This research investigates how distributed energy resources (DERs) and electric vehicles (EVs) affect distribution networks. With sensitivity analysis, the research focuses on how these integrations affect load profiles. The research focuses on sizing of various DERs and EV charging/discharging strategies to optimize the load profile, voltage stability, and network loss minimization. System parameters including load profile, EV charging pattern, weather conditions, DER sizes, and electricity pricing are analyzed to quantify their individual and combined impacts on load variability. However, with increased capacity of DERs, network losses increase. A mathematical model with system and operational constraints has been developed and simulated in MATLAB Simulink environment, validation of the proposed approach in improving the load profile, and reduction in network losses, with the intermittent power generation from DERs and EV integration. Simulation result shows that optimal capacity of

Khedar, Kamlesh Kumar, Goyal, Govind Rai, Singh, Pushpendra

SAE TOMORROW TODAY BRIEFS - How Are Automakers Reacting to Tariffs?

1350302/26/2025

There is no doubt that businesses, especially automakers, do not like uncertainty. So how are they reacting to potential tariffs and the impact on cross-border manufacturing? Roberto Baldwin, Sustainability Editor, SAE Sustainable Mobility Solutions, recently sat down with Transportation and Business Journalist, Abigail Bassett, to the discuss the Trump administration's flurry of executive orders and how automakers are reacting. For more information on the evolution of sustainability, head on over to sustainablecareers.sae.org. There, you can check out the latest video of the Honda 0 Series. We'd love to hear from you. Share your comments, questions and ideas for future topics and guests to podcast@sae.org. Don't forget to take a moment to follow SAE Tomorrow Today--a podcast where we discuss emerging technology and trends in mobility with the leaders, innovators and strategists making it all happen--and give us a review on your preferred podcasting platform. Follow SAE on LinkedIn

Hineman, Marcie

Study of Different Types of Ventilation and Cooling Systems of Bulb Hydrogenerators in a Three-Dimensional Setting

05-18-03-0020

02/20/2025

The Object of research in the article is the ventilation and cooling system of bulb hydrogenerators. The Subject of study in the article is the design and efficiency of using the cooling system of various structural types for bulb hydro units. The Purpose of the work is to carry out a three-dimensional study of two cooling systems (axial and radial) of the bulb hydro unit of the Kanivskaya HPP with a rated 22 MW. Research Tasks include analysis of the main design solutions for effective cooling of bulb-type hydrogenerators, in particular, the use of radial, axial, and mixed cooling systems; formulation of the main assumptions for the three-dimensional ventilation and thermal calculation of the bulb hydrogenerator; carrying out a three-dimensional calculation for a hydrogenerator with axial ventilation; determining airflow speeds in the channels and temperatures of active parts of the hydrogenerator under the conditions of using discharge fans and without them; carrying out a three

Tretiak, Oleksii, Arefieva, Mariia, Makarov, Pavlo, Serhiienko, Serhii, Zhukov, Anton, Shulga, Iryna, Penkovska, Nataliia, Kravchenko, Stanislav, Kovryga, Anton

Deep Learning-Enhanced Direct Torque Control of BLDC Motors for Optimized Electric Vehicle Performance

12-08-04-0036

02/12/2025

Electric vehicles (EVs) represent a promising solution to reduce environmental issues and decrease dependency on fossil fuels. The main drawback associated with the direct torque control (DTC) scheme is that it is incapable of improving the efficiency and response time of the EVs. To overcome this problem, integrating deep learning (DL) techniques into DTC offers a valuable solution to enhance the performance of the drive system of EVs. This article introduces three control methods to improve the output for DTC-based BLDC motor drives: a traditional proportional–integral for speed controller (speed PI), a neural network fitting (NNF)-based speed controller (speed NNF), and a custom neural (CN) network-based speed controller (speed CN). The NNF and CN are DL techniques designed to overcome the limitations of conventional PI controllers, such as retaining the percentage overshoot, settling times, and improving the system’s efficiency. The CN controller reduced the torque ripple by 15

Patel, Sandesh, Yadav, Shekhar, Tiwari, Nitesh

Diesel Engine Performance and Combustion Imaging Analysis of Gas-to-Liquid and Polyoxymethylene Dimethyl Ether Blended Fuels

04-18-02-0010

02/12/2025

To reduce carbon dioxide emissions from automobiles, the introduction of electric vehicles to the market is important; however, it is challenging to replace all existing IC engine vehicles with electric ones. Consequently, there is increasing anticipation for the use of carbon-neutral fuels, such as e-fuels. This study investigates the effects of GTL (gas-to-liquid), as a substitute for e-fuel, produced from natural gas via the Fischer–Tropsch synthesis method and polyoxymethylene dimethyl ether (OMEmix) produced from methanol, on engine performance. Additionally, combustion image analysis was conducted using a rapid compression and expansion machine (RCEM). GTL fuel combusts similarly to conventional diesel fuel but has slightly lower smoke emissions because it does not contain aromatic hydrocarbons. Further, its high cetane number results in better ignition properties. During the combustion, unburnt hydrocarbons and smoke are generated in the spray flame interference region near the

Shibata, Gen, Yuan, Haoyu, Yamamoto, Hiroya, Tanaka, Shusuke, Ogawa, Hideyuki

Impact of Hydrogen Enrichment on Performance and Emissions Characteristics of a Compression Ignition Engine Operated in Dual Fuel Mode with Karanja Oil Methyl Ester-Tire Pyrolysis Oil Blend

