Recent studies have investigated head injury metrics, including mild traumatic brain injury (mTBI), or concussion risks, in low- to moderate-speed rear-end collisions, with linear and angular head accelerations contributing to the risk of developing a concussion. The present study analyzes head acceleration values in rear-end collisions at an impact severity of 5–30 km/h delta-V. Biomechanical data was obtained from HIII 50th percentile male anthropomorphic test devices (ATDs) seated in the target subject vehicles and utilizing safety restraints and head rests. Concussion risks were calculated from resultant linear and angular head accelerations recorded in the ATDs, and a linear regression model was used to determine what, if any, relationship existed between these head injury metrics and impact severity. The results indicate that there is a significant and positive relationship between head acceleration metrics and impact severity, particularly in the sagittal plane, with F-values

Garcia, Beatriz, Emanet, Hatice Seyda, Hoffman, Austin

Letter from the Guest Editors

05-18-04-0026

06/02/2025

Letter from the Guest Editors

Zhu, Shun-Peng, Zhan, Zhenfei, Huang, Shiyao

LightNetDehaze: Lightweight and Unsupervised Single-Image Dense Haze Removal

12-09-01-0005

05/26/2025

Image dehazing techniques can play a vital role in object detection, surveillance, and accident prevention, especially in scenarios where visibility is compromised because of light scattering by atmospheric particles. To obtain a high-quality image or as an initial step in processing, it’s crucial to restore the scene’s information from a single image, given that this is an ill-posed inverse problem. The present approach utilized an unsupervised learning approach to predict the transmission map from a hazy image and used YOLOv8n to detect the car from a clear recovered image. The dehazing model utilized a lightweight parallel channel architecture to extract features from the input image and estimate the transmission map. The clear image is recovered using an atmospheric scattering model and given to the YOLOv8n for car detection. By incorporating dark channel prior loss during training, the model eliminates the need for a paired dataset. The proposed dehazing model with fewer

Dave, Chintan, Patel, Hetal, Kumar, Ahlad

Automotive Engineering: May 2025

25AUTD0505/08/2025

All (robot) hands on deck BMW leverages advanced manufacturing, AI and machine learning to build the next generation of EVs - and vehicles of all powertrains. Driving down the high cost of overspray in automotive paint processes By designing automated paint systems with superior control behavior, OEMs can improve transfer efficiency and minimize overspray and its heavy costs for automotive companies. Connected: EV battery tech advancements and facility coatings selection New battery chemistries and the rise of automated guided vehicles in EV battery plants will redefine what's expected from floor and wall coatings. Editorial Watch this Supplier Eye Sourcing re-evaluation underway ICE and hybrid-electric propulsion show staying power Intel's Weast says China leaping ahead due to focus on innovation Nira Dynamics' sensor-free tire pressure tech eyes new opportunities Study shows safety top priority of potential vehicle-to-everything consumers The transformative power of large-format

Cabin Noise Modeling for Seat Location Variation Using Simulation and AI

2025-01-0129

05/05/2025

Analyzing acoustic performance in large and complex assemblies, such as vehicle cabins, can be a time-intensive process, especially when considering the impact of seat location variations on noise levels. This paper explores the use of Ansys simulation and AI tools to streamline this process by predicting the effects of different speaker locations and seat configurations on cabin noise, particularly at the driver’s ear level. The study begins by establishing a baseline simulation of cabin noise and generating training data for various seat location scenarios. This data is then used to train an AI model capable of predicting the noise impact of different design adjustments. These predictions are validated through detailed simulations. The paper discusses the accuracy of these predictions, the challenges encountered and provides insights into the effective use of AI models in acoustic analysis for cabin noise, with a specific emphasis on seat location as a key variable.

Kottalgi, Santosh, He, Junyan, Banerjee, Bhaskar

Active Noise Control with Head Tracking System

2025-01-0012

05/05/2025

In active noise control, the control region size (same meaning as zone of control) decreases as the frequency increases, so that even a small moving of the passenger's head causes the ear position to go out of the control region. To increase the size of the control region, many speakers and microphones are generally required, but it is difficult to apply it in a vehicle cabin due to space and cost constraints. In this study, we propose moving zone of quiet active noise control technique. A 2D image-based head tracking system captured by a camera to generate the passenger's 0head coordinates in real time with deep learning algorithm. In the controller, the control position is moved to the ear position using a multi-point virtual microphone algorithm according to the generated ear position. After that, the multi-point adaptive filter training system applies the optimal control filter to the current position and maintains the control performance. Through this study, it is possible to

Oh, ChiSung, Kang, Jonggyu, Kim, Joong-Kwan

A Comparative Analysis of Fault Diagnosis by Vibration Signals for Critical Gear Components in Electric Vehicle Motor Testing Machines Using Machine Learning Algorithms

2025-01-0040

05/05/2025

Electric vehicles (EVs) are shaping the future of mobility, with drive motors serving as a cornerstone of their efficiency and performance. Motor testing machines are essential for verifying the functionality of EV motors; however, flaws in testing equipment, such as gear-related issues, frequently cause operational challenges. This study focuses on improving motor testing processes by leveraging machine learning and vibration signal analysis for early detection of gear faults. Through statistical feature extraction and the application of classifiers like Wide Naive Bayes and Coarse Tree, the collected vibration signals were categorized as normal or faulty under both loaded (0.275 kW) and no-load conditions. A performance comparison demonstrated the superior accuracy of the wide neural networks algorithm, achieving 95.3%. This methodology provides an intelligent, preventive maintenance solution, significantly enhancing the reliability of motor testing benches.

