Browse Topic: Differential gears

Items (148)
An advanced multi-layer material model has been developed to simulate the complex behavior in case-carburized gears where hardness dependent strength and elastic-plastic behavior is characterized. Also, an advanced fatigue model has been calibrated to material fatigue tests over a wide range of conditions and implemented in FEMFAT software for root bending fatigue life prediction in differential gears. An FEA model of a differential is setup to simulate the rolling contact and transient stresses occurring within the differential gears. Gear root bending fatigue life is predicted using the calculated stresses and the FEMFAT fatigue model. A specialized rig test is set up and used to measure the fatigue life of the differential over a range of load conditions. Root bending fatigue life predictions are shown to correlate very well with the measured fatigue life in the rig test. Also fatigue life predictions are shown to correlate well with validation tests carried out on a full-scale axle.
DeJack, Michael A.Tichy, Richard
Automotive driveline imbalance is a result of rotating components or assemblies being manufactured with their centers of mass not being coincident with their centers of rotation. For vehicle mass production, an end-of-line (EOL) driveline balancing process may be required, depending on vehicle sensitivity and component control costing. In this investigation, the process and facility design for an EOL automotive driveline balancing process is outlined, including important considerations in the measurement configuration of the balancing facility. Initial results from prototype vehicle testing with conventional influence balancing techniques, based on commercially available equipment, are given. The role of the influence coefficient in the balancing process and of car-to-car variability in the influence coefficient were investigated. An equation for the influence coefficient was derived, providing an improved understanding of the nature of the influence coefficient, along with sources of variability. A change to the conventional balancing process through a modified work-flow in the influence coefficient method, which is shown to give a more accurate process and, in addition, to reduce the balancing time, is outlined in detail. The results of balancing a large population of vehicles following the implementation of the modified process are then given and compared to a standard probability distribution.
Leslie, AndrewBaddeley, VivFrench, David K.
Data-driven modeling can help improve understanding of the governing equations for systems that are challenging to model. In the current work, the Sparse Identification of Nonlinear Dynamical systems (SINDy) is used to predict the dynamic behavior of dynamic problems for NVH applications. To show the merit of the approach, the paper demonstrates how the equations of motions for linear and nonlinear multi-degree of freedom systems can be obtained. First, the SINDy method is utilized to capture the dynamic behavior of linear systems. Second, the accuracy of the SINDy algorithm is investigated with nonlinear dynamic systems. SINDy can output differential equations that correspond to the data. This method can be used to find equations for dynamical systems that have not yet been discovered or to study current systems to compare with our current understanding of the dynamical system. With this amount of flexibility, SINDy can be used for NVH applications to help analyze vibration-related datasets as the study shows that SINDy results are consistent with ODE solutions. This study demonstrates how SINDy can accurately replicate mature known dynamical system models to highlight its potential to extract equations for more complex systems whose dynamic equations are challenging or impossible to obtain.
Gudetti, Jacinth PhilemonMostafavi Yazdi, Seyed JamaleddinBaqersad, JavadPeters, DianeGhamari, Mohammad
Most centrifugal pendulum vibration absorber (CPVA) research focuses on the horizontal or vertical plane, ignoring the influence of gravity. However, with the wide application of CPVAs in the automobile industry, some gravity-related problems have been encountered in practice. In this study, employing the second kind of Lagrange equation, the differential equation of motion of a CPVA is established, and the first-order approximate analytical solution is solved using the method of multiple scales. The mathematical relations among the excitation torque amplitude and phase, gravity influence, absorber trajectory shape, absorber position, viscous damping coefficient, and mistuning level parameters are provided for study. Specifically, the second-order responses of four absorbers and two absorbers in a gravity field are studied, and the influence of the change in the torque excitation phase on the response of the absorber is thoroughly analyzed. The grouping phenomenon in four absorber applications is found during the simulation, and a mathematical explanation is provided. The influence of the absorber viscous damping coefficient on the amplitude and the rotor angular velocity is discussed. To maximize the performance of the CPVA, a damping quality factor Q is defined to compare different end stop positions, and a design principle for the end stop is finally determined. From a mathematical point of view, this explains why a CPVA affects the angular acceleration of the rotor, and the influence of the design parameters on the synchronization and stability of the CPVA is discussed. Using the CPVA differential equation of motion considering gravity, a MATLAB Simulink model is created to simulate the influence of the torque excitation phase on CPVA performance. Especially, one set of CPVA is tested on dynamometer and vehicle, and the test results were compared with simulation results.
Zhang, YiFang, WeirongWu, Guangqiang
This paper presents a comprehensive investigation aimed to assess the effect of tire inflation pressure on the fuel consumption of a typical 4×4 off-road vehicle over unprepared soft terrains. For this purpose, a fourteen-degrees-of-freedom (14-DOF) full parametrized vehicle model is employed and numerically simulated in MATLAB/Simulink™ environment. This model is intended to consider all the rotational dynamics and compliances of all-wheel-drivetrain aggregates using SimDriveline™ toolbox including engine, transmission, differentials, shafts and wheels. Numerous simulations are carried out to examine both the tractive efficiency and fuel consumption considering all power losses in transmission, terrains and tire slippage over different operating conditions such as terrain’s mechanical properties, tire weight distribution and drivetrain configurations (open or locked center differential). Furthermore, the fuel consumption is evaluated during two separate driving scenarios namely; maximum drawbar-pull and Heavy Heavy-Duty Diesel Truck (HHDDT) drive cycle. Simulation results showed that, tire inflation pressure is significantly affecting both the tractive efficiency and fuel economy of the vehicle over unprepared terrains. As a conclusion, tire inflation pressure is controlling both the shape and the forces of tire-terrain contact area and accordingly is dominating the dynamic balance between the applied driving torque from engine and the resisting moments from terrain which in turn affecting engine fuel consumption.
Sharaf, Alhossein Mostafa
Precise prediction of combustion parameters such as peak firing pressure (PFP) or crank angle of 50% burned mass fraction (MFB50) is essential for optimal engine control. These quantities are commonly determined from in-cylinder pressure sensor signals and are crucial to reach high efficiencies and low emissions. Highly accurate in-cylinder pressure sensors are only applied to test rig engines due to their high cost, limited durability and special installation conditions. Therefore, alternative approaches which employ virtual sensing based on signals from non-intrusive sensors retrieved from common knock sensors are of great interest. This paper presents a comprehensive comparison of selected approaches from literature, as well as adjusted or further developed methods to determine engine combustion parameters based on knock sensor signals. All methods are evaluated on three different engines and two different sensor positions. The investigated approaches include a convolutional neural network, extreme gradient boosting regression models, non-linear feature regression models, a partial differential equation, as well as one method based on the analysis of structure-borne sound to derive an appropriate correlation. For evaluation of these implemented methods, data was acquired from extensive measurements of two spark-ignited single-cylinder large gas engines and one dual fuel single cylinder large engine under different operating conditions. The results show that the data-driven approaches achieved a root mean squared error (RMSE) of under 5.69 bar for the PFP and a RMSE of under 0.53 ° crank angle (CA) for the MFB50 across all investigated datasets. One method from the literature was adapted for the present study by applying the continuous wavelet transform and extracting certain features from the time-frequency spectrum to establish a suitable correlation for the desired combustion parameters. By achieving RMSE values for PFP of under 5.45 bar and for MFB50 of under 1.12 ° CA over all processed datasets, this adapted, novel method demonstrated high potential for the underlying regression tasks.