2025-28-0109

02/07/2025

The growing demand for fossil fuels and the search for alternatives have the potential to reduce emissions and enhance energy security. Karanja oil and tire pyrolysis oil (TPO) are identified as promising substitutes. This study examines the performance and emission characteristics of a 5.2 kW, 1500 rpm, four-stroke single-cylinder compression ignition engine. The engine was tested using diesel, the optimal combination of Karanja oil biodiesel (KOME) and TPO (50:50% volume ratio), and this KOME-TPO blend with hydrogen supplied in dual fuel mode at flow rates of 10 lpm, 20 lpm, and 30 lpm, designated as H10, H20, and H30, respectively. The results indicated that BTE for H30 was the highest, reaching 32.21% compared to 30.52% for diesel at 5.2 kW BP. BSEC for H30 was the lowest at 11.18 MJ/kWh, compared to 11.80 MJ/kWh for diesel at the same BP. Emission analysis showed that smoke and HC emissions were significantly lower for hydrogen-enriched blends. At 5.2 kW BP, HC emissions for H30

Duraisamy, Boopathi, Stanley Martin, Jerome, Chelladorai, Prabhu, Rajendran, Silambarasan, Marutholi, Mubarak, Madheswaran, Dinesh Kumar

Mechanical Design and Packaging Strategies of a Cell-to-Pack Battery for an Automotive Electric Vehicle Based on Economic & Sport Vehicle Requirements

2025-28-0078

02/07/2025

The world is moving towards a green transportation system. Governments are also pushing for green mobility, especially electric vehicles. Electric vehicles are becoming more popular in Europe, China, India, and developing countries. In EVs, the customer's range anxiety and the perceived real-world range are major challenges for the OEMs. The OEMs are moving towards a higher power-to-weight ratio. Energy density plays a crucial role in the battery pack architecture to increase the vehicle range. Higher capacity battery packs are needed to improve the vehicle's range. The battery pack architecture is vital in defining the gravimetric and volumetric energy densities. The cell-to-pack battery technique aims to achieve a higher power-to-weight ratio by eliminating unnecessary weight in the battery architecture. The design of battery architecture depends on the cell features such as the cell shape & size, cell terminal positions, vent valve position, battery housing strength requirements

K, Barathi Raja

Autonomous Drone Solution for Human-Wildlife Conflict Management

2025-28-0198

02/07/2025

Human-wildlife conflicts pose significant challenges to both conservation efforts and community well-being. As these conflicts escalate globally, innovative technologies become imperative for effective and humane management strategies. This paper presents an integrated autonomous drone solution designed to mitigate human-wildlife conflicts by leveraging technologies in drone surveillance and artificial intelligence. The proposed system consists of stationary IR cameras that are setup within the conflict prone areas, which utilizes machine learning to identify the presence of wild animals and to send the corresponding location to a drone docking station. An autonomous drone equipped with high-resolution IR cameras and sensors is deployed from the docking station to the provided location. The drone camera utilizes object detection technology to scan the specified zone to detect the animal and emit animal repelling ultrasonic sound from a device integrated to the drone to achieve non

Sadanandan, Vaishnav, Sadique, Anwar, George, Angeo Pradeep, Vinod, Vishal, Raveendran, Darshan Unni

An Integrated Material Science Approach to Evaluate the Viability of Ethoxy Ethane and Rubber Seed (Heavea Brasiliensis) Biodiesel as Sustainable Fuel for Compression Ignition Engines

2025-28-0130

02/07/2025

The primary issues in using pure vegetable oils for internal combustion engines are their high soot output and reduced thermal efficiency. Therefore in the present investigation, a Heavea Brasiliensis biodiesel (HBB) is used as a carbon source of fuel and ethoxy ethane as a combustion accelerator on a compression ignition (CI) engine. In this investigation, an only one cylinder, four-stroke, air-cooled DI diesel engine with a rated output of 4.4 kW at 1500 rpm was utilized. Whereas heavea brasiliensis biodiesel was delivered straightly into the cylinder at almost close to the end of compression stroke and ethoxy ethane was sprayed instantly in the intake manifold in the event of intake stroke. At various loads, the parameter of ethoxy ethane volume rate were optimised. To minimise exhaust emissions, an air plasma spray technology was employed to cover the engine combustion chamber with a thermal barrier coating. Because of its adaptability for high-temperature applications, YSZ (Yttria

Sagaya Raj, Gnana, Natarajan, Manikandan, Pasupuleti, Thejasree

Experimental Evaluation of Binary Iso-Dodecane/n-Dodecane Blends for Emulating Sooting Characteristics of Sustainable Aviation Fuels

01-18-01-0003

02/06/2025

Sustainable aviation fuels (SAFs) derived from renewable sources are promising solutions for achieving carbon neutrality and further controlling aircraft engine emissions, operating costs, and energy security. These SAFs, primarily consist of branched and normal paraffins and exhibit significantly reduced sooting tendencies compared to conventional petroleum-based jet fuels, due to their lack of aromatics content. Our previous study investigated soot formation in non-premixed combustion for three ASTM-approved alternative jet fuels, namely Fischer–Tropsch synthetic paraffinic kerosene (FT-SPK), hydroprocessed esters and fatty acids from camelina (HEFA-Camelina), and alcohol-to-jet (ATJ), and demonstrated that the varying paraffinic composition within SAFs results in diverse sooting propensities, in the order of ATJ > FT-SPK > HEFA-Camelina. To evaluate the impact of iso-paraffins on sooting tendency and validate the suitability of utilizing binary blends of iso-dodecane (iC12) and

Xue, Xin, Sung, Chih-Jen, Wang, Xiaofeng

Steady-State and Dynamic Characteristics of Secondary Loop CO ₂ Thermal System for Electric Vehicles

