Browse Topic: Voltage regulators

Items (229)
Power electronics are fundamental to sustainable electrification, enhancing energy, efficiency, integrating renewable energy sources, and reducing carbon emissions. In electric vehicles (EVs), power electronics is crucial for efficient energy conversion, management, and distribution. Key components like inverters, rectifiers, and DC-DC converters optimize power from renewable sources to meet EV system requirements. In EVs, power electronics convert energy from the lithium-ion battery to the electric vehicle motor, with sufficient propulsion and regenerative braking. Inverters is used to transfer DC power from the lithium-ion eEV battery to alternating current for the motor, while DC-DC converters manage voltage levels for various vehicle systems. These components maximize EV energy efficiency, reduce energy losses, and extend driving range. Power electronics also support fast and efficient battery charging, critical for widespread EV adoption. Advanced charging solutions enable rapid
Pipaliya, Akash PravinbhaiHatkar, Chetan
University of California San Diego and CEA-Leti scientists have developed a ground-breaking piezoelectric-based DC-DC converter that unifies all power switches onto a single chip to increase power density. This new power topology, which extends beyond existing topologies, blends the advantages of piezoelectric converters with capacitive-based DC-DC converters.
Thanks to the continued growth of electrified machines in the off-highway segment, DC/DC converters are rapidly becoming a crucial component in the supply chain for numerous OEMs for a wide array of applications. Deutronic recently unveiled a new line of DC/DC converters intended for the mass electrification needs of today's off-highway commercial vehicles. The converter's design is said to be durable and compact with high power density that also offers protection from environmental factors such as vibration, shock, and high temperatures. Deutronic's DVCHx3 converter also provides an interlock function, as well as short-circuit, overtemperature and no-load/self-protection features.
Wolfe, Matt
State-of-the-art testing of traction inverters is conducted using PHIL-based testbeds. These systems, which include a battery emulator and an e-motor emulator (EME), offer significant advantages over dynamometer testbeds in terms of test duration, reproducibility, parameterization and protection of the unit under test. In these advanced systems, the physical modeling of the AC side (e-motor) is highly detailed, accounting for factors such as iron saturation effects, current harmonics, and loss models. State-of-the-art DC side models are limited to a constant voltage and an internal resistance model, as outlined in [1], neglecting other components like additional traction inverters or DC/DC converters connected to the HV electrical system and their impact on voltage and current ripples – high-frequency oscillations in the current that can arise from power electronic systems. This research project aims to address this gap by developing an HV electrical system emulator that considers
Merath, StefanWinzer, PatrickReick, Benedikt
Nowadays, electric vehicles (EVs) are considered one of the most promising solutions for reducing pollutant emissions related to the road transportation sector. Although these vehicles have achieved a high level of reliability, various challenges about Li-ion storage systems and their thermal management systems remain unresolved. This work proposes a numerical and experimental study of a lithium-ion storage cell with a scaled battery thermal management system (BTMS). In particular, a channel plate for liquid cooling is specifically designed and manufactured for the cell under test. The BTMS is based on the development of an indirect liquid cooling system with optimal control of the coolant flow rate to fulfill the thermal requirements of the system. A lumped parameters approach is used to simulate the electro-thermal behavior of the system and to analyze the effects of real-time control strategies on the temperature of the cell under test. An ad-hoc experimental test rig is set up for
Capasso, ClementeCastiglione, TeresaPerrone, DiegoSequino, Luigi
In the field of hybrid powertrains for sustainable mobility, fuel cells are a promising solution to improve the performance of battery electric vehicles by implementing PEMFCs as REx. The selection of proper power electronics, such as converters, is fundamental to guarantee tight control and electrical stability. In this paper, a comparison between different electrical architectures of an electric hybrid PEMFC/battery vehicle is proposed: a light battery electric quadricycle (EU L6e) with four in-wheel motors is hybridized with a 3 kW open-cathode PEMFC as REx in parallel layout. The battery accounts for a bi-directional DC/DC converter to stabilize the voltage at 48V, needed by EMGs. A passive architecture is firstly considered, with the PEMFC stack connected to the battery poles; the second architecture is a semi-active one, with the PEMFC connected after the battery DC/DC converter; the last considered layout is active, with a unidirectional DC/DC converter between PEMFC and
