Browse Topic: Elastomers

Items (3,313)
Rubber components are an important part of the suspension system of high-speed trains, and the complex nonlinear characteristics of rubber parts have a significant impact on the vehicle dynamic performance. This paper establishes a nonlinear dynamics model of the liquid composite swivel arm positioning node, which can reflect the dynamic stiffness and dynamic damping characteristics of the rubber components that change nonlinearly with the frequency and amplitude, and also has a fast calculation speed. The vehicle dynamics simulation model considering the longitudinal stiffness nonlinear characteristics of the arm node is established, and the influence of the stiffness nonlinearity of the liquid composite arm positioning node on the dynamic performance of the vehicle, such as straight-line stability and curve passing ability, is studied in depth through numerical simulation.
Cheng, JunqiangYang, ChenLi, LongtaoCong, RilongHu, Tingzhou
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Santos Borges, LarissaDias, Roberto Yuri CostaBrandao, Leonardo William MacedoMendonca Maia, Pedro VictorSilva de Mendonça, Alian GomesFujiyama, Roberto Tetsuo
This SAE Aerospace Standard (AS) provides dimensions and procedures for a standardized test fixture used to evaluate the static performance of O-rings and other seal types in glands per AS4716 and AS5857.
AMS CE Elastomers Committee
This SAE Aerospace Information Report (AIR) provides a general description of methods for hardness testing of O-rings including factors which affect precision and comparison of results with those obtained in standard tests.
AMS CE Elastomers Committee
This specification covers a silicone (PVMQ) rubber in the form of sheet, strip, tubing, extrusions, and molded shapes.
AMS CE Elastomers Committee
This specification covers a high temperature, compression set and fluid resistant fluorocarbon (FKM) rubber in the form of sheet, strip, tubing, extrusions, and molded shapes for aeronautical and aerospace applications.
AMS CE Elastomers Committee
The research work elaborated the structural integrity of airvent by skipping the assembly level snap fit finite element analysis of knob to reduce computational complexity of air vent knob sliding test post stopper. During assembly, the strain based mechanical breakage prediction of airvent sliding knob snaps is investigated in non-prestressed condition. The research work proposes a FEM based analysis approach to evaluate the mechanical breakage load of airvent knob assembly for accidental sliding load. This process skips the assembly level snap insertion load case along with silicone rubber pad compression which could serve as the prerequisite simulation. This prerequisite simulation is computationally expensive and complex to solve due to polymer plasticity and silicone rubber elastomer hyper-elasticity and moving frictional contacts between parts. If the accidental sliding load case without considering pre-tension on snaps is simulated, the load causing mechanical failure in the FEM
Shah, VirenWani, DishantMiraje, Jitendra
This specification covers a fluorosilicone (FVMQ) rubber in the form of molded rings.
AMS CE Elastomers Committee
This specification covers an acrylonitrile-butadiene rubber in the form of molded rings, compression seals, O-ring cord, and molded-in-place gaskets for aeronautical and aerospace applications.
AMS CE Elastomers Committee
Melanoma testing could one day be done at home with a skin patch and test strip with two lines, similar to COVID-19 home tests, according to University of Michigan researchers. Developed with funding from the National Institutes of Health, the new silicone patch with star-shaped microneedles, called the ExoPatch, distinguished melanoma from healthy skin in mice.
In today’s medtech landscape, innovation isn’t just about what a device does — it’s about how reliably and cost-effectively it gets to market. As devices grow smaller, smarter, and more user-centered, materials like liquid silicone rubber (LSR) play a bigger role in enabling performance, comfort, and compliance. From implantables to connected wearables, LSR is helping engineers meet growing design and usability demands. As demand for the material grows, so do the pressures on supply chains, including launch timelines, increased regulatory scrutiny, and rising technical complexity.
The possibility of reducing CO2 emissions through sustainable paraffinic fuels opens opportunities for the continued use of existing infrastructure and combustion systems. At the same time, fuel switching also presents challenges in terms of the materials used. The changing composition of paraffinic fuels and their impact on plastic materials is a frequent topic of discussion. Compared to distillate diesel, neat paraffinic fuels contain almost no aromatics, which are known to cause swelling in plastics, especially elastomers. This literature review aims to examine and summarize studies on the influence of paraffinic fuels compared to distillate diesel on elastomers. On the fuel side, attention will be given to fuels with different total aromatics content and neat paraffinic fuels. In the field of elastomers, materials used for sealing applications and hoses are analyzed in detail. Special attention will be paid to NBR, FKM, and EPDM. The review aims to answer three questions. The first
Conen, TobiasHäfele, BenjaminDahlmann, Rainer
Researchers have developed a soft, thin-film auditory brainstem implant (ABI). The device uses micrometer-scale platinum electrodes embedded in silicone, forming a pliable array just a fraction of a millimeter thick. This novel approach enables better tissue contact, potentially preventing off-target nerve activation and reducing side effects.