S, Ravikumar, Sharik, N, Syed, Shaul, V, Muralidharan, D, Pradeep Kumar

Leveraging Vision Language Models and Prompt Engineering for Bearing Defect Classification from Vibration Signals

2025-01-0127

05/05/2025

Bearings are fundamental components in automotive systems, ensuring smooth operation, efficiency, and longevity. They are widely used in various automotive systems such as wheel hubs, transmissions, engines, steering systems etc. Early detection of bearing defects during End-of-Line (EOL) testing and operational phases is crucial for preventive maintenance, thereby preventing system malfunctions. In the era of Industry 4.0, vibrational, accelerometer, and other IoT sensors are actively engaged in capturing performance data and identifying defects. These sensors generate vast amounts of data, enabling the development of advanced data-driven applications and leveraging deep learning models. While deep learning approaches have shown promising results in bearing fault diagnosis, they often require extensive data, complex model architectures, and specialized hardware. This study proposes a novel method leveraging the capabilities of Vision Language Models (VLMs) and Large Language Models

Chandrasekaran, Balaji, Cury, Rudoniel

Brake Noise CAE Enhancement with the Synergy between Design of Experiments and Machine Learning

2025-01-0124

05/05/2025

The digitalization of industrial systems has led to increased data availability. Machine learning (ML) methodologies are now commonly used for data analysis in industrial contexts. Not all contexts have abundant data; sometimes data collection can be scarce or expensive. Design of Experiments (DOE) is a technique that provides an informative dataset for ML analysis when data are limited. It involves systematically designing experiments to collect relevant data points with regression models. Disc brake noise is a challenging problem in vehicle noise, vibration, and harshness (NVH). Different noise events occur under various operating conditions and across frequencies (1-16 kHz). To enhance computer-aided engineering (CAE) techniques for brake noise, ML is used to generate additional data. Sequential experimentation in DOE aligns well with ML’s ability to continuously learn and improve as more data become available. DOE is applied in CAE to collect data for training ML models. ML helps

Song, Gavin, Sridhar, Gurupriya, Vlademar, Michael, Venugopal, Narayana

High-Fidelity NVH Model Development for Electric Motors Using Deep Learning and Machine Learning Algorithms

2025-01-0123

05/05/2025

Electric motor whine is a significant source of noise in electric vehicles (EVs). To improve the noise, vibration, and harshness (NVH) performance of electric propulsion systems, it is essential to develop a physics-based, high-fidelity stator model. In this study, a machine learning (ML) model is developed using an artificial neural network (ANN) method to accurately characterize the material properties of the copper winding, varnish, and orthotropic stator laminate structure. A design of experiments (DOE) approach using Latin hypercube sampling of parameters is implemented after evaluating alternative surrogate models. A finite element (FE) model is constructed using the nominal stator design parameters to train the ANN model using 121 DOE variables and 72,000 data points. The ML-trained ANN model is then verified to predict the driving point frequency response function (FRF) spectrum with reasonable accuracy. Subsequently, modal tests are conducted on the electric stator, and the

Rao, Bhyri Rajeswara, GSJ, Gautam, He, Song

Mode Shape Identification Using Graph Neural Networks for Vehicle Structure Design

2025-01-0131

05/05/2025

This paper introduces a novel, automated approach for identifying and classifying full vehicle mode shapes using Graph Neural Networks (GNNs), a deep learning model for graph-structured data. Mode shape identification and naming refers to classifying deformation patterns in structures vibrating at natural frequencies with systematic naming based on the movement or deformation type. Many times, these mode shapes are named based on the type of movement or deformation involved. The systematic naming of mode shapes and their frequencies is essential for understanding structural dynamics and “Modal Alignment” or “Modal Separation” charts used in Noise, Vibration and Harshness (NVH) analysis. Current methods are manual, time-consuming, and rely on expert judgment. The integration of GNNs into mode shape classification represents a significant advancement in vehicle modal identification and structure design. Results demonstrate that GNNs offer superior accuracy and efficiency compared to

Tohmuang, Sitthichart, Swayze, James L., Fard, Mohammad, Fayek, Haytham, Marzocca, Piergiovanni, Bhide, Sanjay, Huber, John

Leveraging User Feedback to Optimize the Tuning of EVSE Models

2025-01-0020

05/05/2025

The implementation of active sound design models in vehicles requires precise tuning of synthetic sounds to harmonize with existing interior noise, driving conditions, and driver preferences. This tuning process is often time-consuming and intricate, especially facing various driving styles and preferences of target customers. Incorporating user feedback into the tuning process of Electric Vehicle Sound Enhancement (EVSE) offers a solution. A user-focused empirical test drive approach can be assessed, providing a comprehensive understanding of the EVSE characteristics and highlighting areas for improvement. Although effective, the process includes many manual tasks, such as transcribing driver comments, classifying feedback, and identifying clusters. By integrating driving simulator technology to the test drive assessment method and employing machine learning algorithms for evaluation, the EVSE workflow can be more seamlessly integrated. But do the simulated test drive results

