Browse Topic: Launch vehicles

Items (349)
This work goals at designing and developing a vibration sensor based on fiber optics and it is a component of the Structural Health Monitoring (SHM) system. The main component of the SHM system is a network of sensors (strain, vibration, acoustic, etc.) that can track the physical condition of the structures in real time and assist in identifying the beginning of any damage. During flight, launch vehicles typically experience extreme dynamic stresses such shock, random vibration, aerodynamic, and thermal. The assessment of health and the detection of any part detachment or loosening of sub- assemblies are greatly aided by vibration monitoring. Compared to traditional electrical sensors (such piezoelectric or capacitive), SHM systems based on fiber optic sensors show promise because of their EMI resistance, ease of integration into structures, and widespread sensing capabilities. Multiplexing capability of optical fibers is the main additional benefit for system monitoring the numerous
P, GeethaKoppala, NeelimaNagarajan, Sudarson
The advent of EVs, ride sharing, global events such as the pandemic, chip shortage, and increasing dependency on suppliers are just some factors reshaping the automotive business. Consumer sentiment moving from product to experience resulted in more variants being launched at a record pace. Consequently, product development processes need to be more agile and yet more rigorous while bringing about cohesion and alignment across cross-functional teams to launch vehicles on time, on quality, and in budget. Automotive companies have been using Product Lifecycle Management (PLM) solutions for years to manage CAD, change, and BOMs. With changing business scenarios and increasing complexity of products, the sphere of influence of PLM solutions has expanded significantly over the last decade to manage all aspects of product development. Traditionally PLM software focused on integrating with different authoring tools and managing data in a central repository. The PLM solution had multiple such
Prasad, Ajay
Physicists at the Naval Research Laboratory are collaborating with several universities throughout the U.S. to develop a small satellite that will detect the emission of short gamma-ray bursts. U.S. Naval Research Laboratory, Washington D.C. The U.S. Naval Research Laboratory (NRL), in partnership with NASA's Marshall Space Flight Center (MSFC), has developed StarBurst, a small satellite (SmallSat) instrument for NASA's StarBurst Multimessenger Pioneer mission, which will detect the emission of short gamma-ray bursts (GRBs), a key electromagnetic (EM) signature that will contribute to the understanding of neutron star (NS) mergers. NRL transferred the instrument to NASA on March 4 for the next phase, environmental testing. From there, the instrument will be integrated onto the spacecraft bus, followed by launch into Low Earth Orbit in 2027. StarBurst will be installed as a secondary payload via the Evolved Expendable Launch Vehicle Secondary Payload Adapter Grande interface with a
A Coventry University design and materials engineer is leading an international team of researchers in the creation of a new material for liquid hydrogen storage tanks that are used to propel rockets into space. Coventry University, Coventry, UK The future of space travel is seemingly changing by the day and a Coventry University academic is doing his bit to stay at the front of the space race. Dr. Ashwath Pazhani along with an international team of researchers have created a new material for storing the liquid hydrogen used to propel rockets into space by the likes of NASA.
Researchers at the Max Planck Institute for Extraterrestrial Physics have developed a new way to produce and shape large, high-quality mirrors that are much thinner than conventional space-telescope mirrors. The final product is even flexible enough to be rolled up and stored compactly inside a launch vehicle.
RAMBHA-LP (Radio Anatomy of Moon Bound Hypersensitive Ionosphere and Atmosphere—Langmuir Probe) was one of the key scientific payloads onboard the Indian Space Research Organization’s (ISRO) Chandrayaan-3 mission. Its objectives were to estimate the lunar plasma density and its variations near the lunar surface. The probe was initially kept in a stowed condition attached to the lander. A mechanism was designed and realized for deploying the probe at a distance of 1 meter to avoid the plasma sheath effect in the moon’s plasma environment. The RAMBHA-LP deployment system consists of a metallic spherical probe with Titanium Nitride coating on its surface, a long carbon-fiber-reinforced polymer boom, a spring-assisted deployment mechanism, a dust-protection subsystem, and a hold release mechanism (HRM) based on a shape-memory alloy-based actuator. The entire RAMBHA-LP system weighed nearly 1.3 kilograms. The system had undergone many sub-system and system-level tests in ambient, dynamic
Alam, Mohammed SabirPaul, JohnsUpadhyay, Nirbhay KumarNalluveettil, Santhosh JSateesh, GollangiA, Jothiramalingam
With the present state of the art technology, size and mass of the satellites have come down. This necessitated the need for a low shock separation system that does not have mass attached to the separated satellite. Development of Nano satellites with mass of the order of 1 to 24 kg has become popular among scientific/ academic institutions for carrying out scientific experiments. INLS 3U Uni-Pod System (Nano satellite dispenser system) is a satellite dispensing system designed by ISRO for accommodating four 3U class Nano satellites in a single structure where each satellite is deployed independently by separate actuation commands. INLS stands for ISRO's Nano satellite Launch System. The INLS 3U Uni-Pod separation system successfully flown in ISRO’s Launch Vehicle mission for deployment of three satellites from abroad. CubeSat separation system consists of a structure housing the satellite, Holding and release mechanism (HDRM), rattling arresting mechanism, satellite ejection mechanism
Paul, JohnsPM, Abdul SalamP, RajeevNalluveettil, Santhosh JA, Jothiramalingam
The winged body reusable launch vehicle needs to be tested and evaluated for its functionality during the pre-flight preparation at the runway. The ground based checkout systems for the avionics and the actuator performance testing during pre-flight evaluation are not designed for rapid movement. This new kind of launch vehicle with solid rocket first-stage and winged body upper-stage demands the system testing at Launchpad and at the runway. The safety protocol forbids the permanent structure for hosting the checkout system near runway. The alternative is to develop a rapidly deployable and removable checkout system. A design methodology adopting conventional industrial instrumentation systems and maintaining mobility is presented. This paper presents the design and development of a mobile checkout system for supporting the ground pre-flight testing during autonomous flight landing trials.
