Browse Topic: Propellers and rotors
This SAE Aerospace Recommended Practice (ARP) recommends a methodology to be used for the design, analysis and test evaluation of modern helicopter gas turbine propulsion system stability and transient response characteristics. This methodology utilizes the computational power of modern digital computers to more thoroughly analyze, simulate and bench-test the helicopter engine/rotor system speed control loop over the flight envelope. This up-front work results in significantly less effort expended during flight test and delivers a more effective system into service. The methodology presented herein is recommended for modern digital electronic propulsion control systems and also for traditional analog and hydromechanical systems.
This SAE Aerospace Information Report (AIR) outlines a recommended procedure for evaluation of the vibration environment to which the gas turbine engine powerplant is subjected in the helicopter installation. This analysis of engine vibration is normally demonstrated on a one-time basis upon initial certification, or after a major modification, of an engine/helicopter configuration. This AIR deals with linear vibration as measured on the basic case structure of the engine and not, for example, torsional vibration in drive shafting or vibration of a component within the engine such as a compressor or turbine airfoil. In summary, this AIR discusses the engine manufacturer’s "Installation Test Code" aspects of engine vibration and proposes an appropriate measurement method.
This document provides recommendations involving BEV battery data retention and battery design that enhance the potential for BEV battery reuse and serviceability and that can improve recyclability. These recommendations have been developed by a group of professionals skilled in the secondary-use of batteries and in the research, development, and manufacture of BEV batteries and battery systems.
The validity of using comprehensive analysis (CA) tools coupled with computational fluid dynamics (CFD) to predict the aeromechanics of classical rotor blades was proven in the literature. This paper aims to enhance this validation for the complex double-swept planform ERATO blade under high-thrust level-flight condition. In order to do so, HOST comprehensive analysis tool and elsA/HOST high-fidelity loose coupling are compared to the results of the experimental campaign of the ERATO rotor carried out by ONERA in 1998 at the S1MA transonic wind tunnel. Trim commands and airloads are reviewed and enhanced with respect to a previous publication and structural loads (flap bending moment, chord bending moment and torsion moment) are used to validate the numerical simulations. The results highlight the need for high-fidelity methods in order to improve the accuracy of both the aerodynamic and structural responses.
The effects of hover operations near a partial boundary structure were assessed for a free-flying quadrotor platform under both wind-off and wind-on conditions. The partial boundary structure was selected to replicate a building facade or urban vertiport environment, providing a realistic operational context for these free-flight tests. Test points were chosen to investigate operations near the partial boundary wall and edge, and across a range of partial ground effect conditions to capture the progressive onset of ground effect characteristics. Regions of degraded vehicle performance, quantified primarily by rotor thrust coefficient (CT ) and power requirements, emerged near the partial boundary edge. These performance trends were attributed to localized changes in rotor inflow profile, characterized by near-field rotor pressure measurements. Partial ground effect was found to not resemble full ground effect until much of the vehicle had traversed over the partial boundary, with the
This paper utilizes a combined experimental and modeling approach to investigate techniques for improving the forward-flight roll-control authority of a Quadrotor Biplane Tailsitter (QBiT). QBiT is a mechanically simple, efficient hover/cruise aircraft whose roll authority in forward flight is traditionally limited by differential propeller-torque-based control. The two roll-control enhancement techniques investigated are propeller canting and the use of ailerons. A 2-kg instrumented QBiT platform was developed and flight tested to collect high-fidelity flight data across multiple flight regimes including hover, transition, cruise, and coordinated turns. A flight dynamics model was developed and validated using wind tunnel measurements and flight-test data. Flight tests showed that the cant-only configuration exhibited limited roll authority during coordinated turns due to motor control saturation, whereas the cant-plus-aileron configuration provided improved roll performance. Using
