic electronically controlled clutch. It is possible to drive only by motor (EV driving) or by hybrid driving powered by both the engine and the motor (HEV driving). In order to improve environmental performance, it is necessary to develop a function for switching
Obayashi, KosukeTerai, ShoheiJino, KenichiKawai, Daisuke
Automotive manufacturers are constantly striving to enhance the performance and comfort of vehicles, particularly in terms of acceleration and driving experience which is a perceived behavior. The gear shift procedure plays a significant role in this aspect. Frequent actuation of clutch and throttle for gear shift in a manual gear shift transmission is one of the causes for human fatigue while driving, especially in 2-wheelers. The speed reduction during gear shift also leads to lower acceleration timing. With advancements in technology and a growing emphasis on comfortable driving experiences, clutch-less gear shift in a geared vehicle is one of the most sought-after features. Automatic transmissions are often expensive and increases system complexity, making them less accessible in particular for 2-wheeler market. Therefore, there is a need for developing a cost-effective and affordable solution to address this problem statement. The current work presents a simplified software-based
Jois, Dinkar
This specification covers an aluminum alloy in the form of sand, permanent mold, and composite mold castings with nominal wall thickness up to 1.0 inch (25 mm) or nominal weight up to 50 pounds (23 kg) (see 8.2 and 8.8).
AMS D Nonferrous Alloys Committee
This SAE Recommended Practice is intended as the definition of a standard test, which may be subject to frequent change to keep pace with experience and technical advances. This should be kept in mind when considering its use. The SAE No. 2 Friction Test Machine is used to evaluate the friction characteristics of automatic transmission plate clutches with automotive transmission fluids. It can also be used to conduct durability tests on wet friction systems. The specific purpose of this document is to define a µPVT Test for the evaluation of the variation of wet friction system performance as a function of speed, temperature, and pressure. This procedure is intended as a standard for both suppliers and end users. The only variables selected by the supplier or user of the friction system are: a Friction material b Fluid c Reaction plates These three variables must be clearly identified when reporting the results of this test. If any of the test parameters or system hardware as described
Automatic Transmission and Transaxle Committee
Since the torque converter and fluid coupling are commonly used components of automatic transmissions in industry, SAE appointed a committee to standardize terminology, test procedures, data recording, design symbols, and so forth in this field. The following committee recommendations will facilitate a clear understanding for engineering discussions, comparisons, and the preparation of technical papers. The recommended usages represent the predominant practice or the acceptable practice. Where agreement is not complete, alternates have been included for clarification. This SAE Recommended Practice deals only with the physical parts and dimensions and does not attempt to standardize the design considerations, such as the actual fluid flow angle resulting from the physical blade shape.
Automatic Transmission and Transaxle Committee
This SAE Recommended Practice is intended as the definition of a standard test, but it may be subject to frequent change to keep pace with experience and technical advances. This should be kept in mind when considering its use. The SAE No. 2 Friction Test Machine is used to evaluate the friction characteristics of automatic transmission plate clutches with automotive transmission fluids. It can also be used to conduct durability tests on wet friction systems. The specific purpose of this document is to define a 3600 rpm stepped power test for the evaluation of wet friction system performance variation as a function of power level. This procedure uses an initial engagement speed of 3600 rpm and is intended as a standard procedure for common use by both suppliers and end users. The only variables selected by the supplier or user of the friction system are: a Friction material b Fluid c Reaction plates These three variables must be clearly identified when reporting the results of using
Automatic Transmission and Transaxle Committee
The active sound synthesis system of electric vehicles plays an important role in improving the sound perception and transmission of working condition information inside the vehicle. Nowadays, the active sound synthesis system inside the vehicle has become standard equipment in electric vehicles of major electric vehicle manufacturers to meet the user groups' demand for driving and riding experience. In order to enrich the driving experience of electric vehicles and automatic transmission vehicles, the sound performance should be close to the immersiveness and dynamic feedback brought by traditional manual transmission fuel vehicles. Based on the active sound synthesis algorithm in the car, this paper proposes an adaptive shift sound quality control strategy suitable for complex and changeable working conditions, with the aim of simulating the real shift sound of the engine. First, the motor speed offset is accurately calculated based on the transmission ratio of each gear of the
Zhou, XilongLiu, ZhienXie, LipingYu, ShangboLu, ChihuaGao, XiangYongsheng, Wang
