Browse Topic: Machine learning

Items (1,475)
Causal discovery within time series is crucial for revealing the actual causal mechanisms in dynamic systems, and it has major impacts in various fields like economics, healthcare, and climate science. Even though it’s important, accurately figuring out causal relationships from observational temporal data is still quite a difficult task. Traditional Granger causality based methods are often limited by noise sensitivity, large amount of data, and the inability to distinguish between real causality and false correlation caused by hidden factors. In order to solve these problems, this paper presents CausalAugVeri, which is a new algorithm that cleverly mixes data augmentation with causal verification to make causal discovery more solid and precise. This work has three main points: First, we carefully check that using convolutional data augmentation techniques can greatly improve how well time series predictions work, giving a steadier base for detecting Granger causality. Second, the
Yang, JingChen, XiaotaoQin, XuanliXu, XianjunHu, Zhangxiang
Unmanned Aerial Vehicles (UAVs) are widely used for inspecting transmission towers. However, traditional waypoint planning relies heavily on manual experience. This leads to low efficiency, incomplete coverage, and a lack of standardization. Facing these problems, this paper proposes an intelligent generation method based on Hierarchical Reinforcement Learning (HRL). This method achieves end-to-end automation, converting raw point cloud data directly into an optimal set of waypoints. Preprocess and grid the point cloud data to build a model of the coverage area. Then design a hierarchical framework to break down the complex planning task. This framework divides the task into high-level waypoint selection and low-level pose optimization. Specifically, the high-level part uses a Deep Q-Network (DQN) to learn the best sequence of waypoints. The low-level part uses Q-learning tables to optimize the pitch and yaw angles for each point. Meanwhile, design a reward function to maximize
Cui, ShichengLin, ShizhongShao, ZhanChen, RuiduanLi, XingyuLuo, He
Robot Arm Tracking Control refers to the control of robot end effectors following a prescribed trajectory as their movement in robotic systems. The work presents a combination of Kalman Filter Based Dynamic System Tracking with Reinforcement Learning Based Trajectory Planning. These two aspects of tracking and planning help the robotic manipulator dynamically track a target that is located on an arbitrary moving path. In particular, by using Kalman filtering to estimate the position of a moving target and to compensate for sensor noise and sparse sampling, we take high-precision estimation values of each point’s coordinates along the target trajectory as a reliable basis to build a policy network using reinforcement learning. Based on it, the robot manipulator could produce effective motion planning under its own dynamic capabilities and physical constraint limit. Comprehensive simulation results illustrate advantages of the new algorithm against the classical control method, confirm
Yu, JingzeWang, YujiaLi, JunshenChen, CongXu, Peng
Computational fluid dynamics (CFD) is crucial for automotive design, requiring analysis of 3D point clouds to investigate how vehicle geometry affects pressure fields and drag. Running CFD on high-resolution 3D geometry quickly becomes computationally heavy, and many solvers slow down noticeably as the geometric detail increases. We therefore introduce a dual-task deep learning framework, named AeroFormer, that predicts aerodynamic quantities directly from the vehicle’s surface geometry and avoids the need for full CFD simulations. The model is organized into two parts. One branch, AeroFormer-Cd, predicts the overall drag coefficient (Cd), while the other, AeroFormer-Press, reconstructs the pressure distribution over the vehicle’s surface. Both branches rely on a shared curvature-guided adaptive sampling process and a physics-aware attention encoding module, which enable the network to emphasize fine geometric details in aerodynamically sensitive regions such as the front bumper, A
Yan, ShengmaoDeng, ShisongJiang, YanzhenJin, XinyuCai, Zhengyang
Vehicles equipped with an Automated Driving System (ADS) have the potential to significantly reduce road collisions. To enable widespread adoption of ADSs, rigorous safety assessment is essential. Valuable insights for ADS safety validation can be gained by simulating scenarios across a broad range of feature variations. A common challenge in simulating these scenarios is known as the curse of dimensionality, where increasing the number of scenario features requires a near-infinite number of simulations to cover all variations. This issue of complexity presents a need for reducing scenario features. Most related work focuses on identifying important scenario features, while few evaluate how reducing these features impacts ADS failure estimation. The present study aims to address this gap by employing a wide range of feature reduction methods and assessing their effect on ADS failure estimation. Previous research generated datasets for three distinct scenario categories by performing