A method for evaluation of control derivatives is introduced for the purpose of rapid design evaluation of an electric, fixed-pitch multirotor aircraft during the conceptual pre-design phase. This explicit linearization methodology allows rapid co-design of the vehicle configuration and control allocation using the pseudo-inverse method. A multi-objective design analysis is conducted for a 12 rotor lift + cruise eVTOL configuration subject to hover power requirements, controllability, and tolerance to failure conditions. Generalizable design guidelines are found and presented for the cant and rotor spin direction of the lift + cruise aircraft. The benefits shown include the addition of direct lateral force control derivative, a major increase in yaw control derivative, and reconfiguration to accommodate any Two Engine Inoperative failure conditions. These are achieved through mixing anhedral and dihedral rotor cant within each quadrant of the wing, setting the spin direction so the
T-tail architectures show potential for enhancing vertical tail-efficiency and lowering fuselage download and hub load cycles during low-speed transition. However, a horizontal stabilizer is principally susceptible to rotor wake impingement during cruise flight, which, in unfavorable conditions, could induce dynamic loads along with associated vibrations and structural fatigue. Predicting this phenomenon is challenging due to the complex aerodynamics and sensitive structural dynamics involved. This paper demonstrates the capabilities of a mid-fidelity simulation methodology for predicting empennage structural loads and vibrations. The approach utilizes mid-fidelity interactional aerodynamics modeling, building upon previously published Vortex-Lattice Model (VLM) results and extending them to include a Viscous Vortex Particle Wake (VVPM) analysis, coupled with a modal structural dynamics model of the fuselage. The study extends the simulation model's validation against experimental data
This study presents a high-fidelity aeroelastic analysis for lift-offset coaxial rotors based on a three-dimensional (3D) finite element (FE) multibody dynamic analysis. The structural model is based on an updated Lagrangian formulation to capture geometrically nonlinear behavior. The internal aerodynamic model uses lifting line theory with linear inflow model, while the external aerodynamic model employs a panel/vortex particle method to predict aerodynamic loads. The lift-offset coaxial rotor developed by Korea Aerospace Research Institute is employed to investigate the aeroelastic response and the coupling analysis is performed on hover flight condition. The results obtained from the aeromechanics analysis using uniform inflow are compared with CAMRAD II in terms of blade displacement and sectional loads. Furthermore, through high-fidelity aeroelastic analysis using panel/vortex particle method, rotor–rotor aerodynamic interactions and structural loads, and 3D stress and strain
A Rotor Control Equivalent Turbulence Input (RCETI) model for characterizing vehicle response in urban environments turbulent airwakes is investigated. By extracting transfer functions from the nonlinear, high fidelity UH-60 rotorcraft model implemented within the FLIGHTLAB®framework, vehicle response to vertical turbulence is evaluated and inverse mapping between the rotor hub thrust coefficient and the control input spectrum is determined. Furthermore, the RCETI methodology develops filters that produce time history samples of collective input that produce hub loads that are stochastically similar to those induced by atmospheric air wakes.
Evaluating rotor component clearances is a multidisciplinary process aimed at ensuring that no contact occurs between rotor parts during a rotorcraft's operational life. It begins with calculating relative distances between components across all possible displacements and deformations combinations using a rotor kinematic model, and ends with clearance verification through flight data analysis and simulation. This task requires coupling detailed rotor aeroelasticity with flight mechanics to predict deformation under load, which is computationally expensive and unsuitable for real-time use. This work proposes a machine learning–based alternative: a neural network to estimate rotor clearances from flight mechanics inputs, with a specific application demonstrated in a simulated tiltrotor emergency maneuver with a pilot in the loop. The trained model successfully captures nonlinear relationships between maneuver parameters and rotor structural response, providing accurate predictions with
High speed compound rotorcraft may operate with slowed rotors, resulting in high advance ratios and aeroelastic instabilities. The classic Floquet approach to understanding this periodic system was expanded using a hybrid symbolic and computational method, incorporating coupled flap-lag-torsion degrees of freedom, reverse flow, unsteady aerodynamics, and a realistic trim routine bounded by thrust reversal and blade stall. A novel eigenvalue tracking algorithm and modal waveform analysis of the eigenvector motion was developed to generate and identify root loci, providing fundamental insights into parametric resonance and other instabilities. Advance ratios above 3 were explored, with parametric evaluations of both physical dynamic stability and numerical stability. The model's predictions were validated using historical analyses and experimental results, and recommendations regarding stable configurations are provided.