Sicilia, MassimoCervone, DavidePolverino, PierpaoloPianese, Cesare
The growing demand for air transport requires efficient and sustainable power systems to meet the pressing need for decarbonizing the sector. A hybrid unit, consisting of a proton exchange membrane fuel cell system and a lithium-ion battery, is a suitable option due to the advantages of reduced gravimetric and volumetric impacts, along with the flexibility of energy management strategies. This work addresses, using a model-based approach, the issue of integrating these electrochemical devices into the aircraft’s electrical architecture considering both design and energy management aspects. A literature derived DC-DC converter bi-dimensional power map is exploited to investigate scenarios differentiated by the fuel cell system power rating and number of stacks working in parallel such that the DC bus line voltage requirements can be respected. These maps relate the converter’s maximum deliverable power to the input and desired output voltage. The combined design and energy management
Aliberti, PaoloSorrentino, MarcoCuomo, FabrizioNapolitano, Ciro
The use of electric vehicles (EVs) has been on the rise in recent years and this trend is expected to continue in the upcoming years. There are several reasons for the increasing popularity of EVs, including environmental concerns, advances in technology, and government incentives. The 2W/3W EV powertrain comprises components such as the battery, traction motor, motor controller, charger, and DC-DC converter, etc. Essential components which impact the power, efficiency, and range of the vehicle are a motor (generally PMSM or BLDC) and a motor controller. PMSMs can produce more output power than BLDC motors of the same size, making them suitable for high-power applications. While the EV powertrain allows for greater flexibility in designing electric vehicle architectures, it also exhibits new challenges in meeting all the essential requirements. When a motor rotates, as per Lenz’s law, an opposing voltage (Back-EMF) is generated in a motor whose magnitude is proportional to its angular
Mohan, MidhunShinde, RushikeshMagar, PradipDeo, Mayank PramodDeshmukh, NachiketaChaudhary, Pramod
As the complexity of electrified powertrains and their architectures continue to grow and thrive, it becomes increasingly important and challenging for the supervisory torque controller to optimize the torque commands of the electric machines. The hybrid architecture considered in this paper consists of an internal combustion engine paired with at least one electric motor and a DC-DC switching converter that steps-up the input voltage, in this case the high voltage battery, to a higher output voltage level allowing the electric machines to operate at a greater torque range and increased torque responsiveness for efficient power delivery. This paper describes a strategy for computing and applying the losses of the converter during voltage transformation to determine the optimal engine and electric motor torque commands. The control method uses a quadratic fit of the losses at the power limits of the torque control system and on optimal motor torque commands, within the constraints of
Venkataramu, AchyutWalsh, McKenzieTischendorf, ChristophSullivan, MaryPatel, NadirshHuo, ShichaoSharma, Ashay
The driving capability and charging performance of electric vehicles (EVs) are continuously improving, with high-performance EVs increasing the voltage platform from below 500V to 800V or even 900V. To accommodate existing low-voltage public charging stations, vehicles with high-voltage platforms typically incorporate boost chargers. However, these boost chargers incur additional costs, weight, and spatial requirements. Most mature solutions add a DC-DC boost converter, which results in lower charging power and higher costs. Some new methods leverage the power switching devices and motor inductance within the electric drive motor to form a boost circuit using a three-phase current in-phase control strategy for charging. This approach requires an external inductor to reduce charging current ripple. Another method avoids the use of an external inductor by employing a two-parallel-one-series topology to minimize current ripple; however, this reduces charging power and increases the risk
Yuan, BaochengMa, YongXie, XiLiu, ShaoweiGuan, TianyuGe, KaiZheng, LifuXu, Xu
In the domain of new energy vehicles, the role of the bidirectional DC/DC converter holds great significance. Based on the two-phase interleaved parallel BOOST topology, this paper adopts the approach of combining the double-loop PI controller with the feedforward control algorithm respectively from the aspects of following the target voltage and response speed, and conducts research on the performance of the DC/DC converter in BOOST mode in terms of output voltage overshoot, steady-state error, and system adjustment time. The test results fully validate the feasibility and effectiveness of the design scheme. The test results indicate that the double-loop PI control + feedforward control method accelerates the circuit response speed, reduces the steady-state error, and significantly reduces the input/output current ripple, fully verifying the feasibility and effectiveness of the control method. Furthermore, regarding the overvoltage issue that occurs after a large accelerator pedal in
