Browse Topic: Machine learning

Items (1,539)
During the cutting process of low-stiffness structural components, the coupling effect between dynamic deformation and cutting forces presents a significant challenge in accurately predicting machining-induced deformations, thereby complicating quality control in the manufacturing of such parts. To address this issue, a cutting force-structural coupling simulation method that combines experiment and finite element is proposed, which takes into account the low-stiffness characteristics of structural components. Focusing on thin-plate parts as the research object, an orthogonal experimental scheme is designed considering workpiece thickness that serves as an indicator of rigidity. A milling force prediction model correlated with workpiece thickness is established. Based on the predicted cutting forces, a multi-analysis-step simulation method is introduced to analyze the machining deformation of structural parts. Additionally, a theoretical analytical model for the machining deformation of thin-plate workpieces is developed. A comparison between the theoretical and simulation results shows a relative error of less than 1.03%, validating the accuracy of the proposed simulation method. Finally, the exponential regression model for the machining deformation is constructed using training data obtained from the simulations. The prediction error of the regression model is less than 15%. The findings of this study are also applicable to predicting machining deformations in other large and low-stiffness structural components.
Zhao, YongshengGao, PengfeiXu, JingjingLiu, Zhifeng
With the development of controlled nuclear fusion technology, the tokamak device, as the most promising magnetic confinement fusion reactor for advanced engineering applications, requires remote maintenance of its internal components, which has become a key factor affecting both operational efficiency and safety. As a critical component directly exposed to high-temperature plasma, the divertor target plate needs to be periodically replaced and carefully maintained to ensure stable and reliable reactor operation. However, this region is subject to extreme conditions, including high temperature, high vacuum, and intense radiation, making conventional manual maintenance infeasible. This necessitates the development of intelligent and automated teleoperation systems. To address the automated assembly and disassembly requirements of divertor target plates, this study designs an integrated target plate actuator comprising key functional units: a positioning module, a screwing module, a quick-change module, and a passive compliance structure. The actuator achieves rapid and precise alignment with target plate holes, accommodates bolts of different specifications, and exhibits excellent impact resistance. Furthermore, stiffness and mechanical analyses, supported by finite element simulations, verify the actuator’s safety and reliability under high loads and impact forces. To further enhance operational performance, a segmented disassembly and assembly control strategy based on reinforcement learning is proposed, enabling the actuator to adaptively handle torque variations and ensure precise and stable bolt operations. The results demonstrate that the proposed actuator and control strategy significantly improve the accuracy, stability, and efficiency of target plate operations under complex working conditions, providing a reliable solution for automated divertor maintenance in tokamak devices.
Zang, XizheYu, XingzuCao, Zhangbin
The morphological characteristics of ternary phase diagrams play a pivotal role in optimizing material properties and facilitating the design of novel alloys. In this study, machine learning (ML) is used to predict the number of phases in ternary alloy systems. A new feature descriptor for phase diagram prediction is proposed in ML, which includes the characteristics of element properties, thermodynamic properties of materials and CALPHAD parameters. Initially, this study constructed a dataset comprising various feature descriptors and validated their correctness employing ML models such as LRC, SVM, RFC, Bagging and GBDT. Subsequently, comparing the performance of different models, and the better-performing models Bagging and GBDT were selected for further prediction studies. The models were fine-tuned using grid search and random search methods to optimize their predictive performance. Ultimately, by predicting phase diagram data for multiple ternary systems at different temperatures, the accuracy rate near the temperature range of the given experimental data was approximately 82%. This demonstrates phase diagram descriptors in conjunction with machine learning to predict ternary phase diagram proposed in this study is practicable. The predicted data also provide guidance for experimental determination of phase diagrams and lay the foundation for future material design and optimization.
Fan, HanchaoSu, YuJin, ZongxiaoLi, JunLee, SoowohnTang, JianguoFu, HuaqingDu, Zhi
The inconsistency in bearing data distributions under diverse conditions often affects the representations of the faulty data and leads to indistinct decision boundaries and even negative transfer resulted from overlapping class distributions, greatly limiting the accuracy of the diagnosis model. To cope with the challenge, a pseudo-label-guided dual-supervised alignment (PDSA) method is developed for bearing fault diagnosis across diverse operating scenarios in this paper. To address the fixed alignment strategy issue, an adaptive distribution alignment layer is incorporated to ResNet18 to achieve dynamic data distribution alignment under varying condition, To enhance classification performances, a dual-supervised mechanism, comprising shallow-layer supervised contrastive learning is introduced through target domain pseudo-labels in target domain and deep-layer regularization class consistency. Experiments on two publicly available bearing datasets demonstrated this model realizes refined class-level alignment, strengthens fault states representation, and shows notable superiority in both accuracy and robustness.
Sun, HaoRen, ShijinGu, Zhangqing
Aiming at the problems of seed cane pile-up and unstable seed supply efficiency in the sugarcane seed production line caused by the seed supply device, a stable seed supply control system was designed, which consists of a seed collection box, an elastic seed-clearing plate and an electrical control system, etc. The EDEM-RecurDyn coupling simulation was adopted to analyze the seed supply process, and the optimal elastic seed-clearing plate structure was designed. Using the single factor test and Box–Behnken experimental design analyzed the effects of the seed supply belt speed, the speed of the first conveyor belt, the number of sugarcane seeds in the collection box and the seed cutting efficiency on the supply efficiency. Establish a quadratic regression model for the efficiency of seed supply and determine the optimal parameter combination: the seed supply belt speed of 0.097 m/s, first conveyor belt speed of 1.639 m/s, and the number of sugarcane seeds is 14. Using the number of sugarcane seeds as the input quantity for the controller, the real-time data is fed back by the TOF sensor. The controller automatically adjusts the seed-cutting efficiency to maintain the continuity and stability of the seed supply process of the seed supply device. The test results show that after applying this system, the seed supply efficiency reached 1.77 setts/s, which was 6% higher than that of the fixed-parameter system. This research can provide technical support for the stable seed supply of integrated equipment for sugarcane seed production.
Li, ShangpingXu, HechangOuyang, RunhongLi, Kaihua
This study details the development and experimental validation of a high-fidelity one-dimensional (1D) simulation model for a two-speed transmission designed for off-road vehicles, such as tractors and backhoe loaders used in agricultural and civil engineering applications. The model, implemented in the AMESim platform from Siemens, integrates physics-based loss sub-models for all major components, including gears, bearings, seals, and fluid drag (churning) losses. After development, the model was rigorously validated against test bench data, with efficiency measurements taken across various speed, torque, and oil level combinations, demonstrating a strong correlation with experimental results. A detailed analysis enabled the quantification of the contribution of each loss mechanism, identifying the countershaft gears and input shaft bearings as the primary contributors. Furthermore, a Machine Learning (ML)–based calibration framework, employing Bayesian Optimization, was implemented to reduce discrepancies between simulation and experiment and to generate a synthetic dataset for the creation of fast-executing surrogate models. The study concludes that the proposed methodology constitutes an effective tool for efficiency analysis and optimization during early design stages, establishing a foundation for future integration with ML techniques and the development of digital twins.