This specification covers one type of a non-melting, heat-stable silicone compound, for use in high tension electrical connections, ignition systems, and electronics equipment, for application to unpainted mating threaded or non-threaded surfaces, and as a lubricant for components fabricated from elastomers. This compound is effective in the temperature range from -54 °C (-65 °F) to +204 °C (400 °F) for extended periods. This compound is identified by NATO symbol S-736 (see 6.5).
AMS M Aerospace Greases Committee
Brazil produces approximately 40 million tires annually and discards over 450,000 tons within the same period. Improper disposal turns tires into an environmental liability; each unit can take about 600 years to decompose in nature. This can cause environmental damage and contribute to disease proliferation by creating mosquito breeding grounds, including vectors for Dengue, Zika virus, Chikungunya, and Yellow Fever. To mitigate these damages, Block Selantes was founded in 2018. The company utilizes discarded tires to produce automotive sealants that prevent punctures and tire wear. It is the only company globally to use recycled tires as a sustainable raw material for sealants, a process protected by an industrial patent, resulting in a unique product fully compatible with tire rubber. Additionally, using the sealant in automotive applications significantly enhances vehicle operation safety, reduces costs, and improves logistical efficiency. The use of recycled raw materials also
Cardoso, Diego JardimBarros, Dimitri AugustoCiapparini, Joel VicenteRausch, BrunoBen, Bernardo Sacilotode Gonzaga Paul, DácioFascina, Luiz Henrique
This standard establishes the dimensional and visual quality requirements, lot requirements, and packaging and labeling requirements for O-rings molded from AMS7274 rubber. It shall be used for procurement purposes.
A-6C2 Seals Committee
This SAE Aerospace Standard (AS) provides a standardized test procedure that can be used to evaluate material capability in a dynamic sealing application. This procedure will be utilized by applicable elastomer material specifications which are used for production of O-rings and other seals. This specification is applicable to the dynamic testing requirements for aerospace elastomer parts utilizing materials conforming to AMS7XXX series specifications, user specifications, or print on a Purchase Order (PO) that calls out this document for aerospace applications. This procedure is intended for testing NBR. Other elastomers may have different requirements which will require a separate procedure.
AMS CE Elastomers Committee
Vibration control is most important in automotive applications, and generally, rubbers are used to dampen these vibrations due to their inherent nature and low-cost manufacturing methods. Now, to select a rubber material, Shore hardness is considered in engineering applications, but to additionally control the behaviour, we need to understand its static and dynamic stiffness. These values help to determine the vibration isolation obtained by these rubbers. In this paper, we will discuss methods to calculate the static and dynamic stiffness of rubber grommets using experimental methods and FEA modelling. As elastomers have non-linear material properties, various material modelling techniques in FEA are used to capture multiple phenomena like creep, fatigue, and dynamic conditions. Rubber compounding is used in order to improve the physical and chemical properties, which in turn would give desirable linear characteristics. Certain guidelines and thumb rules are used in the rubber
Khamkar, Prasad SubhashGaikwad, Vikrant Chandrakant
Mechanical light detection and ranging (LiDAR) units utilize spinning lasers to scan surrounding areas to enable limited autonomous driving. The motors within the LiDAR modules create vibration that can propagate through the vehicle frame and become unwanted noise in the cabin of a vehicle. Decoupling the module from the body of the vehicle with highly damped elastomers can reduce the acoustic noise in the cabin and improve the driving experience. Damped elastomers work by absorbing the vibrational energy and dispelling it as low-grade heat. By creating a unique test method to model the behavior of the elastomers, a predictable pattern of the damping ratio yielded insight into the performance of the elastomer throughout the operating temperature range of the LiDAR module. The test method also provides an objective analysis of elastomer durability when exposed to extreme temperatures and loading conditions for extended periods of time. Confidence in elastomer behavior and life span was
Russell, CaseyMasterson, PeterO'Connell, Kerry