Hank, Stefan, Kamp, Fabian, Gomes Lobato, Thiago Henrique

Application of AI/ML in Hydrobush Tuning to Enhance Overall Value Proposition

2025-01-0132

05/05/2025

In the highly competitive automotive industry, optimizing vehicle components for superior performance and customer satisfaction is paramount. Hydrobushes play an integral role within vehicle suspension systems by absorbing vibrations and improving ride comfort. However, the traditional methods for tuning these components are time-consuming and heavily reliant on extensive empirical testing. This paper explores the advancing field of artificial intelligence (AI) and machine learning (ML) in the hydrobush tuning process, utilizing algorithms such as random forest, artificial neural networks, and logistic regression to efficiently analyze large datasets, uncover patterns, and predict optimal configurations. The study focuses on comparing these three AI/ML-based approaches to assess their effectiveness in improving the tuning process. A case study is presented, evaluating their performance and validating the most effective method through physical application, highlighting the potential

Hazra, Sandip, Khan, Arkadip Amitava

Navigating Evolving Vehicle NVH Challenges with Application of Emerging Technologies in Artificial Intelligence and Machine Learning

2025-01-0130

05/05/2025

The multifaceted, fast-paced evolution in the automotive industry includes noise and vibration (NVH) behavior of products for regulatory requirements and ever-increasing customer preferences and expectations for comfort. There is pressing need for automotive engineers to explore new and advanced technologies to achieve a ‘First Time Right’ product development approach for NVH design and deliver high-quality products in shorter timeframes. Artificial Intelligence (AI) and Machine Learning (ML) are trending transformative technologies reshaping numerous industries. AI enables machines to replicate human cognitive functions, such as reasoning and decision-making, while ML, a branch of AI, employs algorithms that allow systems to learn and improve from data over time. The purpose of the paper is to show an approach of using machine learning techniques to analyze the impact of variations in structural design parameters on vehicle NVH responses. The study begins by executing the Design of

Miskin, Atul R., Parmar, Azan, Raj, Sonia, Himakuntla, Uma Maheswar

Condition Monitoring of High-Speed Rotating Machinery Using Digital Twins & Machine Learning Techniques

2025-01-0128

05/05/2025

In the era of Industry 4.0, the maintenance of factory equipment is evolving with new systems using predictive or prescriptive methods. These methods leverage condition monitoring through digital twins, Artificial Intelligence, and machine learning techniques to detect early signs of faults, types of faults, locations of faults, etc. Bearings and gears are among the most common components, and cracking, misalignment, rubbing, and bowing are the most common failure modes in high-speed rotating machinery. In the present work, an end-to-end automated machine learning-based condition monitoring algorithm is developed for predicting and classifying internal gear and bearing faults using external vibration sensors. A digital twin model of the entire rotating system, consisting of the gears, bearings, shafts, and housing, was developed as a co-simulation between MSC ADAMS (dynamic simulation tool) and MATLAB (Mathematical tool). The gear and bearing models were developed mathematically, while

Rastogi, Sarthak, Singhal, Srijan, Ahirrao, Sachin, Milind, T. R.

Data-Driven Machine Learning Approach for Rattle Risk Mitigation

2025-01-0126

05/05/2025

In the modern automotive industry, squeak and rattle issues are critical factors affecting vehicle perceived quality and customer satisfaction. Traditional approaches to predicting and mitigating these problems heavily rely on physical testing and simulation technologies, which can be time-consuming and resource-intensive, especially for larger models. In this study, a data-driven machine learning approach was proposed to mitigate rattle risks more efficiently. This study evaluated a floor console model using the traditional simulation-based E-line method to pinpoint high-risk areas. Data generation is performed by varying material properties, thickness, and flexible connection stiffness using the Hammersley sampling algorithm, creating a diverse and comprehensive dataset for generating a machine learning (ML) model. Utilizing the dataset, the top contributing variables were identified for training the ML models. Various machine-learning models were developed and evaluated, and the

Parmar, Azan, Rao, Sohan, Reddy, Hari Krishna

Designing Rubber Flaps for Resonance Management: High-Frequency Tuning in Electric Vehicles Using AI/ML Approaches

2025-01-0125

05/05/2025

High-frequency whine noise in electric vehicles (EVs) is a significant issue that impacts customer perception and alters their overall view of the vehicle. This undesirable acoustic environment arises from the interaction between motor polar resonance and the resonance of the engine mount rubber. To address this challenge, the proposal introduces an innovative approach to predicting and tuning the frequency response by precisely adjusting the shape of rubber flaps, specifically their length and width. The approach includes the cumulation of two solutions: a precise adjustment of rubber flap dimensions and the integration of ML. The ML model is trained on historical data, derived from a mixture of physical testing conducted over the years and CAE simulations, to predict the effects of different flap dimensions on frequency response, providing a data-driven basis for optimization. This predictive capability is further enhanced by a Python program that automates the optimization of flap