Kefalas, AchillesOfner, AndreasPosch, StefanPirker, GerhardGößnitzer, ClemensGeiger, BernhardWimmer, Andreas
In comparison to aluminum, Compacted Graphite Iron (CGI) iron has superior mechanical properties, enables the use of parent bore running surfaces and fracture split main bearings, and provides advantageous NVH, package size, cost, and manufacturing CO2 profiles. Despite these advantages, aluminum blocks have leveraged density, and therefore weight, differentials to make considerable gains in the small, in-line passenger vehicle sector over the last 30 years. In order to demonstrate the potential benefits of CGI for small, in-line spark-ignition engines, the present study converted the cylinder block of a series production 1.2 litre three-cylinder engine from aluminum to CGI. Leveraging a novel design concept, with the running surface and load path constructed from high-strength CGI and the outer crankcase housing fabricated from durable, lightweight plastic, the assembled cylinder block achieved the same weight as the original aluminum block. NVH analyses showed that the global flexural modes of the CGI cylinder block were 5% higher than aluminum block while the four main bearing cap modes were 18~40% higher, indicating potential NVH advantages for the CGI engine. It is further noted that the design of the CGI cylinder block was constrained by the need to maintain outer dimensions and bore-centers to facilitate engine assembly for durability testing. It is estimated that a clean-sheet design could have enabled a further 5% reduction in the weight of the CGI block. With weight parity, and the successful completion of a 100-hour durability test, CGI has established a new benchmark for small, in-line passenger vehicle engines.
Dawson, SteveFerrarese, AndreMarquard, Ralf
In recent years, aimed to promote the improvement of China’s new energy vehicle market, a series of incentive policies issued by the Chinese government: including the new energy vehicle subsidy policy, the double credit policy, and the charging pile infrastructure subsidy.Relevant research on new energy vehicle industry is mainly ground on multi-stage game, this paper employs multi-agent games theory, and summarizes the multi-agent decision-making optimization method in differential game based on dynamic programming and reinforcement learning. Then, in the context of new energy vehicles, research and improve the industrial policy of new energy vehicles through this method.A multi-agent differential game decision-making optimization framework is proposed. Complex multi-agent differential game decisions can be solved using the dynamic programming solver or deep reinforcement learning solver in this framework. Case studies and some observations will be given in the end.
Liao, YuhongLi, XinyiWan, YayaZhan, Zhenfei
A driveline differential gear housing or diff-case is the heaviest component of a driveline that rotates at high velocities. core shift during diff-case casting is a major source of imbalance as casting cores can never be placed at the exact intended location. Core shift in the present case is defined as combination of pure translation along the parting plane and tilting about two orthogonal axes. Given the ranges of variation of these shift parameters, large numbers of random sampling of these variations are generated through Monte Carlo method where normal distribution of each of the core shift parameters is assumed. Static unbalance values of the diff-case from each of the instances of core shift is calculated using Boolean operation in MSC Adams View and a nonlinear data set is created. Next, a statistical model is created based on a neutral network-based fitting method to appropriately represent the set. The validity of the model is checked based on specific core shift cases to gain confidence on the model. Main effects plot is generated to show the key core shift parameters influencing the static unbalance. The benefit of the above automated process is the ability to predict the maximum imbalance values, its main influencers, and accordingly control the manufacturing operation, effectively. Also, dynamic unbalance is calculated at the diff-case bearing planes based on the inertia tensor of the diff-cases. This is useful in determining the mass and orientation of the balancing masses. It was found that imbalance due to translational core shift is highest. In addition, imbalance in the direction perpendicular to the diff-case window was highest followed by that in the orthogonal lateral direction along the window. The maximum dynamic unbalance value was high and above the requirement.
Chowdhury, SanjibRavuri, SusheelRoy, NantuMehta, Yogesh
The operational safety of Automated Driving System (ADS)-Operated Vehicles (AVs) are a rising concern with the deployment of AVs as prototypes being tested and also in commercial deployment. The robustness of safety evaluation systems is essential in determining the operational safety of AVs as they interact with human-driven vehicles. Extending upon earlier works of the Institute of Automated Mobility (IAM) that have explored the Operational Safety Assessment (OSA) metrics and infrastructure-based safety monitoring systems, in this work, we compare the performance of an infrastructure-based Light Detection And Ranging (LIDAR) system to an onboard vehicle-based LIDAR system in testing at the Maricopa County Department of Transportation SMARTDrive testbed in Anthem, Arizona. The sensor modalities are located in infrastructure and onboard the test vehicles, including LIDAR, cameras, a real-time differential GPS, and a drone with a camera. Bespoke localization and tracking algorithms are created for the LIDAR and cameras. In total, there are 26 different scenarios of the test vehicles navigating the testbed intersection; for this work, we are only considering car following scenarios. The LIDAR data collected from the infrastructure-based and onboard vehicle-based sensors system are used to perform object detection and multi-target tracking to estimate the velocity and position information of the test vehicles and use these values to compute OSA metrics. The comparison of the performance of the two systems involves the localization and tracking errors in calculating the position and the velocity of the subject vehicle, with the real-time differential GPS data serving as ground truth for velocity comparison and tracking results from the drone for OSA metrics comparison.
Das, SiddharthRath, PrabinLu, DuoSmith, TylerWishart, JeffreyYu, Hongbin
A multi-dimensional model of the spark ignition process for SI engines was developed as a user defined function (UDF) integrated into the commercial engine simulation software CONVERGE CFD. The model simulates spark plasma movement in an inert flow environment without combustion. The UT model results were compared with experiments for arc movement in a crossflow and also compared with calorimeter measurements of thermal energy deposition under quiescent conditions. The arc motion simulation is based on a mean-free-path physical model to predict the arc movement given the contours of the crossflow velocity through the gap and the interaction of the spatially resolved electric field with the electrons making up the arc. A further development is the inclusion of a model for the thermal energy deposition of the arc as it is stretched by the interaction of the flow and the electric field. A novel feature of this model is that the thermal energy delivered to the gap at the start of the simulation is distributed uniformly along the arc rather than at discrete points along the arc, as is the case with the default CONVERGE CFD ignition models. This feature was found to greatly reduce the tendency of the arc to distort its shape and tangle itself in a non-physical way, as is the tendency when discrete energy input is used. It was found that the tangled distortion of the arc when using discrete energy input was due to perturbations along the arc caused by differential expansion of the gas along groups of adjacent mesh cells that either had energy input or did not. The distributed energy feature also gave arc temperature distributions that were more spatially uniform and had steeper temperature gradients, consistent with experimental arc images. The results are compared with experimental high-speed video images of arc movement for a spark plug of similar geometry and taken over a range of pressures and crossflow velocities in a high-pressure constant volume vessel. There is good agreement between the simulations and experimental images for the arc stretch distance in response to a crossflow. The simulations did not display as much lateral arc dispersion as seen in the experimental results, however, that were perhaps associated with flow recirculation zones downstream of the gap, present in the experiments. The influence of the electric field was shown by turning off the electric field effect in the simulations such that the arc movement was influenced by the flow field alone. The effect of the electric field was found to be more pronounced at lower crossflow velocities of 5 m/s and at lower pressures.