The two-wheeler industry features a diverse range of transmission systems catering to varied riding preferences and market demands. Manual transmissions offer direct gear control, favored by enthusiasts for its precision and customizable performance. Automatic transmissions simplify riding, especially in urban settings, eliminating manual gear shifts and reducing rider fatigue. Understanding the dynamics of transmission systems in the two-wheeler space is crucial for manufacturers, engineers, policymakers, and riders alike. It informs product development, regulatory compliance efforts, and market positioning initiatives in an increasingly competitive and innovation-driven industry landscape. DCT (Dual Clutch Transmission) and manual transmissions represent extremes in rider engagement, automation, and cost. While DCT offers seamless gear changes and convenience at a higher price point, manual transmissions provide direct control and a tactile experience with lower initial costs. Riders
Kundu, Prantik
To tackle the issue of lacking slope information in urban driving cycles used for vehicle performance evaluation, a construction method for urban ramp driving cycle (URDC) is formulated based on self-organizing map (SOM) neural network. The fundamental data regarding vehicles driving on typical roads with urban ramp characteristics and road slopes were collected using the method of average traffic flow, which were then pre-processed and divided into short-range segments; and twenty parameters that can represent the operation characteristics of vehicle driving on urban ramp were selected as the feature parameters of short-range segments. Dimension of the selected feature parameters was then reduced by means of principal component analysis. And a SOM neural network was applied in cluster analysis to classify the short-range segments. An URDC with velocity and slope information were constructed by combination of short-range segments with highly relevant coefficients according to the
Yin, XiaofengWu, ZhiminLiang, YimingWang, PengXie, Yu
This paper initially delineates the control process of driver-initiated gear changes. The gear-shifting point control module computes the new target gear based on the current updated driving state, and the gear-shifting point decision module assesses the rationality of the new target gear and conveys it to the gear-shifting timing control module. The gear-shifting timing control module selects the reasonable new stage in accordance with the current execution status and outputs the new target gear, coordinating the clutch control module and the brake control module to regulate the clutch engagement/disengagement and the switches of the two clutches. Altering the intention regarding gear changes encompasses gear replacement and variations in power type, which involve the necessary recalculation of the target speed based on the new target gear. Secondly, the conditions for the “change of mind” request in the speed stage are stipulated, which is the stage where the input shaft speed is
Jing, JunchaoHuang, WeishanLi, DongfeiZuo, BotaoLiu, Yiqiang
A first-order HEV fuel consumption model is developed by solving for the transition between electric drive at low and negative traction power and engine drive and charging at high traction power. Turning the engine on above the ‘breakeven power’ minimizes fuel consumption: indirect electric driving from engine charging is more efficient below it, and direct engine operation above it. This is derived analytically and observed in benchmarking data on different drive cycles. The engine breakeven bmep is a function of engine loss and electric round trip efficiency. The location of the breakeven power on the cumulative traction work vs. time distribution enables the estimation of the engine running time at high traction power levels and of the engine work needed for extended electric driving. The approach is generalized to HEVs with substantial transmission and driveline (T&D) losses, such as the ‘P2’ Rear Wheel Drive (RWD) hybrid vehicles, with a motor sandwiched between the engine and the
Phlips, Patrick
The impact and vibration problem during gear shifting and mode switching of the P2 hybrid 8AT system of new energy vehicles seriously affects driving comfort. This paper proposed a collaborative clutch slip and friction control strategy for a P2 hybrid power system with power downshifting and engine starting to reduce transient shock vibration during the power system operation. A dynamic model of the P2 hybrid system was established, including a physical model of the engine, motor, clutch, 8AT transmission mechanism, and driving resistance. The transient dynamic behavior of the P2 hybrid system with power downshifting and engine starting was systematically studied. On this basis, with the goal of consistent power response and smooth gear shifting, a multi-stage collaborative control strategy including the motor, engine, and clutch under the power downshifting condition was formulated. Model-in-loop simulation verification was carried out based on MATLAB/Simulink platform. The
Song, TingbinWang, ShuhanXu, XiangyangQiu, Longhui
The purpose of this SAE Recommended Practice is to establish guidelines for the automatic transmission and hydraulic systems engineer to design rectangular cross section seals for rotating and static grooved shaft applications. Also included are property comparisons of polymeric materials suitable for these applications. Historically, material covered in this document is not intended to include aluminum contact applications.
