Browse Topic: Synchros
Model Based Design (MBD) uses mathematical modelling to create, test and refine systems in simulated environment, primarily applied in control system development. This paper discusses an approach to control gear shifting using shift logic on vehicle level for twin clutch transmission using prototype controller. Twin clutch transmission is a concept with two clutches, one at input end of the transmission called primary clutch and the other at output end of the transmission called secondary clutch. This concept is proposed to counter the challenges with conventional transmission which include increased gear shift time and effort in lower gears, potential rollback of vehicle in uphill condition and chance of missed shifts. The advantages of this concept include reduced gear shift effort and improved synchronizer life with potential for reducing the size of the synchro pack. This paper proposes a methodology to develop shift logic, integrate hardware with software, flashing and calibration
Gear shifting effort or force especially in manual transmission has been one of the key factors for subjective assessment in passenger vehicle segment. An optimum effort to shift into the gears creates a big difference in overall assessment of the vehicle. The gear shifting effort travels through the transmission shifting system that helps driver to shift between the different available gears as per the torque and speed demand. The shifting system is further divided into two sub-systems. 1. Peripheral system [Gear Shift Lever with knob and shift Cable Assembly] and Shift system inside the transmission [Shift Tower Assembly, Shift Forks, Hub and sleeve Assembly with keys, Gear Cones and Synchronizer Rings etc.] [1]. Both the systems have their own role in overall gear shifting effort. There has been work already done on evaluation of the transmission shifting system as whole for gear shifting effort with typical test bench layouts. Also, work has been on assessment of life of the
This specification relates to Synchros, 60 and 400 Hz. It is not complete in itself, but shall be used in conjunction with MIL-DTL-81963, in which the latter shall be recognized as forming an inherent part of this specification. This standard requires a Qualified Products List (see 6.4).
This standard is for use by organizations that procure and/or integrate and/or repair EEE parts and/or assemblies containing such items, including maintenance, repair, and overhaul (MRO) organizations. The requirements of this standard are generic and intended to be applied/flowed down, as applicable, through the supply chain, to all organizations that procure EEE parts and/or assemblies, regardless of type, size, and product provided. The mitigation of counterfeit EEE parts in this standard is risk-based, and these mitigation steps will vary depending on the criticality of the application, desired performance, and reliability of the equipment/hardware. The requirements of this document are intended to be used in conjunction with a higher-level quality standard (e.g., AS/EN/JISQ9100, ISO-9001, ANSI/ASQC E4, ASME NQA-1, AS9120, AS9003, and ISO/TS 16949 or equivalent) and other quality management system documents. They are not intended to stand alone, supersede, or cancel requirements
In today’s manual transmissions of car, gearshift system requires high performance with particular emphasis on low effort, minimal travel and positive feel. To meet these targets, a high capacity multi cone synchronizers along with higher co-efficient of friction material used for lower gears. The design of synchronizer with these specifications is influenced by torsional fluctuations from engine. Excessive torsional vibrations leads to wobbling of synchro rings within the peripheral clearances with surrounding parts. Wobbling leads to abrasion wear of frictional area of synchro ring causing grating or crashing noise of gears during shifting. This paper presents the optimization of the multiple cone synchronizer design exposed to excessive torsional vibrations and validation of the same on test bench during development stage instead vehicle level validation.
This specification covers the detail requirements for control transformer synchro, type 16CTB4b, 90 volt, 400 cycle.
This specification covers the detail requirements for control transformer synchro, type 19CTB4b, 90 volt, 400 cycle.
This specification covers the detail requirements for 115 volt, 60 and 400 Hz, size 23 synchros (see 6.1).
This specification covers one type of fuel pressure transmitter designated MS28005-7.
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