Kim, KyeongminTambasco, CoreyHall, MatthewMatthews, Ron
Heavy-duty vehicles are primarily powered by diesel fuel, emitting CO2 emissions regardless of the exhaust after-treatment system. Contrastingly, a hydrogen engine has the potential to decarbonize the transportation sector as hydrogen is a carbon free, renewable fuel. In this study, a multi-physics 1D simulation tool (GT-Power) is used to model the gas exchange process and performance prediction of a two-stroke hydrogen engine. The aim is to establish a maximum torque-level for a four-stroke hydrogen engine and then utilize different methods for two-stroke modeling to achieve similar torque by optimizing the gas exchange process. A camless engine is used as base, enabling the flexibility to utilize approximately square valve lift profiles. The preliminary step is the GT-Power model validation, which has been done using diesel and hydrogen engines (single-cylinder heavy-duty) experiments at different operating points (871 rpm, 1200 rpm, 1259 rpm, and 1508 rpm). Thereafter, the validated model is used to simulate four-stroke hydrogen engine performance at different intake and exhaust pressures. The last step was to modify the model to operate in two-stroke mode. The intake and exhaust valve closing timings, pressure differential, and air-fuel equivalence ratio were varied to investigate the delivery ratio, charging efficiency, trapping efficiency, and scavenging efficiency for perfect displacement and perfect mixing modes. The variable valve-actuated camless two-stroke hydrogen engine achieved similar torque to that of a conventional cam-operated four-stroke hydrogen engine by optimizing valve timings, pressure differential, and in-cylinder air-fuel mixture proportions.
Tripathy, SrinibasKoopmans, LucienHemdal, StinaKuylenstierna, Claes
As electrified powertrains trends towards the new norm in development, the need to consider modular development approaches becomes more prevalent. Modular system developments seek to offer an adaptable product range by considering each system component (transmission, e-motor, inverter, battery, etc.) and system element (park-lock, disconnect, differential, etc.) as interchangeable. This can result in a lower cost development process overall to increase the returns for tier1 suppliers by expanding the marketability of the platform. Such an approach has hitherto held relatively low commercial interest as the rate of technological advancement negated the benefits of a modular development due to the lack of long-term competitivity. Previously large technological advances between successive productions and the relatively limited EV market, centred around SUV and small car applications, reduced the value in committing to a platform development. The slowing of the technological advance and the increasing range of electrified powertrain applications has reduced that barrier. This study will explore the modular platform development from the verification and validation perspective and evaluate the necessary changes in the approach and the potential savings that can be expected relative to a classical, bespoke-product approach. Consideration will be given to the verification and validation of sub-systems and system components for a range of applications, each with unique requirements. Which verification and validation activities to conduct at which system level and what extent of the verification and validation can be extended to a new application will also be considered.
Leighton, MichaelRAY, RAKESH
SAE J3078/2 provides a test method to determine filter performance for fresh and recirculation air filters used in operator enclosures with an air ventilation system. SAE J3078/2 is not applicable for testing vapor and gas filters. The category of machines covered includes off-road self-propelled work machines as defined in SAE J1116 and tractors and machinery for agriculture and forestry as defined in ASABE standard ANSI/ASAE S390.
HFTC6, Operator Accommodation
Plenum Performance Predictive and Prescriptive Analytics Using Machine Learning and Meta-Heuristic Optimization2022-28-036710/5/2022
Plenum system of automotive vehicles draws atmospheric air using HVAC blower motor through air inlet grille at the bottom of the windshield and uses lower plenum for rainwater drainage after which air flow enters into awning and sugar scoop for evaporator air flow requirement. Awning and sugar scoop component is used in plenum air flow system to ensure the air flow with the required velocity that would meet the performance metric of total pressure drop of plenum air flow system. The optimal design of plenum component is essential since blower motor energy needs to be drawn from the expensive battery pack and any wastage of energy would lead to reduction in range of the Electric Vehicle. The conventional design process utilizes incremental design iteration, engineering intuition and requires significant effort from engineers to meet performance targets within the specified design space. This also may or may not ensure an optimal design. In this work, a Machine learning tool with extreme gradient boost algorithm is used for development of a robust meta model that is used for quick prediction of awning and sugar scoop performance parameters such as total pressure drop and velocity of air prediction. On this response surface, application of a meta heuristic [1] based global optimization method is demonstrated which uses simplex homological global optimization (SHGO) and differential evolutionary (DE) method for optimum awning and sugar scoop design. Simplex homological global optimization (SHGO) is the concept of homology group growth which is used to solve a global and derivative free optimization problem of arbitrarily high dimensions. Similarly Differential evolution (DE) is a population-based metaheuristic search algorithm [2] that optimizes a problem which can quickly explore very large design spaces. Using these global optimization algorithms, it is observed that the optimized design of the awning and sugar scoop does result in significant reduction of total pressure drop that helps improve the required performance substantially compared to baseline design parameters within the given design space.
Shanmugam, BalasubramanianManganahalli, RaghavendraTripathy, BiswajitGarcia, Omar
For commercial vehicles, the parameter design and optimization of the cab suspension system are very important to ride comfort. Taking the vibration problem of a commercial vehicle as the starting point, the road load spectrum is tested and analyzed according to the user’s working scenarios, and the multibody dynamics model of the cab suspension system including actuator is established. The displacement drives of the system are obtained by the virtual load iteration method. The influence of boundary frequency to noise signals and drives standard deviation is analyzed, which is used in system identification. The method based on design of experiment is used to carry out joint experimental design and obtain the exploration space, and the cubic polynomial fitting is carried out to build a surrogate response surface model with high prediction accuracy. On the basis of differential evolution genetic algorithm, the parameters such as population number, crossover probability, and differential scale factors are studied. The optimization strategy is formulated, and the balance point is sought in optimizing diversity and convergence characteristics, so as to ensure that the ride comfort of the target vehicle is significantly improved.
Yan, XinYin, TingyuWang, YingJia, KaiWang, Dan
Many Connected and Automated Vehicle (CAV) applications assume that highly accurate positioning is always available. However, this is not the case in many real-life situations (e.g., when a satellite-based navigation system is used for positioning in urban canyons). Furthermore, very little research has been conducted to evaluate the impacts of position accuracy on CAV applications at the traffic level. The objective of this article is to investigate the positioning errors that could be tolerated by a sample of CAV applications. Toward this end, we (1) perform a general analysis of the positioning requirements of selected safety-, mobility- and environmental-focused applications and (2) examine in greater detail the effect of positioning errors on two representative CAV applications, Eco-Approach and Departure at Signalized Intersections (EAD) and High-Speed Differential Warning (HSDW). The results of (1) indicate that lane-level positioning accuracy is sufficient to enable most CAV applications. Regarding (2), simulation results suggest that the EAD application can tolerate position errors up to 20 m when approaching the intersection. However, errors under 5 m are sufficient to significantly degrade the performance of the HSDW. These results suggest that CAV applications are sensitive to position errors and should be designed accordingly when the positioning system may not always meet the accuracy requirements.
Williams, NigelDarian, Parisa BorhaniWu, GuoyuanClosas, PauBarth, Matthew
This paper reviews application of D-Cycle technology to compact tractor diesel engine for improving efficiency & power. The study considers design challenges that are presented for accommodating D-Cycle technology in engine. The paper also covers resolving those challenges with established technical solutions. The study focuses on modifying conventional compact 4-stroke diesel engine with the intention of keeping design changes to a minimum level for incorporating differential stroke technology. Designing of vertically splitting lightweight piston crown which can be smoothly engaged and separated from main piston body without any impact, stem rod which connects piston crown with rocker arm, split connecting rod and rocker arm which is actuated by extra actuating camshaft in addition of present valvetrain camshaft, are covered. Lubrication of additional actuating camshaft is done by extending existing oil galleries. The Paper also explains the necessity for gear-train layout modification. For ease of assembly of D-Cycle parts, an opening is given on the side of the crankcase which will be covered by an external cover during assembly. Paper also gives attention to choosing the correct assembly sequence for D-Cycle mechanism parts. In the end, the process of optimizing the D-Cycle mechanism by using kinematic analysis is also highlighted.