Lankhorst, Bramde Gelder, ErwinJanssen, Christian P.Scholich, Andre
This study investigated how vehicle front-end geometry, impact speed, and vehicle category influence injury risk to a midsize male pedestrian. Eighty-one generic vehicle (GV) models representing sedans, sport utility vehicles (SUVs), pickup trucks, and minivans sold in the United States were developed by morphing three base models using an automated pipeline. Front-end parameters that were varied included ground clearance (GC), bumper height (BH), hood leading-edge (HLE) height, hood length (HL), bumper lead angle (BLA), hood angle (HA), and windshield angle (WSA). Each vehicle impacted the Global Human Body Models Consortium 50th percentile male simplified pedestrian (GHBMC M50-PS) model at 30, 40, and 50 kph, totaling 243 simulations. Boundary conditions followed the European New Car Assessment Program (Euro NCAP) pedestrian test protocol. Thirty-five injury metrics were extracted across the head, neck, thorax, abdomen, pelvis, and lower extremities. Linear mixed-effects regression
Poveda, LuisMiller, Logan E.Edwards, Colin C.Pollock, MadelineArmstrong, William M.Hsu, Fang-ChiGayzik, Scott F.Weaver, Ashley A.Stitzel, Joel D.Devane, Karan S.
Automated Vehicles (AV) pose new challenges in road safety, multimodal interaction, and urban planning, requiring a holistic approach that prioritizes sustainability and protects all road users. The KASSA.AST project addresses this by deploying and evaluating an automated shuttle in southern Austria on three routes. The study area is a Park & Ride zone near a train station, enabling seamless transfers and higher transit use. To assess the safety impacts of the automated shuttle, four Mobility Observation Boxes (MOBs) were deployed. These AI-based systems detect and classify road users, track their trajectories and geospatial coordinates, and identify safety-critical events via Surrogate Safety Measures (SSMs). Over 10 days, a trajectory dataset captured interactions among vehicles and the shuttle. The resulting real-world dataset is a core contribution. This dataset underpins microscopic behavior modeling. Trajectory pairs yield car-following and interaction metrics (relative distance
Losada Arias, ÁngelRosenkranz, PaulHula, AndreasAleksa, MichaelSaleh, PeterErdelean, Isabela
The objective of this study was to investigate occupant injury patterns and predictors in rear-impact crashes using recent US field data. Cases were queried from the Crash Investigation Sampling System (CISS, 2017–2023) and the Crash Injury Research and Engineering Network (CIREN, 2017–2024), yielding 1923 front-row outboard occupants from 1533 crashes. Crash documentation and vehicle photographs were manually reviewed to classify seatback deformation magnitude and secondary impact severity. Multivariable logistic regression models estimated associations between occupant, vehicle, and crash characteristics and Abbreviated Injury Scale (AIS) ≥ 2 and AIS ≥ 3 injury outcomes across body regions. Sensitivity analyses included CISS-only, weighted, single-event, and interaction models. Thoracic injuries were further subdivided into skeletal and cardiopulmonary categories. Findings reflect associations within the pooled CISS + CIREN analytic sample rather than nationally representative injury
Lockerby, JackRudd, Rodney
This article surveys the most recent data-driven methods of lithium-ion (Li-ion) battery state of health (SOH) estimation methods and dataset resources utilized in electrified vehicles (EV) and their potential adoption for automotive battery management systems. These include regression-based models, ensemble learners, deep neural networks, and physics-informed hybrid methods. The review describes estimation methods found in articles published between 2023 and 2025, and investigates their differences in terms of estimation accuracy, data requirement, interpretability, and real-time deployment ability. The article traverses the dataset space, focusing on laboratory aging datasets, vehicle field–based datasets, telematics-derived records, and synthetic or augmented datasets, to underline that model performance in the estimation of SOH cannot be disentangled from the quality of the data, the operating coverage, and the transfer conditions. Apart from the model design, this work reviews the
Nyachionjeka, KumbirayiBayoumi, Ehab H.E.