Road noise caused by road excitation is a critical factor for vehicle NVH (Noise, Vibration, and Harshness) performance. However, assessing the individual contribution of components, particularly bushings, to NVH performance is generally challenging, as automobiles are composed of numerous interconnected parts. This study describes the application of Component Transfer Path Analysis (CTPA) on a full vehicle to provide insights into improving NVH performance. With the aid of Virtual Point Transformation (VPT), blocked forces are determined at the wheel hubs; afterward, a TPA is carried out. As blocked forces at the wheel hub are independent of the vehicle dynamics, these forces can be used in simulations of modified vehicle components. These results allow for the estimation of vehicle road noise. To simulate changes in vehicle components, including wheel/tire and rubber bushings, Frequency-Based Substructuring (FBS) is used to modify the vehicle setup in a simulation model. In this
Kim, JunguReichart, Ronde Klerk, DennisSchütler, WillemMalic, MarioKim, HyeongjunKim, Uije
High-frequency whine noise in electric vehicles (EVs) is a significant issue that impacts customer perception and alters their overall view of the vehicle. This undesirable acoustic environment arises from the interaction between motor polar resonance and the resonance of the engine mount rubber. To address this challenge, the proposal introduces an innovative approach to predicting and tuning the frequency response by precisely adjusting the shape of rubber flaps, specifically their length and width. The approach includes the cumulation of two solutions: a precise adjustment of rubber flap dimensions and the integration of ML. The ML model is trained on historical data, derived from a mixture of physical testing conducted over the years and CAE simulations, to predict the effects of different flap dimensions on frequency response, providing a data-driven basis for optimization. This predictive capability is further enhanced by a Python program that automates the optimization of flap
Hazra, SandipKhan, Arkadip
This specification covers a synthetic rubber in the form of sheet, strip, tubing, molded shapes, and extrusions. This specification should not be used for molded rings, compression seals, molded O-ring cord, and molded-in-place gaskets for aeronautical and aerospace applications
AMS CE Elastomers Committee
In the field of automotive engineering, the performance and longevity of suspension bushings and powertrain mounts are critical. These components must endure fatigue loads characterized by their variable amplitude, multi-axial nature, and out-of-phase oscillations. The challenge lies in comprehensively characterizing these service loads during the early stages of vehicle production to foresee potential issues that may arise during later stages. Additional complexity in this analysis is introduced by the nonlinear hyperelastic deformation exhibited by natural rubber, a common material used in these components. To address these challenges, original equipment manufacturers (OEMs) and suppliers employ Computer-Aided Engineering (CAE) techniques for fatigue life predictions. These predictions are complemented by physical testing involving what are known as block cycles. However, the results obtained from these approaches often fail to fully represent the real loading conditions that a
Zarrin-Ghalami, TouhidDatta, Sandip
Mechanical analysis was performed of a non-pneumatic tire, specifically a Michelin Tweel size 18x8.5N10, that can be used up to a speed of 40 km/h. A Parylene-C coating was added to the rubber spoke specimens before performing both microscopic imaging and cyclic tensile testing. Initially, standard ASTM D412 specimens type C and A were cut from the wheel spokes, and then the specimens were subjected to deposition of a nanomaterial. The surfaces of the specimens were prepared in different ways to examine the influence on the material behavior including the stiffness and hysteresis. Microscopic imaging was performed to qualitatively compare the surfaces of the coated and uncoated specimens. Both coated and uncoated spoke specimens of each standard type were then subjected to low-rate cyclic tensile tests up to 500% strain. The results showed that the Parylene-C coating did not affect the maximum stress in the specimens, but did increase the residual strain. Type C specimens also had a
Collings, WilliamLi, ChengzhiSchwarz, JacksonLakhtakia, AkhleshBakis, CharlesEl-Sayegh, ZeinabEl-Gindy, Moustafa
As a crucial connecting component between the powertrain and the chassis, the performance of rubber mounts is directly related to the NVH (Noise, Vibration, and Harshness) characteristics of electric vehicles. This paper proposes a double-isolation rubber mount, which, compared to traditional rubber mounts, incorporates an intermediate skeleton and features inner and outer layers of “cross-ribs”. The design parameters can be simplified to: skeleton diameter, skeleton thickness, main rib width, and main rib thickness. To comprehensively evaluate its performance, a finite element analysis (FEA) model of the proposed double-isolation rubber mount was first established in Abaqus, with static stiffness and dynamic performance analyzed separately. The results indicate that, compared to traditional rubber mounts with similar static stiffness, this design effectively controls dynamic stiffness in the high-frequency range. To expand the effective vibration isolation frequency range of the
Xu, CheKang, YingziTu, XiaofengShen, Dongming