Hazra, Sandip, Khan, Arkadip

Enhancing Efficiency in Manufacturing through Automated AI Agent-Based Bearing Defect Diagnostic System

2025-01-0158

05/02/2025

Industrial bearings are critical components in aerospace, industrial, and automotive manufacturing, where their failures can result in costly downtime. Traditional fault diagnosis typically depends on time-consuming on-site inspections conducted by specialized field engineers. This study introduces an automated Artificial Intelligence virtual agent system that functions as a maintenance technician, empowering on-site personnel to perform preliminary diagnoses. By reducing the dependence on specialized engineers, this technology aims to minimize downtime. The Agentic Artificial Intelligence system leverages agents with the backbone of intelligence from Computer Vision and Large Language Models to guide the inspection process, answer queries from a comprehensive knowledge base, analyze defect images, and generate detailed reports with actionable recommendations. Multiple deep learning algorithms are provisioned as backend API tools to support the agentic workflow. This study details the

Chandrasekaran, Balaji

Machine Learning-Based Vision Mapping and Planning for Flexibility in High-Mix Robotic Manufacturing

2025-01-0157

05/02/2025

Industries that require high-accuracy automation in the creation of high-mix/low-volume parts, such as aerospace, often face cost constraints with traditional robotics and machine tools due to the need for many pre-programmed tool paths, dedicated part fixtures, and rigid production flow. This paper presents a new machine learning (ML) based vision mapping and planning technique, created to enhance flexibility and efficiency in robotic operations, while reducing overall costs. The system is capable of mapping discrete process targets in the robot work envelope that the ML algorithms have been trained to identify, without requiring knowledge of the overall assembly. Using a 2D camera, images are taken from multiple robot positions across the work area and are used in the ML algorithm to detect, identify, and predict the 6D pose of each target. The algorithm uses the poses and target identifications to automatically develop a part program with efficient tool paths, including

Langan, Daniel, Hall, Michael, Goldberg, Emily, Schrandt, Sasha

Traffic Flow Prediction Based on the Optuna–CNN–BiLSTM–GBRT Model

12-09-01-0001

04/24/2025

Traffic flow prediction is very important in traffic-related fields, and increasing prediction accuracy is the primary goal of traffic prediction research. This study proposes a new traffic flow prediction method, which uses the CNN–BiLSTM model to extract features from traffic data, further models these features through GBRT, and uses Optuna to tune important hyperparameters of the overall model. The main contribution of this study is to propose a new combination model with better performance. The model integrates two deep learning models that are widely used in this field and creatively uses GBRT to process the output features of the front-end model. On this basis, the optimal hyperparameters and the robustness of the model are deeply explored, providing an effective and feasible solution to the difficult problems in traffic flow prediction. This model is experimentally studied using three different data transformation methods (original data, wavelet transform, Fourier transform

Ma, Changxi, Jin, Renzhe

Accelerating Battery Thermal Analysis by Integrating CFD Simulation and Machine Learning Techniques

2024-32-0121

04/18/2025

The growing demand for sustainable transportation solutions and renewable energy storage systems has heightened the necessity for precise and effective prediction of battery thermal performance. However, achieving both precision and efficiency poses a challenge, necessitating exploration into diverse methodologies. The conventional use of Computational Fluid Dynamics (CFD) offers a comprehensive insight into thermal dynamics but prioritizes precision over efficiency. To enhance the efficiency of this traditional approach, numerous reduced-order modeling techniques have emerged, and the concept of Machine Learning (ML) presents a distinct avenue for enhancing simulation capabilities, particularly in the context of mobility solutions. This paper presents a novel approach to accelerate battery thermal analysis by integrating CFD and ML. The CFD simulations provide an intricate understanding of the thermal dynamics within batteries, encompassing fluid flow and temperature distributions

Devarajan, Gurudevan, Vaidyanathan, Ganesh, Bhave, Ajinkya, Ji, Lichao, Wang, Jiao, Zhou, Wei, He, Jiguang, Shi, Pengfei

Statistical Analysis of Data Acquired from Propagating Flames in Gasoline Engines Using a Multiple Ion Probe

2024-32-0035

04/18/2025

Multiple-ion-probe method consists of multiple ion probes placed on the combustion chamber wall, where each individual ion probe detects flame contact and records the time of contact. From the recorded data, it is also possible to indirectly visualize the inside of the combustion chamber, for example, as a motion animation of moving flame front. In this study, a thirty-two ion probes were used to record flames propagating in a two-stroke gasoline engine. The experiment recorded the combustion state in the engine for about 3 seconds under full load at about 6500 rpm, and about 300 cycles were recorded in one experiment. Twelve experiments were conducted under the same experimental conditions, and a total of 4,164 cycles of signal data were obtained in the twelve experiments. Two types of analysis were performed on this data: statistical analysis and machine learning analysis using a linear regression model. Statistical analysis calculated the average flame detection time and standard

Yatsufusa, Tomoaki, Okahira, Takehiro, Nagashige, Kohei

Study on Motorcycle Rider Model Using Reinforcement Learning - Learning Examples Including Following Target Velocity and Basic Research on Rider Proficiency

2024-32-0028

04/18/2025

In this study, an initial approach using deep reinforcement learning to replicate the complex behaviors of motorcycle riders was presented. Three learning examples were demonstrated: following a target velocity, maintaining stability at low speeds, and following a target trajectory. These examples serve as a starting point for further research. Additionally, the proficiency of the constructed models was examined using rider proficiency evaluation methods developed in previous studies. Initial results indicated that the models have the potential to mimic real rider behaviors; however, challenges such as differences between the model’s output and what humans can produce were also identified for future work.