Ferreira, Tiago SimaoFallahi, FarzadKedziora, SlawomirHichri, BassemKiefer, Jean-Daniel
Extruded Rails are critical energy-absorbing components in automotive structures designed to mitigate impact loads during the frontal collisions. Traditional crashworthiness design relies heavily on computationally expensive finite element simulations and iterative design exploration. This work proposes a machine learning–driven framework for rapid front extruded rails design using a trained geometric deep surrogate model. A design-of-experiments (DoE) was conducted by varying geometric parameters including width, height, and wall thickness of a thin-walled extruded rail structure. For each design variant, LS-DYNA simulations were performed to obtain performance metrics such as mean crush force and peak crush force. These simulation results were used to train an AI surrogate model capable of predicting crash responses directly from geometric parameters. The proposed approach significantly reduces computational cost by replacing repeated high-fidelity crash simulations with machine learning surrogate predictions. By enabling fast and accurate evaluation of crash response metrics, the workflow shortens design cycles and supports sustainability-driven crashworthiness assessment by reducing simulation resource usage. The framework establishes a scalable, simulation-driven engineering pathway across vehicle platforms and provides a foundation for future closed-loop, AI-assisted crash design workflows.
Kumar, ManikSrinivasan, Sriram
Accurate prediction of ground settlement induced by rectangular pipe jacking, a prevalent trenchless technology in urban infrastructure development, remains a significant challenge. This study addresses this by developing and evaluating a robust machine learning (ML) framework. Leveraging 104 sets of field monitoring data from the Liuye Avenue West Extension rectangular pipe jacking project in Hunan, China, key construction parameters including jacking force, advance rate, and grouting pressure were utilized as inputs to predict ground settlement. A Particle Swarm Optimization (PSO) algorithm was integrated for automated hyperparameter tuning of six distinct ML models: standalone Least Squares Support Vector Machine (LSSVM), Backpropagation Neural Network (BPNN), Random Forest (RF), and their respective PSO-optimized counterparts. Comprehensive performance evaluation using Mean Squared Error (MSE), Mean Absolute Error (MAE), and Coefficient of Determination (R^2) revealed that the PSO-LSSVM hybrid model achieved superior predictive accuracy and generalization capability. Specifically, on the test dataset, the PSO-LSSVM model yielded an MSE of 0.367, MAE of 0.424, and an R^2 of 0.941. These findings demonstrate that the proposed PSO-enhanced LSSVM model significantly outperforms baseline models, offering a highly effective and reliable tool for predicting ground deformation in similar complex pipe jacking projects.
Hu, ShiweiHu, RongZhang, HongChen, YiHu, Da
To address the detection and monitoring needs of fatigue damage in ferromagnetic materials, this paper proposes a nondestructive testing method based on the evolution of magnetic hysteresis characteristics. By constructing a hysteresis loop measurement system, the variation patterns of coercivity (Hc) in Q235 steel specimens under cyclic loading were investigated, revealing three-phase characteristics of fatigue damage: the initial linear growth phase (N ≤ 8,000), the rapid rise phase (8,000 < N ≤ 12,000), and the stable oscillation phase (N > 12,000). Experimental results demonstrate that the relationship between coercivity and damage degree (D) can effectively characterize the processes of crack initiation, propagation, and instability, with significant inflection points observed at D = 0.6 and D = 0.8. The quantitative model based on coercivity provides a novel method for early warning and condition assessment of fatigue damage, offering advantages such as non-contact operation and high sensitivity. This study provides theoretical foundations and technical support for the health monitoring of engineering structures.
Chen, LiDing, Keqin
Nowadays, as computer technology makes quick progress, innovative algorithms like deep learning are getting used more and more in underground engineering and lots of other fields. When working on rectangular pipe jacking tunnel projects, accurately predicting the magnitude of pipeline settlement is really key to keeping the work moving smoothly. But traditional ground settlement prediction methods mainly rely on empirical formulas and numerical simulation software. When applied to tunnels with complex geometries, though, these methods usually don’t work as well as needed. To fix this problem, our study came up with a new model called PSO-LSTM-Self-Attention Mechanism (shortened to PSO-LSTM-SAM), specifically designed to predict pipeline settlement caused by rectangular pipe jacking work. This model takes the data collected from construction monitoring and uses that as the input for time series modeling work. That allows for in-depth analysis of real-time settlement data, and as a result, it can make more precise predictions of long-term pipeline settlement. To verify the effectiveness of the PSO-LSTM-SAM algorithm, the researchers compared its prediction results with those from a conventional LSTM network, an LSTM-SAM network, and a PSO-SVR network. They also checked the model’s performance by looking at pipeline settlement predictions from different monitoring points, using data from the Changsha Railway Transit Line 6 project. The results show that the PSO-LSTM model, with the self-attention mechanism added in, greatly boosts how accurate tunnel settlement predictions are, and the model fits the data better, too. This proves that the PSO-LSTM-SAM model works well: by using the strengths of deep learning, it offers a new way to predict pipeline settlement when building rectangular pipe jacking tunnels.
Chen, YiWeng, XiaoxuanZhang, HongLi, YongsuoHu, Da
Trajectory tracking control serves as the core operational component of autonomous vehicles, directly determining driving safety and passenger comfort by ensuring control precision and stability. To enhance the tracking accuracy and stability for autonomous vehicles, this study proposes a coupled lateral–longitudinal trajectory tracking controller based on multi-agent reinforcement learning. The framework first establishes a Model predictive controller (MPC) derived from vehicle dynamics, formulating the lateral control process as a Markov decision process. A reward function incorporating lateral error, heading error, and steering angle is designed, followed by the construction of a Deep Q-Network (DQN) Agent to optimize the prediction horizon of the MPC. Subsequently, a position–velocity dual-loop PID controller is developed for longitudinal control, with its parameter optimization strategy learned through a Deep Deterministic Policy Gradient (DDPG) Agent. The Extended State Observer (ESO) is incorporated to perform steering angle compensation for internal modeling errors and external disturbances. Co-simulation experiments are conducted in CarSim and MATLAB/Simulink, and the results demonstrate that the coupled controller achieves superior tracking accuracy and stability in both overtaking and lane-changing scenarios compared with the decoupled controller.
Kun, FengJinxiang, ZhaiLi, Wenli
In this study, an efficient method for concurrent thermomechanical performance and weight optimization under modal constraints is proposed to address the coupled design challenges of thermomechanical characteristics (thermal capacity, thermal deformation, and modal) and structural weight in straight-ribbed brake discs. Based on high-fidelity computer-aided engineering (CAE) simulations of brake disc thermomechanical behavior, a neural network (NN)-based surrogate model and a ResNet-guided geometric feature recognition (RGFG) model for automatic modality recognition were developed, and integrated with a particle swarm optimization (PSO) framework for optimal solution exploration. When applied to a passenger vehicle brake disc case study, the surrogate model of NN demonstrates remarkable accuracy: it shows more than 95% agreement with the CAE results in thermal capacity prediction, the prediction accuracy of thermal deformation exceeds 90% compared to CAE results and 83.4% compared to test result, thereby validating the method’s effectiveness. Compared with conventional CAE approaches, the surrogate model of NN achieves a subsecond prediction speed, significantly reducing computational costs. The surrogate model of RGFG achieves a test accuracy exceeding 95%. Furthermore, the proposed optimization framework offers valuable insights for the inverse design of brake discs.
Han, SimiaoJiang, DaxinHan, ChaoWang, JindaSui, Qinghai
It is very hard to position helicopters in complex environments, and this severely limits their ability to navigate on their own. This paper proposes a navigation algorithm that uses a combination of different sensors and deep learning. It uses a special type of deep learning called ResNet50 and a special type of machine learning called LSTM. This algorithm extracts features of the environment and uses a Kalman filter to estimate the state of the system. The system is made more robust by merging information from multiple levels. The algorithm’s ability to maintain stable navigation in the face of faulty sensors is noteworthy, as is its use of an adaptive inference strategy that dynamically adjusts computational load. This strategy strikes a balance between performance and resource consumption. Experiments show that the plan works well in places where GPS is not available. This makes it much better for the helicopter to fly by itself, and it can be used in places like the army, for looking at places from the sky, and for helping people in danger.