Flat tires represent a common yet serious issue in vehicle safety, leading to compromised control, increased braking distance, and potential rim or structural damage when undetected. Conventional tire pressure monitoring systems (TPMS) rely on embedded sensors that can fail, incur high replacement costs, and are not always equipped in older or low-cost vehicles. To address these limitations, this study presents a comprehensive visual dataset for flat-tire classification using computer vision and machine learning techniques. The dataset comprises 600 labeled images—300 flat-tire and 300 non-flat-tire samples—collected from diverse vehicle types, lighting conditions, and viewpoints. This dataset is designed to support the training and benchmarking of lightweight edge-AI models suitable for real-time deployment on embedded platforms. A set of supervised learning models were evaluated. Results demonstrate that visual-based classification provides a cost-effective and scalable pathway
Gunasekaran, AswinGovilesh, VidarshanaChalla, KarthikeyaMaxim, BruceShen, Jie
Aerodynamic wind noise is a critical challenge in modern automotive development, particularly with the rise of vehicle electrification and intelligent mobility, where cabin acoustic comfort is a key quality metric. While reliable, traditional methods like wind tunnel experiments and computational fluid dynamics (CFD) simulations are both costly and time-consuming. To address these challenges, we propose a novel Transformer-based framework for rapid and accurate wind noise prediction. Several model improvements, including the physical attention, geometry wave number embedding, hybrid FPS-random downsampling method and frequency separation output heads are properly employed to reduce the GPU memory cost and improve the prediction accuracy. This framework is pre-trained on a large-scale acoustic dataset of nearly 1,000 diverse vehicles generated using Improved Delayed Detached Eddy Simulation (IDDES). From a vehicle's point cloud coordinates, the model directly predicts the surface
Tang, WeishaoLiu, MengxinQin, LingDuan, MenghuaWang, ChengjunZhang, YufeiWang, Qingyang
The increasing demand for electrified transportation is leading to accelerated development of highly efficient hybrid and battery electric vehicles. A major concern for customers adapting to battery electric vehicles (BEV) is range anxiety due to low charging speeds, charging infrastructure not matching expectations and unreliable range estimations shown to the customers by their vehicles. Estimating the range more accurately has been difficult due to the sensitivity of vehicle’s energy consumption to real-world environmental and driving conditions. This paper aims to find out the effect of true wind in the road load experienced by BEVs in the real-world driving scenarios and how using a highly accurate wind speed measurement improves the energy consumption estimation better. On-road tests were conducted on public roads and in controlled test-track environments to collect reliable wind speed measurements using a dynamic multi-hole pressure probe. Additional coastdown tests were also
Raghupathy, Vishnu PrasaadKim, ShinhoonEvans, NicNiimi, KeisukeMochihara, Takahiro
Introducing machine learning (ML) into safety-critical systems presents a fundamental challenge, as traditional safety analysis techniques often struggle to capture the dynamic, data-driven, and non-deterministic behavior of learning-enabled components. To address this gap, the Machine Learning Failure Mode and Effects Analysis (ML FMEA) methodology was developed as an open-source framework tailored to ML-specific risks. This paper reports on the maturation of ML FMEA from an initial conceptual framework to a proven, practice-driven methodology. We make four primary contributions. First, we extend the ML FMEA pipeline with two new stages: a “Step Zero” for problem definition and system-level hazard analysis, and a “Step 5” for constructing ground truth or reward signals. Autonomous vehicle and humanoid robot applications are presented to illustrate the practical application and safety benefits of these additions. Second, we introduce tailored Severity, Occurrence, and Detection
Schmitt, PaulShinde, ChaitanyaDiemert, SimonPennar, KrzysztofSeifert, BodoPoh, JustinLopez, JerryMannan, FahimMohammed, MajedChalana, AkshayWadhvana, NeilWagner, Michael