An advanced coupling framework was leveraged to assemble analytic sensitivities of lifting line theory aerodynamic loads with respect to externally-defined blade geometry parameters for optimization of main rotor performance of conventional helicopter configurations. Three vehicle weights and two flat-plate-equivalent drag configurations were examined across the flight envelope from hover to an advance ratio of 0.3. Two types of twist controls were investigated: quasi-static and fully active. Power savings were strongly correlated to the forward flight to hover power, ranging between 1.5 and 3.5% for quasi-static geometries and 2.0 and 4.5% for fully active controls when the installed power is twice of that required in hover. Blade twists optimized at higher power ratios were observed to favor high shaft tilt angles. Optimal twist deformation relative to hover-optimized designs is nonlinear across the blade span. Minimal penalties to aerodynamic vibrations were incurred through the use
An aspect of the ship-helicopter dynamic interface (DI) is the highly unsteady flow environment generated by ship-rotor aerodynamic interactions, which challenges safe launch and recovery operations. To investigate these interactions without the constraints of conventional rotor scaling, a novel airflow-and-blade-frequency (ABF) system was developed, decoupling rotor thrust from blade-passing frequency and enabling independent control of disk loading and periodic excitation. Mean-flow superposition and spectral analyses were used to assess the validity of linear-superposition approaches for DI modeling. While superposition reproduced portions of the interacting mean flow, it failed to capture key features such as superstructure sheltering. Spectral results showed that momentum injection and blade-passing frequency modified the interacting flow through distinct mechanisms. Across all operating conditions, the interacting flow exhibited elevated turbulent kinetic energy at pilot-relevant
Stacked co-rotating rotors offer a mechanically simple alternative to conventional coaxial counter-rotating systems, but their aerodynamic performance is strongly dependent on both axial and azimuthal blade spacing. This study experimentally and numerically investigates the effects of rotor spacing on the performance and wake structure of model-scale stacked rotors in hover. A dedicated test platform was developed to measure thrust, power, and phase-resolved 2D-3C particle image velocimetry flow fields for two-bladed stacked rotors over axial spacings of Δz/c=0.75 to 5 and azimuthal spacings of ϕ = 0° and 90°. Relative to isolated two- and four-bladed baseline rotors, the stacked configurations exhibited measurable variations in total hub loading and induced flow structure as a function of spacing. The flow field results show that changes in axial spacing alter the relative position of the lower rotor within the convected wake of the upper rotor, producing corresponding changes in
In this study, a novel rotorcraft comprehensive analysis (CA) framework is constructed for the aeromechanics analysis of various rotorcraft configurations such as single main/tail rotors, coaxial rotors, and tilt rotors. The framework incorporates numerous solution procedures that include trim, blade response, loads, and vibration with external interfaces to computational fluid dynamics (CFD) analysis. The structural module is characterized by a displacement-based geometrically exact beam (GEB) model and multibody formulations while the internal aerodynamics module is developed using a lifting-line representation of blades with simple inflow models. A series of validation on static benchmark examples showed excellent correlations with published records, particularly in the context of large deformation behavior of heavily loaded beams. The rotorcraft aeromechanics analyses of various configuration rotors such as single main rotor and lift-offset coaxial rotor types are performed next to
Cold spray deposition is a kinetic-based deposition method that uses an inert gas flow to accelerate particles, where kinetic energy causes plastic deformation upon impact with a substrate, as discussed in Reference 1. Cold spray has been investigated as a method to deposit metal coatings on polymer-based composites, such as aerospace carbon-fiber-reinforced plastics (CFRP's), as discussed in Reference 2. These methods also exhibit low deposition efficiency (15-45%) as shown in Reference 3. In this work, to achieve high deposition efficiency and create an erosion-resistant coating, we use metal-polymer composite powders for cold spray, to make polymer-on-polymer bonding the dominant and effective bonding mechanism; this method lowers impact velocities relative to pure metal deposition to avoid substrate damage. The polymer can also lower the effect of material mismatch, while the nickel can help enhance the erosion performance of the final coating above that of pure polymer. This paper