Yang, Ming
This paper solves the problem of resource and energy constraints on orbit computing for LEO satellites. By combining MADDPG reinforcement learning and Lyapunov optimization, the paper proposes a computing framework and implements an adaptive task offloading model for space flight using a multi-agent deep actor critic algorithm, MADDPG. The joint optimization mechanism is implemented by multi-agent dynamic task offloading. Through the transformation from the state with long-term constraints into optimization of the status of queue stability, the load scheduling under threshold energy in accordance with the characteristics of energy constraints was realized by introducing Lyapunov virtual queues into the process of policy evaluation of deep reinforcement learning. The experimental results show that the proposed framework enables a lightweight preliminary calculation, balanced energy consumption to reduce resource allocation, and realizes the stable queues through adaptability of tasks under energy balance conditions, which can provide high-efficiency computing assistance and support for space orbit tasks such as monitoring remote sensing of Earth.
Yan, MingZhao, LiangXu, LexiZhou, XiaofeiHawbani, AmmarSun, Yunhe
Aiming at the problems of traditional physical model methods in aircraft endurance prediction, an end-to-end prediction model based on depth deterministic policy gradient (DDPG) is proposed. The model realizes continuous mapping from flight parameters to range index through Actor-Critic dual network architecture, and combines experience playback mechanism and soft update strategy of target network to effectively suppress training oscillation and improve convergence stability. UAV Delivery Aircraft Versus hybrid dataset was used to verify model performance in test samples. The results show that the MAE of the model is 9.2 km, which is 42.1% lower than that of DQN; the prediction accuracy of the model is the best (MAE 7.3 km) in cruise phase, which is due to the dynamic compensation of time series difference error to wind speed disturbance; in environmental disturbance test, the error increment (50.0%) is significantly lower than that of DQN (78.0%) at low temperature (-5 ° C), which highlights its robustness to battery voltage sag. The model provides real-time and reliable decision support for aircraft endurance management in high-dynamic airspace.
Bai, RongqiangChen, Li
In recent years, drone technology has seen widespread application in both civilian and military fields. By 2025, China will introduce supportive policies from multiple dimensions, including industrial development, technological innovation, and application promotion, to significantly increase the number of UAVs in use and their frequency. However, drones are prone to malfunctions due to factors such as bad weather and electromagnetic interference, which may result in serious consequences, including property damage and casualties. Therefore, improving the accuracy of fault detection and the response time of drones is of great significance. Although current research has made progress, there are still deficiencies: First, most of them rely on a single or limited data source, resulting in incomplete information and vulnerability to interference, which leads to low detection accuracy and reliability; Second, traditional methods are mostly based on fixed thresholds or simple rules, lacking real-time dynamic monitoring and adaptive analysis capabilities, making it difficult to issue timely warnings of potential faults. To this end, this study proposes a multi-scale time series prediction model based on multimodal and multi-branch, integrating multimodal data, constructing a dual-branch architecture, and combining deep learning and attention mechanisms to enhance the anomaly detection effect of unmanned aerial vehicles. A dual-branch anomaly detection model based on 1DCNN-BiLSTM and continuous wavelet transform is proposed, including a trajectory prediction difference branch and a full time series data branch. In the dual-branch output stage, the attention gating mechanism is utilized to fuse features and improve the detection performance. The experimental results show that this model performs excellently in both normal trajectory prediction and anomaly detection, providing an effective solution for drone anomaly detection.
Pu, ZhenglinZhang, Lin
Aiming at problems such as low efficiency and poor accuracy in fault identification for traditional small satellites, this paper proposes a multi-model fusion method based on machine learning. By constructing a telemetry data preprocessing module based on the Data Generation Adversarial Network, it effectively deals with outliers and fills missing values. Combining single model methods such as polynomial curve fitting, the grey model, and the ARMA model, and introducing the Long Short-Term Memory network and Gated Recurrent Unit to fuse with these models enhance the ability to process complex data features. The prediction results of each model are fused using machine learning methods, and finally, the fused value is taken as the final prediction result. The numerical simulation results show that this prediction method can predict the anomalies of different types of satellite telemetry parameters and has achieved good results.
Liu, BiyanChen, YeGuo, Qi
This paper constructs a reinforcement learning framework based on the PPO algorithm for drone air combat to solve 1v1 pursuit-evasion in 2D beyond-visual-range air combat. Firstly, the mission scenario is modeled, defining key roles of ATA and AA. Then, state transition models of pursuer and evader are built based on flight kinematics. To handle reward sparsity in policy network training, a dense reward function combining distance and angle rewards is designed to guide the agent in learning tail-chasing and interception strategies. Using the Actor-Critic architecture, deep neural networks implement the decision-making and evaluation modules. The PPO algorithm trains the pursuing drone in a simulation. Results show that after ~5 million steps, the agent learns a stable strategy, completing tasks promptly and generalizing well in unseen scenarios. This research offers ideas for drone combat and guidance, and supports autonomous decision-making in complex air battles.
Yu, KangjieGong, ZhengHu, RunchangLiu, Huixiang
This paper presents an innovative study in exploring, evaluating, and implementing deep-learning architectures for the calibration of multimodal sensor systems. The aim of this paper is to leverage the use of sensor fusion to achieve dynamic, real-time alignment between 3D LiDAR and 2D camera sensors. Static calibration methods are tedious and time-consuming, which is why we propose utilizing conventional neural networks (CNNs) coupled with geometrically informed learning to solve this issue. We leverage the foundational principles of extrinsic LiDAR–camera calibration tools such as RegNet, CalibNet, and LCCNet by exploring open-source models that are available online and compare our results with their corresponding research papers. Requirements for extracting these visual and measurable outputs involved tweaking source code, fine-tuning, training, validation, and testing of each of these frameworks for equal comparisons. This approach aims to investigate which of these advanced networks produces the most accurate and consistent predictions. Through a series of experiments, we reveal some of their shortcomings and areas for potential improvements. We find that LCCNet yields the best results among all the models that we validated.
Karramreddy, Venkat Sai RaxitMitchell, Liam
Traffic flow prediction is of great significance for improving the operation efficiency of the transportation system, optimizing travel experience and reducing traffic congestion. Traditional traffic flow prediction methods are difficult to capture the spatio-temporal nonlinear characteristics of traffic flow due to its simple model and insufficient feature extraction ability. Therefore, an intelligent traffic flow prediction system based on deep learning is proposed, constructs a deep learning model based on graph convolution and fusion of attention mechanism LSTM. Based on this, a traffic flow prediction system is implemented. Experiments show that, on the PeMSD4 and PeMSD4 datasets, the error of the model in RMSE and Mae indicators is significantly reduced compared with the traditional methods, which provides an efficient solution for traffic flow prediction and congestion analysis, and has both theoretical innovation and engineering practical value.
Tang, ZhanLu, XiaoyuYang, NianXiang, XiaohongHou, XiangPeng, Xiaoli
Public transportation serves as a crucial component of urban mobility, contributing to the alleviation of urban congestion, reduction of travel expenses, and mitigation of air pollution. Nonetheless, the dynamic passenger demand and the complex traffic conditions render traditional bus timetables inadequate, leading to ineffective allocation of public transportation resources. Consequently, it is essential to create bus timetables that are responsive to actual traffic scenarios and fluctuating passenger demand. This study regards the bus timetable planning problem as a Markov decision-making process within a discrete time framework, proposing a deep reinforcement learning-based optimization model for bus timetables. In particular, the model is designed to account for both bus companies and passengers, incorporating a state space and reward calculation method that emphasizes passenger comfort. Then Deep Q-Network (DQN) methodology is employed to issue instructions on whether a bus departure at each time, and bus timetable is generated gradually over time. Experimental results indicate that the proposed approach significantly reduces bus travel costs and enhances the overall travel experience for passengers in comparison to traditional methods.