Predicting battery self-discharge across wide temperature ranges and extended durations remains a significant challenge due to the scarcity of physical test data, which is typically limited to a few temperature points and short observation windows. This limitation complicates generalization and increases the risk of inaccurate extrapolation. To address this, the paper introduces a machine learning–based framework designed to predict self-discharge behavior under diverse thermal conditions and longtime horizons. Multiple modeling strategies are examined, including feedforward neural networks, long short-term memory (LSTM) architectures, synthetic data generation, and physics-informed integration of governing equations. Particular emphasis is placed on hybrid and physics-regularized models that embed first-principles relationships to guide extrapolation beyond the observed data domain. This approach mitigates the inherent instability and potential errors associated with purely data
Chavare, SudeepZeng, YangbingMuppana, Sai SiddharthaMiao, YongXu, Simon
In response to increasing customer demand for enhanced passenger comfort and perceived vehicle quality, OEMs in automotive and commercial vehicles are placing significant emphasis on reducing the interior cabin noise. At highway speeds, wind noise is a primary contributor to the overall noise within the vehicle cabin. Conventional approaches to predict vehicle wind noise rely on physical testing, which can only be conducted in the later stages of the design process once a physical prototype is available. Increased adoption of established computational fluid dynamics (CFD) methods has enabled earlier assessment. However, such simulations require several hours to complete, posing a challenge in the context of rapid design iteration cycles. With the growing adoption of artificial intelligence in engineering, machine learning (ML) approaches have been proposed to predict a vehicle’s aerodynamics performance. Nevertheless, development of ML techniques in the context of aeroacoustics
Higgins, JohnFougere, NicolasSondak, DavidSenthooran, SivapalanMoron, PhilippeJantzen, AndreasBi, JingOancea, Victor
This paper presents a hybrid optimization framework that integrates Multi-Physics Topology Optimization (MPTO) with a Neural Network–surrogated Design of Experiments (NN-DOE) to enable lightweight structural design while satisfying crashworthiness, durability, and noise, vibration, and harshness (NVH) requirements under practical casting and packaging constraints. In the proposed MPTO formulation, crash and durability performances are incorporated through equivalent static compliance measures, while NVH performance is assessed using a frequency-domain dynamic stiffness metric, allowing consistent evaluation of trade-offs among competing design requirements. The framework is first demonstrated using a mass-produced passenger-car lower control arm (LCA) as a benchmark component. In this application, MPTO achieves weight reduction under multi-physics objectives by removing non-load-bearing material. Results show that single-discipline optimization produces unbalanced topologies, while
Kim, HyosigSenkowski, AndresGona, KiranSaroha, LalitBoraiah, Mahesh
Accurately modeling and controlling vehicle exhaust emissions, particularly during highly transient events such as rapid acceleration, is crucial for meeting stringent environmental regulations and optimizing modern powertrain systems. While conventional data-driven modeling methods, such as Multilayer Perceptrons (MLPs) and Long Short-Term Memory (LSTM) networks, have improved upon earlier phenomenological or physics-based models, they often struggle to capture the complex nonlinear dynamics of emission formation. These monolithic architectures attempt to learn from all available data, which increases their sensitivity to dataset variability. They often require increasingly deep and complex architectures to improve performance, thereby limiting their practical utility. This paper introduces a novel approach that overcomes these limitations by modeling emission dynamics in a structured latent space. Using a rich dataset combining real-world driving data from a Portable Emission
Sundaram, GaneshGehra, TobiasUlmen, JonasHeubaum, MirjanGörges, DanielGünthner, Michael
Shape memory polymers (SMPs) provide tunable thermomechanical properties and enable the design of recoverable crash structures for automotive applications. This paper introduces a computational framework for the design and optimization of SMP-based crash absorbers with periodic auxetic microstructures. First, a finite element (FE) model is developed and validated against experimental data regarding crushing and recovery behavior. A parametric study is then performed by varying key microstructural features, including wall thickness, cell size, and cell shape. Structural performance is evaluated in terms of specific energy absorption (SEA), peak force, and recoverability. To efficiently explore the high-dimensional design space, surrogate models based on machine learning are constructed, and multi-objective optimization is carried out to identify Pareto-optimal designs that balance competing objectives. The parametric study indicated that geometric parameters strongly influenced energy