2025-01-7006

01/31/2025

With the rapid adoption of new energy vehicles (NEVs), effective thermal management has become a crucial factor for enhancing performance, safety, and efficiency. This study investigates the steady-state and dynamic characteristics of a secondary loop CO₂ (R744) thermal management system designed for electric vehicles. The secondary loop system presents several benefits, such as improved safety through reduced refrigerant leakage and enhanced integration capabilities with existing vehicle subsystems. However, these advantages often come at the cost of decreased thermodynamic efficiency compared to direct systems. Experimental evaluations were conducted to understand the effects of varying coolant flow rates, discharge pressure, and dynamic startup behaviors. Results indicate that while the indirect system generally shows a lower coefficient of performance (COP) than direct systems, optimization of key parameters like coolant flow rate and discharge pressure can significantly enhance

Zong, Shuo, He, Yifan, Guan, Yan, Dong, Qiqi, Yin, Xiang, Cao, Feng

Comparison of Matrix-Torque-Component Machines with Regular IPMs for New-Energy Vehicles

2025-01-7050

01/31/2025

New-energy vehicles (NEVs) are gaining increasing attention as global efforts focus on reducing carbon emissions and dependence on fossil fuels. The motor drive system, a core technology of electric vehicles, has become a prominent research focus in both academia and industry. This paper investigates a novel matrix-torque-component machine (MTCM) that has been proposed for use in electric vehicles in recent years. First, the paper introduces the topology and torque generation mechanism of MTCM and IPMs. For comparison, an MTCM and a detailed model of the Toyota Prius 2010 interior permanent magnet machine (IPM) are developed. The torque capacity, loss distribution, and operational performance are then compared sequentially. Results indicate that the torque-generating capacity of the MTCM is higher than that of the IPM. Additionally, the MTCM performs better in low-speed, high-torque ranges. Therefore, the MTCM shows promising application potential in electric heavy-duty trucks and as a

Sun, Pengcheng, Jia, Shaofeng, Yang, Dongxu, Liang, Deliang

Mesoscopic Heat and Mass Transfer Process in Catalyst Layer of Proton Exchange Membrane Fuel Cells under Cold Environment

2025-01-7088

01/31/2025

To explore the heat and mass transfer processes within the low-temperature catalyst layer, a coupled heat and mass transfer lattice Boltzmann model and electrochemical model were established, creating a pore-scale model for heat and mass transfer in the catalyst layer. The influence of the catalyst layer parameters was investigated. The results indicate that as time progresses, heat gradually accumulates at the top of the catalyst layer (CL) and is transmitted towards the bottom. Once oxygen enters the CL, it quickly fills the pores within the CL, resulting in a rapid decrease in oxygen concentration within the ionomer. As the platinum volume fraction increases, there is a significant rise in temperature across the entire calculation domain. With the increasing platinum volume fraction, the current density also increases rapidly due to the larger reaction area. When the carbon volume fraction is 0.15, more oxygen enters the ionomer to participate in reactions, and the large porosity

Xu, Sheng, Chen, Xin, Sheng, Tao

Modeling and Simulation Analysis of Thermal Management System for Hydrogen Fuel Cell Vehicle

2025-01-7091

01/31/2025

An effective vehicle integrated thermal management system (ITMS) is critical for the safe and efficient operation of proton exchange membrane fuel cell (PEMFC) vehicles. This paper takes a fuel cell vehicle (FCV) as the research object, comprehensively considers the vehicle layout environment and thermal management requirements, and designs a complete thermal management system for FCV. The key components are selected and designed to match the performance and the control strategy of ITMS of fuel cell vehicle is developed. To do that, the ITMS model is established based on the heating principle and heat transfer theory of each key component. Then, the ITMS under Worldwide Harmonized Light Vehicles Test Cycle (WLTC) operating conditions at different ambient temperatures are simulated and analyzed by selecting indicators such as coolant flow rate and temperature. Under the ambient temperature of 40°C, the temperature of PEMFC is basically stable between 78 °C and 83°C, the coolant outlet

Jiang, Qi, Xiong, Shusheng, Wang, Yupeng, Zhu, Shaopeng, Chen, Huipeng

Research on the Characteristics of an Integrated Thermoelectric Generation, Catalytic Conversion, and Noise Suppression System

2025-01-7062

01/31/2025

In the context of global energy shortages and increasing environmental pollution, improving energy efficiency in automobiles has become a key area of research. Traditional internal combustion engines exhibit low energy conversion efficiency, with a significant portion of fuel energy wasted as exhaust heat. To address this issue, this paper proposes an integrated thermoelectric generation, catalytic conversion, and noise suppression system (ITGCMS) aimed at recovering waste heat from vehicle exhaust, while optimizing emissions and noise reduction through the combination of a catalytic converter and a muffler. A three-dimensional model was established using COMSOL software to thoroughly analyze the system's thermoelectric generation, catalytic conversion, and acoustic performance. The study found that Model B demonstrated the best thermoelectric performance, with an average surface temperature of 300.2°C and a more uniform temperature distribution across the thermoelectric modules

Wu, Ji-Xin, Su, Chu-Qi, Wang, Yi-Ping, Yuan, Xiao-Hong, Liu, Xun

Structure Design and Performance Enhancement of Automobile Thermoelectric Generator System Integrated with a Spoiler

2025-01-7066

01/31/2025

The thermoelectric generator system is regarded as an advanced technology for recovering waste heat from automotive exhaust. To address the issue of uneven temperature distribution within the heat exchanger that limits the output performance of the system, this study designs a novel thermoelectric generation system integrated with turbulence enhancers. This configuration aims to enhance convective heat transfer at the rear end of the heat exchanger and improve overall temperature uniformity. A multiphysics coupled model is established to evaluate the impact of the turbulence enhancers on the system's temperature distribution and electrical output, comparing its performance with that of traditional systems. The findings indicate that the integration of turbulence enhancers significantly increases the heat transfer rate and temperature uniformity at the rear end of the heat exchanger. However, it also leads to an increase in exhaust back pressure, which negatively affects system