Xu, JieXia, DongYang, JianxiWang, Bing
In recent years, with the low-altitude economy developing rapidly, the operation and management of low-altitude airspace has gradually become a hot topic. Unmanned aerial vehicles (UAVs) constitute a fundamental component of the low-altitude airspace ecosystem, significantly influencing its structure and functionality. The technological advancement of UAVs has fundamentally transformed the operational paradigm for low-altitude airspace management. This paper presents a comprehensive review of UAV-supported technologies in the context of low-altitude airspace operations and management. It systematically analyzes key technologies and applications of UAVs in areas such as airspace capacity and safety assessment, trajectory planning, and standardized flight management. Drawing from kinematic analysis and traffic flow theory, UAV density control and collision risk prediction offer quantitative insights into airspace capacity evaluation. Additionally, probabilistic analysis and simulation techniques enhance the accuracy and efficiency of safety assessments. In trajectory planning, multi-objective optimization algorithms tailored to operational scenarios—such as logistics delivery and agricultural operations—have significantly improved the utilization of airspace resources. Concurrently, collision avoidance techniques leveraging graph search, numerical optimization, and machine learning ensure flight safety in complex environments. Standardized flight management relies on pilot qualification review, airworthiness certification, and planning standardization, while discussing airspace segmentation strategies based on geofencing and intelligent control systems. Future developments in UAV-supported technologies are expected to trend toward higher precision, intelligence, and regulatory integration. By incorporating cutting-edge fields such as deep reinforcement learning and digital integration, these technologies are poised to further enhance the efficiency and safety of low-altitude airspace management, thereby providing robust technical support for the sustainable growth of the low-altitude economy.
Gong, LeiMa, ZhenxiaoLuo, Qin
Aiming at the problem of insufficient modeling of spatio-temporal heterogeneity in road traffic accident prediction, a dual task machine learning framework integrating geographical environment, location attributes and time periodicity is proposed. The dataset used in this study was derived from traffic accident records of Nanchang during 2019–2023. Firstly, geographical identifiers are generated by rounding and aggregating latitude and longitude coordinates. At the same time, the location type is processed by a one-hot encoding, so as to carry out spatial clustering analysis of accident hotspots. Compared with the North-South pattern, the contribution of geographical features shows a strong East-West trend. The kernel density heatmap identified Zone A and zone B as dual core high-risk areas. Secondly, the sinusoidal/cosine function is used to encode the time feature circularly, which effectively captures the daily change of the accident. The quantitative analysis of random forest regression model showed that time characteristics accounted for 89.2% of the variance of accident frequency interpretation, significantly exceeding the contribution of geographical factors (10.2%) and location attributes (0.6%). After hyperparameter optimization, the accuracy of XGBoost classifier in predicting serious accidents is 75.97%, and the AUC value is 0.8412, which has strong robustness, and provides reliable support for dynamic risk assessment of traffic management system.
Luo, JiangZhang, YuxinLi, XinWu, Ronghai
The collection of road high-frequency data often involves inputs from multiple sensors, such as stress and strain, and sampling of these data features a high sampling rate of up to 2,000 Hz. High-frequency sampling enables capturing of the internal stress and strain of the pavements when vehicles are passing and facilitates the analysis of the pavement structure and prediction of its long-term service performance. However, while the sensors are continuously collecting data, the time the vehicles pass is discrete and unpredictable, resulting in a large number of low information density or irrelevant data. Even when the massive high-frequency data are collected, challenges remain in data transmission, storage, and analysis—the challenges are attributable not only to the massive quantity and complexity of data from multiple sensors, but also to the inconsistent data formats, misaligned timestamps, and multi-sensor data fusion difficulties. In response to the challenges specified above, a new approach combining traditional road observation data with deep learning models is proposed here to efficiently process and analyze massive sensor data. This method not only improves the data processing efficiency but also provides new insights into innovation of road engineering technologies.
Gang, JianZhang, YueChen, YinghaoZheng, XiaoyanWang, TaojieLiu, YilinGuan, WeiWu, Jiangfeng
Zero-gravity seats alleviate prolonged sitting fatigue by optimizing human body pressure distribution, but the correlation mechanism between body size parameters and pressure distribution remains unclear. This study proposes a deep learning model based on multimodal data fusion, combining pressure matrices and postural angle data to construct a convolutional neural network (CNN) with a height prediction error ⩽3 cm. Experiments collected pressure and posture data from 100 participants with diverse anthropometric percentiles. Through the fusion of features and the optimization of the model, the study managed to quantify how height and weight impact pressure gradients. The results indicate that the model achieved a prediction R2 value of 0.73, which confirms that there is a strong correlation between pressure distribution and body size parameters. The findings offer theoretical and technical support for the adaptive adjustment systems within intelligent cabins.
Bi, TengfeiNie, JiachengDu, ChangjiangJi, YuechenWang, SongSun, Jiawei
With the rapid development of the low-altitude economy—represented by drone logistics, aerial inspections, and air taxis—air traffic has exhibited new characteristics including diverse forms, high density, and significant speed differences. To address these changes, the traditional air traffic control system requires upgrades, particularly in dynamic aircraft scheduling. This study proposes an air traffic control model (DS-ATM) tailored to this domain, built on the Deepseek large model. By integrating spatiotemporal graph neural networks with multi-objective reinforcement learning algorithms, the model achieves real-time path planning and conflict resolution in complex airspace environments. Validated using public datasets such as OpenSky Network, NASA UTM Dataset, and METAR meteorological data, experimental results demonstrate its significant advantages in reducing conflict rates and scheduling delays.
Li, RuiZhao, FangyuShe, YueLi, Wujie
Uncertainty quantification (UQ) is increasingly recognized as essential when machine learning (ML) is employed in domains that are safety-relevant, cost-intensive, or legally binding, such as the product engineering of battery electric vehicle (BEV) energy systems. UQ methods aim to estimate the aleatoric, epistemic or both uncertainties associated with the predictions of a machine learning model. However, the landscape of UQ methods is diverse and rapidly evolving, with no single approach proving optimal across all tasks. Consequently, the selection of methods in practice is often driven by experience, constrained by limited comprehensive knowledge, time, and implementation capacity. This paper introduces an application-oriented process model supporting data scientists in selecting UQ methods in ML by adapting the SPALTEN [1] problem-solving methodology and the Algorithm Selection Process Model (ASPM) into an Algorithm Selection Process Model for Uncertainty Quantification (UQ-ASPM). This model can be integrated into the modeling phase of a data mining process, such as the Cross Industry Standard Process for Data Mining (CRISP-DM). Ethnographic observations and expert interviews conducted within the research environment of BEV energy system development were analyzed using inductive qualitative content analysis to identify practical barriers, motivations, and requirements. The resulting process translates task requirements and boundary conditions into UQ-specific criteria, primarily including the source of uncertainty, integration depth, and output type. It employs a funnel-like narrowing from method families to candidate algorithms and utilizes a transparent evaluation matrix with weighted criteria, consequence analysis, and learning through a continuous information pool. An illustrative predictive-maintenance example demonstrates the instantiation of the process when an existing deterministic ML model must be retained. The contribution is made at a meta-level, facilitating structured navigation of the method space rather than providing a direct comparison of individual UQ algorithms.