The bird strike performance of rotorcraft components must be demonstrated to the airworthiness authority in accordance with the certification requirements of CS 29.631. This necessitates continuous efforts to design and validate birdstrike-resistant structures through a combination of experiments and simulations. In this study, an integrated experimental and numerical investigation is conducted to evaluate the structural response and failure characteristics of the main rotor pitch link subjected to bird impact. In the experimental program, high-speed imaging and strain measurements were used to capture the transient deformation and impact force history. In parallel, a highly nonlinear finite element model was developed using the LS-DYNA solver. The numerical model was validated against experimental results. Results demonstrate that localized plastic deformation and stress concentrations occur near the impact region, consistent with damage patterns observed in real-world incidents. This
Efforts to increase lift and range capabilities of Mars rotorcraft have determined through comprehensive analysis of chord-scaled rotors that a 6-bladed rotor with a thrust-weighted solidity of 0.3 (high solidity) offers significantly improved thrust and efficiency in a Martian environment. However, while the optimal blade number and thrust-weighted solidity configuration is important, optimization of chord and twist distributions as well as airfoil shape is necessary to fully optimize a rotor. This study utilized the Evolutionary aLgorithm for Iterative Studies of Aeromechanics (ELISA) genetic algorithm to optimize chord and twist distributions in conjunction with Comprehensive Analytical Model of Rotorcraft Aerodynamics and Dynamics (CAMRADII) analysis and optimized airfoil shape in conjunction with OVERFLOW analysis. This work was conducted under the Mars Exploration Program's High Solidity Testing task and supports both scientific and exploration concepts, such as the Chopper
The University of Maryland undergraduate team presents Draco in response to the 42nd Student design Competition RFP "Pioneering Hydrogen-Electric VTOL". Draco uses a simple, effective configuration: a single main rotor helicopter with compounded wings. Through calculations and trade studies, the team was able to design a rotorcraft capable of performing the prescribed mission with maximized loiter endurance, while meeting all design constraints and requirements.
The present work develops a computational framework for simulating the two-way coupled ship-helicopter dynamic interface using large-eddy simulation. The Simple Frigate Shape 2 geometry is modeled using the immersed boundary method, and baseline simulations under both uniform inflow and neutral atmospheric boundary layer (ABL) conditions are validated against wind tunnel measurements for two wind-over-deck angles. Rotor modeling techniques, including the actuator line model (ALM) and actuator disk model (ADM), are verified and validated across several configurations: the Knight and Hefner rotor, ONERA HAD-1 propeller, and NASA Dragonfly Phase B* coaxial rotor. The lower-fidelity ADM captures wake characteristics consistent with the ALM with up to a 9× speedup. The ADM maintains strong agreement with experimental and numerical results for integrated performance metrics and is suitable for two-way coupled simulations. The developed framework is applied to a rotor-obstacle configuration
Newly designed eVTOL aircraft utilize propellers that operate with a large range of propeller rotation rates. Traditional nomenclature uses nondimensionalization based on the blade tip speed, and input reduction based on a similarity assumption under constant advance ratios. In this study, we explore the validity of this similarity assumption in the context of hover and descent scenarios for a variable pitch eVTOL propeller with rotation rates ranging from 54%-100% of the maximum value. In hover, the relative Reynolds number and Mach number effects are found to be relatively minor. As the axial descent ratio increases, prior to the onset of vortex ring state, the similarity assumption breaks down, and the mean thrust coefficient varies up to ±10% under different rotation rates. A similar breakdown is observed for descent conditions with higher edgewise flow. A detailed exploration shows that the effect is primarily due to relative Mach number effects, which alters the tip vortex wake
This study develops an efficient framework coupling the Lattice Boltzmann Method with the Actuator Line Method to evaluate the unsteady downwash/outwash of eVTOL aircraft. By incorporating a modified Prandtl loss function with geometric smearing correction, the framework accurately predicts velocity profiles and preserves unsteady vortices at lower computational costs than conventional RANS-based simulations. Analyzing three distinct eVTOL configurations sized for identical payload missions reveals that higher disk loading and multi-rotor interactions generate highly asymmetric, localized jet-like outwash structures, contrasting with the symmetric ground-level footprint of single rotor designs. Utilizing a 95th percentile velocity metric, transient peak hazards breach the regulated vertiport Safety Area boundary, extending up to 1.65 times the prescribed baseline limit. These findings demonstrate that time-averaged metrics underestimate physical hazards, highlighting the necessity for