Chen, Jie, Ding, Renkai, Wang, Ruochen, Liu, Wei, Luo, Ding

The Influence of Excess Air Ratio on NOx Emissions of Turbocharged Direct Injection Hydrogen Internal Combustion Engines

2025-01-7094

01/31/2025

Direct injection in the cylinder of a hydrogen internal combustion engine results in increasing NOx emissions in high-temperature oxygen rich environments. To explore the effect of excess air ratio λ on the NOx emissions of a direct injection hydrogen fueled internal combustion engine (HICE), a CFD simulation model was built based on a turbocharged direct injection hydrogen internal combustion engine using Converge software, and investigates the impact of lean burn on the NOx emissions. The simulation results show that increasing the excess air ratio λ can lower the in-cylinder mean temperature and effectively reduce the generation of NOx. The maximum temperature difference between λ=2.1 and λ=2.7 is 400K when engine speed is 4500 r/min. As the engine speed increases, under the same condition of λ, different loads at different speeds result in differences in the reaction temperature inside the cylinder, with higher temperatures at high speeds, so both the cylinder temperature and NOx

Peng, Tianyu, Luo, Qinghe, Tang, Hongyang

Study of Soot Generation in Hybrid Engines during Cold Start and Low-Load Conditions Using an Optical Engine

2025-01-7047

01/31/2025

As regulations regarding vehicle emissions and fuel consumption become increasingly stringent, the development of hybrid power systems is accelerating, primarily due to their benefits in fuel efficiency and reduction of pollutants. Hybrid engines are specially designed to operate optimally at mid to high speeds and loads. But for low-speed low-load conditions, due to the relatively low in-cylinder tumble intensity and lower injection pressure, the fuel-air mixture tends to deteriorate, resulting in an increase in particle number. To enable the engine to reach optimal RPM and load quickly during frequent start-stop cycles, hybrid engines typically set a higher startup engine speed and establish fuel rail pressure more quickly compared to traditional engines. Yet hybrid engines still encounter challenges of soot generation during cold start conditions. Especially in urban driving conditions where the hybrid engine frequently experiences startups and idling, the soot generation problem

Liu, Changye, Man, Xingjia, Cui, Mingli, Liang, Yuanfei, Wang, Shangning, Li, Xuesong

Design and Analysis of a Novel Super-Fast Multi-Gear Power-Split Hybrid Electric Vehicle

2025-01-7029

01/31/2025

Electrified powertrain configurations are critical to the fuel economy and performance of hybrid vehicles. While single planetary gear (PG) configurations - such as the Toyota Prius - have the advantage of simple control and excellent fuel economy, the generator1 is unable to participate in the drive, resulting in poor acceleration. To overcome these problems, we propose a new multi-gear electronically controlled continuously variable transmission (ECVT) due to its high efficiency and excellent acceleration performance. It requires only one PG and two synchronizers. For this type of multi-gear ECVT hybrid vehicle, this paper describes in detail the synchronizer-based shift logic of the new configuration. Furthermore, the power flow and dynamics modeling process in different operating modes are systematically analyzed. In addition, the global optimal Dynamic Programming (DP) algorithm is presented and a new near-optimal energy management strategy, Rapid-DP, is employed to evaluate the

Zou, Yunge, Zhang, Yuxin, Yang, Yalian, Liu, Changdong

Research on Cavitation Flow Characteristics in Thermal Sensitive Future Fuel Nozzles

2025-01-7108

01/31/2025

In order to clarify the cavitation flow characteristics in future fuel nozzles and guide the design of new nozzle structural blocks, this research work was carried out in both experimental and simulation aspects. In the experiment, it was found that under high injection pressure, methanol showed more severe cavitation than diesel. By adding frosted glass, a better light effect was achieved in the nozzle hole. It was found that the front section of the nozzle had geometric induced cavitation, the middle section had vortex cavitation, and the rear section had expanded vortex cavitation. Traditional numerical models cannot accurately calculate this phenomenon. To this end, the two-phase physical properties that change with temperature and pressure were constructed, combined with multiphase, turbulence, and energy models, CFD calculations were performed and verified based on visualization results. On this basis, a comparative analysis of the flow mechanism in future fuel and traditional

Zhang, Hanwen, Fan, Liyun, Li, Bo, Wei, Yunpeng, Zhang, Dianhao

Fault Diagnosis Strategy for Proton Exchange Membrane Fuel Cells Based on PSO-BP Neural Network Using Particle Swarm Optimization Algorithm

2025-01-7085

01/31/2025

This paper presents a fault diagnosis strategy that integrates model-based and data-driven approaches for a 115 kW proton exchange membrane fuel cell used in vehicles. First, a stack subsystem model was developed in the MATLAB/Simulink platform based on the working principles and structure of PEMFC, and validated with experimental data. Subsequently, faults in the air and hydrogen inlet pipelines were simulated, and the resulting fault data were subjected to preprocessing steps, including cleaning, normalization, and feature extraction, to enhance the efficiency of subsequent data processing. Finally, a BP neural network optimized by particle swarm optimization was employed to achieve fault tree-based classification diagnosis. Experimental results indicate that the diagnosis accuracy of the BP neural network reached 96.04%, with an additional accuracy improvement of approximately 2.4% after PSO optimization.