Automatic Transmission and Transaxle Committee
The definitions and illustrations in this SAE Recommended Practice are intended to establish common nomenclature and terminology for automotive transmission one-way clutches.
Automatic Transmission and Transaxle Committee
The automatic transmission of a specialized vehicle encountered challenges in achieving stable oil filling time due to the considerable variability of related parameters and the non-linear trends in the variation of individual product parameters over time. To investigate the underlying causes of this phenomenon and enhance the oil filling efficiency, a detailed model of the clutch oil filling process during gear shifting was established in this paper, which included dynamic models of the key components such as the hydraulic system, clutch, proportional valve, and oil passages. Physical experiments were performed on the test bench to compare with the simulation results. The results showed that the correlation between the simulation model and the test bench was well, which verified the effectiveness of the simulation model. Based on analyzing the clutch filling process, the effects of parameters such as orifice diameter, piston cavity clearance, clutch gap, and oil injection pressure on
Guo, JunFeng, GuangjunWu, JinglaiZhang, Yunqing
Toyota has developed a new 2.4L L4 turbo (2.4L-T) engine with 8AT and 1-motor hybrid electric powertrains for midsize pickup trucks. The aim of these powertrains is to fulfill both strict fuel economy and emission regulations toward “Carbon Neutrality”, while exceeding customer expectations. The new 2.4L L4 turbocharged gasoline engine complies with severe Tier3 Bin30/LEVIII SULEV30 emission regulations for body-on-frame midsize pickup trucks improving both thermal efficiency and maximum torque. This engine is matched with a newly developed 8-speed automatic transmission with wide range and close step gear ratios and extended lock-up range to fulfill three trade-off performances: powerful driving, NVH and fuel economy. In addition, a 1-motor hybrid electric version is developed with a motor generator and disconnect clutch between the engine and transmission. This hybrid architecture provides EV driving, which enhances the NVH and fuel economy, and provides additional acceleration with
Endo, MotoshiroBridge, AlistairIkeda, AkihiroMiyamoto, KoichiMiyazaki, TerufumiHosoda, FuminoriHerring, CraigWallace, James J.Hu, Mu
The transition towards electrification in commercial vehicles has received more attention in recent years. This paper details the conversion of a production Medium-Duty class-5 commercial truck, originally equipped with a gasoline engine and 10-speed automatic transmission, into a battery electric vehicle (BEV). The conversion process involved the removal of the internal combustion engine, transmission, and differential unit, followed by the integration of an ePropulsion system, including a newly developed dual-motor beam axle that propels the rear wheels. Other systems added include an 800V/99 kWh battery pack, advanced silicon carbide (SiC) inverters, an upgraded thermal management system, and a DC fast charging system. A key part of the work was the development of the propulsion system controls, which prioritized drivability, NVH suppression, and energy optimization. The improvement of the electrified truck compared to the gasoline version in responsiveness and reduced noise
Liu, XiaobingGuo, ChengyunRama, NeerajTheunissen, FransOlin, PeteLing, GangPan, YangMohon, SaraVan Maanen, KeithChen, Wei
The 2025 Kia Carnival MPV is acquiring a hybrid powertrain as part of the minivan's model year update that debuted at the Chicago Auto Show. The internal-combustion engine option remains the 3.5-L V6 GDI seen in the current Carnival and produces 287 hp and 260 lb-ft (353 Nm) that powers the front wheels through an 8-speed automatic transmission. Engine power is down slightly from the output of the V6 in the 2024 model (290 hp and 262 lb-ft [355 Nm]). It's the addition of an electric motor to the new hybrid model where things get interesting. The hybrid Carnival uses a 1.6-L turbocharged 4-cyl. and a 54 kW motor that produce a combined 242 hp and 271 lb-ft (367 Nm). The Carnival Hybrid MPV uses a 6-speed automatic transmission. Improved fuel economy is one reason for the new hybrid option. While Kia doesn't yet have official EPA estimates, a spokesperson told SAE Media that the target is 32 mpg combined. The current ICE-only Carnival gets 22 mpg.