Mitsuhashi, Yasuhiro, Momiyama, Yoshitaka, Yabe, Noboru

Development of a Robust Framework for Fault Detection and Quantification in Automotive Drum Brakes Using Vibration Measurements and ANN

10-09-03-0024

04/15/2025

Passenger safety is of utmost importance in the automotive industry. Hence, the health of the components, especially the brake system, should be effectively monitored. On account of the significance of artificial intelligence in recent times, any brake fault resulting during operation can be accurately detected using a combination of advanced measurement techniques and machine learning algorithms. The current study focuses on developing and evaluating a robust framework to quantify and classify the faults of a general automotive drum brake. For this purpose, a new experiment for a drum brake, which can be operated under a controlled environment with known levels of faults, is developed. The experiment is instrumented to measure the fundamental dynamic signals (such as brake torque, the angular velocity of the brake drum, and brake shoe accelerations) during a braking event. The response signals from several experiments with various faults and operating conditions serve as the input

Yella, Akash, Bharinikala, Yuva Venkat Ajay, Sundar, Sriram

Predicting Real-time Crash Risks during Hurricane Evacuation Using Connected Vehicle Data

09-13-01-0006

04/12/2025

Hurricane evacuations generate high traffic demand with increased crash risk. To mitigate such risk, transportation agencies can adopt high-resolution vehicle data to predict real-time crash risks. Previous crash risk prediction models mainly used limited infrastructure sensor data without covering many road segments. In this article, we present methods to determine potential crash risks during hurricane evacuation from an emerging alternative data source known as connected vehicle data that contain vehicle speed and acceleration information collected at a high frequency (mean = 14.32, standard deviation = 6.82 s). The dataset was extracted from a database of connected vehicle data for the evacuation period of Hurricane Ida on Interstate-10 in Louisiana. Five machine learning models were trained considering weather features and different traffic characteristics extracted from the connected vehicle data. The results indicate that the Gaussian process boosting and extreme gradient

Syed, Zaheen E Muktadi, Hasan, Samiul

Elongation Prediction of Die-Cast Aluminum Alloy Based on 3D Convolutional Neural Network Model

05-18-04-0032

04/09/2025

This study aims to predict the impact of porosities on the variability of elongation in the casting Al-10Si-0.3Mg alloy using machine learning methods. Based on the dataset provided by finite element method (FEM) modeling, two machine learning algorithms including artificial neural network (ANN) and 3D convolutional neural network (3D CNN) were trained and compared to determine the optimal model. The results showed that the mean squared error (MSE) and determination coefficient (R2) of 3D CNN on the validation set were 0.01258/0.80, while those of ANN model were 0.28951/0.46. After obtaining the optimal prediction model, 3D CNN model was used to predict the elongation of experimental specimens. The elongation values obtained by experiments and FEM simulation were compared with that of 3D CNN model. The results showed that for samples with elongation smaller than 9.5%, both the prediction accuracy and efficiency of 3D CNN model surpassed those of FEM simulation.

Zhang, Jin-sheng, Zheng, Zhen, Zhao, Xing-zhi, Gong, Fu-jian, Huang, Guang-sheng, Xu, Xiao-min, Wang, Zhi-bai, Yang, Yutong

Fully Automated Global Powertrain Optimization for Electric Truck Using Active Learning Algorithm and Backwards Simulation Approach

2025-01-8536

04/01/2025

Electric trucks, due to their weight and payload, need a different layout than passenger electric vehicles (EVs). They require multiple motors or multi-speed transmissions, unlike passenger EVs that often use one motor or a single-speed transmission. This involves determining motor size, number of motors, gears, and gear ratios, complicated by the powertrain system’s nonlinearity. The paper proposes using a stochastic active learning approach (Bayesian optimization) to configure the motors and transmissions for optimal efficiency and performance. Backwards simulation is applied to determine the energy consumption and performance of the vehicle for a rapid simulation of different powertrain configurations. Bayesian optimization, was used to select the electric drive unit (EDU) design candidates for two driving scenarios, combined with a local optimization (dynamic programming) for torque split. By optimizing the electric motor and transmission gears, it is possible to reduce energy

Chen, Bicheng, Wellmann, Christoph, Xia, Feihong, Savelsberg, Rene, Andert, Jakob, Pischinger, Stefan

Parameter Virtual Calibration Method for Vehicle Path Tracking Controller Based on the Deep Reinforcement Learning