Wang, Ze, Zhu, Shaopeng, Chen, Ping, Li, Congxin, Zhou, Wenhua

Life Cycle Assessment of PEMFC System for Fuel Cell Vehicles Based on the GREET Model

2025-01-7086

01/31/2025

Hydrogen fuel cell vehicles are seen as an ideal solution to the issues of energy security and environmental pollution. There is a great need for a comprehensive understanding of the ecological impacts associated with fuel cells throughout their entire life cycle, from fuel extraction through manufacturing, operation, and ultimately to the disposal stage. This paper reviews the progress of research on measuring the emissions of hydrogen fuel cells and focuses on the carbon footprint throughout the fuel cell’s life cycle. The study defines the boundary conditions of the fuel cell system using the PLAC (Process-based life cycle assessment) method, analyzes the proportion of each material in the system, and divides its life cycle into six stages: raw material preparation, manufacturing and assembly, transportation and logistics, utilization, maintenance and repair, and scrap and recycling. This study uses the GREET analysis software to introduce a carbon footprint analysis model for a

Zhang, Ruojing, Zhu, Haomin, Zhou, Xiangyang, Pan, Xiangmin

Study on Injection Parameters of Ammonia/Diesel Dual Direct Injection Low-Speed Engine

2025-01-7114

01/31/2025

With the adoption of the IMO Greenhouse Gas Emission Reduction Strategy Revision, the international shipping industry is facing huge pressure to reduce greenhouse gas emissions, and the conversion of ship power from traditional fossil fuels to low-carbon and zero-carbon fuels is the fundamental solution, and ammonia fuel, as a zero-carbon fuel, is an important direction for the development of ship power in the future. Based on a marine low-speed diesel engine with a bore of 520 mm, computational fluid dynamics (CFD) numerical simulation was carried out to study the effects of different diesel energy fractions, ammonia injection pressure, ammonia injection timing and ammonia diesel injection interval on the combustion and emission characteristics of the engine under the dual-fuel combustion mode of high-pressure dual direct injection. The calculation results show that under the condition of the current engine, 5% of diesel energy can reduce carbon emissions by 92.8% under the premise of

Yang, Jincheng, Liu, Long, Gui, Yong

Experimental Investigation of Hydrogen or Methane Injection in Active Pre-Chamber on a Lean Combustion Gasoline Engine

2025-01-7106

01/31/2025

With the global promotion of carbon neutrality policies, internal combustion engine (ICE) of traditional fossil fuel is gradually transitioning to carbon neutral fuel ICE, and hybrid dedicated engines are gradually replacing traditional internal combustion engines in the passenger car market. Ultra-lean combustion supported by active pre-chamber is one of the key technologies for achieving high thermal efficient over 45% BTE. However, there are still issues like cold start and PN emissions caused by impingement of liquid fuel injection in pre-chamber, and there is still room for improvement in thermal efficiency by less energy of pilot ignition fuel. Gaseous fuel such as hydrogen or methane have no wetting issues, and can be more easily controlled in terms of the injection amount in pre-chamber, thereby using a less amount of gaseous fuel as the pilot ignition fuel could be a solution. Due to the above situation, this article conducted experiments on a lean burn gasoline engine by

Liu, Yaodong, Liu, Mingli, He, Zhentao, Li, Xian, Zhao, Chuan, Qian, Dingchao, Qu, Hanshi, Li, Jincheng

Engineering Applications of Predictive Control Algorithms for Thermal Management of Fuel Cell Systems

2025-01-7082

01/31/2025

The advancement of clean energy technology has resulted in the emergence of fuel cells as an efficient and environmentally friendly energy conversion device with a diverse range of potential applications, including those in the fields of transportation and power generation. Among the challenges facing fuel cell technology, thermal management represents a significant technical hurdle. The advancement of innovative thermal management methods and system design is imperative to address issues such as high waste heat. In light of the above, this paper presents a methodology for the application of fuel cell thermal management predictive control algorithms in engineering, with a particular focus on fuel cell engine systems that have been implemented in fuel cell cars. This paper proposes a thermal management control method based on a model predictive control algorithm for proton exchange membrane fuel cell systems. The objective of the methodology is to predict and adjust the thermal

Yu, Zhiyang, Ding, Tianwei, Huang, Xing, Wang, Yupeng, Chen, Guodong

Hydrogen Energy and Dongfeng Hydrogen Engine Development

2025-01-7113

01/31/2025

Hydrogen energy is the best form of energy to achieve "carbon peak, carbon neutrality", and is known as the most promising clean energy in the 21st century because of its diverse sources, clean and low-carbon, flexible and efficient, and wide application sce-narios. Hydrogen internal combustion engine has the advantages of zero carbon emission, high efficiency, high reliability and low cost, and has become one of the important directions of hydrogen energy application. The paper first analyzes the development and application of hydrogen energy industry in recent years, covering many aspects such as laws and regulations, energy structure, realization path, and development status. Then, the research and development process of the hydrogen engine of the technical team of Dongfeng Motor Group Co., Ltd. R&D Institute Department is introduced, and the effective thermal efficiency of 45.04% is achieved. Finally, the future of hydrogen engine is further prospected.

Jin, Xiaoyan, Zhang, Shemin, Duan, Shaoyuan, Liu, Cong, Zhou, Hongli

Calculation and Analysis of Carbon Emissions for Fuel Vehicles and Electric Vehicles

2025-01-7096

01/31/2025

With the increase in vehicle population, the environmental problems caused by excessive carbon emissions from vehicles are becoming increasingly serious. Currently, China is actively promoting the development of electric vehicles to reduce carbon emissions. However, the electricity used by electric vehicles is a secondary energy source, and thermal power generation still dominates China's current power structure, so electric vehicles will indirectly contribute to carbon emissions during use. Calculating and analysing the carbon emissions of fuel vehicles and electric vehicles will give a better idea of the environmental advantages of electric vehicles. In this paper, the World Light Vehicle Test Cycle (WLTC) are selected, and the energy consumption is calculated by the energy consumption formula of fuel and electric vehicles under different conditions, and the carbon emission is obtained by the carbon emission coefficients of gasoline and electric energy. Through MATLAB calculation

