Magazine Articles - SAE Mobilus
The advanced construction equipment packing the convention center halls and surrounding lots will understandably be the stars of the triennial CONEXPO trade show, taking place March 3-7 in Las Vegas. But the latest technologies in fluid power and motion control that help those machines operate efficiently will also command attention from showgoers. The Bosch Rexroth mobile hydraulics team will be on-site in a joint booth with partner HydraForce (Booth S80245), showcasing their current product portfolio. Rafael Cardoso, Bosch Rexroth engineering manager, mobile systems and software, expects to have conversations about advanced control and automation, “focused on the demand for smarter, software-driven control strategies that enhance precision, productivity, downtime reduction and operator assistance features.”
For any fleet or logistics manager, the specter of a downed Class 8 truck is a constant concern. The costs aren't just in parts and labor; they're in lost productivity, missed deadlines and potential damage to your reputation. While many factors can sideline a heavy-duty vehicle, one of the most persistent and costly culprits is hydraulic system failure. These failures often trace back to a single, preventable issue: contamination.
Rolls-Royce has successfully tested the world's first high-speed marine engine powered exclusively by methanol on its test bench in Friedrichshafen, Germany. The company began this engine-development journey six years ago when it gathered experts to determine what the future fuel of the maritime industry should be, according to Denise Kurtulus, senior vice president of global marine at Rolls-Royce. “For us, it's clear. It's methanol,” she said. Rolls-Royce worked with industry partners as part of the joint project meOHmare, which is funded by the German Federal Ministry for Economic Affairs and Energy. Injection system specialist Woodward L'Orange and the WTZ Roßlau technology and research center contributed their expertise. Their goal was to not only develop a comprehensive concept for a CO2-neutral marine engine based on green methanol, but also to run it on the test bench by the end of 2025.
Experts offer their outlook on the future of heavy-duty internal combustion engines, and of course artificial intelligence will play a role. Internal combustion engines will continue to be the prime power for key sectors of the global economy. Future engine designs will be heavily influenced by artificial intelligence (AI) and the ecosystem of engine operation. New combustion strategies will deliver more efficiency and lower emissions, while hybrid technology and renewable fuels will be a substantial influence. These are among the key conclusions made by Allen Schaeffer, executive director of the Engine Technology Forum, during the “Engine Design for the Next 20 Years” webinar hosted by Truck & Off-Highway Engineering. Schaeffer was joined on the expert panel by Venu Gupta, who leads engine product strategy and power solutions planning at John Deere, and Mihai Dorobantu, Ph.D., director of technology, planning and government affairs for Eaton's Mobility Group. The webinar is now
Dr. Mustafa Akbulut, Professor of Chemical engineering, has teamed up with Horticultural Science Professor Luis Cisneros-Zevallos to engineer longer-lasting, bacteria-free produce.
Clean, safe water is vital for human health and well-being. It also plays a critical role in our food security, supports high-tech industries, and enables sustainable urbanization. However, detecting contamination quickly and accurately remains a major challenge in many parts of the world. A groundbreaking new device developed by researchers at the National University of Singapore (NUS) has the potential to significantly advance water quality monitoring and management.
Pyrovalves (also known as pyrotechnic valves) have long been a staple in defense systems, particularly in missile and munition launcher applications. The rapid growth of counter-UAS and missile defense systems makes this an ideal time to explore smarter alternatives to pyrovalves. One of the largest ongoing U.S. military efforts is the Missile Defense Agency's (MDA) Scalable Homeland Innovative Enterprise Layered Defense (SHIELD) Multiple Award Indefinite Delivery/Indefinite Quantity (IDIQ) contract. In December, MDA issued two tranches of SHIELD awards to more than 2,100 companies, including major defense contractors and startups such as Lockheed Martin, Raytheon, Boeing, Shield AI, Anduril, and Virtualitics.
How engineers can ensure safety, reliability and quality in aerospace systems. Courbevoie, Île-de-France In an industry where failure is not an option and precision is paramount, aerospace manufacturers and suppliers are constantly seeking components and system solutions that deliver trusted reliability, performance, and compliance. Industry standards are a key part of achieving these high expectations, bringing together global leaders in the mobility industries to create defined, repeatable methods and consistent processes. One of these aerospace standards is AS1895 developed by SAE International - a critical standard due to the need for durable components that can withstand extreme conditions and offer high performance: high-temperature resistance, pressure sealing, and long service life with a cost-effective installation method. Leading aerospace companies such as Eaton and Honeywell have been manufacturing components that meet this standard for a long period of time.
Scientists used a “smart” shirt equipped with an electrocardiogram to track participants’ heart-rate recovery after exercise and developed a tool for analyzing the data to predict those at higher or lower risk of heart-related ailments.