Holderied, NiklasHörtling, StefanBause, KatharinaDüser, Tobias
The aim of this work is to develop a modular, real-time-capable digital twin of an electric powertrain based on machine learning (ML)-based model structures and a systematic, component-oriented architecture with a focus on efficiency estimation in test bench environments. The further goal here is to enable virtual testing, which can be used for frontloading and thus both prevent errors and increase the speed of product development. Based on a comprehensive set of measured and derived test bench data, a multi-stage procedure is implemented that integrates data acquisition, physically informed feature selection, modeling at the component and subsystem level, and hybrid coupling strategies. The digital twin captures inverter, electric machine, and mechanical transmission stages and generates consistent predictions of key variables such as torque, speed, power factors, and subsystem as well as overall drivetrain efficiency. The methodology enables a systematic comparison of black box, dark grey box, grey box, and bright grey box architectures with respect to prediction accuracy, information content, and real-time capability. The methodology provided uses new model structures that explicitly integrate physical dependencies while also using ML models to map nonlinear effects. The hybrid architectures presented have been shown to significantly reduce the measurement effort while achieving nearly identical model quality and surpassing purely physics-based models in terms of accuracy, robustness, and real-time capability. For the final bright grey-box architecture, average relative efficiency errors below 1 % are achieved while maintaining real-time execution rates. The study shows that bright grey box-models in particular offer a best-case compromise between the requirements of information content, error quality, and synchronization rate, thus representing a methodological advance over conventional digital twins, which are often created at the component level. The shown methodology provides an implementable framework for digital twins of electric powertrains in industrial test environments.
Kopp, LennartProksch, DanielOckert, NielsKarthaus, CarstenKley, Markus
Accurate tire models are a key enabler for vehicle dynamics simulation, control design, and lap time optimization, particularly in the context of Formula Student race cars, where vehicle setups and tire characteristics differ significantly from production vehicles. State-of-the-art tire models, such as Pacejka’s Magic Formula, generally provide high prediction accuracy. However, their predefined functional structure and large number of coupled parameters are designed for broad applicability across many tire types rather than for specific racing tires. This often results in limited interpretability, nontrivial parameter identification, and unnecessary model complexity for specialized applications such as Formula Student. This paper presents a data-driven approach for deriving compact and physically interpretable tire force models using symbolic regression. The proposed method employs an intelligent tree search to systematically explore the space of mathematical expressions and identify models that optimally balance prediction accuracy and structural simplicity. In contrast to black-box machine learning approaches, the resulting models consist of explicit mathematical expressions that enable physical interpretation and efficient evaluation. The methodology is applied to experimental tire test bench data, focusing on the lateral force – slip angle relationship at constant vertical load. In a first step, the symbolic regression algorithm is utilized to derive a set of candidate mathematical expressions. These models are subsequently benchmarked against 200 independent data sets comprising various tire types and vertical loads. The evaluation reveals that the identified models approximate the measured tire behavior with accuracy comparable to, and in many cases exceeding, the Magic Formula, while exhibiting lower model complexity. The results demonstrate that symbolic regression can uncover alternative tire models that better represent the characteristics of Formula Student racing tires than conventional approaches. Owing to their compact structure and physical consistency, the derived models are particularly well suited for real-time vehicle simulations, parameter studies, and control-oriented applications in Formula Student vehicle development.
Anselment, MarcelBorowski, JulianRudolph, Stephan
This study investigates the feasibility of identifying individual e-bike riders based on CAN data using machine learning techniques. Datasets from 12 test riders performing various predefined cycling tasks on a dynamometer test bench are collected and used to ensure controlled and reproducible conditions. The recorded CAN data includes various sensor signals, such as power output, cadence, torque, and the used support mode. After pre-processing, two different methods of feature extraction are tested and compared, one based on snapshots of the data and one based on driving events such as braking and accelerating, measured by calculating statistics of the riding data over sliding windows. A range of machine learning models is employed to classify riders based on their distinct riding patterns using the extracted features. The evaluated models comprise KNN, Random Forest and Naïve Bayes. The findings demonstrate the efficacy of machine learning in differentiating riders, with Random Forest and KNN achieving the highest and most robust accuracy among the tested models. The KNN-model achieves up to 99% accuracy, the Random Forest up to 75%. The paper analyzes the influence of different signals, feature extraction methods and model parameterizations on the results. The results show that machine learning-based rider identification using CAN data is a viable approach for enhancing e-bike security, authentication, and personalization. Potential applications include theft prevention, automatic user recognition for personalized assistance settings, and access control. Future research could include the exploration of the impact of additional sensor data, real-world outdoor conditions, and deep learning approaches, with the aim to further enhance identification accuracy and efficiency.
Simmann, GabrielRauch, YannickBeißert, FlorianKriesten, Reiner
Electronic Control Units (ECUs) have played a pivotal role in transforming motorcars of yore into the modern vehicles we see on our roads today. They actively regulate the actuation of individual components and thus determine the characteristics of the whole system. In this, the behavior of the control functions heavily depends on their calibration parameters which engineers traditionally design by hand. This is taking place in an environment of rising customer expectations and steadily shorter product development cycles. At the same time, legislative requirements are increasing while emission standards are getting stricter. Considering the number of vehicle variants on top of all that, the conventional method is losing its practical and financial viability. Prior work has already demonstrated that optimal control functions can be automatically developed with reinforcement learning (RL); since the resulting functions are represented by artificial neural networks, they lack explainability, a circumstance which renders them challenging to employ in production vehicles. In this article, we present an explainable approach to automating the calibration process using residual RL which follows established automotive development principles. Its applicability is demonstrated by means of a map-based air path controller in a series control unit using a hardware-in-the-loop (HiL) platform. Starting with a sub-optimal map, the proposed methodology quickly converges to a calibration which closely resembles the reference in the series ECU. The results prove that the approach is suitable for the industry where it leads to better calibrations in significantly less time and requires virtually no human intervention.
Kampmeier, AndreasBadalian, KevinKoch, LucasLee, Sung-YongAndert, Jakob
Semi-active suspension systems enhance ride comfort and handling performance by adaptively modulating damping characteristics. However, conventional model-based controllers often fail to maintain optimal performance under uncertain and time-varying vehicle conditions. This article proposes Bayesian Optimization–Tuned Proximal Policy Optimization with Non-Parametric Rewards (BO-NRPPO), a novel reinforcement learning (RL) framework that integrates Bayesian Optimization (BO) with Proximal Policy Optimization (PPO) and a non-parametric reward function (NRF). The proposed approach enables adaptive self-tuning, data-driven reward shaping, and uncertainty-aware policy learning. Moreover, a Trapezoidal Simple Moving Average (TSMA)–based reward normalization scheme is introduced to accelerate convergence and stabilize training. Simulation results across diverse driving scenarios demonstrate that BO-NRPPO outperforms the passive suspension, the classical Linear Quadratic Regulator (LQR), and PPO with parametric rewards. Specifically, compared to the passive suspension and the LQR baseline, BO-NRPPO achieves up to 6.63% and 5.14% improvements in handling stability, respectively. Concurrently, it delivers maximum enhancements of 46.96% and 42.55% in ride comfort over these two baselines. For real-world vehicle applications, this adaptive self-tuning capability significantly reduces the time-consuming manual calibration efforts typically required in chassis development. Furthermore, Hardware-in-the-loop (HiL) validation confirms its real-time applicability and robustness under uncertain driving conditions, highlighting its immense potential as a scalable intelligent suspension control solution.