Blanco, Sebastian
This SAE Information Report details some of the equipment and procedures used to measure critical characteristics of automatic transmission fluid (ATF) used in current automatic transmissions. It is intended to assist those concerned with the design of transmission components, and with the selection and marketing of ATFs for the use in passenger car and light-duty truck automatic transmissions. The information contained herein will be helpful in understanding the terms related to properties, designations, and service applications of ATFs.
Fuels and Lubricants TC 3 Driveline and Chassis Lubrication
Automatic transmission fluid (ATF) or automatic transmission oil which has high potential resource conservation capability considering the current servicing methods. It also plays a crucial role in the performance and longevity of the transmission system. Predicting the actual life of the ATF can be challenging due to various factors such as its application, driving conditions, driving behavior, oil grade, and maintenance schedules, which can help prevent costly repairs and improve the vehicle’s overall performance. Present work is focused on developing a predictive model utilizing the critical oil properties in real time by giving an indication to the driver/fleet owner. Data is gathered by considering various vehicle parameters, including usage patterns such as shift density, vehicle load, torque, current gear, lock-up state, input/output shaft speed, oil temperature, and more. This data is obtained from a test vehicle over a specific period. The approach encompasses several steps
Badiger, AishwaryalaxmiPriyadarshi, PriyamvadBhat, Goutam
Military vehicles are intended to operate at rugged terrains in adverse environmental conditions. Unlike a regular truck, these vehicles are powered by a much bigger engine and transmission to meet the vehicle performance parameters. Thermal systems in these vehicles are challenging. With the adverse climatic condition and driving terrains, the criticality of Engine cooling system is intensified. In this paper, a Cooling system is finalized for a high mobility military vehicle with higher power engine, Automatic transmission and a hydraulic retarder. Thermal load cases are different for each. Modelling is done in thermal simulation software KULI. A steady state simulation is done for engine and automatic transmission where-as transient simulation is performed for retarder. The aim is to finalize a cooling system circuit consisting of radiator, oil to air cooler and oil to water cooler which are interconnected to meet the heat load demand of engine, transmission and retarder together.
AT, ShajahanKiran, NalavadathRao, Bonthala
Transmission adapter is solid, located on cylinder block, on which sits the transmission housing. The function of a flexplate is to provide a mounting point for a torque converter which is used to couple the engine and transmission together when an automatic transmission is used. Transmission adapter provide access for torque convertor and flexplate assembly and protect the flexplate from external environment. Transmission adapter is also support and locate the starter. This study deals with different alloy grade material use, improvement in process to reduce porosity. Porosity observed in first samples of the proposed grade material. The study represents investigation of Transmission adaptor porosity root cause. This also included visual observation, radiography -X ray testing, analysis, 3D scans, dimensional inspection, chemical analysis and comparison, tensile testing, truck testing validation tasks. Make sure critical parameter of the clearance meet between flexplate and
Karale, Pranjali
This SAE Recommended Practice is intended as the definition of a standard test, which may be subject to frequent change to keep pace with experience and technical advances. This should be kept in mind when considering its use. The SAE No. 2 friction test is used to evaluate the friction characteristics of automatic transmission plate clutches with automotive transmission fluid combinations. The specific purpose of this document is to define a µPVT test for the evaluation of the variation of wet friction system low speed slip characteristics as a function of speed, temperature, and pressure. This procedure is intended as a suggested method for both suppliers and end users. The only variables selected by the supplier or user of the friction system are: Friction material Fluid Reaction plates Oil flow (optional) These four variables must be clearly identified when reporting the results of this test. If any of the test parameters or system hardware as described in this document are changed
Automatic Transmission and Transaxle Committee
Figures 1 through 6 illustrate in simplified form some of the more common planetary gears, gearsets, and geartrain arrangements in order to establish applicable terminology. Figures 7 and 8 provide additional examples that use elements of those gear arrangements.