Telshinge, PravinPaulraj, Lemuel
Virtual sensing refers to the processing of desired physical data based on measured values. Virtual sensors can be applied not only to obtain physical quantities which cannot be measured or can only be measured at an unreasonable expense but also to reduce the number of physical sensors and thus lower costs. In the field of spark ignited internal combustion engines, the virtual sensing approach may be used to predict the cylinder pressure signal (or characteristic pressure values) based on the acceleration signal of a knock sensor. This paper presents a method for obtaining the cylinder pressure signal in the high-pressure phase of an internal combustion engine based on the measured acceleration signal of a knock sensor. The approach employs a partial differential equation to represent the physical transfer function between the measured signal and the desired pressure. A procedure to fit the modeling constants is described using the example of a large gas engine. The results indicate the great potential of this approach to be applied to cylinder balancing or further engine control tasks.
Posch, StefanPirker, GerhardKefalas, AchillesWimmer, Andreas
Model based calibration is extensively used by the automotive OEMs (Original Equipment manufacturers) because of its correlation accuracy with test data and freezing the operating parameters such as injection timings, EGR rates, fuel quantity etc. The prediction of Brake specific Fuel consumption (BSFC), Exhaust and intake temperatures are very close to test data. The prediction of Brake specific NOx is directionally reliable with acceptable tolerance. The physics-based simulation aids in predicting the extrapolated performance considering use of same hardware configuration and this paper focuses on use of 1D Simulation using GT-POWER to accommodate the working of differential stroke piston engine modeling (D-Cycle) and predicting the performance in comparison to the existing conventional ICE (Internal Combustion Engine) for the similar configuration (i.e., Same bore, intake manifold, exhaust manifold) This paper explains how 1D Performance simulation was performed using GT-POWER to maximize the combustion efficiency and power/torque demands using a D-Cycle mechanism (i.e., all 4 strokes are completed in one revolution) exploiting deficits of a conventional 4-stroke engine, thereby optimizing power output, and reducing emissions, also better low-end torque in D-Cycle improves Tractor Drivability and field performance. Furthermore, appropriate cam geometries ensuing specific application of puddling, tillage etc. are generated which can be accommodated without major architectural design changes. Exhaust, heat transfer, pumping, frictional losses and volumetric efficiency are analyzed.
S, ShankarPaulraj, Lemuel
The successful deployment of automated vehicles (AVs) has recently coincided with the use of off-board sensors for assessments of operational safety. Many intersections and roadways have monocular cameras used primarily for traffic monitoring; however, monocular cameras may not be sufficient to allow for useful AV operational safety assessments to be made in all operational design domains (ODDs) such as low ambient light and inclement weather conditions. Additional sensor modalities such as Light Detecting and Ranging (LiDAR) sensors allow for a wider range of scenarios to be accommodated and may also provide improved measurements of the Operational Safety Assessment (OSA) metrics previously introduced by the Institute of Automated Mobility (IAM). Building on earlier work from the IAM in creating an infrastructure- based sensor system to evaluate OSA metrics in real- world scenarios, this paper presents an approach for real-time localization and velocity estimation for AVs using a network of LiDAR sensors. The LiDAR data are captured by a network of three Luminar LiDAR sensors at an intersection in Anthem, AZ, while camera data are collected from the same intersection. Using the collected LiDAR data, the proposed method uses a distance-based clustering algorithm to detect 3D bounding boxes for each vehicle passing through the intersection. Subsequently, the positions and velocities of each detected bounding box are tracked over time using a combination of two filters. The accuracy of both the localization and velocity estimation using LiDAR is assessed by comparing the LiDAR estimated state vectors against the differential GPS position and velocity measurements from a test vehicle passing through the intersection, as well as against a camera-based algorithm applied on drone video footage It is shown that the proposed method, taking advantage of simultaneous data capture from multiple LiDAR sensors, offers great potential for fast, accurate operational safety assessment of AV’s with an average localization error of only 10 cm observed between LiDAR and real-time differential GPS position data, when tracking a vehicle over 170 meters of roadway.
Srinivasan, AnshumanMahartayasa, YogaJammula, Varun ChandraLu, DuoComo, StevenWishart, JeffreyYang, YezhouYu, Hongbin
With the rapid development of the logistics and transportation industry, heavy-duty trucks play an increasingly important role in social life. However, due to the characteristics of large cargo loads, high center of mass and relatively narrow wheelbase, the driving stability of heavy trucks are poor, and it is easy to cause rollover accidents under high-speed driving conditions, large angle steering and emergency obstacle avoidance. To improve the roll stability of heavy trucks, it is necessary to design an active anti-rollover control system, through the analysis of the yaw rate and the load transfer rate of the vehicle, driving states can be estimated during the driving process. Under the intervention of the control system, the lateral transfer rate of heavy trucks can be reduced to correct the driving posture of the vehicle body and reduce the possibility of rollover accidents. At present, anti-rollover control system is mainly based on the differential brake, However, in actual vehicle instability conditions, a single active anti-rollover control system is often difficult to ensure the safety of the vehicle. It also affects the driver's driving intention and occupant's riding comfort, joint coordinated control of multiple systems is required. This paper takes the active steering and differential control system as an example. Coordinated control of the two subsystems of active steering and differential braking, and the system are jointly simulated based on the Simulink/Trucksim platform. The results show that the designed active anti-rollover control system can give full play to the advantages of the active steering and differential braking control system, reduce the vehicle's lateral load transfer rate, reduce the possibility of rollover, and improve the driving safety of the vehicle
Zeng, QingyuOu, ChunguoChen, LingtaoZhu, ChaoqiTan, Gangfeng
Thermal management of battery packs is essential to keep the cell temperatures within safe operating limits at all times and, hence, ensure the healthy functioning of an EV. The life cycle of a cell is largely influenced by its operating temperature, maintaining the cell temperature in its optimum range improves its longevity by decreasing its capacity fade rate and in turn extending the life of an EV. The battery thermal management solution being presented employs a tabbed type liquid cooling technology that achieves low-temperature differentials for an in-house designed battery pack consisting of 320 LFP cells (Size: 32700) with a total voltage and capacity of 27V and 240Ah respectively. Thermal design of the battery pack considers maximum dissipation when continuously operating at 1C-rate conditions. Furthermore, an intelligent methodology was adopted for higher reliability - cooling the entire battery pack from 50°C to 25°C within 30 min. Cooling system design was split into different parts viz. CFD + Thermal for cold-plate design, Electrical-thermal characterization for single-cell, and finally coupled Electrical + CFD + Thermal for the entire battery module. Electrical-thermal simulations also consider the variation of cell electrical resistivity with the temperature that helped to capture the transient thermal behavior of the battery pack more realistically. Temperature computations with 1C-rate charging conditions, for ambient of 25°C and a coolant flow rate of 5LPM, showed the maximum cell temperature at 27.8°C. The temperature differential within the cell and between the cells in the module was 2°C & 2.5°C respectively. The thermal design proposed can maintain the cell temperature in the optimum range while also satisfying important constraints like temperature variation of cells in the pack to be within 5°C.