This study investigates the dynamics and associated vibratory loads of an underactuated swashplate-less rotor and its impact on the flight dynamics of a small-scale helicopter powered by this rotor via a combined experimental and computational approach. Unlike prescribing cyclic pitch using a swashplate, here the pitch is a response to the 1/rev cyclic rotor speed input. This is enabled on the current two-bladed rotor using a skewed lag hinge that utilizes the cyclic speed variation to produce lagging motion and subsequently pitching the blades in a cyclic fashion (ƍ4 coupling) for generating the pitch and roll control moments. One of the key dynamic characteristics that distinguishes this rotor from a conventional swashplate-controlled rotor is that the two blades have dissimilar pitch and flap responses leading to high fixed-frame vibratory loads. Results show that a large 1/rev vertical shear force is transferred to the fuselage resulting in half-peak-to-peak loads of +/−0.67g. The
Historical rotor designs for Earth and Mars have typically landed at thrust-weighted solidities of ∼0.1-0.15 as a best compromise of performance and weight. Comprehensive analysis predicts that high solidity rotor designs of more than twice this range have the potential to significantly increase the lift capability of future Mars explorers severely limited by packaging and weight. However, there is limited existing experimental data of high solidity rotor designs at representative densities to quantify the efficiency impact and verify models of the aerodynamic environment. Therefore, the Mars Exploration Program (MEP) funded a joint test campaign between NASA's Jet Propulsion Laboratory, NASA Ames Research Center, and AeroVironment, Inc.to validate performance predictions for low- and high- solidity rotor variants at Mars pressures. Experimental setup, test matrix, data processing, data quality, and performance results for the High Solidity Test (HST) campaign are presented and
This study experimentally examines the effect of forced boundary layer (BL) transition on the aerodynamic and aero-acoustic performance of a low Reynolds number rotor in hover. An APC 15×4E two-bladed rotor was tested in three configurations: clean, upper-surface trip (U.S.T.), and combined upper- and lower-surface trip (U.S.T./L.S.T.). Surface oil flow visualization was used to characterize the BL structure. A hover test rig was used to measure the static thrust and torque. Acoustic measurements were conducted in an anechoic chamber, with tonal and broadband noise components separated during post-processing. Results show that surface trips effectively force BL transition, increasing turbulent attachment over the blade. Tripped configurations reduced thrust and increased torque but mitigated Reynolds-number sensitivity. Forced transition reduced the tonal noise for all but one case. For the broadband noise, the forced transition increased the noise in the frequency range where
Operational shifts in natural frequency constitute a critical phenomenon for structures exposed to multiple excitation sources over a broad frequency range. To investigate this behavior on the helicopter windshield, finite element models were correlated with ground modal test results and assessed using in flight measurement data. In rotorcraft, the large number of operational excitation sources makes it particularly difficult to distinguish structural responses associated with the inherent dynamic characteristics of the windshield from those induced by the aircraft's periodic excitations. To address this challenge, time synchronous averaging was employed to remove the dominant main rotor frequency components from the measured flight data. The residual response was then analyzed using joint time frequency analysis techniques, revealing that the windshield natural frequencies shift with increasing flight speed and the associated aerodynamic pressure variation. For further correlation of
This paper tests and validates an electric rotor-propeller phase-locking system to emulate a mechanical gearbox for lift- and thrust-compound helicopter configurations. A comprehensive control scheme is designed and integrated into the UMD compound rig to rotate the main rotor and pusher propeller at desired gear ratios with known azimuthal positions. Wind tunnel testing is completed with the system to validate the mechanically decoupled, phase-locked rotor and propeller using time-accurate camera imaging. Flowfield measurements are collected to examine longitudinal velocity variation at multiple rotor phases and gear ratios. The objective of this study is to demonstrate the feasibility of an electric gearbox-less coupled rotor-propeller system for high-speed compound helicopter wind tunnel testing.