Chen, GuoyingWang, XinyuWang, JiaqiZhan, XinwangBi, ChenxiaoCong, ShiqiHua, MinSun, TianjunGao, Zhenhai
Simulations can only be searched, reused and leveraged as training data for machine learning methods if suitable metadata are related. Manually obtaining these metadata is time-consuming and requires expert knowledge. Consequently, there often is a lack of metadata and this prohibits the reutilization of simulation data. Therefore, automated frameworks for metadata extraction are essential to obtain metadata information quickly, effortlessly and cost-efficiently. At present, there are no toolboxes for Finite-Element-Simulation data. Nevertheless, machine learning methods are a promising solution for this task. Training classical supervised machine learning methods for metadata generation often faces the lack of labeled data since manual labelling can be very costly. Therefore, rule-based extraction algorithms are used as an alternative for fundamental metadata extraction. For more enhanced tasks they are often not feasible. Active Learning is a suitable technique to overcome this contradiction. Here, as only necessary data points are labelled, it is possible to use machine learning methods for metadata extraction even for simulation models. In this work, the specific advantages and challenges of metadata are shown for Noise-Vibration-Harshness simulations. The focus of this contribution lies on the workflow for active learning applied on Finite-Element-Models, including data preprocessing and first training loops. Additionally, the benefits and challenges of high-level feature engineering on data size and extractor model performance are investigated. Moreover, the results show an extended Active Learning workflow which helps to investigate the given data, enhance the feature engineering and therefore the Machine Learning model quality. Finally, based on these results, recommendations for further development of these techniques are provided.
Luegmair, MarinusGröttrup, Sören
Achieving best-in-class Noise, Vibration, and Harshness (NVH) in electric powertrains demands a paradigm shift in development methodology. This paper presents a practice-oriented overview of simulation methods in NVH development methodology for electric drive units. This includes target cascading and multi-objective optimisation, and by attacking NVH at the source using KPIs early in the design cycle, significant reductions in development time and reliance on traditional testbed loops are realised. Machine learning (Neural Network) algorithms are utilized to find the best-in-class design, using multi-objective optimisation as well as refining simulation accuracy by adding tolerance effects while target cascading ensures alignment of system-level performance objectives down to subsystem contributions. Combined, these strategies enable rapid and robust NVH optimisation, using simulation for next-generation electric powertrain development. Several applications and real-life examples demonstrate how simulation helped with NVH issue identification or improvement.
Mehrgou, MehdiGarcia de Madinabeitia, InigoGraf, BernhardGojo, Josef
The vibro-acoustic performance of a vehicle is a critical factor in customer perception of quality and comfort, yet optimizing for Noise, Vibration, and Harshness (NVH)—specifically road noise—presents a persistent challenge in the modern automotive development cycle. While advanced Finite Element Method (FEM) analysis is essential, the increasing complexity and volume of CAE simulation data often overwhelm manual interpretation, potentially leading to prolonged development times or compromises in final comfort quality. To address these challenges, this paper introduces the application of CDH/ACE (Autonomous Computational Experiments), a framework that integrates conventional CAE simulation workflows with advanced machine learning in an iterative, cyclic process. This creates an exceptionally user-friendly and self-correcting system that autonomously defines, performs, and learns from computational experiments. By leveraging machine learning algorithms to build robust predictive models from simulation data, the framework intelligently guides design exploration to achieve complex engineering objectives such as design of experiments, multi-objective optimization, and robustness analysis. We demonstrate this methodology through a comprehensive full-vehicle road noise optimization study, detailing the process of defining experiment parameters and configuring acoustic targets within the autonomous learning cycle. The results highlight the effectiveness of this highly automated and intuitive workflow, showing significant reductions in road noise and vehicle mass alongside a substantial decrease in manual engineering effort. Finally, the paper presents the tangible benefits of this approach, assessing current advantages and limitations while providing an outlook on the future application of autonomous, machine-learning-driven methodologies in accelerating modern vehicle development.
Visser, Rene
Noise pollution is a major environmental and health challenge, yet its strong spatial and temporal variability makes comprehensive mapping highly complex. Current approaches under the European Noise Directive (END) provide only partial coverage and often lack temporal dynamics. The NoiseSphere project, funded by the Austrian Research Promotion Agency FFG, develops an AI-based methodology for dynamic, large-scale noise prediction and mapping. A machine learning model is trained on heterogeneous data sources, including semantically enriched open Sentinel-2 satellite imagery, OpenStreetMap road data and existing noise maps. The model is refined through integration of noise emission data and validated using targeted in-situ measurements. A case study in an urban environment (Graz, Austria) demonstrates the model’s applicability. By combining remote sensing, traffic dynamics, and machine learning, NoiseSphere enables predictive noise mapping even in regions not covered by current legislation. This approach provides a scalable tool for evidence-based environmental planning, health risk assessment, and policy support.
Girstmair, Josef
In recent years, the automotive industry has actively explored the application of various AI-based models such as Convolutional Neural Networks (CNN), Long Short-Term Memory (LSTM) networks, Autoencoders, and Transformers to improve defect detection rates at the End-of-Line (EOL) stage. However, implementing these approaches in the Noise, Vibration, and Harshness (NVH) area face several practical challenges: ① extended evaluation times compared to other data types, which limit the quantity of training data and lead to overfitting; ② label imbalance caused by the relatively small amount of defect data; ③ reduced labeling accuracy due to human error; ④ decreased robustness under domain shifts such as changes in jig fixtures, test environments, and signal-to-noise ratio (SNR); ⑤ diminished model reliability when new defect arise during development; and ⑥ constraints imposed by compatibility requirements with existing test equipment. This study proposes a Convolutional Autoencoder (CAE) based framework trained on NVH datasets collected from normal and defective Column-type Electric Power Steering (C-EPS) systems. Latent variables at the bottleneck layer are used for dimension reduction, enabling visualization and unsupervised classification using a clustering algorithm. A classification model derived from the encoder is fine-tuned with clustered data, and Gradient-weighted Class Activation Mapping (Grad-CAM), an eXplainable AI (XAI) technique, is applied to extract Feature Frequency Maps (FFM) highlighting defect-related noise and vibration characteristics. The proposed approach does not rely on the deep learning model to directly classify defect. Instead, it utilizes extracted FFM as weights(mask) to detect defect. This method enables quantitative data representation and ensures high applicability with existing EOL equipment. Post-processing within the FFM enables root cause analysis, reducing issue resolution time and supporting integration with conventional signal analysis techniques.
Park, Jun-SeoJo, Hyeon-ChoelCho, In-JeSeo, Jae-YongYoo, Seong-Sik
Agricultural vehicles operating in rough environments experience increased fatigue damage accumulation, which may decrease machine safety and reliability. Autonomous agricultural machines offer an opportunity to incorporate fatigue damage considerations into path planning. This work investigates whether machine learning can predict fatigue damage to a tractor chassis using light detection and ranging (LiDAR)-based terrain features, vehicle speed, and rotational vehicle state data (e.g., triaxial angle, angular velocity, and angular acceleration). Fatigue damage was estimated using the Rupp filter and the Durability Transfer Concept. Following poor predictive performance of the machine learning models, an exploratory analysis of damage histograms, dominant frequency, and acceleration magnitude was performed. Results indicated that most estimated fatigue damage occurred in the 0–2 Hz band, which coincides with the frequency range of terrain-induced acceleration. On-road driving led to the greatest fatigue damage, potentially due to the harder driving surface and increased vehicle speed. Differences between root mean square (RMS) acceleration magnitude and fatigue damage indicate that isolated high-magnitude events may have contributed to increased estimated fatigue damage. Several suggestions for future development were identified. Identification of the endurance limit of the tractor chassis will permit the removal of nondamaging events, improving label accuracy. Furthermore, the presence of a front-loader implement may have impacted chassis acceleration. Thus, a comprehensive dataset with multiple implement configurations is needed to determine the influence of implement configuration on dynamics and resultant damage.