2025-01-8311

04/01/2025

Path tracking control, which is one of the most important foundations of autonomous driving, could help the vehicle to precisely and smoothly follow the preset path by actively adjusting the front wheel steering angle. Although there are a number of advanced control methods with simple structure and reliable robustness that could assist vehicles achieving path tracking, these controllers have many parameters to be calibrated, and there is a lack of guidance documents to help non-professional test site engineers quickly master calibration methods. Therefore, this paper proposes a parameter virtual calibration method based on the deep reinforcement learning, which provides an effective solution for parameter calibration of vehicle path tracking controller. Firstly, the vehicle trajectory tracking model is established through the kinematic relationship between the vehicle and the target path, combined with the Taylor series expansion linearization method. Next, a vehicle path tracking

Zhao, Jian, Guo, Chenghao, Zhao, HuiChao, Zhao, Yongqiang, Yu, Zhen, Zhu, Bing, Chen, Zhicheng

Research on Dangerous Driving Behavior Recognition Algorithm Based on LSTM

2025-01-8204

04/01/2025

To address the issue of high accident rates in road traffic due to dangerous driving behaviors, this paper proposes a recognition algorithm for dangerous driving behaviors based on Long Short-Term Memory (LSTM) networks. Compared with traditional methods, this algorithm innovatively integrates high-frequency trajectory data, historical accident data, weather data, and features of the road network to accurately extract key temporal features that influence driving behavior. By modeling the behavioral data of high-accident-prone road sections, a comprehensive risk factor is consistent with historical accident-related driving conditions, and assess risks of current driving state. The study indicates that the model, in the conditions of movement track, weather, road network and conditions with other features, can accurately predict the consistent driving states in current and historical with accidents, to achieve an accuracy rate of 85% and F1 score of 0.82. It means the model can

Huang, Yinuo, Zhang, Miaomiao, Xue, Ming, Jin, Xin

Application of Machine Learning Model on Automotive Subframe Design

2025-01-8619

04/01/2025

The automotive subframe, also referred to as a cradle, is a critical chassis structure that supports the engine/electric motor, transmission system, and suspension components. The design of a subframe requires specialized expertise and a thorough evaluation of performance, vehicle integration, mass, and manufacturability. Suspension attachments on the subframe are integral, linking the subframe to the wheels via suspension links, thus demanding high performance standards. The complexity of subframe design constraints presents considerable challenges in developing optimal concepts within compressed timelines. With the automotive industry shifting towards electric vehicles, development cycles have shortened significantly, necessitating the exploration of innovative methods to accelerate the design process. Consequently, AI-driven design tools have gained traction. This study introduces a novel AI model capable of swiftly redesigning subframe concepts based on user-defined raw concepts

Yang, Jiongzhi, Sarkaria, Bikramjit, Kumaraswamy, Prashanth, Kailkere Srinivas, Praveen

Optimization-Oriented Adaptive Equivalent Consumption Minimization Strategy for Fuel Cell Hybrid Electric Vehicles

2025-01-8552

04/01/2025

Fuel economy and the ability to maintain the state of charge (SOC) of the battery are two key metrics for the energy management of a full-power fuel cell hybrid vehicle fitted with a small-capacity battery pack. To achieve stable maintenance of SOC and near-optimal fuel consumption, this paper proposes an adaptive equivalent consumption minimization strategy (PA-ECMS) based on power prediction. The strategy realizes demand power prediction through a hybrid deep learning model, and periodically updates the optimal equivalent factor (EF) based on the predicted power to achieve SOC convergence and ensure fuel economy. Simulation results show that the hybrid deep learning network model has high prediction accuracy with a root mean square error (RMSE) of only 0.733 m/s. Compared with the traditional ECMS based on SOC feedback, the PA-ECMS effectively maintains the battery SOC in a more reasonable range, reduces the situation of the fuel cell directly charging the power cell in the high

Gao, Xinyu, Ju, Fei, Chen, Gang, Zong, Yuhua, Wang, Liangmo

Machine Learning-Enabled Optimization of Vehicle Restraint Systems – Demonstration in a Real-World Crash Scenario

2025-01-8722

04/01/2025

Vehicle restraint systems, such as seat belts and airbags, play a crucial role in managing crash energy and protecting occupants during vehicle crashes. Designing an effective restraint system for a diverse population is a complex task. This study demonstrates the practical implementation of state-of-the-art Machine Learning (ML) techniques to optimize vehicle restraint systems and improve occupant safety. An ML-based surrogate model was developed using a small Design of Experiments (DOE) dataset from finite element human body model simulations and was employed to optimize a vehicle restraint system. The performance of the ML-optimized restraint system was compared to the baseline design in a real-world crash scenario. The ML-based optimization showed potential for further enhancement in occupant safety over the baseline design, specifically for small-female occupant. The optimized design reduced the joint injury probability for small female passenger from 0.274 to 0.224 in the US NCAP

Lalwala, Mitesh, Lin, Chin-Hsu, Desai, Megha, Rao, Shishir

Development of Deep Reinforcement Learning Traction Controllers for Front and Rear Wheel Drive Electrified Vehicles