Electric vehicles (EVs) are particularly susceptible to high-frequency noise, with rubber eigenmodes significantly influencing these noise characteristics. Unlike internal combustion engine (ICE) vehicles, EVs experience pronounced variations in dynamic preload during torque rise, which are substantially higher. This dynamic preload variation can markedly impact the high-frequency behaviour of preloaded rubber bushings in their installed state. This study investigates the effects of preload and amplitude on the high-frequency dynamic performance of rubber bushings specifically designed for EV applications. These bushings are crucial for vibration isolation and noise reduction, with their role in noise, vibration, and harshness (NVH) management being more critical in EVs due to the absence of traditional engine noise. The experimental investigation examines how preload and excitation amplitude variations influence the dynamic stiffness, damping properties, and overall performance of
Hazra, SandipKhan, Arkadip Amitava
This paper investigates the development of a Finite Element model of a Mixed Service Drive truck tire sized 315/80R22.5 equipped with thermal simulating properties. The physical experiments were performed at a high-speed track in Hällered, Sweden for the truck combination travelling at a constant speed of 80 km/h. For this investigation, the Gross Combination Weight is approximately 42 metric tons. In the Finite Element Analysis environment, ESI Virtual Performance Solutions, the truck tire is designed with hyperelastic Ogden solid rubber definitions. The Ogden material definition is used in this application as it is more suitable to perform thermal and wear analysis within the Finite Element environment. The Finite Element truck tire model is simulated to increase in two different temperature rates. The truck tire model simulates the thermal build-up over time for select tires on a High-Capacity transport truck combination, particularly a driven tire on the tractor. Finite element
Ly, AlfonseCollings, WilliamEl-Sayegh, ZeinabEl-Gindy, MoustafaJohansson, IngeOijer, Fredrik
Lead-filled aprons are currently used for atomic number (Z)-grade radiation shielding in the medical industry to protect personnel from hazardous gamma radiation. These apron garments are made with lead-filled elastomeric sheets encased in polymeric fabrics and are both heavy and bulky to meet necessary shielding requirements. In addition, there are environmental safety concerns surrounding disposal of these garments due to their lead content. An innovator at NASA Langley Research Center has developed a novel method for making thin, lightweight radiation shielding that can be sprayed or melted onto common textiles used in clothing such as cotton, nylon, polyester, Nomex, and Kevlar.
Material solutions for thermal management, protection and assembly. Today's ADAS designers are adding more electronic components and redundant computing systems to printed circuit boards (PCBs). These heat-generating electronic assemblies are installed in enclosures that provide environmental protection, but the high heat generated by high-performance computing systems can degrade ADAS performance or cause device failure. Not all thermal management materials can withstand temperatures up to 200 C (392 F), and most do not retain their flexibility at elevated temperatures. This creates a problem when PCB components expand and contract at different rates due to mismatches in their coefficients of thermal expansion.
Sootsman, JosephZou, Lu
In this article, a finite element analysis for the passenger car tire size 235/55R19 is performed to investigate the effect of temperature-dependent properties of the tire tread compound on the tire–road interaction characteristics for four seasons (all-season, winter, summer, and fall). The rubber-like parts of the tire were modeled using the hyperelastic Mooney–Rivlin material model and were meshed with the three-dimensional hybrid solid elements. The road is modeled using the rigid body dry hard surface and the contact between the tire and road is modeled using the non-symmetric node-to-segment contact with edge treatment. At first, the tire was verified based on the tire manufacturer’s data using numerical finite element analysis based on the static and dynamic domains. Then, the finite element analysis for the rolling resistance analysis was performed at three different longitudinal velocities (10 km/h, 40 km/h, and 80 km/h) under nominal loading conditions. Second, the steady
Fathi, HaniyehEl-Sayegh, ZeinabRen, Jing
This material type has resistance to hot air, but generally has poor resistance to fuels and lubricants, but usage is not limited to such applications. Each application should be considered separately. This material type has a typical service temperature range of -85 to 500 °F (-65 to 260 °C). The operating temperature range of the material is a general temperature range, but the presence of particular fluids and design parameters may modify this range. Recommendations on the material selection are based on available technical data and are offered as suggestions only. Each user should make his own tests to determine the suitability for his own particular use.