Automatic Transmission and Transaxle Committee
The following is a list of the most common terminology used in describing automatic transmission functions.
Automatic Transmission and Transaxle Committee
After three years away from the U.S. market with its range-topping SUV, the Land Cruiser, Toyota unveiled the redesigned 2024 Land Cruiser in Salt Lake City on Aug. 1. The model, long known around the world for its durability and offroad credentials, arrives with the SUV competition hotter than ever. The company said the new model will start at around $55,000. The new Land Cruiser has just one engine option, the i-Force Max turbo 2.4-L four-cylinder hybrid that generates 326 hp and 465 lb-ft (630 Nm) that is routed through an 8-speed automatic transmission. All models are equipped with what Toyota classifies as a “full-time four-wheel-drive system” with a lockable center differential and an electronically controlled 2-speed transfer case to impart high- and low-range capability. Also standard is a lockable rear differential to apportion power in a 50/50 ratio across the rear axle.
Clonts, Chris
The range of test conditions on the dynamometer shall be sufficient to determine the primary operating characteristics corresponding to the full range of vehicle operations. The characteristics to be determined are: a Torque ratio versus speed ratio and output speed b Input speed versus speed ratio and output speed c Efficiency versus speed ratio and output speed d Capacity factor versus speed ratio and output speed e Input torque versus input speed NOTE: For more information about these characteristics and the design of hydrodynamic drives, refer to “Design Practices: Passenger Car Automatic Transmissions,” SAE Advances in Engineering, AE-18 (Third Ed.) or AE-29 (Fourth Ed.).
Automatic Transmission and Transaxle Committee
This SAE Standard incorporates driving cycles that produce fuel consumption data relating to Urban, Suburban, and Interstate driving patterns and is intended to be used to determine the relative fuel economy among vehicles and driving patterns under warmed-up conditions on test tracks, suitable roads, or chassis dynamometers.1
Light Duty Vehicle Performance and Economy Measure Committee
This paper describes a new control technology that coordinates the operation of multiple actuators in a new hybrid electric vehicle (HEV) system consisting of a turbocharged engine, front and rear electric motors, two clutches, and a 6-speed automatic transmission. The development concept for this control technology is to achieve the driver’s desired acceleration G with a natural feeling engine speed. First, to realize linear acceleration G even while the engine is starting from EV mode, clutch hydraulic pressure reduction control is implemented. Furthermore, the engine start timing is optimized to prevent delayed drive force response by predicting the required maximum power during cranking. Second, to realize linear acceleration, this control selects the proper gear position based on the available battery power, considering noise and vibration (NV) restrictions and turbocharging response delays. Finally, to precisely control engine speed when the clutch is not directly connected
Takeichi, AkiraKosaka, KoshiroNOBE, DaigoSuzuki, ToshiakiMiyake, ShotaTsukamoto, Norihiro
This investigation focuses on conventional powertrain technologies that provide operational synergy based on customer utilization to reduce fuel consumption for a heavy-duty, nonroad (off-road) material handler. The vehicle of interest is a Pettibone Cary-Lift 204i, with a base weight of 50,000 lbs. and a lift capacity of 20,000 lbs. The conventional powertrain consists of a US Tier 4 Final diesel engine, a non-lockup torque converter, a four-speed powershift automatic transmission, and all-wheel drive. The paper will present a base vehicle energy/fuel consumption breakdown of propulsion, hydraulic and idle distribution based on a representative end-user drive cycle. The baseline vehicle test data was then used to develop a correlated lumped parameter model of the vehicle-powertrain-hydraulic system that can be used to explore technology integration that can reduce fuel consumption. Two conventional powertrain modifications are explored that provide potential pathways that
Goodenough, BryantCzarnecki, AlexanderRobinette, DarrellWorm, JeremyLatendresse, PhilWestman, John