2025-01-8803

04/01/2025

Traction control plays a key role in improving vehicle safety, especially for driving scenarios involving low levels of tire-road friction. Over the past 30 years, academic and industrial research in traction controllers has mainly favored deterministic approaches. This paper introduces a traction control strategy based on a deep reinforcement learning agent tailored for straight-line acceleration maneuvers from standstill in low-friction conditions. The proposed agent is trained on two different electric vehicles, a front-wheel drive city car (from EU vehicle segment A), and a rear-wheel drive sedan (from EU vehicle segment D). The paper presents a deep reinforcement learning agent formulation suitable for training on different vehicles, assesses the performance of the resulting controllers in comparison with a benchmarking integral sliding mode controller, and evaluates their response to changes in vehicle mass, powertrain parameters and tire-road friction conditions. The assessment

Caponio, Carmine, Mihalkov, Mario, Hankovszki, Zoltan, Fuse, Hiroyuki, Ivanov, Valentin, Sorniotti, Aldo, Gruber, Patrick, Montanaro, Umberto

Identifying Negative Driver States that Share Commonalities for Interventions

2025-01-8676

04/01/2025

Advancements in sensor technologies have led to increased interest in detecting and diagnosing “driver states”—collections of internal driver factors generally associated with negative driving performance, such as alcohol intoxication, cognitive load, stress, and fatigue. This is accomplished using imperfect behavioral and physiological indicators that are associated with those states. An example is the use of elevated heart rate variability, detected by a steering wheel sensor, as an indicator of frustration. Advances in sensor technologies, coupled with improvements in machine learning, have led to an increase in this research. However, a limitation is that it often excludes naturalistic driving environments, which may have conditions that affect detection. For example, reductions in visual scanning are often associated with cognitive load [1]; however, these reductions can also be related to novice driver inexperience [2] and alcohol intoxication [3]. Through our analysis of the

Seaman, Sean, Zhong, Peihan, Angell, Linda, Domeyer, Joshua, Lenneman, John

Machine Learning-Based Digital Twin for Optimizing Automotive Components

2025-01-8206

04/01/2025

This paper presents a Digital Twin approach based on Machine Learning (ML), aimed at creating software-based sensors to reduce the auxiliary devices of the vehicle and enabling predictive maintenance, thus reducing carbon footprint. The solution is applied to the electric Lubrication Oil Pump (eLOP), a crucial component within a vehicle's powertrain system. The proposed eLOP Digital Twin integrates ML-based sensors to estimate critical parameters such as temperature, pressure and flow rate, reducing the reliance on physical sensors and associated hardware. This approach minimizes manufacturing complexity and cost, enhancing energy efficiency during both production and operation. Furthermore, the Digital Twin facilitates predictive maintenance by continuously monitoring the component's performance, enabling early detection of potential failures and optimizing maintenance schedules. This leads to lower energy consumption and reduced emissions throughout the component's lifecycle. The

Khan, Jalal, D'Alessandro, Stefano, Tramaglia, Federico, Fauda, Alessandro

Developing a Vehicle-in-Virtual-Environment (VVE) Based Autonomous Driving Function Development and Evaluation Pipeline for Vulnerable Road User Safety

2025-01-8061

04/01/2025

Traditional methods for developing and evaluating autonomous driving functions, such as model-in-the-loop (MIL) and hardware-in-the-loop (HIL) simulations, heavily depend on the accuracy of simulated vehicle models and human factors, especially for vulnerable road user safety systems. Continuation of development during public road deployment forces other road users including vulnerable ones to involuntarily participate in the development process, leading to safety risks, inefficiencies, and a decline in public trust. To address these deficiencies, the Vehicle-in-Virtual-Environment (VVE) method was proposed as a safer, more efficient, and cost-effective solution for developing and testing connected and autonomous driving technologies by operating the real vehicle and multiple other actors like vulnerable road users in different test areas while being immersed within the same highly realistic virtual environment. This VVE approach synchronizes real-world vehicle and vulnerable road user

Chen, Haochong, Cao, Xincheng, Guvenc, Levent, Aksun Guvenc, Bilin

A Deep Learning Framework for Time Series Prediction of Passenger Motion Sickness Based on Vehicle Dynamics Data

2025-01-8104

04/01/2025

Technology development for enhancing passenger experience has gained attention in the field of autonomous vehicle (AV) development. A new possibility for occupants of AVs is performing productive tasks as they are relieved from the task of driving. However, passengers who execute non-driving-related tasks are more prone to experiencing motion sickness (MS). To understand the factors that cause MS, a tool that can predict the occurrence and intensity of MS can be advantageous. However, there is currently a lack of computational tools that predict passenger's MS state. Furthermore, the lack of real-time physiological data from vehicle occupants limits the types of sensory data that can be used for estimation under realistic implementations. To address this, a computational model was developed to predict the MS score for passengers in real time solely based on the vehicle's dynamic state. The model leverages self-reported MS scores and vehicle dynamics time series data from a previous

Kolachalama, Srikanth, Sousa Schulman, Daniel, Kerr, Bradley, Yin, Siyuan, Wachsman, Michael Ben, Pienkny, Jedidiah Ethan Shapiro, Jalgaonkar, Nishant M., Awtar, Shorya