Singh, Vaibhav KumarS N, Akshay
Suppose we have two identical variable-inertia flywheels and we connect them to the inputs of a differential. The output is connected to the driveline of a vehicle. There are several types of three-element mechanical differentials (e.g. ring-gear/carrier, epicyclic, etc.). The specific type of 3-element mechanical differential is inconsequential in the following analysis except to say there are two inputs (e.g. side gears) and one output (e.g. carrier/ring-gear). What’s important is simply the relationship - For example, using the notation ‘a’ for the first side gear and ‘b’ for the second side gear and ‘c’ for the carrier, then the relationship is: c=(a+b)/2. Understand that ‘a’, ‘b’, and ‘c’ can each be an input or an output. Using the designation ‘omega’ (ω) then the relationship looks like this: ωc=(ωa+ωb)/2. So, we have one variable inertia flywheel (VIFa) and a second variable inertia flywheel (VIFb) connected to two side gears, a and b, and a vehicle driveline connected to the differential carrier, c. For starters, we set the inertia of VIFa to its maximum inertia value, Iamx, and the inertia for VIFb to its minimum inertia value, Ibmn. Then we will spin up (with some auxiliary power source) VIFa to a minimum initial velocity (ωamn) and, in a reverse direction, VIFb to its maximum velocity (ωbmx). At this point, the ‘output’ to the vehicle driveline will be (ωamn-ωbmx)/2. But, at these initial conditions we need for the driveline angular velocity to equal zero. This can only be done by incorporating speed-changing gear set between the flywheels and the differential inputs. This gear set can change the speed of either VIFa or VIFb or both. Let’s apply the ratio (r=ωamn/ωbmx) equally to each differential input. Let’s put some numeric values to this system: ωamn=10; ωbmx=-30. If we want equal speed change for both flywheels as a percentage (i.e. equal ratio of change) then we can find the ratio (r) by taking the root: r=sqrt(ωbmx/ωamn)=1.732. Thus, the initial velocity of each VIF at the input to the differential is: ωadif=r*ωamn=17.32 while ωbdif=ωbmx/r=-17.32. What we have accomplished with these two gear sets applied to the differential inputs is that at the initial velocities for each VIF, the output of the differential is zero. The point of this is that when the vehicle is at a standstill, if we change the inertia setting of each flywheel, decreasing the inertia of VIFa (its inertia was initially at its maximum) while simultaneously increasing the inertia of VIFb (its initial inertia was set to its minimum value) we will cause the angular velocity of VIFa to increase (conserving momentum) while the negative angular velocity of VIFb will decrease (conserving momentum) and ,since VIFb is rotating in a reverse direction of VIFa, the torque produced by each flywheel as they change velocity will be in the same direction and applied to the differential output thus accelerating the vehicle.
Gramling, James
This paper presents about idea developed in electric car transmission for transverse application and a torque capacity of 200 Nm to 360 Nm. How current differential case support bearing type is changed with added advantage is discussed. Further, in this paper, effect of change in bearing type is discussed. Detailed study on the effect of change in bearing type is done and also bearing stress and life calculations are computed. Further how current differential case material is changed with added advantage is discussed. Detailed analysis of differential case is done to arrive at feasible lightweight conclusion. Our proposed research methodology is expected to be useful in reducing mass and without reducing desired product life.
Bhat, Muralidhar Suryanarayan
Eaton’s automotive rear axle differential is used in vehicles to improve stability while experiencing variable road conditions. It adjusts the power ratio between wheels to reduce wheel spin and add understeer. A Permanent Magnet Direct Current (PMDC) motor is used to develop hydraulic pressure, which is converted into a bias torque across the axle. Heat generated in a PMDC motor during transient operation can affect its torque output due to changes in current. The variation in motor torque can impact the rate at which hydraulic pressure is developed. Because of this, the differential performance can be affected. A three-dimensional (3D) transient numerical simulation methodology has been developed to predict temperature rise at critical PMDC motor locations when subjected to a transient duty cycle. Heat load required for simulation is calculated using motor current and efficiency curve, thereby eliminating multi-physics simulation. Two modeling approaches, Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD), are described with their advantages and limitations. Model predictions agree with literature findings and correlated with test data with 21°C deviation.
Soni, Lalitkumar R.Chechare, Rakesh B.
The given paper presents the main elements of frictional power loss distribution in an automotive axle for passenger car. For reference two different axles were compared of two different sizes to understand the impact of size and ratio of gear and bearings on power loss characteristics. It was observed that ~50% of total axle power loss is because of pinion head-tail bearing and its seals, which is very significant. Roughly 30% of total power loss is contributed by pinion-ring gear pair and differential bearings and remaining ~20% by wheel end bearing and seals. With this study the automotive companies can take note of the area where they need to focus more to reduce their CO2 emissions to meet the stringent BS6, CAFÉ and RDE emission norms.
Ahuja, VishalSingh, CharanjitSingh, ParampreetGummadi, Gopakishore
Adjuster rings are used in commercial vehicle axle assembly to preload differential bearings and provide support in the axial direction. Adjuster along with the carrier and bearing cap combined to form a threaded joint. Adjuster with external threads engages with internal threads formed in carrier and bearing cap. Preload in differential assembly maintains the system rigidity and helps to maintain an optimized hypoid gear engagement. An adequate preload is important to achieve a desirable bearing life. Reduction in thread engagement at adjuster joint fully or partially will cause a reduction in preload and can lead to gear misalignment. This can cause severe durability concerns. In some cases, it is observed that under vehicle operating loads adjuster ring is backed off from its assembled condition by bending the split pin (split pin is, positive lock, used to maintain adjuster position) and adjuster threads were stripped off. Adjuster ring threads are designed using standard theoretical formulas. Typically, these formulas consider full thread engagement length for calculating thread strength and results in overestimation of thread capacity. It is essential to take into account reduction in thread engagement area due to thread misalignment and component deformations under actual operating load condition. This paper proposes an innovative way of combining finite element simulation and theoretical formulas to accurately predict thread strength. Finite element simulation enables accurate prediction of thread engagement length and pinpoint stripping location. Thread engagement length from FEA is then used as an input to analytical calculations. Analytical calculations were first correlated with controlled test environment. A correlation map was developed using the test scatter and analytical calculations to predict threaded joint ultimate strength. The proposed method and undelaying hypothesis are able to predict thread stripping under normal load conditions and abusive load conditions.
Guddeti, AjayNilangekar, Abhijit
Higher gasoline heat of vaporization (HOV) can enable higher compression-ratio, direct-injection, spark-ignition engines by providing evaporative cooling that effectively increases fuel knock resistance. Methods to directly measure this fuel property in complex gasoline samples are not well developed. This study aimed to further improve a differential scanning calorimetry/thermogravimetric analysis (DSC/TGA) method to measure the total and partial HOV of gasoline. Ten market gasoline samples were chosen to have a wide range of properties to assess the method’s capability across the entire volatility range, with an emphasis on understanding how well the method captures the initial 10% of sample evaporation and how much sample is left unevaporated at the end of the experiment. Modifications to both the sample preparation/introduction method and the instrument itself were made to reduce initial sample losses, which included HOV measurements at 10°C and 5°C (in a cold chamber) and under (uncontrolled) ambient conditions. Experimental results from the DSC/TGA were compared to calculate total HOV results based on detailed hydrocarbon analysis (DHA). Results from the two methods agreed very well, with a ≤5% difference in many cases. The repeatability of the method was also investigated by analyzing samples in triplicate at the three temperatures investigated. One valuable conclusion was that the lower temperatures of 10°C and 5°C enabled more reproducible measurements for both total and partial HOV. This improved precision may result from more reliable temperature control in the cold chamber versus ambient laboratory temperature control. Additionally, cold chamber experiments, due to ergonomic limitations, did not allow for the use of a lid on the sample pan. The reproducibility of the evaporation rate was highly dependent on the pan/lid fit, which can vary significantly, such that elimination of the lid improved measurement precision, while operation at sub-ambient temperature slowed the evaporation rate. Results detailing sample preparation, instrument modifications, and a detailed comparison of total and partial HOV are presented.
Fioroni, GinaHays, Cameron K.Christensen, Earl D.McCormick, Robert L.