Jing, JunchaoLiu, YiqiangZuo, BotaoHuang, WeishanDai, Zhengxing
This research investigates how distributed energy resources (DERs) and electric vehicles (EVs) affect distribution networks. With sensitivity analysis, the research focuses on how these integrations affect load profiles. The research focuses on sizing of various DERs and EV charging/discharging strategies to optimize the load profile, voltage stability, and network loss minimization. System parameters including load profile, EV charging pattern, weather conditions, DER sizes, and electricity pricing are analyzed to quantify their individual and combined impacts on load variability. However, with increased capacity of DERs, network losses increase. A mathematical model with system and operational constraints has been developed and simulated in MATLAB Simulink environment, validation of the proposed approach in improving the load profile, and reduction in network losses, with the intermittent power generation from DERs and EV integration. Simulation result shows that optimal capacity of
Khedar, Kamlesh KumarGoyal, Govind RaiSingh, Pushpendra
This SAE Recommended Practice covers the design and application of a 120 VAC single phase engine based auxiliary power unit or GENSET. This document is intended to provide design direction for the single phase nominal 120 VAC as it interfaces within the truck 12 VDC battery and electrical architecture providing power to truck sleeper cab hotel loads so that they may operate with the main propulsion engine turned off.
Truck and Bus Electrical Systems Committee
The ongoing energy transition will have a profound impact on future mobility, with electrification playing a key role. Battery electric vehicles (EVs) are the dominant technology, relying on the conversion of alternating current (AC) from the grid to direct current (DC) to charge the traction battery. This process involves power electronic components such as rectifiers and DC/DC converters operating at high switching frequencies in the kHz range. Fast switching is essential to minimise losses and improve efficiency, but it might also generate electro-magnetic interferences (EMI). Hence, electromagnetic compatibility (EMC) testing is essential to ensure reliable system operations and to meet international standards. During DC charging, the AC/DC conversion takes place off-board in the charging station, allowing for better cooling and larger components, resulting in increased power transfer, currently up to 350 kW. The EMC requirements for this charging method are outlined in IEC 61851
Supa Stölben, Inti RunaBeltle, MichaelTenbohlen, Stefan
Reducing vehicle CO2 emissions is an important measure to help address global warming. To reduce CO2 emissions on a global basis, Toyota Motor Corporation is taking a multi-pathway approach that involves the introduction of the optimal powertrains according to the circumstances of each region, including hybrid electric (HEVs) and plug-in hybrid electric vehicles (PHEVs), as well as battery electric vehicles (BEVs). This report describes the development of a new PHEV system for the Toyota Prius. This system features a traction battery pack structure, transaxle, and power control unit (PCU) with boost converter, which were newly developed based on the 2.0-liter HEV system. As a result, the battery capacity was increased by 1.5 times compared to the previous model with almost the same battery pack size. Transmission efficiency was also improved, extending the distance that the Prius can be driven as an EV by 70%. System power was increased by 1.8 times in almost the same size as the
Tomita, MakotoShibata, RyosukeMizuno, YotaMaeda, HidekiMurasato, KenjiShimura, AmaneTakayama, ToshiakiNakado, TakashiTomita, Yoshiki
When designing an electric vehicle (EV) traction system, overcoming the issues arising from the variations in the battery voltage due to the state of charge (SoC) is critical, which otherwise can lead to a deterioration of the powertrain energy efficiency and overall drive performance. However, systems are typically documented under fixed voltage and temperature conditions, potentially lacking comprehensive specifications that account for these variations across the entire range of the vehicle operating regions. To tackle this challenge, this paper seeks to adjust an optimal DC-link voltage across the complete range of drive operating conditions by integrating a DC-DC converter into the powertrain, thereby enhancing powertrain efficiency. This involves conducting a comprehensive analysis of power losses in the power electronics of a connected converter-inverter system considering the temperature variations, along with machine losses, accounting for variable DC-link voltages. The