Zhu, YingboZhu, FengDeb, Anindya
Energy efficiency and range optimization remain critical challenges to the widespread adoption of battery electric vehicles (BEVs). As a result, there is a growing demand for intelligent driver assistance systems that can extend the operating range and reduce range anxiety. This paper presents an adaptive eco-feedback and driver rating system based on proximal policy optimization (PPO) reinforcement learning, designed to support drivers with the target to reduce energy consumption and maximize driving range. The system processes real-time driving data, such as velocity, acceleration and powertrain status. Map data of high quality is used to anticipate traffic events, including but not limited to speed limits, curves, gradients, preceding vehicles and traffic lights. This contextual awareness allows the system to continuously assess driving behavior and provide personalized, context-aware visual feedback alongside a dynamic driving behavior rating. A PPO agent learns optimal feedback
Stocker, ChristophHirz, MarioMartin, MichaelKreis, AlexanderStadler, Severin
The final assembly of electric vehicle (EV) drive units includes an essential End-of-Line (EOL) test to ensure both component integrity and Noise, Vibration, and Harshness (NVH) quality. This screening process, which uses dynamometers to measure vibration signals, is critical for identifying defects before a drive unit is installed in a vehicle. A significant source of failure during this test is gear defects, which can arise from manufacturing or handling issues. Traditional EOL testing methods rely on time-domain analysis and the impulsiveness of vibration signatures to detect these defects, a technique with inherent limitations in accuracy. This paper introduces and evaluates a novel approach using Machine Learning (ML) to analyze vibration signals for improved gear defect detection. We discuss the methodologies of both the traditional time-domain and the proposed ML-based techniques. Finally, we provide a comprehensive comparison of their respective efficiency and accuracy
Arvanitis, AnastasiosMichaloliakos, Anargyros
Crashworthiness assessment is a critical aspect of automotive design, traditionally relying on high-fidelity finite element (FE) simulations that are computationally expensive and time-consuming. This work presents an exploratory comparative study on developing machine learning-based surrogate models for efficient prediction of structural deformation in crash scenarios using the NVIDIA PhysicsNeMo framework. Given the limited prior work applying machine learning to structural crash dynamics, the primary contribution lies in demonstrating the feasibility and engineering utility of the various modeling approaches explored in this work. We investigate two state-of-the-art neural network architectures for modeling crash dynamics: MeshGraphNet, a graph neural network that is widely employed in physics-based simulations, and Transolver, a transformer-based architecture with a physics-aware attention mechanism designed to maintain linear computational complexity with respect to geometric
Nabian, Mohammad AminChavare, SudeepAkhare, DeepakRanade, RishikeshCherukuri, RamTadepalli, Srinivas
Accurate prediction of equilibrium combustion products and thermodynamic properties is essential for optimizing engine performance, enhancing combustion efficiency, and reducing emissions in diesel-powered systems. Traditional methods for combustion modeling often involve solving complex chemical equilibrium equations or thermodynamic relations, which could be computationally expensive and time-consuming. In this study, we present a data-driven approach using a deep neural network (DNN) model to predict the equilibrium combustion products and key thermodynamic characteristics of diesel under varying thermodynamic conditions. The proposed DNN model is trained on a comprehensive dataset generated from equilibrium calculations. The inputs include pressure, temperature, and equivalence ratio, covering a relatively wide range to encompass diesel equilibrium combustion under various conditions. Outputs are equilibrium combustion products and thermodynamic properties, including enthalpy