NASA's Space Communications and Navigation (SCaN) Program and the Johns Hopkins Applied Physics Laboratory in Laurel, Maryland, have successfully tested wideband technology that allows spacecraft to communicate with both government and commercial networks for the first time. Launched July 23, 2025, aboard a SpaceX Falcon 9 rideshare mission, the Polylingual Experimental Terminal (PExT) is demonstrating multilingual wideband terminal technology. Hosted on a satellite from York Space Systems, PExT enhances a spacecraft's communications subsystem, enabling mission controllers to track and exchange data more efficiently across a broad range of networks and frequencies.
As electric vertical takeoff and landing (eVTOL) aircraft move closer to commercial reality, companies and engineers are turning to advanced modeling and simulation tools to address some of their most complex design challenges earlier in development. During a recent interview with Aerospace & Defense Technology, Paul Barnard, Application Engineering Manager, MathWorks, provided insights on how the advanced air mobility (AAM) sector is tackling the complexities of eVTOL systems design, with a focus on batteries, avionics and other critical systems.
Between the 1920s and 1930s, aluminum started replacing wood as the primary material in aircraft construction and soon became the backbone of modern aviation. Its popularity stemmed from a combination of properties, high strength-to-weight ratio, corrosion resistance, and ease of forming that made it ideal for demanding aerospace applications. Throughout much of the 20th century, high-strength aluminum alloys dominated aircraft design, accounting for 70-80 percent of commercial airframes and more than half of many military aircraft. Even after the introduction of fiber-polymer composites in the early 2000s, aluminum has remained a critical material because it continues to offer the strength, lightness, and versatility needed for modern aviation. Industry forecasts predict that commercial air travel will double in the next 25 years, which means more pollution will be released into the atmosphere. One way to help reduce these emissions is by building airplane fuselages and wings with
Off-highway equipment operates in an environment defined by extremes - extreme loads, extreme duty cycles, extreme temperatures and extreme expectations. OEMs and fleet operators face mounting pressure to deliver more power, more uptime and more precision from platforms that are becoming increasingly compact, intelligent and complex. Whether the task is hauling, lifting, dumping, clearing or moving materials, the equipment must deliver consistent, reliable performance without compromise. This pressure is reshaping the mobile-hydraulic ecosystem. The industry is steadily shifting away from piecemeal systems and toward integrated, intelligent power architectures that maximize efficiency across the entire vehicle. Leaders in this space, Eaton among them, demonstrate how a system-level approach to PTOs, hydraulic pumps and control valves is enabling a new generation of off-highway innovation.
With the rise of AI and other new digital technologies on the horizon, ACT Expo 2026 will be a crucial intersection for industry leaders to map out the route ahead. Since 2011, ACT Expo has served as a meeting point of technology and business discussions for the commercial vehicle industry. The 2026 show in Las Vegas (www.actexpo.com) is shaping up to be another important waypoint for the industry as it continues to grapple with new technologies, regulations and other significant challenges. This year's agenda program builds on ACT Expo's long-established emphasis on clean transportation and places an increased focus on the digital frontier, including AI, autonomy, connectivity and software-defined vehicles. Truck & Off-Highway Enginering interviewed Erik Neandross, president of the Clean Transportation Solutions group at TRC, about what topics are emerging as the main trends heading into 2026 and what he thinks will be some of the most important themes of the upcoming convention.
Commercial success of the autonomous truck may be closer than we think. The last half decade has brought the best of times and worst of times for the commercial autonomous truck sector. While some perceived pillars of this technology have fallen, others have continued to carry the weight of bringing driverless trucks closer to commercialization. Consolidation was inevitable given the volume of speculative investment that brought a tidal wave of capital to various startups. Even so, some industry experts and Wall Street investors wondered if the autonomous truck sector might collapse entirely.
Green hydrogen, produced through water electrolysis, is a next-generation eco-friendly energy source as it does not generate pollutants like carbon dioxide during production. Catalysts play a crucial role in the water electrolysis process, splitting water into hydrogen and oxygen. The efficiency of green hydrogen production largely depends on the performance of these catalysts. Therefore, the commercialization of green hydrogen hinges on the development of cost-effective catalysts capable of maintaining high performance over extended periods.
Carbon fiber-reinforced polymers (CFRPs) have become essential in modern aerospace structures, from fuselage skins and wing components to nacelles, interior structures, and a growing range of primary load-bearing parts. Their high strength-to-weight ratio delivers major benefits in fuel efficiency, payload capacity, and fatigue performance. Yet achieving reliable adhesive bonds on CFRP surfaces remains a persistent engineering challenge. The low intrinsic surface energy of composites - particularly under thermal cycling, vibration, and moisture exposure - limits bond durability unless surfaces are properly prepared. Plasma surface treatment has emerged as a pivotal solution, offering a fast, controllable, and non-destructive way to increase surface energy, improve wettability, and enhance adhesion across complex geometries. This is especially important as the aerospace industry transitions from thermoset to thermoplastic composites (TPCs), which enable faster processing, lower
It all started when Owen Kent and Todd Roberts became roommates at the University of California Berkeley. Owen has muscular dystrophy and had recently acquired a robotic arm, which he noticed he was using to do range of motion. Todd had come to Berkeley to study mechanical engineering with a focus on biomechanics, and both were enrolled in Designing for the Human Body, a biomechanics course taught by Mechanical Engineering Professor Grace O’Connell.