Amirpour, SepidehThiringer, TorbjörnXu, Yu
Solar powered UAV mainly relies on solar energy for range, it uses photovoltaic cells to convert solar radiant energy into electric energy for the use of solar powered UAV energy system. In response to the issue of solar powered UAV photovoltaic power supply energy utilization efficiency, an intelligent sliding mode based MPPT control method is proposed to maximize the output power of photovoltaic power supply. Firstly, introduce and analyze the photovoltaic cell model and its output characteristics; Secondly, the DC/DC converter and its MPPT control technology are introduced. Traditional MPPT control methods such as perturbation and observation and incremental conductance have poor adaptability to external environmental changes, the intelligent algorithm has the characteristics of fast rate of convergence and global search, etc. Therefore, on the basis of sliding mode control, this article introduces genetic algorithm for multi-objective function parameter tuning of sliding mode
Xiao, LingfeiShen, BinWei, YeMeng, Xiangshuo
Fuel cells’ soft output characteristics and mismatched voltage levels with subordinate electrical devices necessitate the use of DC/DC converters, which are an important part of the power electronic subsystem of the fuel cell system. The staggered parallel Boost topology is commonly employed in fuel cell DC/DC converters. This paper focuses on the control characteristics of the two-phase interleaved parallel Boost topology in the context of a fuel cell system. Specifically, we derive the small-signal model and output-control transfer function of the topology, and design a controller based on frequency characteristic analysis. Our proposed controller uses a cascaded double-ring structure and supports both constant current and constant voltage switching modes. To evaluate the effectiveness of our proposed control strategy, we conduct simulation and prototype testing. The simulation and DC/DC converter prototype are configured according to the output characteristics of the fuel cells, and
Ma, TiancaiLiu, QiLinXie, Jiaojiao
NASA’s Watts on the Moon Challenge is seeking solutions to transfer at least 1.065 kW power from a 120 V dc source to a 24-32 V dc load over a 3-km distance under the same environmental conditions as the Lunar surface (i.e., 77 K temperature and 1 mTorr pressure). The selected solution from the author’s team proposed utilizing two modular multilevel Gallium Nitride (GaN) based isolated dc-dc converters to connect the 120 V dc source with the 24-32 V dc load bank via 1.5 kV rated dc transmission lines. The modular multilevel converters feature frequency multiplication, high step-down voltage ratio and low device voltage stress. In the converters, GaN gate injection transistor (GaN GIT) and GaN High-Electron-Mobility Transistor (GaN HEMT) devices are chosen as switching devices, due to the merits of lower power loss, radiation hardness and ability to work under cryogenic and vacuum conditions. In addition, LiFePO4 battery based energy storage with a power condition system is added in
Yao, YuzhouZhang, ZhiningFan, JunchongAdina, NihanthBharmal, NaeemShah, SiddhantZhang, JesseShi, YifanHu, PhD, BoxueFu, PhD., PengyuWang, PhD., Jin
This article presents the development of a solution that uses solar energy to power refrigerated semi-trailers. The solution employs photovoltaic cells on the surfaces of the semi-trailer, combined with a battery pack, which take advantage of a significant area with solar exposure and generate sufficient electric power to supply the refrigeration unit responsible for controlling the temperature inside the climate-controlled chamber. In addition to providing energy for the refrigeration unit, the solar system can be integrated with the auxiliary traction system used in some semi-trailers, functioning as a range extender for the battery. To achieve the main objectives of this development, studies were conducted to evaluate solar radiation through simulations considering different regions of Brazil. A hardware system was also developed for energy management and to drive the refrigeration unit, combining a high-power drive system composed of filters, DC/DC converters, and transformers to
Pastre, Guilherme GarbossaBoaretto, JoelZottis, Jonatas Lemuel BispoMolon, MaiconConrado, Paulo HenriqueGalafassi, DanielCorso, Leandro Luís
This SAE Aerospace Standard (AS) establishes the characteristics and utilization of 270 V DC electric power at the utilization equipment interface and the constraints of the utilization equipment based on practical experience. These characteristics shall be applicable for both airborne and ground support power systems. This document also defines the related distribution and installation considerations. Utilization equipment designed for a specific application may not deviate from these requirements without the approval of the procuring activity.