Ji, HuangchangWang, KaiGuo, ZhefengHan, YangLee, Timothy
Building upon previous work that successfully employed a Reinforcement Learning (RL) agent for the autonomous optimization of transmission shift programs to enhance fuel efficiency, this paper addresses a critical limitation of that approach: the neglect of human-centric factors. While the prior methodology achieved substantial fuel consumption reductions by training an RL agent in a Software-in-the-Loop (SiL) environment, it did not explicitly account for aspects such as driver comfort and preferences, which are paramount for real-world user acceptance and drivability. This work presents a multi-objective optimization framework extending the artificial calibrator to simultaneously maximize fuel efficiency and enhance driver comfort. The method introduces a modified RL reward function that penalizes undesirable shift behavior to ensure a smooth driving experience (drivability). This new methodology also incorporates a mechanism to capture and integrate driver preferences, moving beyond
Kengne Dzegou, Thierry JuniorSchober, FlorianRebesberger, RonHenze, RomanSturm, Axel
A machine learning (ML)-based meta-analysis was conducted to evaluate rear seat occupant safety performance in the Insurance Institute for Highway Safety (IIHS) Moderate Overlap Frontal (MOF) 2.0 crash test. ML models were trained on historical IIHS crash test data to predict rear passenger injury metrics using vehicle architecture, restraint system characteristics, crash pulse parameters, and vehicle kinematics as input features. The models demonstrated high predictive accuracy and were subsequently used in a Sobol sensitivity analysis to identify critical design parameters influencing injury outcomes. The analysis revealed that rear passenger injury metrics were most sensitive to restraint system parameters. Specifically, crash pulse magnitude was the dominant factor for head injury metrics, pretensioner activation time for neck tension force, and lap belt force for the Neck Injury Criterion (Nij). For chest-related metrics—sternum deflection, dynamic belt position, and maximum belt
Lalwala, MiteshKim, WonheeFurton, LisaSong, Jay
In the category of cast stainless steels, there are several variants per different level of addition of chromium, vanadium along with some minor elements, such as molybdenum, niobium, tungsten to meet the requirement of corrosion and oxidation resistance. However, the influence of chemical composition variations on the mechanical properties of cast SS continues to lack a clear understanding. In the present study, via machine learning, the effects of each element on the tensile properties of the selected cast stainless steel are studied. The machine learning model is then used to predict how variations in elements affect tensile behavior, with the predictions validated through physical testing.
Mishra, NeelamBiswas, SurjayanV S, RajamanickamAluru, PhaniLiu, YiAkbari, MeysamCoryell, Jason
In the context of Industry 5.0, effective human–machine collaboration requires seamless and natural interaction. Hand-Gesture Recognition (HGR) has emerged as a promising technology for developing human–machine interfaces (HMI) that enable users to control robotic systems without physical controllers or wearable devices. This research presents a real-time HGR system designed to control a 6-Degree-of-Freedom (DoF) robotic arm using YOLOv10, a state-of-the-art deep learning model for hand gesture detection and classification. While YOLOv10 delivers high recognition accuracy, its computational demands surpass the capabilities of edge devices typically mounted on robotic platforms, creating a hardware bottleneck. To address this challenge, a cooperative client–server architecture is proposed, distributing computational workload between the edge device and a more powerful remote server. An RGB camera attached to the robotic arm captures hand gesture images and transmits them to the server
DeHaven, Aaron LeePark, Jungme
This study presents a comparative assessment of two machine learning approaches for predicting aerodynamic drag coefficients (Cd) in automotive vehicle designs using data derived from computational fluid dynamics (CFD) simulations. The first approach employs traditional regression models trained on structured parametric data generated through controlled geometric variations, while the second approach integrates unstructured point-cloud geometry with structured metadata using a multi-modal deep learning framework. Both methods are evaluated within their respective contexts to understand their strengths, limitations and potential roles in automotive aerodynamic workflows. Rather than identifying a single best approach, the study highlights how these methods address different design needs and resource constraints, providing insights for future hybrid strategies that combine interpretability with geometric sensitivity. The work aims to establish a foundation for data-driven aerodynamic