The Continuously Variable Transmission (CVT) is a widely adopted transmission system. The operation of a CVT is simple, but successfully foretelling the longitudinal motion of a vehicle that utilizes this transmission is sophisticated. As a result, different vehicles taking part in BAJA-SAE competitions were developed using various strategies to model the vehicle’s longitudinal dynamics and CVT operation. This article aims to provide a tool for obtaining a quantitative estimate of the longitudinal performance of a CVT equipped vehicle and for the selection of an optimal drive-train gear ratio for such a vehicle. To this end, this article proposes a novel, relatively simple, and reasonably accurate mathematical approach for modeling the longitudinal motion of a vehicle utilizing a CVT, which was developed by a novel integration of existing vehicle dynamics concepts. The proposed technique splits the longitudinal motion into three distinct phases - low ratio acceleration, shifting, and over-run - and uses mathematical modeling to simulate each stage. The low ratio acceleration and over-run stages were modeled using an iterative approach based on Newton’s equations of motion, taking into account engine torque and aerodynamic drag variation. On the other hand, the shifting stage was modeled using a differential equation that governs the vehicle’s motion during the said stage. The technique was made more ‘realistic’, another novel aspect, by taking into account the effect of rotating masses. The proposed approach’s potency was validated through experimental validation studies on BAJA-SAE All-Terrain Vehicles (ATVs). It is concluded that the proposed modeling technique largely simplifies the motion simulation task while giving a relatively accurate estimate of the vehicle’s actual longitudinal performance. An All-Terrain Vehicle for the BAJA SAE collegiate competitions forms this cornerstone of this article.
Sharma, AyushTanwar, HarshitMittal, Ankit
This paper covers the mathematical modeling of governing equations for the coupled heat and mass transfer phenomena during adsorption and desorption. Also the main focus is given on the methodology for numerical simulation for solving these partial differential equations for carbon canister. A comprehensive literature review is presented to summarize the target requirements of allowed evaporative emission level of gasoline vapour in grams per day based on global standards like, EU6, EPA stage II enhanced, CARB LEVII, PZEV and SULEV. In order to meet these stringent emission norms, presence of carbon canister is mandatory. The simulation results are compared for the gasoline vehicle application at various climatic temperature conditions in India, in which the canister sizing vs allowable emission targets are summarized.
Muthu, SelvarajiN, Sekarapandian
In this work, a novel opposed piston architecture is proposed where one crankshaft rotates at twice the speed of the other. This results in one piston creating a 2-stroke profile and another with a 4-stroke profile. In this configuration, the slower piston operates in the 2-stroke CAD domain, while the faster piston completes 2 reciprocating cycles in the same amount of time (4-stroke). The key benefit of this cycle is that the 4-stroke piston increases the rate of compression and expansion (dV/dθ), which lowers the combustion-induced pressure rise rate after top dead center (crank angle location of minimum volume). Additionally, it lowers in-cylinder temperatures and pressures more rapidly, resulting in a lower residence time at high temperatures, which reduces residence time for thermal NOx formation and reduces the temperature differential between the gas and the wall, thereby reducing heat transfer. In this work, a custom 0D thermodynamic model was used to study the sensitivity of this architecture to engine speed, load, and combustion phasing and duration. The results quantify the benefits and tradeoffs of this cycle compared to a standard opposed piston 2-stroke engine. Details of the mechanical design are not the objective in this work; rather, this work aims to investigate the closed portion of the cycle and understand the thermodynamic impact of the unique kinematics on instantaneous work, heat transfer, etc. Three initial operating points were analyzed to understand the effect of the differing crankshaft speeds on critical engine parameters. It was found that the novel architecture can reduce heat transfer losses by up to 5.2% for these three points of interest, leading to a nearly 3% absolute gain in thermal efficiency. Secondarily, a sweep of engine speed and load at optimal combustion timings was conducted to compare the efficiency difference between the two architectures. The novel architecture has a significant advantage at low speeds and loads, achieving up to 4.1% absolute indicated gross thermal efficiency improvement compared to a traditional opposed piston 2-stroke engine.
Moser, SeanGainey, BrianLawler, BenjaminFilipi, Zoran
Target Development for Hybrid and Electric Vehicle Powertrain Sound Design2021-01-10178/31/2021
Relative to Combustion Engine vehicles, electric powertrains are a blank canvas for sound. There are an increasing number of applications where sound is added to enhance the driving experience and increase pedestrian safety. In Hybrid vehicles, the combustion engine sound is not always present and must properly blend in with any additional sound added to the vehicle. Vehicle manufacturers have an opportunity to reinforce their brand identity through the addition of the perfect, target sound. Each brand, market segment, and powertrain require unique sounds. In addition, shuttle or ride sharing applications highlight the need for added sound during other scenarios to reinforce the brand sound. Traditional sound quality measurements and preference testing are very limited in defining the perfect sound due to the subjective nature of sound design. This paper describes an improvement over prior sound quality process development through the incorporation of several subjective input tools: Semantic Differential and Visual Mood Boards. These tools complement traditional sound quality subjective evaluation methods such as Rank Analysis and Paired Comparisons. Several case study examples are presented to illustrate these techniques across various vehicle and powertrain types. A final design demonstrates the above process and highlights the new approach to develop a sound that meets the target brand character in the context of the NVH challenges specific to each powertrain application.
Trumpy, DavidKrueger, SebastianTousignant, Todd
Overall transmission error (OTE) of gear system has been a main focus of gear dynamics study. The input-output transmission error (TE) depends heavily on mesh phasing conditions. Only reducing loaded transmission error (LTE) of a single gear mesh is not enough to ensure good NVH performance in a multiple gear mesh system. In order to predict OTE during bevel gear design instead of just analyzing single mesh TE, a new bevel gear OTE calculation method will be presented in this study. Based on single mesh parameters including loaded and unloaded TE or mesh stiffness, the OTE of a differential gear set can be calculated without building a complete system model. The effect of phasing on system OTE shows that different tooth combination can have significant effect on dynamic performance which should be considered during design.
Shi, ZhenghongChen, JuiKolivand, MohsenSun, ZhaohuiRivett, EricKopp, GregoryNantu, RoyBa, Jing
The article examines quarter-car dynamics with the possible separation of its tire from the road. A set of nondimensionalized differential equations has been proposed to minimize the involved parameters. Time and frequency response investigation of the system has been analyzed insightfully considering tire-road separation. To measure the separation of the tire, a time fraction index is defined, indicating the fraction of separation time in a cycle at steady-state conditions. Minimizing the index is assumed as the objective of the optimized system. An actuator is applied to the vehicle suspension in parallel with the mainspring and damper of the suspension. Particle Swarm Optimization (PSO) is used to properly tune a Proportional-Integral-Derivative (PID) controller for the active suspension system excited by a harmonic excitation. To verify the effectiveness of the control proposed, the controlled result compared with a passive suspension system illustrates the design, achieving a more comfortable ride with a significant decrease of the separation time.
Nguyen, Quy DangMilani, SinaMarzbani, HormozJazar, Reza Nakahie
Differential steering mode of distributed-drive articulated vehicle is proposed by using the characteristics of independent in-wheel motor. The compound steering system of articulated vehicle is composed of fully hydraulic steering system and differential steering. Several differential steering modes of articulated vehicle are presented, and the differential steering dynamic model of articulated vehicle is built to investigate the relationship of yaw moment and turning radius. The differential steering control strategy of articulated vehicle is studied while maintaining the vehicle in the stability domain. The energy consumption of articulated vehicle with differential steering is calculated by simulating vehicle single shift lane steering process. The simulation results show that the articulated vehicle with differential steering can reduce the energy consumption of hydraulic steering system up to 3.8%. It indicates that the articulated vehicle with compound steering system can realize the energy efficiency by torque vectoring control of each in-wheel motor.