This paper investigates the impact of aerodynamic interactions on the whirl flutter boundary of wing-twin-propeller configurations. A coupled wing-pylon-propeller model is developed in the Rotorcraft Comprehensive Analysis System (RCAS), where the wing is modeled using uniform inflow and the propeller wake is modeled using the viscous vortex particle method (VVPM). The study examines the effects of spanwise propeller placement and rotation direction by first analyzing a single-propeller configuration and subsequently extending the analysis to twin-propeller configurations. The analyses are performed for both rigid and flexible wings, with the latter designed such that whirl flutter governs the instability boundary. Results show that spanwise propeller placement strongly influences whirl flutter stability, with outboard locations exhibiting higher flutter speeds. Aerodynamic interactions between the wing and the propeller are found to be generally destabilizing, reducing the whirl
Flight simulations are critical for aerial firefighting training, but realistic modelling of aircraft-atmosphere interactions within fire scenarios is particularly challenging. To this end, a two-way-coupled flight simulation system, the Daedalus I framework, has been developed at the University of Glasgow for helicopter firefighting research applications. This paper presents the initial results from flight experiments conducted with different coupling schemes between the rotorcraft model and the GPU-accelerated Lattice Boltzmann atmosphere model within the system. The two-way coupling scheme was first validated using an isolated, transient rotor case. To quantify differences in pilot control and strategy between the two-way, fully-coupled rotor-atmosphere method and two (2) one-way, superposition-based coupling methods, a series of flight experiments were conducted using the bimodal modification of the McRuer pilot model representing human pilot controls, in conjunction with objective
After systematic testing of scaled propeller-driven rotor models in hover, and successful correlation of the test data with prediction methodology, a scaling study was conducted for a range of aircraft gross weights from 100 lbs to 20,000 lbs. From previous studies it became evident that propeller sizing and spanwise location on the main rotor blade were key for overall good main rotor performance. The impact of propeller design and placement on propeller-driven rotor hover power was estimated from the isolated propeller performance and propeller-driven rotor configuration. Propeller-driven rotor hover power was compared to a conventional shaft-driven isolated main rotor and a shaft-driven single-main rotor helicopter. The scaling study showed that, for a well designed propeller-driven rotor, the hover power was comparable between the propeller-driven and shaft-driven isolated rotor/single main rotor designs. Finally, a disk loading sensitivity analysis was performed which found that
Rotorcraft airfoils often feature a tab which aides in the manufacturing of composite rotor blades, but also has aerodynamic merits. This study performs a comprehensive analysis of the impact of this tab on the 2D airfoil performance, structural adjustments and 3D rotor performance. The aerodynamics are evaluated using CFD, with CFD/CSD coupled results for the rotor performance. The structural data is adjusted using an FEM based in-house process. The HART II model rotor has been taken as a baseline and modified according to the tab variation studies. These included the comparison of a sharp trailing edge versus a tabbed airfoil, various tab thicknesses, lengths, and angles. The studies showed a variation of peak Figure of Merit between 66% to 68% and peak rotor L/D from 4.2 to 4.6 The careful design of the airfoil tab is therefore advised, but similarly the structural design of rotor blades.
Wake measurements were performed on a 2-m diameter rotor in forward flight at an advance ratio of 0.2 undergoing sinusoidal collective and cyclic inputs using 2D-3C phase-resolved PIV. Input frequencies of 0.05/rev, 0.1/rev, 0.2/rev, and 0.4/rev were tested. The goal of this study was to characterize the time-varying rotor wake and extract Pitt-Peters dynamic inflow model parameters for the lateral cyclic inflow state. In both input cases, the effects of the pitch inputs manifested as modulation of the local upwash and downwash of the trailing tip vortices near the tip path plane. It was found that additional azimuthal measurements are necessary to improve the extracted value of the steady Pitt-Peters term. However, the extracted mass term was within 12% of the Pitt-Peters value, demonstrating the ability of the presented analysis to resolve the dynamics of the wake with a limited number of azimuthal measurements.