One of the biggest goals for companies in the field of artificial intelligence (AI) is developing “agentic” systems. These metaphorical agents can perform tasks without a guiding human hand. This parallels the goals of the emerging urban air mobility industry, which hopes to bring autonomous flying vehicles to cities around the world. One company wants to do both and got a head start with some help from NASA.
Engineers have developed a next-generation wearable system that enables people to control machines using everyday gestures — even while running, riding in a car, or floating on turbulent ocean waves.
Bioelectronics, such as implantable health monitors or devices that stimulate brain cells, are not as soft as the surrounding tissues due to their metal electronic circuits. A team of scientists has developed a soft polymer hydrogel that can conduct electricity as well as metal can. As the material is both flexible and soft, it is more compatible with sensitive tissues. This finding has the potential for a large number of applications, for example, in biocompatible sensors and in wound healing.
EPFL researchers have engineered a fiber-based electronic sensor that remains functional even when stretched to over 10 times its original length. The device holds promise for smart textiles, physical rehabilitation devices, and soft robotics.
The U.S. Food and Drug Administration (FDA) has taken a substantial step in its digital modernization strategy with the deployment of agentic artificial intelligence capabilities across all agency employee groups. The move represents an expansion of the agency’s internal AI tools, intended to streamline complex, multi-step processes that support regulatory science, product review, and compliance activities. The deployment strengthens the FDA’s ongoing effort to embed structured, secure, and transparent AI systems into daily workflows, building on the rapid adoption of the LLM-based tool Elsa earlier this year.
University of Texas at Dallas researchers have developed biosensor technology that when combined with artificial intelligence (AI) shows promise for detecting lung cancer through breath analysis.
Advanced Navigation Sydney, Australia
High-power fiber lasers have become increasingly indispensable tools in automotive manufacturing over the past two decades. They are now widely deployed in welding and brazing applications for body-in-white, powertrains, engine components, and more.
Spinoff is NASA’s annual publication featuring successfully commercialized NASA technology. This commercialization has contributed to the development of products and services in the fields of health and medicine, consumer goods, transportation, public safety, computer technology, and environmental resources.
Endoscopic imaging system development requires coordination between various engineering disciplines, especially for optical illumination and imaging engines, particularly when adding fluorescence imaging capabilities. The optical illumination and imaging engines set the foundation for building intuitive and effective imaging products around and become even more critical when adding fluorescence imaging (FI) capabilities to user needs.
Cornell researchers and collaborators have developed a neural implant so small that it can rest on a grain of salt, yet it can wirelessly transmit brain activity data in a living animal for more than a year.
Trying to document how single brain cells participate in networks that govern behavior is a daunting task. Brain probes called Neuropixels, which feature high-density silicon arrays, have enabled scientists to collect electrophysiological data of this nature from a variety of animals. These include fish, reptiles, rodents, and primates, as well as humans.
When Thierry Piéton stepped into the role of executive vice president and chief financial officer of Medtronic earlier this year, he entered one of the largest and most complex organizations in the medical technology industry. Yet, despite that complexity and the company’s recent years of uneven performance, Piéton says he came in with conviction. Medtronic, in his view, is sitting on the edge of a long-awaited inflection point.
Researchers have pioneered a 3D printing method that grows metals and ceramics inside a water-based gel, resulting in exceptionally dense, yet intricate constructions for next-generation biomedical technologies.
Since the advent of laser-based imaging techniques in the early 2000s, image acquisition has faced a fundamental challenge: the imaging speed and signal averaging was directly tied to the firing rate of the laser. Because a minimum of one laser pulse generates a single data point, traditional flashlamp-based lasers operating at relatively low repetition rates were constrained in their ability to capture fine spatial or temporal detail quickly. For applications requiring real-time analysis or high-resolution mapping, these limitations often reduced the practicality of otherwise powerful imaging technologies.
MD&M West, an MD&M Event February 3–5, 2026 Anaheim Convention Center – Anaheim, CA
Current world conflicts have proven that drones are now indispensable tools in modern warfare. Whether for reconnaissance, loitering munitions, or asymmetric tactics that exploit vulnerabilities in conventional defenses, unmanned aerial systems (UAS) are redefining the rules of engagement.