Determining impact speeds is an important factor in any accident reconstruction. Event data recorders are now commonplace in on-road vehicles and provide an added tool for the accident reconstructionist. However, in low-speed collisions where impact severity is often important, event data recorders fail to record data as the minimum threshold for impact severity sometimes is not met. Alternatively, damage-based methods may be ineffective in quantifying the severity of the impact due to a lack of defined vehicle crush damage. These types of scenarios oftentimes present themselves as a bullet vehicle in the beginning processes of accelerating from a stop or when a stopped target vehicle is rear-ended from behind by the bullet vehicle. A specific subset of this scenario might entail the foot of the driver of the bullet vehicle coming off the brake pedal, allowing the bullet vehicle to “creep” forward at engine idle speeds and impacting the target vehicle resulting in no visible crush
Timbario, Thomas A.Stoner, JacobSheldon II, Stuart
This paper describes the development of a new e-AWD hybrid system developed for SUVs. This hybrid system consists of a high-torque 2.4-liter turbocharged engine and a front unit that contains a 6-speed automatic transmission, an electric motor, and an inverter. It also includes a rear eAxle unit that contains a water-cooled high-power motor, an inverter, and a reduction gear, as well as a bipolar nickel-metal hydride battery. By combining a turbo engine that can output high torque across a wide range of engine rpm with two electric motors (front and rear), this system achieves both smooth acceleration with a torquey driving feeling and rapid response when the accelerator pedal is pressed. In addition, new AWD control using the water-cooled rear motor realized more stable cornering performance than the previous e-AWD system. By developing a hybrid system with appealing new driving characteristics, it was possible to increase the variety of electric powertrains available to customers as
Sasaki, KoichiKamichi, KensukeIshimoto, ManabuKojima, SeiBridge, AlistairTakebayashi, Noritaka
Over the past couple of years, Argonne National Laboratory has tested, analyzed, and validated automobile models for the light duty vehicle class, including several types of powertrains including conventional, hybrid electric, plug-in hybrid electric and battery electric vehicles. Argonne’s previous works focused on the light duty vehicle models, but no work has been done on medium and heavy-duty vehicles. This study focuses on the validation of shifting control in advanced automatic transmission technologies for medium duty vehicles by using Argonne’s model-based high-fidelity, forward-looking, vehicle simulation tool, Autonomie. Different medium duty vehicles, from Argonne’s own fleet, including the Ram 2500, Ford F-250 and Ford F-350, were tested with the equipment for OBD (on-board diagnostics) signal data record. For the medium duty vehicles, a workflow process was used to import test data. In addition to importing measured test signals into the Autonomie environment, the process
Kim, NamdooIslam, Ehsan SabriVijayagopal, RamPamminger, Michael
Manual transmissions for passenger cars are facing pressures due to rapid growth of automatic transmissions, which already represents more than 60% of Brazil market, and from higher torque demand due to strict emission legislation, which turbo engines had presented great contribution to it. To solve this contradictory issue, gears with higher strength and lower cost have been studied to replacement Nickel by Niobium in the steels. Furthermore, this technology could be applied to solve the issues with electrified vehicle, where high torque, speed and lifetime are demanded pursued for gears. This study aimed to build prototypes and compare the S-N curves, fracture analysis, microstructure for three kinds of steels (QS4321 with Ni, QS1916 FG without Ni & with Nb and QS 1916 without Ni and Nb) in the condition carburized, hardened and tempered with and without shot peening. The study showed technical feasibility in the replacement of Ni for Nb, therefore it should be continued for
Nunes, EduardoColosio, MarcoGaldino, RafaelFreese, SamuelCarlos Zambon, Antonio
Several factors interfere with vehicle fuel consumption. Among them, the relationship between the transmission and the engine, defined as matching, stands out. This paper seeks to analyze the impact of varying the gear step values and, consequently, the intermediate gear ratios on a passenger vehicle's fuel consumption. The vehicle chosen for this analysis was the 2018 Toyota Camry, which has a A25A-FKS "Dynamic Force" engine model with 2.5 liters and 4-cylinders, operating under an Atkinson cycle. The transmission chosen is the UB80E model, which is originally used in this vehicle. It consists of an automatic transmission with 8 gears, coupled to the engine by a Trilok converter. Performance data and brake specific fuel consumption values for this engine were obtained from researches carried out by the U.S. Environmental Protection Agency (EPA). For relating gear step selection influence on the vehicle fuel consumption considering two different driving scenarios, a mathematical model
Vianna Gama, LucasAlberto Souza, Rogério FelipeDe Macedo, Vinicius Ribeiro CavaleiroRossi Lopes, Elias DiasSimão Rodrigues, Gustavo