In September 2025 a test was conducted at the NASA Ames Research Center's Outdoor Aerodynamics Research Facility to characterize the outwash flow from a hovering rotor. The studied configurations included variations in rotor height above the ground plane as well as variations in rotor speed, thrust, and trim state. Outwash flow was measured using a rake of hot-film anemometers mounted to a semi-autonomous instrumentation cart. Flow measurements were conducted for a single rotor azimuth at distances between 0.6 and 4.0 diameters from the rotor center. In addition to hot-film anemometry, additional flow data was captured using a Background Oriented Schlieren Velocimetry technique that provides a detailed measurement over time of flow velocity in an image plane upstream of the hot-film sensors. The downwash and outwash produced by a lifting rotor in the presence of a ground plane can pose significant risks to life and property in the area of operations. Rotor wake interactions exhibited
This paper investigates the impact of aerodynamic interactions on the dynamic aeroelastic stability of a wing-propeller configuration, with emphasis on whirl flutter. The wing structural dynamics are modeled using linear Euler-Bernoulli beam finite elements, while the propeller is represented using Reed's two-degree-of-freedom model. Baseline stability analyses neglecting aerodynamic interactions employ strip theory for the wing and the Houbolt-Reed formulation for the propeller. Analyses that account for aerodynamic interactions are then performed by coupling the wing and propeller structural models with the unsteady vortex-lattice method. Whirl flutter points are identified from transient simulations under both thrusting and windmilling conditions. Results show that three-dimensional aerodynamic effects increase the whirl flutter speed, whereas wing-propeller aerodynamic interactions play a slightly destabilizing role. Thrusting conditions produce a lower critical speed than the wind
A challenge in establishing rotor performance map for sizing tool during design cycle is the rotor performance uncertainty for full vehicle. Sometimes, simplified tests at different setup/scale are conducted to guide performance map, but this introduces another uncertainty due to configuration difference from full vehicle. To aid insights, validated computational fluid dynamics simulations (using CREATE-AV™ Helios) were carried out to examine hovering rotor performance prediction variations at different design stages, or different modeling/testing setup with identical blade design. Quantitative rotor figure of merit differences has been demonstrated along with descriptions of underlying physical reasons. The examined model setup includes isolated rigid blades with and without flapping, elastic blades, model-scale blades, whirl-tower conditions, blades installed on fuselage, and full-vehicle including tail rotor. Both fully turbulent flow and laminar-turbulence transition flow
A multi-objective optimization of a rotor blade airfoil is presented using compressible unsteady Reynolds-averaged Navier-Stokes simulations directly within the optimization loop. The baseline SC1095 airfoil is optimized using NSGA-II with two objectives: pre-stall aerodynamic efficiency representing hover performance, and lift hysteresis loop area representing dynamic stall severity. The optimized airfoil exhibits increased maximum thickness with an aft-shifted crest and substantially higher camber. Static polars show improved lift-to-drag ratio at $Ma = 0.5$ and $0.6$. Hover performance is essentially unchanged relative to the baseline. In forward flight, a progressive power penalty is incurred above $\mu = 0.2$, attributed to higher profile drag at advancing blade Mach numbers. Dynamic stall simulations show an 80% reduction in peak drag and a 50% reduction in peak pitching moment excursion relative to the SC1095, demonstrating the effectiveness of the optimization for retreating
Traditional safe-life methodologies for rotorcraft structural components rely on deterministic safety factors to account for uncertainty in loads, material properties, and operational usage. While effective for ensuring safety, these approaches lead to early retirement lives and reduced aircraft availability. This paper presents an updated digital twin-based probabilistic framework for rotorcraft component fatigue life assessment that integrates a probabilistic stress–life (S-N) material model, machine learning-based load estimation from flight data, and Monte Carlo uncertainty propagation. The approach is demonstrated for a critical location on the CH-146 Griffon main rotor yoke. Compared with earlier work, the present study advances the framework through independent validation of the load-estimation model and application to available in-service flight data from multiple mission categories. A probabilistic sensitivity analysis is used to examine the separate and combined effects of
The Enhanced Tiltrotor blade, also known as the RGF3 blade, represents a major milestone in Leonardo Helicopters Division's pursuit of advanced rotorcraft technology. Developed at the Yeovil facility in the United Kingdom as part of a dedicated program and in collaboration with the European Clean Sky 2 initiative, it is a key enabler for the Next Generation Civil Tiltrotor Technology Demonstrator. Leveraging the AW609 airframe, the NGCTR integrates a new lateral rotor control system and a V-tail with ruddervators to expand maneuverability and control authority. The RGF3 blade combines aerodynamic efficiency with manufacturability, cost effectiveness, and certification readiness. Innovations include advanced airfoil families, highly swept anhedral tips, dual-redundant anti-ice systems, and full compatibility with legacy components. A comprehensive test campaign—covering structural loads, lightning and bird strikes, icing, and wind tunnel validation—confirmed its robustness and
This paper presents results of flight tests conducted on a coaxial ultralight helicopter. An automated flight test evaluation method is presented and exemplified through its application to steady horizontal flight. The results shown include pilot controls, helicopter attitude angles, power, thrust and torque distribution between the rotors, rotor harmonic thrust components, and teeter angles, along with their rotor harmonic components across varying flight speeds. This study focuses on the dependencies of these parameters on center of gravity position and sideslip angle.