AE-7C Systems
All electrically powered autonomous vehicles possess a system that distributes power to all the vital components of the vehicle. The U.S. Army Combat Capabilities Development Command (DEVCOM) Army Research Laboratory (ARL) uses group 1 unmanned aerial systems (UASs) (weighing 20 lb) as the vehicle platform in several projects. Army Research Laboratory, Aberdeen Proving Ground, MD All electrically powered autonomous vehicles possess a system that distributes power to all the vital components of the vehicle. At the U.S. Army Combat Capabilities Development Command (DEVCOM) Army Research Laboratory (ARL), several projects are using unmanned aerial systems (UASs) as a vehicle platform. Some UAS being used are classified as group 1, meaning they weigh under 20 lb. The group 1 UASs that ARL conducts research with are very fast and agile quadrotors. Such quadrotors typically have four rotors and light payloads and can very quickly accelerate and effortlessly reach speeds over 100 kph. To do
Transportation electrification is much needed as it can help to reduce the consumption of petroleum fuels. At the same time importance of the charging system to energize electric vehicles is also growing. Currently AC level 1 charging (120V, <2KW) and AC level 2 Charging (240V, <10KW) are used to charge the electric vehicle in residential and workplaces. The off-board chargers have significance as they can charge the vehicles in less time like gas/petrol stations. These off-board charging stations are comprised of two power conversion stages. One is for the rectification process along with power factor correction to obtain DC output from the input utility grid and DC/DC stage to get the regulated DC voltage from the rectifier output. One can reduce the charging time by increasing the output charging power at the power conversion stage. Hence, the present work deals with a novel DC-DC converter topology for fast charging applications and the novelty lies in the Electric vehicle charging
R.L., JosephineSelvan, V. Arul MozhiR, Bhanu PrakashArunachalam Rajesh, Jashwanth
This document defines the test procedures and performance limits of steady state and transient voltage characteristics for 12 V, 24 V, or 48 V electrical power generating systems used in commercial ground vehicles.
Truck and Bus Electrical Systems Committee
This article addresses the architecture development for a commercial vehicle fuel cell electric powertrain by establishing a clear multi-step formalized workflow that employs a unique technoeconomic solution for architecture selection. The power capability of the fuel cell, the energy capacity and chemistry of the electrical energy storage (battery), the DC-DC converter (including the input current rating and isolation resistance requirements), the traction drive solution, the on-board hydrogen storage solution, and the real-time power-split management of the fuel cell and the battery are all considered and developed in this effort. The methods were used to select architecture for Class 8 urban, regional, and line haul applications. When compared to traditional load-following power-split controllers, an energy management power-split controller can increase system energy efficiency by up to 19.5%. The energy-efficient power-split controller may increase the required battery capacity for
Sujan, Vivek Anand
The design of complex, high-power DC-to-DC converter architectures poses some challenges to engineers developing aerospace and military-grade power systems. DC-DC converters must comply with multiple standards and stringent requirements in terms of input voltage, EMI (electromagnetic interference) environmental conditions, and thermal management. A modular approach can significantly simplify the design process, enabling engineers to design complex power conversion systems using COTS and SWaP-C optimized building blocks. Engineers can meet multiple industry standards and power requirements while optimizing their power architectures according to new industry standards such as the Sensor Open System Architecture (SOSA).
The design of complex, high-power DC-to-DC converter architectures poses some challenges to engineers developing aerospace and military-grade power systems. DC-DC converters must comply with multiple standards and stringent requirements in terms of input voltage, EMI (electromagnetic interference) environmental conditions, and thermal management.
The ability to precisely control electrical voltages on a large scale has made possible many efficient, powerful innovations, from high-speed electric trains to wind turbines to electric drive motors for everything from heavy earthmoving equipment to personal electric vehicles (EVs). But the equipment that manages this process — including power inverters, thyristors and variable-speed drives — requires high-performance power electronics cooling. As temperatures rise,the efficiency, reliability, and life spans of these devices drop, and the power electronics inside HEVs and EVs are no exception. Advancements in power electronic thermal management technologies will enable next generation automotive to fulfill increasingly demanding mission objectives. DC-DC converter and inverter systems slated for higher performances, reliable and sustainable applications. Even with very high efficiencies, the components of these systems produce kilowatts of power loss in the form of heat. The current
Sahoo, Pranati
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