Kumar, GauravKhanna, Susheel
Occupant body size in vehicles varies significantly, encompassing differences in height, mass, and overall body composition. Adaptive restraint systems, featuring adjustable parameters such as belt load limiters, steering column load limiters and stroke, seat pan stiffness, and airbag pressure, can offer more equitable protection tailored to individual body sizes. In this study, a test rig modeled after the Volvo XC90 (2016) was used to collect data from 46 participants who were dressed in typical summer clothing and seated upright, without slouching or leaning sideways. Stepwise adjustments of the seat pan and seatback were performed. The collected measurements include seat pan movements (front-back and up-down), seatback recline, and key seatbelt-related parameters, such as belt payout length, D-ring angle, lap belt length, and buckle tension. The collected data was then used to train machine learning models to predict individual occupant characteristics: standing height, mass, and
Wang, DaAhmed, JawwadRowe, MikeBrase, Dan
Shared Autonomous Electric Vehicles (SAEVs) can enhance urban mobility and efficiency. However, their operational performance is often hindered by the spatio-temporal imbalance between vehicle supply and passenger demand, leading to long wait times. This paper develops a novel repositioning framework where a lightweight CNN, informed by computationally intensive multi-agent simulations, enables real-time strategy deployment. The results show that: (1) An optimized repositioning policy, calibrated via multi-agent simulation, effectively cuts the mean passenger waiting time from 12.0 to 3.0 minutes (a 75% reduction). (2) A lightweight CNN surrogate model enables real-time deployment, reducing the policy computation time from ~4 hours to ~5 minutes (>98% faster). (3) The deep learning surrogate achieves this speed with a negligible performance trade-off, increasing the waiting time by only 0.156 minutes (4.9%) compared to the full optimization.
Shang, KaiWang, Ning
Foam material models for automotive structural analysis typically require tensile and compressive data at multiple strain rates. The testing is costly and may require a long time to complete. For many applications, foams of similar chemistry are used and the foam structural responses, such as stiffness and compression force deflection, are controlled by the foam density. In such cases, Machine Learning (ML) lends itself as an ideal tool to detect the trends in material response based on density and strain rate. In this paper, two sets of polyurethane (PU) foams of different densities were tested at four strain rates ranging from 0.01/s to 100/s. ML models capable of predicting compressive stress-strain response for a range of densities were developed. The models demonstrated good prediction capability for intermediate strain rates at all foam densities and in extrapolating stress-strain curves at higher densities at all strain rates. The strain rate trends for density outside of the
M, Gokula KrishnanKavimani, HarishMuppana, Sai SiddharthaSavic, VesnaChavare, SudeepV S, Rajamanickam
Fused filament fabrication (FFF) has gained popularity in recent years because it can produce prototypes and functional components with complex geometry. Because of inherent process variability, the components often exhibit defects such as warping, layer delamination, voids, and poor surface finish, as well as issues related to variable material strength and anisotropy. In-situ monitoring (ISM) of the FFF process is a promising technique to predict part performance, which in turn can support accept or reject decisions for printed parts. This paper proposes a framework for incorporating ISM-generated information, with a particular focus on infrared (IR) image analysis for this purpose. IR camera images, in conjunction with numerical features such as infill pattern and extruder nozzle temperature, serve as an input to a multimodal deep learning (MDL) model that predicts the mechanical performance of printed parts. In the framework, convolutional neural nets process image inputs, while a
Mollan, CalahanKulkarni, SaurabhMalik, Ali AhmadPatterson, Albert E.Pandey, Vijitashwa
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