A-6C2 Seals Committee
Soft-bending actuators are gaining considerable attention in robotics for handling delicate objects and adapting to complex shapes, making them ideal for biomimetic robots. Soft pneumatic actuators (SPAs) are preferred in soft robotics because to their safety and compliance characteristics. Using negative pressure for actuation, it enhances stability by reducing the risk of sudden or unintended movements, crucial for delicate handling and consistent performance. Negative pressure actuation is more energy-efficient, safe and are less prone to leakage, increasing reliability and durability. This paper involves development of a new soft pneumatic actuator design by comparing various designs and to determine its performance parameters. This paper depicts on designing, and fabricating flexible soft pneumatic actuators working under negative pressure for soft robotic applications. The material used for fabrication was liquid silicone rubber and uniaxial tensile tests were conducted to
Warriar J S, SreejithSadique, AnwarGeorge, Boby
In the holiday movie The Grinch, makeup artists are reported to have spent several hours each day encasing Jim Carrey’s face with prosthetics to create the iconic grumpy, green-furred creature. Such elaborate prosthetics, often made possible by materials like silicone rubbers, may have now found an unexpected yet beneficial biomedical engineering application, according to a new study from Texas A&M University.
A team led by Emily Davidson has reported that they used a class of widely available polymers called thermoplastic elastomers to create soft 3D printed structures with tunable stiffness. Engineers can design the print path used by the 3D printer to program the plastic’s physical properties so that a device can stretch and flex repeatedly in one direction while remaining rigid in another. Davidson, an assistant professor of chemical and biological engineering, says this approach to engineering soft architected materials could have many uses, such as soft robots, medical devices and prosthetics, strong lightweight helmets, and custom high-performance shoe soles.
The article describes a two-step technique that involves making a masterbatch that is 3:1 [by weight] carboxylated nitrile rubber (XNBR) and nanoclay (NC), compounding on a two-roll mill, and moulding at 150°C and 20 MPa pressure. Tensile strength (TS), elongation at break (EB), and modulus (M100, M200 and M300) all rises with the amount of nanofiller present, peaked at 5 phr, then fell off. The NC demonstrated a tendency to aggregate at greater concentrations. The amount of reinforcement provided by the NC filler can be determined by comparing the modulus of filled compounds (M100f) to that of unfilled XNBR (M100u). This ratio rises with the amount of NC present, peaked at 5-7.5 phr, and subsequently fell. Using sorption isotherms, the swelling behaviour of the solvent through the nanocomposites was studied. With increasing NC concentration, the solvent absorption fell, reaching a minimum at 5 phr NC. When toluene sorption for diffusion via XNBR-NC composites was measured, the amount
Vishvanathperumal, S.Manimaran, K.Murali, M.Meera, C.Gopika, P.Arun, M.
In the rapidly evolving landscape of biopharmaceuticals, adaptability and responsiveness are key to staying competitive and delivering life-saving therapies to patients worldwide. This article explores the critical role that thermoplastic elastomer (TPE) biopharmaceutical tubing plays in enabling scalability and rapid deployment — a duo of factors that can make all the difference in the industry.
Polypropylene has been the plastic traditionally used in the manufacture of bumpers. Composite materials have been presented as an alternative due to lightness and sustainability. This article presents a composite of polyester resin and jute fiber fabric as an innovative alternative to be studied for the manufacture of automotive bumpers. Composite material was manufactured for characterization. It was used as matrix the terephthalic polyester resin, unsaturated and pre-accelerated, and the catalyst MEK V388 for curing the composite. The chosen reinforcement was the jute fiber fabric. Silicone molds with dimensions according to ASTM 3039 were used to manufacture specimens, and subsequent tensile strength test to determine properties and compare with literature data. The composite with jute fiber reinforcement with alignment 0°/0°/0° was evaluated as viable for the application in car bumpers, having its value of tensile strength surpassed that of the composite reinforced by jute fiber
Dias, Roberto Yuri CostaSoares, Rafael Vilhenade Mendonca Maia, Pedro Victordos Santos, Jose Emilio MedeirosMiranda, Igor Ramon SinimbúJunior, Waldomiro Gomes PaschoalFujiyama, Roberto Tetsuo
This study investigates the efficiency of a compression ignition (CI) engine powered by biodiesel derived from rubber seed oil (RSO) and its various blends. This research aims to assess the feasibility of using RSO biodiesel as a substitute fuel in CI engines to reduce harmful emissions and the depletion of fossil fuels. Initially, the process of obtaining rubber seed oil was preceded by transesterification. After transesterification, the same was blended in different proportions with conventional diesel in B20, B40, B60, B80, and B100. Results show that brake thermal efficiency (BTE) decreased with rising concentration of biodiesel, particularly at higher blends. B100 had a 20-25% lower BTE in every load condition than conventional diesel. The brake specific fuel consumption (BSFC) generally decreased with increasing biodiesel content, particularly at lower loads applied to the engine. B100 portrayed a perceptible improvement of 25.6% in BSFC compared diesel at 1 kg load. This
Jayabal, RavikumarLionus Leo, G. M.Madhu, S.
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