Xie, Haonan, Lin, Guangyu

Review on the Test Method of Water Electrolysis Hydrogen Production System

2025-01-7095

01/31/2025

The development of hydrogen economy is an effective way to achieve peak carbon emission and carbon neutralization. Therein, the green production of hydrogen is a prerequisite to reach the goal of decarbonization. As an ideal route, water electrolysis has triggered intense responses under the strong support from policies, which further presenting a phenomenon of water electrolysis equipment manufactures competing to enter the market. However, the extensive growth mode is not conducive to a long term healthy development of the water electrolysis hydrogen production market where products can be sold without requiring compulsory inspection or quality inspection process due to the absence of laws and test & evaluation standards. Considering the market status and technology maturity, the main working principles and characteristics of alkaline water electrolysis (AWE) and proton exchange membrane (PEM) hydrogen production systems are summarized, and the test frameworks of the AWE and PEM

Jiao, Daokuan, Wang, Xiaobing, Hao, Dong

Numerical Study on Combustion and Emission Characteristics of a Liquid Ammonia Direct Injection Ammonia-Diesel Engine

2025-01-7118

01/31/2025

Under the guidance of carbon neutrality goals, ammonia is expected to become a promising alternative fuel for internal combustion engines. Ammonia-diesel dual-fuel combustion not only effectively reduces carbon emissions but also addresses the issue of ammonia's slow combustion speed, ensuring good engine performance. Ammonia-diesel engines with liquid ammonia direct injection have the potential to further increase the ammonia energy ratio (AER) and reduce unburned ammonia, greenhouse gas (GHG) emissions, as well as NOx emissions. Based on a numerical model of a liquid ammonia direct injection ammonia-diesel engine, this paper compares two different injection system configurations: coaxial and non-coaxial liquid ammonia direct injection, and investigates the effect of AER on combustion and emission characteristics in the non-coaxial mode. The results show that, compared to the non-coaxial mode, the coaxial mode achieves more even fuel distribution and combustion distribution, higher

Liu, Yi, Chen, Qingchu, Qi, Yunliang, Wang, Zhi

Analysis of Injection Characteristics and Structural Reliability of Marine Methanol Fuel Injectors

2025-01-7116

01/31/2025

Nowadays, the energy transition is at the most critical moment. In order to achieve the emission reduction target of ships, a form of boosting piston inside methanol fuel injector has been carried out. The physical property fluctuations and phase change of methanol under high pressure have been considered in the design phase. 1D-3D coupling method is used to comprehensively evaluate the performace of the injector. To this end, an Amesim simulation model is established to systematically study and analyze the injection characteristics. The injection performance of the injector under four typical loads are calculated, which is evaluated from the perspectives of injection quantity, injection duration, valve response, and leakage of boost components. In the nozzle block, the cavitation intensity of methanol is stronger than that of diesel. To reduce the possibility of cavitation erosion, as a consequence, a CFD model is established to optimize the structure of nozzle components. By adding

Yang, Li, Wen, Liming, Zhang, Hanwen, Lu, Gangao, Dong, Weijie

Research on Hydrogen Production Process by Photothermal-Driven Sludge-Coal Thermochemical Synergistic Conversion

2025-01-7061

01/31/2025

In recent years, the amount of industrial sewage sludge awaiting treatment has continued to rise steadily, posing serious risks to human health and the ecological environment if mishandled. This study proposes a photothermal-driven supercritical water co-gasification of sludge-coal thermochemical synergistic conversion system for efficient hydrogen production. The main feature is that the medium-low temperature exothermic heating method uses concentrated solar energy to provide reaction heat for the co-gasification process. This approach synergistically converts solar energy into syngas chemical energy while meeting the heat demand of the co-gasification hydrogen production process. The results show that this co-gasification system for hydrogen production can achieve an energy efficiency of 56.82%. The sensitivity analysis shows that the molar flow rate of hydrogen increased from 44.02 kmol/h to 217.51 kmol/h as the gasification temperature increased from 500°C to 700°C. The concluded

Li, Guangyang, Xue, Xiaodong, Wang, Yulin

Research on Fuel Cell Vehicle Performance Based on PEMFC Stack Degradation

2025-01-7072

01/31/2025

The degradation of vehicle performance resulting from powertrain degradation throughout the lifecycle of alternative energy vehicles (AEVs) has consistently been a focal issue among scholars and consumers. The purpose of this paper is to utilize a one-dimensional vehicle simulation model to analyze the changes in power performance and economy of fuel cell vehicles as the Proton Exchange Membrane Fuel Cell (PEMFC) stack degrades. In this study, a simulation model was developed based on the design parameters and vehicle architecture of a 45kW fuel cell vehicle. The 1D model was validated for accuracy using experimental data. The results indicate that as the stack performance degrades, the attenuation rate of the fuel cell engine is further amplified, with a degradation of up to 13.6% in the system's peak output power at the End of Life (EOL) state after 5000 hours. Furthermore, the level of economic performance degradation of the complete vehicle in the EOL state is dependent on the

Li, You, Du, Jing, Guo, Donglai, Wang, Kai, Wang, Yupeng

Transforming Hydrogen Supply at Hydrogen Refueling Stations: Design and Analysis of LOHC for Auxiliary Hydrogen Supply

2025-01-7101

01/31/2025

In order to give full play to the economic and environmental advantages of liquid organic hydrogen carrier(LOHC) technology in hydrogen storage and transportation as well as its technological advantages as a hydrogen source for hydrogen refueling station(HRS) supply, it promotes the change of hydrogen supply method in HRSs and facilitates its technological landing in the terminal of HRSs. In this paper, combining the current commercialization status of organic liquid technology and the current construction status of HRS in China, we establish a traditional long-tube trailer HRS model through Matlab Simulink, carry out modification on the existing process, maximize the use of the original equipment, and introduce the hydrogen production end of the station with organic liquid as an auxiliary hydrogen source. Research and design of the two hydrogen sources of gas extraction strategy and the station control strategy and the formation of Stateflow language model, to realize the verification