This SAE Recommended Practice is intended as the definition of a standard test, which may be subject to frequent change to keep pace with experience and technical advances. This should be kept in mind when considering its use. This SAE No. 2 friction test monitors the µ-v curve for a negative slope which can be used to evaluate a wet clutch system (WCS) anti-shudder performance and can be used for any wet driveline mechanism. WCS shudder is considered a clutch failure condition. The cause of shudder is consistent with glazing as the primary failure mode. It has been shown that a substantial loss of the wet friction material surface porosity leads to a glaze forming on the friction material surface. This process typically leading to a negative dµ/dv slope over time as addressed in SAE 2020-01-0560. This procedure includes evaluation friction characteristics of wet clutch stystem (WCS) at various specific pressures, speeds, and temperatures, and an extended durability duty cycle test to
Automatic Transmission and Transaxle Committee
The following listed definitions are intended to establish terminology and criteria for describing the various kinds of automotive transmissions. A specific arrangement may be described by a combination of several of these definitions.
Automatic Transmission and Transaxle Committee
The transmission control unit is used in automobile domain, to control the automatic transmissions. TCU is associated with mechanical parts like Housing, Carrier, Hydraulic Plate etc. In this case, TCU carrier is mounted on hydraulic plate using a dowel pin to locate it accurately. During servicing of the TCU, Carrier with dowel pin is subjected to high displacement which leads to huge plastic deformation & failure of the carrier. A study was required using Finite Element Analysis for a series of designs to evaluate their structural stability and to recommend the best possible design. ANSYS tool is used for the simulation. During this study, when conventional method of reckoning stresses and strains as a criterion of comparison was adopted, it involved a tedious process & required many numbers of iterations. Despite plenty of iterations, it may not be possible to conclude the exact force at which the carrier fails or the max displacement it can withstand. The other reason to look for
Dama, MadhuAavula, Chandrika Yadav
This document describes a set of recommended actions to take to increase the likelihood of safe vehicle operation when a device (external test equipment, data collection device, etc.) whose normal operation has been compromised by a source external to the vehicle is connected to the vehicle’s diagnostic system. The term “diagnostic system” is intended to be a generic way to reference all the different ways that diagnostic commands might be injected into the system. The guidance in this document is intended to improve security without significantly impacting the ability for franchised dealer or independent aftermarket external test tools to perform legitimate diagnosis and maintenance functions. The goal is that intrusive services are only allowed to be performed when the vehicle is in a Safe State such that even if the intrusive service were to be initiated with adversarial intent the consequences of such a service would still be acceptable.
Data Link Connector Vehicle Security Committee
This SAE Recommended Practice is intended as the definition of a standard test, which may be subject to frequent change to keep pace with experience and technical advances. This should be kept in mind when considering its use. The specific purpose of this SAE Recommended Practice is to define a procedure to determine intrinsic properties of friction materials such as compressive modulus and rebound/recovery time at specific fatigue test pressures. Results from this test will both independently characterize the friction material and serve as input to the compression fatigue test. NOTE: If this test is intended to determine the rebound interval for the compression fatigue test, then the maximum test pressure (Pmax) in this procedure must be selected with future fatigue testing levels in mind. It is important that the rebound time is sufficient at the maximum apply pressure to allow the matieral to rebound back to its original thickness. Standard reporting processes are recommended. This
Automatic Transmission and Transaxle Committee