Shen, YanhuaLiu, Zixiang
Engine research has increasingly focused on emission of sub 23 nm particulates in recent years. Likewise, current legislative efforts are being made for particulate number (PN) emission limits to include this previously omitted size range. In Europe, PN measurement equipment and procedures for regulatory purposes are defined by the particle measurement programme (PMP). Latest regulation drafts for sub 23 nm measurements specify counting efficiencies with a 65% cut-off size at 10 nm (d65) and a minimum of 90% above 15 nm (d90). Even though alternative instruments, such as differential mobility spectrometers (DMS), are widely used in laboratory environments, the interpretation of their sub 23 nm measurements has not yet been widely discussed. For this study, particulate emissions of a 1.0L gasoline direct injection (GDI) engine have been measured with a DMS system for low to medium speeds with two load steps. While the particle size distribution (PSD) at the higher load conditions exhibited a bimodal shape, the PSD for the other conditions was unimodal with a peak position below 30 nm. Lognormal fitting of nucleation and accumulation modes previously yielded results comparable to the established PMP, with d50 and d90 of 23 nm and 41 nm, respectively. However, this approach was found not suitable for sub 23 nm PN measurements due to incorrect assignment of the nucleation and accumulation modes. Recent literature suggests digital filtering of the PSD from DMS. Here, a modified filtering equation is proposed based on the latest legislative proposals. Subsequently, the new filter was compared with filters for both PMP equivalent and sub 23 nm processing of DMS data. Compared to the latter, results with the new filter showed up to 17% higher PN emissions and up to 13.6 nm lower geometric mean diameter (GMD) of the PSD.
Pfau, Sebastian A.Haffner-Staton, EphraimLa Rocca, Antonino
A multi-dimensional model of the spark ignition process for SI engines was developed as a user defined function (UDF) integrated into the commercial engine simulation software CONVERGE™ CFD. For the present research, the model simulated spark plasma development in an inert flow environment without combustion. The UT model results were then compared with experiments. The UT CONVERGE CFD-based model includes an electrical circuit sub-model that couples the primary and secondary sides of an inductive ignition system to predict arc voltage and current, from which the transient delivered electrical energy to the gap can be determined. Experimentally measured values of the arc resistance and spark plug calorimeter measurements of the efficiency of electrical to thermal energy conversion in the gap were used to determine the thermal energy delivered to the gas in the spark gap for different pressures and gap distances. A novel feature of the presented model is that the thermal energy delivered to the gap is distributed uniformly along the arc rather than at discrete points along the arc. This feature was found to greatly reduce the tendency of the arc to distort its shape and tangle itself in a non-physical way, as is the tendency when discrete energy input locations are used. It was found that the tangled distortion of the arc when using discrete energy input was due to perturbations along the arc caused by differential expansion of the gas along groups of adjacent mesh cells that either had energy input or did not. The distributed energy feature also gave arc temperature distributions that were more spatially uniform and had steeper temperature gradients, consistent with experimental arc images. Testing of the model included simulations of arc movement in the presence of a crossflow of nitrogen through the gap. These results were compared with experimental high-speed video images of arc movement for a spark plug of similar geometry and taken over a range of pressures and crossflow velocities in a high-pressure constant volume vessel. There was good agreement between the simulations and experimental images, including the observed off-axis movement of the arc in response to a recirculation zone developed downstream from the ground electrode (anode).
Kim, KyeongminTambasco, CoreyHall, MatthewMatthews, RonJoshi, SachinSprunger, Douglas L.O'Connor, Daniel
This paper proposes an active chassis control strategy for an Eight-wheel drive/Four-wheel steering (8WD/4WS) combat vehicle, where only the first and second axles’ wheels are steerable, while the third and fourth axles’ wheels are non-steerable. Utilizing torque vectoring and differential braking control to improve its lateral dynamics at limit handling. Due to the non-linear characteristics of the tires and its friction limit, the vehicle may exhibit instable behavior during cornering maneuvers. It is well known that the tire longitudinal and lateral forces are shared, if longitudinal forces increased, slip ratio will increase and causing reduction in lateral forces that may cause the vehicle to drift out or spinning. Accordingly, the tires forces need to be optimally distributed based on vertical loads for each tire to prevent it from reaching the friction limit based on Friction Ellipse Theorem. In order to enhance vehicle maneuverability and stability under different road conditions, a hierarchical control strategy is implemented. The proposed control strategy consists of an upper and lower level controller. The upper level controller is designed to generate the desired corrective yaw moment based on vehicle parameters and reference model. While the lower controller is designed on two stages for Torque Vectoring and three stages for differential braking. For torque vectoring, the first stage is designed to generate the optimal tractive forces needed to stabilize the vehicle based on the friction circle (work load) of each tire for each given axle at a given tire vertical load, while the second stage includes an on/off slip controller for each tire to prevent exceeding the slip peak ratio. The differential braking control allocation incorporates braking wheels coordination as a first stage to determine which wheels braking torque should be engaged. Optimal braking forces distribution are implemented as a second stage, subsequently an on/off slip controller is introduced as third stage. Furthermore, all simulation tests are conducted in TruckSim and Simulink environment at limit handling conditions at different coefficient of friction for Double Lane Change (DLC) and Slalom maneuvers.
Omar, MohamedEl-Gindy, Moustafa
Recently, electric-powered vehicle such as HV, PHV, EV and FCV has been highly demanded and getting attention due to the increase of environmental-consciousness. Also, environmental regulations are getting more and more strict in many countries and regions. Then, environmental friendly vehicle is needed to be spread more and more than ever. As it is found in “TOYOTA Environmental challenge 2050”, Toyota will rapidly increase the number of new car sales of electric-powered vehicle towards 2050. This paper covers the rear wheel drive Q710 electric drive transaxle for 2nd generation MIRAI FCV. Toyota developed the transaxle for FCV (rear mounted) and for EV (front mounted) simultaneously and achieved coexistence of vehicle mountability and commonization of majority of the parts. This paper describes the hardware feature and the detailed technology which was adopted to Q710. In the 2nd generation MIRAI, the transaxle is mounted under rear floor and contributed to the improvement of drivability by rear wheel drive. In addition, two air-cooled oil cooler are placed in parallel behind transaxle for motor cooling. Based on the adoption of world’s first “differential pressure wind guide oil cooler”, Toyota succeeded in motor cooling by the air-cooled oil cooler which is placed to rear.
NAKAMURA, KOICHI
Direct-drive (DD) motor technology has been around for more than 40 years but its widespread adoption has happened only recently. Over the past few years, the cost differential between linear motor systems and traditional ball screw systems has halved.
Modeling for Hydraulic Hub Motor Drive System Based on Node Cavity Method02-14-02-00112/23/2021
A novel modeling method for the hydraulic hub motor drive system (HHMDS) is proposed to overcome the difficulty of using the complex AMESim model in the hardware-in-the-loop (HIL) test. The hydraulic pipeline model of the HHMDS is simplified by the lumped parameter approach. According to the node cavity method, a set of flow pressure differential equations is derived. These equations are used to describe the dynamic model of the HHMDS. To solve the rigidity problem of the model and improve the real-time performance of simulation, the HHMDS model is simplified with the integrated model and order reduction methods. Then, the simplified model is created through MATLAB/Simulink, and the accuracy of the modeling method is verified. In the three typical operating modes of the heavy commercial vehicle with HHMDS, the simulation results of the Simulink model and AMESim model are basically the same. At last, the model established by the Simulink is used in the HIL test. The test results are compared with the actual results to further verify the correctness of the modeling method in this article. The establishment of the new model by MATLAB/Simulink creates an accurate simulation test environment, and is convenient for the HIL test. The novel modeling method for the HHMDS is important for the study of the hydraulic hub motor drive vehicle (HHMDV).