Huo, Tianqing, Feng, Tianyu, Yang, Fusheng, Huang, Ye, Zheng, Huaan, Wang, Bin, Fang, Tao, Wu, Zhen, Zhang, ZaoXiao

Numerical and Experimental Evaluation and Investigation on Banana Fiber Reinforced Epoxy Composites

2024-01-5249

01/28/2025

This study will explore the banana fibre-reinforced composites (BFRC) as a sustainable alternative to synthetic fibre composites using experimental testing and numerical models. Composites were made using compression moulding and hand lay-up techniques with varying the fibre’s orientations and contents. Mechanical testing was done in conformity with ASTM criteria, with a focus on tensile properties. Strong correlations were established between the prediction models developed by finite element analysis (FEA) using AUTODESK Fusion 360 and the experimental data were predicted by Using the Hirsch model, the tensile strength and modulus of the composites were computed the findings showed that adding more fibre improved the mechanical qualities, especially the tensile strength. The process of scanning electron microscopy (SEM), was used to find defects in the BFRC.

Omprakasam, S., Karthick, N., Althaf, Mohammed Kassim

Effect of Gasification Temperature on Biohydrogen Derived from Waste Agro Products for Alternative Fuel Application

2024-01-5260

01/28/2025

Hydrogen fuel is becoming a popular choice in many energy applications because of its innovative green technology, which produces zero carbon emissions. It also offers better efficiency than fossil fuels. Current research focuses on obtaining hydrogen energy from agricultural waste using a gasification process. This process involves heating the waste at gasification temperatures 300, 400, 500, 600, and 700°C, maintaining a residence time of 60 minutes, and applying a gasification pressure of 20 bar. The effects of gasification temperature on the effectiveness of hydrogen production are examined. At a high gasification temperature of 700°C and a residence time of 60 minutes, the processed agro feedstock showed impressive results. It achieved a molar fraction of 12% carbon dioxide (CO2), 31% methane (CH4), and 55% hydrogen (H2), leading to an improved hydrogen yield of 15.2 mol/kg. Additionally, it demonstrated better hydrogen selectivity at 8.1 and a higher gasification efficiency of 61

Venkatesh, R., De Poures, Melvin Victor, Raguraman, B., Marimuthu, S., Devanathan, C., Baranitharan, Balakrishnan, Madhu, S., Kaliyaperumal, Gopal, Manickaraj, Pethuraj

Processing and Characteristics Study of Hydrogen from Sewage and Waste Municipal Water via Gasification Process

2024-01-5257

01/28/2025

In recent trends, renewable energy has gained significance in worldwide applications due to avail from nature, low cost, and pollution-free. Based on the world population, a large volume of municipal and sewage water waste affects the environmental water sources, resulting in pollution. To save the earth and maintain a green environment, the present investigation aims to produce bio-hydrogen from municipal and sewage waste through a gasification process with a pyrolysis reactor. The temperature and time of the gasification process were varied by 600-900°C and 60 min. The impact of gasification temperature (600-900°C) and 60 min on molar fraction, gas yield, and gasification efficiency behaviour has to be investigated, and higher temperature (900°) with 60 min gasification process showed the superior molar fraction with 18.4 mol/kg hydrogen yield and improved gasification efficiency of 72%. The gained bio-hydrogen suggested energy storage applications.

De Poures, Melvin Victor, Venkatesh, R., Karthikeyan, N., Manivannan, S., Sugadeva Boopathi, M., Baranitharan, Balakrishnan, Madhu, S., Kaliyaperumal, Gopal, Sakthi Murugan, V.

Toward the Progression of Sustainable Structural Batteries: State-of-the-Art Review

13-05-03-0020

01/02/2025

In order to deploy renewable energy sources for balanced power generation and consumption, batteries are crucial. The large weight and significant drain on the energy efficiency of conventional batteries urge the development of structural batteries storing electrical energy in load-bearing structural components. With the current shift to a green economy and growing demand for batteries, it is increasingly important to find sustainable solutions for structural batteries as well. Sustainable structural batteries (SSBs) have strong attraction due to their lightweight, design flexibility, high energy efficiency, and reduced impact on the environment. Along with sustainability, these structural batteries increase volumetric energy density, resulting in a 20% increase in efficiency and incorporate energy storage capabilities with structural components, realizing the concept of massless energy storage. However, the significant problems in commercializing SSBs are associated with their

Kusekar, Sambhaji Kashinath, Pirani, Mahdi, Birajdar, Vyankatesh Dhanraj, Borkar, Tushar, Farahani, Saeed

Letter from the Guest Editors

13-05-03-0016

12/31/2024

Letter from the Guest Editors

Farahani, Saeed, Vargas-Silva, Gustavo, Kazan, Hakan, Moradi, Mahmoud, Medina, Carlos

Recycling and Resynthesis of Cathode Materials from Lithium-Ion Batteries for EVs

2024-36-0110

12/20/2024

The cost of electric vehicles (EVs) is significantly influenced by lithium-ion batteries, which typically account for about 40% of the total price, primarily due to the critical minerals content. Notably, minerals for cathode production are prone to scarcity and market price fluctuations. Moreover, the extraction of these minerals through mining activities poses substantial environmental challenges, including carbon emissions and resource depletion. In response to these concerns, recycling emerges as strategic to ensure the sustainability of electrification and secure the mineral supply chain. This paper presents findings from a study on recycling EV batteries using hydrometallurgical processes, encompassing the resynthesis of cathode materials utilizing recycled resources. The hydrometallurgical method exhibited an extraction efficiency surpassing 90%, with no direct CO2 emissions. Validation of the resynthesis phase involved the fabrication of cells with resynthesized cathodes