Automatic Transmissions managements are often based on throttle position and vehicle speed and mainly aim to reduce fuel consumption and carbon dioxide (CO2) emissions, in vehicles equipped with Internal Combustion Engines (ICE). This is an important goal from two viewpoints: fuel economy and greenhouse gases (GHG) containment, with benefits in terms of global warming and climate change. At the same time, traffic stops are due to the detection of other pollutants, as nitrogen oxides (NOx) and particulate matter (PMx), which are harmful for human health. This is particularly true in urban areas, especially during traffic jams. Moreover, localized high levels of the pollutants produced may not be detected by conventional and relatively far air quality detection stations. In this paper, a solution to efficiently detect air quality parameters near the vehicles is proposed, with the development of on-board low-cost monitoring air quality systems and a Vehicle to Vehicle (V2V) communication
Scaffidi, Carlo AlessioTricomi, GiuseppePuliafito, AntonioDistefano, Salvatore
With increasing pressure for reduction in CO2 emissions and stricter fuel targets from road vehicles, OEMs around the globe have to electrify their vehicle range to meet increasingly challenging emission standards in recent years and new transmission technologies are gaining more attention in different main markets. The actual and future powertrain development has three major directions in order to reduce or avoid emissions in the transportation sector: Hybrid Vehicles: Hybrid Electric Vehicles (HEV), Plug-in HEV (PHEV) Electric Vehicles (EV); Range Extender Electric Vehicle (REEV); Fuel Cell Electric Vehicles (FCEV), Range Extender FCEV (REFCEV). This paper presents a new type Hybrid transmission which is called “DHT (Dedicated Hybrid Transmission)” technology for cost-effective HEVs and PHEVs; it permits the design of very compact automatic transmissions with an integrated high-voltage electric motor on the output side of the transmission. The new DHT has 2 speed ratios, outstanding
Xue, XiangGuo, RongJiang, XuyiHong, Ze
Traditionally, the controls system in production vehicles with automatic transmission interprets the driver’s accelerator pedal position as a demand for transmission input torque. However, with the advent of electrified vehicles, where actuators are located at different positions in the drivetrain, and of autonomous vehicles, which are self-driving, it is more convenient to interpret the demand (either human or virtual) in vehicle acceleration or wheel torque domain. To this end, a Wheel Torque-based longitudinal Control (WTC) framework was developed, wherein demands can be converted accurately between the vehicle acceleration or wheel torque domain and the transmission assembly input torque domain. For powertrains with a step-ratio transmission and a torque converter (TC), a key challenge of this conversion is the determination of the Inertia Compensation Torque (ICT), which is the torque required to accelerate or decelerate the TC’s impeller when the TC operates in the slipping or
Roy, JudhajitRavichandran, MaruthiMeyer, JasonZhao, Yanan
This research aims to model and assess autonomous vehicle controller while including a four-wheel steering and longitudinal speed control. Such a modeling process simulates human driver behavior with consideration of real vehicle dynamics’ characteristics during standard maneuvers. However, a four-wheel steering control improves vehicle stability and maneuverability as well. A three-degree of freedom bicycle model, lateral deviation, yaw angle, and longitudinal speed is constructed to describe vehicle dynamics’ behavior. Moreover, a comprehensive traction model is implemented which includes an engine, automatic transmission, and non-linear magic formula tire model for simulation of vehicle longitudinal dynamics. A combination of proportional integral derivative (PID) longitudinal controller and fuzzy lateral controller are implemented simultaneously to track the desired vehicle path while minimizing lateral deviation and yaw angle errors. Then, A linear quadratic regulator (LQR) based
Gafar, IbrahimOraby, WalidAly, Mahmoud Atef
Planetary gear trains (PGT) are widely used in automatic transmissions (AT), hybrid electric powertrains (HEP) and plug-in hybrid electrical powertrains (PHEP) for automotive vehicles. Many PGTs have been developed by the industry including 6, 7, 8, 9 or 10 speeds automatic transmissions for internal combustion engine (ICE) powertrain systems; PGTs with two electrical machines (EM) and an ICE for single mode or multi-mode HEP systems; PGTs with single EM and an ICE for PHEP systems. Facing the new competitive challenges in motor vehicle electrification, synthesizing the simpler or if possible simplest PGTs for PHEP becomes an important task. The work reported in this article is such an effort which results in much simpler, if not the simplest, PGT designs for PHEP as well as for automatic transmissions. For example, with three planetary gear sets and five clutches, the work achieved all the following features with one integrated PGT design: seven gear ratios for ICE drive, four gear
Bai, Shushan
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