Govers, Megan EmilyHamilton-Wright, AndrewHassan, MarwanOliver, Michele L.
Accurate prediction of in-cylinder fuel distribution (FD) is fundamental to reduced-order combustion modeling and emissions prediction yet remains computationally prohibitive with high-fidelity CFD alone. This work develops a CFD-informed machine-learning surrogate for spatial FD in a large-bore diesel engine, based on a Wärtsilä W20 injector and representative engine conditions. A fully coupled injector–spray–engine CFD framework under engine-like RCCI inert conditions determines the needle-lift profile and resolves the combined effects of injector geometry, needle dynamics, and operating conditions on in-cylinder flow, capturing physical phenomena not reproducible by isolated free-spray simulations. A high-fidelity database is generated using Latin Hypercube Sampling, from which FD is extracted at 15 CAD before top dead center within an annular multi-zone (MZ) representation consistent with reduced-order combustion models. A multi-output Random Forest (RF) surrogate, augmented with uncertainty-driven active learning, is trained to predict the complete spatial FD vector. Prediction errors are higher near the combustion chamber core than in liner-adjacent zones, reflecting stronger nonlinear coupling and localized data sparsity. To address this, four additional CFD samples are selected from regions of maximum predictive uncertainty and incorporated into the training dataset. This targeted enrichment markedly improves surrogate performance, reducing mean absolute error (MAE) under worst-case input conditions. Although localized error amplification persists in a few zones, these regions are systematically identified and can be mitigated through further adaptive sampling using candidates proposed by the updated surrogate. Convergence of the active-learning framework is assessed using mean MAE, worst-zone MAE, global L1 error, and ensemble-based predictive uncertainty, ensuring robust and consistent accuracy across the design space. The framework integrates CFD-resolved physics, machine-learning surrogates, uncertainty quantification, and adaptive sampling, providing a scalable and physically consistent approach for efficient FD prediction in advanced engines.
Moradi, JamshidSalahi, MahdiHeidarabadi, ShadabAndwari, AminKonno, JuhoWik, ChristerMikulski, Maciej
Large language models (LLMs) have shown remarkable capabilities for perceiving driving environments and making interpretable, logical decisions for autonomous driving. However, their potential for more comprehensive driving strategies, especially concerning energy efficiency, remains underexplored. Most existing studies primarily focus on driving safety, which may inadvertently increase energy consumption. To address this issue, this study explores the use of LLMs as high-level controllers to jointly optimize driving safety and energy efficiency. A textual prompt is designed for the LLM, incorporating few-shot examples that describe scenarios, states, and actions. The LLM processes the scenario and state prompts describing the surrounding traffic environment. It generates a high-level control signal, which is then translated into low-level vehicle motion commands in a high-fidelity traffic simulator with realistic physics, vehicle dynamics, road slopes, and network topology. Experiments in campus-scale digital twin car-following scenarios demonstrate that the proposed LLM-based framework achieves an average reduction of 4.16% in energy consumption compared to the reinforcement learning paradigm, while maintaining driving safety and providing interpretable high-level decision-making. This study highlights the potential of LLMs for longitudinal eco-driving applications under the evaluated simulation settings, extending previous LLM-based autonomous driving research that primarily focused on safety to also consider energy efficiency.
Wang, HaoyuLi, ZhenningWang, SiyingZhou, ZijingZhang, XiangYang, ZhifengOu, Shiqi (Shawn)Qi, Hao
Air Traffic Management (ATM) must be familiar with the exact Aircraft Take-off Weights (ATOWs) of airplanes to make the most use of runways, maintain safety margins high, and keep utilization and resources in balance. This paper aims to present a dependable ATOW forecasting methodology that can assist the air transport industry in enhancing operational decision-making. This research used datasets acquired from the EUROCONTROL Performance Review Commission (PRC) 2024 Aircraft Take-Off Weight Estimation dataset featuring 527,000 flights over Europe containing aircraft details, air trips and flight conditions. Technique comprises structured data input, inspection of missing data, timestamp aggregation to identify demand cycles over time, and domain-specific feature engineering using distance_per_minute, block_minutes, taxiout_ratio, and a strong wake turbulence metric The two supervised learning models used were Linear Regression (LR) for understanding and XGBoost for performance prediction In comparison to LR's 4,409 kg MAE (mean absolute error), 7,061 kg RMSE (root mean square error), and 0.9825 R2 value, XGBoost significantly excelled with validation results showing an R2 value of 0.9992 and an RMSE of 1,514 kg In the absence of labelled test targets, cross-validation nevertheless showed a constant degree of generalizability The residual diagnostics showed that the model was reliable for practical execution with low-variance deviations that were unbiased An accurate ATOW estimate improves the demand-capacity balance and On-Time Performance (OTP) in ATM, which in turn affects the runway schedule, wake turbulence diversion, slot allocation, and fuel planning The results highlight the need to include ATOW predictions in both tactical and strategic planning to reduce delays, increase airspace usage, and promote sustainable aviation operation and possesses significant improvements will consist of weather and runway conditions, stochastic ambiguity computation, and drift monitoring to keep up with ever-changing operating variables while maintaining accurate forecasts.
Senthilkumar, N.S, GopalakrishnanGopinath, S
Aircraft interior defects, including seat structural damage, cushion degradation, liquid contamination, and foreign object presence, contribute to increased maintenance burden, extended ground time, and operational inefficiencies. Current inspection practices rely predominantly on manual visual checks, which are time-intensive and limited in detecting concealed anomalies. This paper presents a non-contact, AI-enabled inspection framework integrating millimeter-wave (mmWave) radar sensing with high-definition optical imaging for automated aircraft seat condition assessment. The proposed system captures interior scans when the aircraft is unoccupied and compares them against a digitally established baseline reference obtained under certified, defect-free conditions. Data fusion and machine learning algorithms analyze deviations to identify surface and subsurface defects at seat-level resolution and generate zone-based maintenance maps. The primary technical contribution lies in combining subsurface-capable mmWave sensing with AI-driven deviation analytics to enable detection of concealed cushion defects and foreign objects, including service tools, which are not reliably identified through conventional visual inspection alone. The system outputs structured maintenance reports identifying seat location, defect classification, and severity prioritization, thereby supporting targeted corrective action and reducing troubleshooting time. In addition to in-service aircraft applications, the framework is extendable to seat production and final assembly inspection environments. Establishing a digital baseline during manufacturing enables inline quality validation, structural compliance verification, and traceable lifecycle data creation. This unified digital inspection approach supports predictive maintenance modeling, reduces rework and downstream maintenance events, and enhances overall aircraft interior safety and reliability assurance.
Nagoal, Chandrasekhar ReddyPrathipati, Krishna ChaitanyaKandukuri, Ravindra
Passenger comfort within vehicles and aerospace cabins relies on finely tuned management of temperature, air quality, and energy use. This paper proposes an integrated HVAC framework that combines zonal climate control, intelligent airflow distribution, and real-time sensor data to maintain thermal balance across different cabin zones. Leveraging predictive thermal load modelling and machine learning, the system anticipates environmental changes—such as sudden shifts in external temperature or passenger load—and proactively adjusts heating and cooling outputs. Simultaneously, air quality is enhanced through a multistage filtration system, active air purification technologies, and dynamic CO₂ concentration monitoring. Comfort assessment integrates PMV (Predicted Mean Vote) and PPD (Predicted Percentage Dissatisfied) indices to adapting environmental conditions. Simulations and early-stage prototypes improve energy savings and improve occupant comfort and air quality. The proposed HVAC approach is a promising avenue for enhancing passenger experience and operational efficiency in both ground and air mobility platforms.