Obara, Rafael Brisolla, Erthal, Leopoldo, Souza, Cleiton Oliveira, Roggerio, Leonardo, Freitas, Heverson Renan, Lima, Ana Luiza Lorenzen, Bassani, Jean Carlos

Integrating Agenda 2030 with Lean practices and Industry 4.0 Technologies: Case Study in an Automotive Industry

2024-36-0043

12/20/2024

Competitive companies constantly seek continuous increases in productivity, quality and services level. Lean Thinking (LT) is an efficient management model recognized in organizations and academia, with an effective management approach, well consolidated theoretically and empirically proven Within Industry 4.0 (I4.0) development concept, manufacturers are confident in the advantages of new technologies and system integration. The combination of Lean and I4.0 practices emerges from the existence of a positive interaction for the evolutionary step to achieve a higher operational performance level (exploitation of finances, workload, materials, machines/devices). In this scenario where Lean Thinking is an excellent starting point to implement such changes with a method and focus on results; that I4.0 offers powerful technologies to increase productivity and flexibility in production processes; but people need to be more considered in processes, in a context aligned with the Industry 5.0

Braggio, Luis, Marinho, Osmar, Soares, Luis, Lino, Alan, Rabelo, Fábio, Muniz, Jorge

Analysis of Biodiesel Production Worldwide: The Solutions and Consequences Related to Its Addition to Diesel

2024-36-0101

12/20/2024

The goal of this research is to better understand the methodologies for manufacturing biodiesel worldwide and the main raw materials used in its production. We aim to compare the solutions established by relevant countries with those used in Brazil, identifying their advantages and disadvantages. Our primary areas of interest include the United States, Indonesia, and Europe, where we will analyze the solutions and, whenever possible, understand the commercial and political interests involved. We will highlight aspects related to sustainability in the production, transportation, and use of biodiesel. The methodology is based on research from recent publications and news, organized into graphs to facilitate analysis and comparison. Next, we will also examine the consequences of the solutions adopted in Brazil, envisioning future scenarios and recommended paths. In the short term, biodiesel is expected to be replaced by renewable diesel (also known as green diesel in some regions

Labigalini, Marcio Roberto, Barreto, Gilmar

Experimental Analysis of Mixtures Diesel -Hydrogenated Biodiesel Applied in Dynamometer with Diesel Engine 4T BD-5.0

2024-36-0180

12/20/2024

Society in actual engineering must promote sustainable developments in new renewable technologies in the transport sector, with resiliency and low greenhouse gas emissions produced. Pollutant emissions must be reduced to obtain an environmental equilibrium and stabilize part of the world’s climate change. With this, the principal objective of this research is to do different blends of diesel- biodiesel and diesel-hydrogenated biodiesel in proportions of 10, 20, 40, 80, and 100% to evaluate the performance of these samples of fuels in the internal combustion engine (ICE) diesel, model BD 5.0, connected to dynamometer XL43, located in the engines laboratory of University UFVJM, in Diamantina MG- Brazil at 1384 MASL, to obtain torque and power in different conditions of rotation. These tests were performed with blends of diesel-biodiesel and biodiesel- diesel with bubbling hydrogen (H2). The obtained data were developed with different comparisons, and results showed a positive influence

Barón Pinilla, José D., Silva, N. S., Melo, R. A. A., Santos, Alexandre S., Nery, M. C., Junqueira, H. H. B.

Enhancing Diesel Engine Performance with Silica Coated Pistons and Cassia Fistula Biodiesel Blends: A Pathway to Cleaner and Efficient Energy

2024-01-5222

12/10/2024

This study investigates the influence of Silica-Diamond-Like Carbon (Si-DLC) coated pistons on performance metrics of diesel engine fuelled with various blends of Cassia Fistula biodiesel (CFBD10, CFBD20, CFBD30, and CFBD40). The primary focus is on key performance metrics, including Brake Thermal Efficiency (BTE), Brake Specific Energy Consumption (BSEC), and Exhaust Gas Temperature (EGT). The results demonstrated improvement in BTE and EGT, alongside a reduction in BSEC across all biodiesel blends compared to conventional diesel. Specifically, at full engine load, CFBD10 exhibited a BTE of 33.41%, which is 3.17% higher than neat diesel in the stock engine. At part load and no-load scenarios, improvements of 2% and 0.51% over neat diesel were recorded. During no-load conditions, the BSEC for CFBD10 was measured at 9.901 MJ.kW-hr, 0.738 MJ.kW-hr lower than that of neat diesel. Further increases in Cassia fistula blends resulted in higher BSEC values due to lower calorific content

Veeraraghavan, Sakthimurugan, De Poures, Melvin Victor, Madhu, S., Palani, Kumaran

Characterization of Graphene and Titanium Carbide Reinforced Magnesium Alloy Composite for Transmission Housings in Automobile

2024-01-5231

12/10/2024

This study presents the mechanical characterization studies on 3 wt.% graphene (Gr) filled magnesium matrix composite reinforced with different weight fractions (4, 8, 12, 16, and 20 wt.%) of titanium carbide (TiC) particles. The matrix is AZ91 alloy, and the nano magnesium composite (NMC) is fabricated via a squeeze casting approach. The lightweight NMC is a potential solution for the automobile industry, as it reduces greenhouse gas emissions and contributes to environmental sustainability. Gr is added to enhance the composite's thermal endurance and mechanical strength. Mechanical and corrosion studies are performed as per the ASTM standards. The inclusion of Gr and 16 wt.% TiC tends to enhance the mechanical durability and corrosion resilience of the NMC when compared with other fabricated composites and cast alloys. The uniform dispersal of NC and TiC and better mould properties lead to better strength. Higher inclusion of TiC (20 wt.%) leads to brittleness, thereby decreasing the

Senthilkumar, N.

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