In complete darkness, through smoke, glare and fog, thermal infrared (IR) imaging is indispensable for modern defense and autonomous systems. Enabling autonomous vehicles (AVs) to detect pedestrians or threats at night or providing critical sensing capabilities for unmanned aerial vehicles and counter-UAS operations, thermal imaging has become the essential “eyes” when visible camera systems fail.
In neurology, a quiet crisis has emerged: the supply of specialists can no longer meet the rising demand for diagnostic interpretation.
Researchers are exploring new ways to utilize microwave technology in monitoring and assessing health conditions. The results of experiments conducted with realistic models are promising. Bras that detect breast cancer, leg sleeves that identify blood clots, and a helmet that monitors the effects of radiation therapy offer a glimpse into what future healthcare might look like.
Without reliability and signal integrity, aerospace communications risk severe signal degradation and reduced security, posing risks to both personnel and mission-critical data. These challenges are particularly critical for applications that depend on military aircraft, satellite communications, and unmanned aerial vehicles (UAVs). As global demand for real-time data continues to surge, communication infrastructure requires regular maintenance and upgrades to maintain secure and reliable performance.
EPFL researchers have invented a remarkably small and ultraflexible neurovascular microcatheter. Powered by blood flow, it can safely navigate the most intricately branched arteries in a matter of seconds.
Researchers combined mussel adhesive protein with decellularized extracellular matrix (dECM) to develop a composite hemostatic sponge that offers both strong tissue adhesion and biocompatible biodegradability.
A low-cost, portable biosensor can quickly identify a protein whose altered levels are associated with psychiatric disorders, such as depression, schizophrenia, and bipolar disorder. When it becomes commercially available in the future, it may contribute to early detection, which is essential for treating and monitoring patients’ clinical conditions.
Researchers from Harbin Institute of Technology and their collaborators have developed a multifunctional polyelectrolyte hydrogel reinforced with aramid nanofibers (ANFs) and MXene nanosheets, achieving outstanding performance in absorption-dominated electromagnetic interference (EMI) shielding and wearable sensing. This innovative hydrogel addresses the long-standing challenge of balancing electrical conductivity and effective EMI absorption in flexible electronic materials. The research was published in the journal Nano-Micro Letters. 1
New approaches to make SoC and SoH parameters more accurate will be required as battery demand keeps growing in the coming years. As the demand for accurate, reliable, and intelligent battery management systems continues to grow, overcoming state of charge (SoC) and state of health (SoH) estimation errors becomes more relevant than ever. The battery performance topic is getting especially critical, as electric vehicles, renewable energy storage systems, and portable electronics are now commonplace. This growing demand puts additional pressure on battery performance while also reinforcing the need for accurate SoC and SoH parameters. However, precisely estimating SoC and SoH parameters remains challenging, as their accuracy depends on several factors. Among these are hardware malfunctions and data quality issues that stand in the way of accurate SoC and SoH estimation.
Structural aircraft components and the methods for making them have changed significantly, driven by advancements in technology and new demands in the industry. Aerospace assemblies are becoming lighter and more complex, while every aspect of how these components are designed and made is evolving. As CAD and finite element analysis (FEA) allow engineers to optimize every surface for strength and weight, structural components are taking on more sophisticated forms. Many parts today are delivered at near-net shape, which can reduce waste and roughing operations, but on the other hand, can present more challenging features to machine.
As EV battery designs continue to explore new pack shapes, Freudenberg Sealing Technologies has developed a new, flexible busbar sealing technology that enables media-tight over-molding and works with rectangular and round busbars. The company is displaying the new sealant alongside new DIAvent components and a few other new-ish products at The Battery Show in October in Detroit, Michigan, highlighting the company's commitment to developing new technologies for high-performance EVs. Freudenberg designed its new sealant to protect electronics from oil coolant leakage in both low- and high-voltage applications, and to withstand temperatures between −40 and +200°C (−40 and +392°F). It's also more leak-resistant and easier to assemble than traditional sealants.
As mentioned in last issue's editorial, this year's IAA Mobility show was one for the books - or, more appropriately here, one for the magazine. You can find our coverage of the show starting on page 14. Up front, though, I wanted to take some space to discuss a topic that wasn't exactly news but more of a vibe: the undeniable impact that the Chinese automotive industry is having on competitors in Europe and North America. It was a topic that came up unbidden from a fair number of people I spoke with at IAA (and at events and online since). If you're a regular reader, you've heard this message before. Last year, for example, the CEO of Voltaiq, Tal Sholklapper, told SAE Media that North American OEMs had five years to catch China. This year, we asked him if that clock had now run down to four years. See his answer on the Q&A on page 35 and as part of Episode 2 of the new SAE Automotive Engineering podcast (get it wherever you grab your pods). The ever-growing reality of Chinese
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