Mudavath, Lehitha SaiPatil, AshishSaha, Sudipta
This study presents a data-driven approach for strengthening aviation safety by integrating human factors assessment with modern predictive modeling techniques. The work focuses on understanding how human performance, operational conditions, and system-level interactions collectively influence safety risk, and how these interactions can be quantified to support improved design and decision-making. Unlike previous studies that address human factors or predictive modeling in isolation, this research offers a unified framework that links causal human factors indicators with statistical modeling, feature extraction, and machine learning based risk estimation. The novelty of this work lies in the structured pipeline that transforms raw categorical and narrative human factors information into measurable predictors that can be analyzed using structural modeling and machine learning. The methodology includes data preparation, dimensionality reduction, latent pattern discovery, dependence modeling, model training, and interpretability analysis. The study demonstrates how this pipeline uncovers hidden relationships among operational errors, environmental influences, maintenance actions, design considerations, and crew behavior. The findings show that the integrated approach improves the accuracy and stability of risk prediction and highlights specific human factors patterns that consistently contribute to elevated risk levels. These insights support targeted mitigation strategies, inform design improvements, and help prioritize safety interventions. The work concludes that a combined human factors and predictive modeling framework enhances the ability of organizations to identify vulnerabilities earlier, allocate resources more effectively, and strengthen system resilience. This approach is adaptable to diverse aviation contexts and offers a practical path for transforming human factors data into actionable safety intelligence.
Valiyaparambil, Praveen
Unscheduled maintenance due to the failure of critical components, such as aero-engine rolling element bearings, is a leading cause of costly Aircraft-on-Ground (AOG) events; consequently, current time-based maintenance practices are inefficient and prone to risk. This paper develops a resource-efficient Hybrid Digital Twin (HDT) model for an engine bearing, focusing on the dynamic prediction of spall growth due to Rolling Contact Fatigue (RCF), thereby enabling a condition-based maintenance paradigm. The HDT architecture integrates two core models: (1) a physics-informed model that uses established life and fatigue theory to define initial degradation thresholds, and (2) a data-driven Recurrent Neural Network (RNN), specifically a Long Short-Term Memory (LSTM) network, for dynamic degradation rate modeling. The methodology utilizes a Monte Carlo simulation coupled with RCF progression equations to generate a large, high-fidelity synthetic run-to-failure dataset under varying operational loads, accurately simulating realistic mission profiles. This approach addresses the critical "data scarcity" challenge in aviation. To ensure operational reliability, the framework incorporates Uncertainty Quantification (UQ) using Monte Carlo Dropout and addresses the "Sim-to-Real" gap through Transfer Learning on the NASA IMS bearing dataset. The HDT demonstrates a significant improvement in prognostic accuracy, achieving a Root Mean Square Error (RMSE) reduction of over 71% compared to baseline models. Furthermore, a cost-benefit analysis suggests a potential fleet savings of $240,000 per 100 engines by avoiding false negatives. This computationally efficient approach supports the Digital Engineering Transformation theme by providing a scalable blueprint for the virtual qualification of critical mechanical components.
Mohamed, Abbas
This paper investigates the energy consumption characteristics of series hybrid aircraft with a focus on comparing conventional energy management approaches against an AI-powered optimization framework. The study comprehensively models the energy demands of a series hybrid aircraft across all major flight phases, including Idle & Ground Operations, Taxi, Takeoff, Climb, Cruise, Descent, Approach, Landing, and Rollout & Taxi. For each phase, detailed mathematical formulations are developed to capture power requirements and energy flow, incorporating real-time operational parameters to enhance the accuracy of the energy consumption estimations measured in kilowatt-hours (kWh). The AI-based optimization leverages advanced control strategies, specifically Model Predictive Control (MPC) and Reinforcement Learning (RL) algorithms, to dynamically manage the aircraft’s energy systems. MPC is employed to predict and optimize future energy usage by solving constrained optimization problems over a moving time horizon, ensuring efficient energy distribution while satisfying operational constraints. Concurrently, RL algorithms enable adaptive learning from operational data to improve decision-making in energy management, optimizing performance under varying flight conditions and uncertainties. Comparative analysis demonstrates that the AI-driven series hybrid aircraft achieves significant energy savings compared to conventional methods, quantified in both absolute kWh reductions and percentage improvements. These savings are particularly pronounced during overall phases such as Takeoff, Climb, and Cruise, etc. where optimal control of energy flows directly translates to improved efficiency and extended operational endurance. The findings underscore the potential of AI-integrated control systems in advancing sustainable aviation technologies by enabling smarter, energy-efficient hybrid propulsion. This paper provides a foundation for future development of intelligent energy management systems that can be deployed in next-generation hybrid series aircraft, contributing to reduced environmental impact and enhanced operational performance.
Kanchagar, Amogha
Worldwide, engineers are exploring the possibility of using polymer composites in their quest for lightweight materials. In this study, injection moulding was used to develop a biodegradable polymer PLA composite containing 20 wt.% vetiver fibers (VFs) and 2 wt.% nano-silica (nSiO2) obtained from pearl millet, which is sustainable. Materials need machining as secondary operation that required joining. Desirability analysis was used to examine and optimize machining (drilling) studies that were designed with Taguchi's design (L9 orthogonal array). Surface roughness (SR) and delamination factor (Fd) were taken as outputs, while spindle speed (SS), feed rate (FR), and drill diameter (DD) were the inputs. Drilling studies were performed on a single vertical machining center (VMC). ANOVA identifies that the FR had the most decisive influence on SR (F=559.24, p=0.001785), followed by DD and SS. FR is the dominant contributor to Fd (F=379, p=0.00263), followed by SS and DD. At low SS and high FR, excessive thrust and heat cause fiber-matrix tearing and poor hole finish. Higher SS softens the PLA matrix, improving surface quality. Fd decreases with increasing SS, whereas it rises with extreme FR and DD due to elevated thrust and matrix cracking. The optimized parameters SS of 3000 rpm, FR of 15 mm/min, and DD of 6 mm achieved a maximum combined desirability of 1. A non-traditional meta-heuristic technique, the frog leaping algorithm (FLA), is adopted to optimize the inputs based on the developed regression model. FLA also provides the identical optimal condition as the desirability function, predicting the outputs SR=2.2195 μm and Fd=1.0383, which are very close.
Senthilkumar, N.
The rapid growth in the number of aircraft and pilots emphasises the need for an AI-enabled training framework that can offer precise, automated examination of flight manoeuvres. This will be useful in optimising the pilot's training efficiency and minimising iterations of the conduct of flight manoeuvres, thereby reducing the training time of the pilot for a flight. A general framework is developed that can be used for all kinds of flight phases and aircraft types. A pre-trained machine learning model is designed using a supervised learning technique, Random Forest, to recognise different manoeuvres. Various statistical parameters, such as mean, standard deviation, kurtosis, skewness, etc., of several flight parameters were used as the input features to train the Random Forest classifier. In the present work, the classifier is trained using several actual flight test data manoeuvres, and is also supplemented with simulated manoeuvres. The achieved gross accuracy for manoeuvre recognition is approximately 96%. The developed Automatic Flight Manoeuvre Recognition module (AFMR) is integrated into the pilot-in-the-loop simulator for evaluation. This approach can be adopted for various aircraft programs for a wide range of flight manoeuvres to aid pilots in reducing their training time in the simulator as well as actual flights.
Sahu, AkashC, PoornimaC, AravindhKaliyari, DushyantTK, Khadeeja Nusrath
Items per page:
1 – 50 of 1539