A wind tunnel investigation to assess the impact of rotor-fuselage spacing on the development of the Vortex Ring State and flow topology is presented. Particle Image Velocimetry was utilised to investigate flow mechanisms across a range of rotor-fuselage spacings and descent ratios, which were compared to that of an isolated rotor configuration. Mean flow data was used to identify coherent flow structures, whilst flow unsteadiness was investigated through statistical analysis of the velocity fluctuations. It was found at cases of Vortex Ring State onset, the presence of the fuselage delays the development of the Vortex Ring State for all rotor-fuselage separation distances tested. Furthermore, certain cases of rotor-fuselage spacings display a rotor-fuselage aerodynamic interaction that results in an increased effective descent ratio.
The present study provides a detailed analysis of interactional aerodynamic effects present in the lift and cruise ROMEO demonstrator aircraft. A combination of high-fidelity unsteady Reynolds-averaged Navier-Stokes (URANS) simulations and mid-fidelity actuator disk and actuator line methods is applied to efficiently capture the dominant flow phenomena of a distributed electric propulsion configuration across multiple flight regimes. The mid-fidelity approaches are initially validated against fully-resolved propeller simulations to assess their accuracy and computational benefits. Subsequently, the influence of multi-propeller interactions on lifting arms and tail components is analyzed in hover, followed by an investigation of propeller-airframe interactions during forward and sideward hover maneuvers. A particular emphasis is placed on the modification of local inflow conditions and the subsequent distribution of loads. In the context of sideward flight, the present study explores
This paper explores the potential of three different hybridization solutions for a medium-sized rotorcraft: an electric tail rotor, an "eco-mode", and a "boost-mode". The solutions were evaluated as a retrofit to a generalized medium lift rotorcraft and the impact on performance across five mission types, representative of the typical use cases for a military rotorcraft, was assessed. Two separate rotorcraft performance modelling tools were used to carry out the assessment, allowing for the results to be cross-examined. The models predicted performance gains for the eco-mode configuration when utilizing the single engine cruise capability for low-speed applications. Likewise, the models predicted improved performance for the boost-mode configuration when operating at hot and high (6,000 ft, 95°F) conditions due to the increased power provided by the battery system. However, all three solutions suffered from increased platform empty weight which negatively impacted performance at
A methodology was developed and validated to predict total noise from a 1/5th scale eVTOL rotor in hover by coupling 2D-RANS airfoil simulations with the comprehensive code, CHARM, for rotor loading, the acoustic code, PSU-WOPWOP, for tonal noise, and the broadband noise code, UCD-QuietFly, for broadband noise prediction. Improved sectional 2D aerodynamic inputs obtained from 2D-RANS simulations were used throughout the framework, replacing XFOIL-derived inputs to enhance the prediction accuracy of low Reynolds-number effects such as transition and laminar separation bubbles. Predictions were validated against measurements at Virginia Tech. Results indicate that turbulence model selection influences local boundary-layer development and sectional aerodynamic loading, producing modest differences in tonal noise at 4000 RPM (first BPF) and spectral differences of approximately 4 dB in broadband noise, while integrated OASPL shows slight sensitivity to turbulence model choice. At 2000 RPM
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