Song, DafengLiang, WeizhiZeng, XiaohuaLi, GuanghanYang, Lili
Connected and autonomous vehicles (CAVs) are regarded as the new generation vehicles. Nowadays, it is an ad-hoc worldwide research spot, especially the highly or fully CAVs. These high-level CAVs have not been put into the market yet. Since the innovation of CAV technologies keeps emerging, it is still a meaningful task to following the up-to-date public perceptions and expectations on these high-level CAVs. Using the Stated preference (SP) method, this study designed a questionnaire that included three kinds of questions, i.e., basic information, perceptions, and requirements of future potential users. The questionnaires were delivered by the social media, and finally 612 valid feedbacks were collected. Following a statistical analysis on the survey, a correlation analysis were applied to find the relationship between the individual backgrounds and their perceptions/expectations. Furthermore, this study used the Multinomial Logit (MNL) model to represent the users’ choice behavior in this survey. According to the calibrated MNL model, the influential factors with statistical significance on the users’ perception and requirement choices could be identified. In addition to some similar findings as the existing works, there were also some differential interesting findings, e.g., respondents with the experience of using driving assistant systems could accept a higher price of CAVs. The proposed analysis method and the findings could be a support for the governments to make relevant policy and regulation, for the research agents to develop the functions of CAV, and for the manufactures to design the CAV and make the pricing strategies.
He, ShangluQiao, RuixiangQi, Yong
In this paper, an energy management method based on vehicular networking is proposed for the dual power sources fuel cell electric articulated vehicle. Vehicular networking includes a cloud computing center, which predicts the information of power demand for the real-time driving condition based on the history data analysis, and solves the energy management strategy for the dual power sources utilizing the Radau pseudospectral method (RPM). The global interpolation polynomial is used to approximate the state variables and control variables in the system. The derivative of the interpolation polynomial approximates the differential equation of the state variables in the dynamic equation. Further, the optimal control problem (OCP) is transformed into nonlinear problem (NLP) to be solved. The simulation result of the proposed strategy show that the capacity degradation of the fuel cell can be reduced while meeting the power output demand, which means the lifetime of the fuel cell could be extended.
Liang, JianshengLi, ZhenyeLiu, Yanwei
Energy Approach to the Formation of Braking Properties of Vehicles2020-01-511511/11/2020
The study aims to evaluate the energy-transforming properties of the braking control of vehicles (cars). The article presents the functions that are an integral indicator characterizing the conversion of energy in braking mechanisms and braking system as a whole during single braking. Representation of these functions in a differential form allows a quantitative assessment of energy conversion at any given time. Taking into account the changes in the kinetic energy of a vehicle during braking and the work spent on turning on the braking mechanisms, the equation of the energy transfer function for the braking mechanism of the jth axis during single braking is obtained. The dependence diagrams of the energy transfer function in differential form for disk braking mechanisms of a passenger car of segment C and drum braking mechanisms of cars with a total mass of 11 tons and 20 tons are presented. The time dependence diagrams from various initial speeds of the relative friction power during the braking of the car are given. Tests have shown that disk brakes have high stability regardless of geometric and thermal running-in, while drum brakes are very sensitive to high thermal loads and require good thermal running-in of friction linings.
Volkov, VladimirGritsuk, IgorVolkova, TetianaDytiatiev, OleksandrVolodarets, MykytaChygyryk, NataliiaBulgakov, Mykola
This SAE Recommended Practice establishes equipment and procedures for the evaluation of the effectiveness and other performance characteristics of spark arresters or turbochargers used on the exhaust system of large engines normally used in a railroad locomotive, stationary power plant, and other similar applications. This document does not cover applications requiring flame arresting, exhaust gas cooling, or isolation from explosive gases. Two test methods are presented: a laboratory test using ambient air (cold test) and an engine test using exhaust gases (hot test). The hot test is preferred. Arresters tested by the provisions of this document can be expected to perform as tested when tilted no more than 45 degrees from their normal position. Test results from a spark arrester or turbocharger evaluated by the hot test can be applied to different engines of similar design, provided the data shows it to be effective in the applicable flow ranges. Certain design and performance characteristics, which represent current requirements by regulatory agencies for qualification and approval under this document, are listed in Appendix A.
SAE IC Powertrain Steering Committee
Energy Efficiency of Vehicles with Combined Electromechanical Drive of Driving Wheels2020-01-22609/15/2020
In this paper the use of a combined electro mechanical drive for driving wheels of vehicles make it possible to realize potential of a stepless transmission. In this case, the use of various differential mechanisms that summarize the movement from the internal combustion engine (ICE) and the electric motor can reduce the unevenness in time of the traction force on the drive wheels. Improving energy efficiency of hybrid vehicles is also possible by ensuring the engine operation at a constant high-speed mode. In tis paper the results of evaluating the reduction of energy losses during acceleration of the vehicle and the engine at constant speed. The use of continuously variable transmission (variator, electric and electromechanical transmission) along with other advantages allows the engine to operate at a constant angular speed. In this case, when accelerating a car, energy is saved due to the absence of its costs for accelerating the rotating masses of the engine. For cars, 4-6% of energy, and for trucks, 17%. We carried out mathematical modeling of a mechanical transmission (in more different works) and an electromechanical (combined or hybrid). The article presents the results of their comparison. Energy saving with an electric or hybrid drive of the drive wheels is achieved by reducing the amplitude of fluctuations in torque and traction of the car.
Podrigalo, MikhailBogomolov, ViktorKholodov, MykhailoKoryak, AlexanderTurenko, AnatoliyKaidalov, RuslanVerbitskiy, VictorNikorchuk, AndreyVolodarets, MykytaKudimov, SerhiiKhodyriev, Serhii
Advanced passenger vehicles are complex dynamic systems that are equipped with several actuators, possibly including differential braking, active steering, and semi-active or active suspensions. The simultaneous use of several actuators for integrated vehicle motion control has been a topic of great interest in literature. To facilitate this, a technique known as control allocation (CA) has been employed. CA is a technique that enables the coordination of various actuators of a system. One of the main challenges in the study of CA has been the representation of actuator dynamics in the optimal CA problem (OCAP). Using model predictive control allocation (MPCA), this problem has been addressed. Furthermore, the actual dynamics of actuators may vary over the lifespan of the system due to factors such as wear, lack of maintenance, etc. Therefore, it is further required to compensate for any mismatches between the actual actuator parameters and those used in the OCAP. This is done by combining the MPCA solver with an online adaptive parameter estimation (APE) algorithm. In this study, an advanced solution to the OCAP is proposed by combining MPCA with APE. This solution coordinates differential braking and active front steering (AFS) of a passenger vehicle, to stabilize the lateral and yaw motion. The simulation results indicate that the APE+MPCA combination effectively accounts for actuator dynamics and actuator parameter mismatches.
Chatrath, KaranZheng, YangguShyrokau, Barys
Four regular-sized adults onboard, I'm estimating 575 lbs (261 kg). A steep but abrupt grade of maybe 1.5 miles. One-third of the way up, a passing lane is available and there's our chance to get past a dawdler. Pin the 2020 Honda CR-V Hybrid's accelerator and from somewhere centered ahead of the firewall comes a raucous grumble-blare not all that different from opening up a big outboard motor. The sheer volume and tortured tenor cause everyone in the cabin to look at one another: “What the hell?” The CR-V Hybrid's “two-motor” system (already used to good effect in the Accord) is comprised of an AC synchronous motor dedicated to propulsion and geared in tandem with the 2.0-L 4-cylinder, both clutched to the differential. Another AC motor-generator is geared directly with the differential and largely charges the small 1.4-kWh lithium-ion battery. The setup is meant to bias the propulsion job to the 181-hp propulsion motor, with the engine providing electricity to the traction motor and the battery pack - or directly inputting to the differential at a single fixed ratio only in times of great need. Like steep uphill passing with four aboard.
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