Optimizing Battery Charging Strategies through Q-Learning and Electric Vehicle Powertrain System Modeling

2025-01-8116

04/01/2025

Battery health status and driving rangeof electric vehicles (EVs) are critical factors in determining their market penetration. Choosing an optimal charging strategy—specifying how, when, and for how long to charge based on the driver’s travel behavior—can significantly mitigate battery degradation and extend battery life. This study introduces an EV powertrain system energy model designed to enhance the prediction accuracy of battery status under real-world driving conditions. By integrating with the Q-learning approach, this studyprovides tailored recommendations on charging behaviors, including charger type, start time, and charging duration. This study innovatively considers the rental costs caused by the battery capacity not being able to meet the daily driving range. Simulating a typical three-year usage scenario for an average driver in New England, the results indicate that thecharging strategy proposed by this study reduces battery degradation rates by 1.53‰, 3.57‰, and 7.68

Wang, Jiayi, Jing, Hao, Ou, Shiqi (Shawn), Lin, Zhenhong

Introducing the ML FMEA

2025-01-8078

04/01/2025

Several challenges remain in deploying Machine Learning (ML) into safety critical applications. We introduce a safe machine learning approach tailored for safety-critical industries including automotive, autonomous vehicles, defense and security, healthcare, pharmaceuticals, manufacturing and industrial robotics, warehouse distribution, and aerospace. Aiming to fill a perceived gap within Artificial Intelligence and ML standards, the described approach integrates ML best practices with the proven Process Failure Mode & Effects Analysis (PFMEA) approach to create a robust ML pipeline. The solution views ML development holistically as a value-add, feedback process rather than the resulting model itself. By applying PFMEA, the approach systematically identifies, prioritizes, and mitigates risks throughout the ML development pipeline. The paper outlines each step of a typical pipeline, highlighting potential failure points and tailoring known best practices to minimize identified risks. As

Schmitt, Paul, Seifert, Heinz Bodo, Bijelic, Mario, Pennar, Krzysztof, Lopez, Jerry, Heide, Felix

Uncertainty Quantification in Machine Learning Using an Ensemble Approach with Gaussian Process Regression

2025-01-8199

04/01/2025

Machine learning has witnessed widespread adoption across various domains, bringing about transformative changes in decision-making, trend prediction, task automation, and personalized experiences. Despite the remarkable predictive capabilities of machine learning models, the associated uncertainty in their predictions remains a critical concern. Uncertainty estimation plays a pivotal role in ensuring robust decision-making, going beyond mere outcome prediction to quantify the model's confidence and potential error. This paper first presents a review of existing uncertainty quantification techniques in machine learning, including Monte Carlo dropout and ensemble methods, highlighting their advantages in addressing uncertainty as well as their limitations. Then, it presents an efficient and fast novel technique for uncertainty quantification using a combination of the ensemble technique and Gaussian process regression providing an accurate estimation of uncertainty bounds. Due to its

Chavare, Sudeep, Mourelatos, Zissimos P.

Cloud Based Digital Twin Development for High-Voltage Battery Systems in Commercial Vehicles

2025-01-8214

04/01/2025

Over recent years, BorgWarner has intensified its efforts to explore and leverage trending technologies such as Artificial Intelligence (AI) and Machine Learning (ML) to enhance products and processes. This includes digital twin technology, which has potential use cases for system behavior analysis, product optimization and predictive maintenance. This paper outlines the development process of a digital twin for a commercial vehicle battery, which serves as a demonstrator and learning platform for this technology. In order to assess the feasibility as well as hard- and software requirements, a cloud-based digital twin demonstrator was developed, integrating vehicle telemetry data with physics-based battery electric and thermal models, and an aging prediction algorithm. The key components are an Internet of Things (IoT) gateway, simulation models, data processing and ingestion pipelines, a machine learning algorithm for anomaly detection, and visualizations of telemetry and simulation

Bongards, Anita, Liu, Xiaobing, Beemer, Maria, Gajowski, Daniel, Rama, Neeraj, Shah, Keya, Fallahdizcheh, Amirhossein

Role of AI in an Autonomous Vehicle Perception Systems: Use of Convolutional Neural Network Approach to Design the Vehicle Perception System

2025-01-8012

04/01/2025

Artificial Intelligence has gained lot of traction and importance in the 21st century with use cases ranging from speech recognition, learning, planning, problem solving to search engines etc. Artificial Intelligence also has played a key role in the development of autonomous vehicles and robots ranging from perception, localization, decision to controls. Within the big AI umbrella there is machine learning which is all about using your computer to "learn" how to deal with problems without “programming". Deep learning is a branch of machine learning based on a set of algorithms that learn to represent the data directly from the input such as an image, text, Sound, etc. Within deep learning there are Convolutional Neural Networks and Recurrent Neural Networks (CNN/RNN). The study here used convolutional neural network approach to perform image/object recognition. Given that the objective of the autonomous or semi-autonomous vehicle is to promote safety and reduce number of accidents, it

Mansour, Iyad, Singh, Sanjay

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