V, Vivekanand
Design of Launch vehicle is multidisciplinary process in which designers of all the domain of engineering like mechanical, electronics, chemical, materials etc contribute. For the mechanical design, Coupled Load Analysis (CLA) is statutory requirement without which no launch vehicle will be allowed to fly. In CLA, launch vehicle is subjected to various loads during its flight due to engine thrust depletion / shut-off, thrust oscillation, wind and gust, maneuvering loads. In aerospace industry a standard CLA is performed by generating the mathematical model of launch vehicle and coupling it with reduced mathematical model of payload and applying the boundary conditions. A CLA is a time consuming process as several flight instances and load cases need to be considered along with generation of structural dynamic model at each time instants. For every new mission, the payloads are mission specific whereas the launch vehicle and the loads remain unchanged. To take advantage of this fact, a
Kurudimath, KottreshJalan, Salil KanjRose, Jancy
Unsteady pressure fluctuations in launch vehicles can induce aerodynamic instabilities, potentially resulting in vibration, structural fatigue, and even catastrophic failure. These risks undermine structural integrity and jeopardize payload delivery, threatening mission success and crew safety. Therefore, precise measurements of unsteady pressure are vital for understanding dynamic pressure distribution and flow behaviour caused by phenomena like shock waves, vortices, boundary layer interactions, and flow separation. While ground-based wind tunnel tests have conventionally provided these insights, this paper presents an on-board system designed for real-time unsteady pressure data acquisition. The system addresses the challenge of accurately resolving high-frequency pressure variations over very high base pressure values. It can be integrated into re-entry vehicles and stage recovery experiments, providing confidence in acquiring data for complex geometrical shapes. Moreover, the
Varma, RekhanshiSB, VidyaJogi, DeepakMM, NandakishorKC, Finitha
With regards to any aerospace mission, it is very useful to have awareness about the state of vehicle, i.e., the information about its position, velocity, attitude, rotational rates and other concerned data such as control surface deflections, landing gear touchdown, working of mechanisms and so on. The sensor data from the vehicle that is communicated to the ground can be difficult to perceive and analyze. A frame work for real-time motion simulation of an aerospace vehicle from onboard telemetry data is henceforth developed in order to improve the understanding about the current state of the mission and aid in real-time decision making if required. The telemetry data, that is transmitted through User Datagram Protocol (UDP), is received and decoded to usable format. The visualization software accepts the data in a fixed time interval and applies the required transformations in order to ensure one-to-one correspondence between actual vehicle and simulation. The transformations
Shaw, Sandeep PrasadThakur, AdarshNair, TharaKK, Raveendra
Indian Space Research Organisation (ISRO) uses indigenously developed launch vehicles like PSLV, GSLV, LVM3 and SSLV for placing remote sensing and communication satellites along with spacecrafts for other important scientific applications into earth bound orbits. Navigation systems present in the launch vehicle play a pivotal role in achieving the intended orbits for these spacecrafts. During the assembly of these navigation packages on the launch vehicle, it is required to measure the initial tilt of the navigation sensors for any misalignment corrections, which is given as input to the navigation software. A high precision inclinometer is required to measure these tilts with a resolution of 1 arc-second. In this regard, an indigenous inclinometer is being designed. The sensing element of this design comprises of a compliant mechanism which is designed to sense the tilt by measuring the displacement of a proof mass occurring due to the respective component of earth’s gravitational
Shaju, Tony MKrishna, NirmalRao, G NagamalleswaraKumar, T SureshK, Pradeep
Launch vehicles are vulnerable to aeroelastic effects due to their lightweight, flexible, and higher aerodynamic loads. Aero elasticity research has therefore become an inevitable concern in the development of the Reusable Launch Vehicle (RLV). RLV is a unanimous solution to achieve more affordable access to space. The lightweight control surface of the RLV signifies the relevance of the study on static aeroelastic effects on the control surfaces. Control effectiveness is the capability of a control surface to produce aerodynamic forces and moments to maneuver the vehicle along the intended path. The static aeroelastic problem determines the efficiency of control, aircraft trim behavior, static stability, and maneuvering quality in steady flight conditions. In this paper, static aeroelastic analysis was performed on a typical RLV using MSC/NASTRAN inbuilt aerodynamics. This study is performed using a finite-element structural model (MSC/NASTRAN, MSC/PATRAN) coupled to an aerodynamic
Pavanasam, Ashok GandhiAnil, MaryRose, Jancy
In any human space flight program, safety of the crew is of utmost priority. In case of exigency in atmospheric flight, the crew is safely and quickly rescued from the launch vehicle using Crew Escape System (CES). CES is a critical part of the Human Space Flight which carries the crew module away from the ascending launch vehicle by firing its rocket motors (Pitch Motor (PM), Low altitude Escape Motor (LEM) and High altitude Escape Motor (HEM)). The structural loads experienced by the CES during the mission abort are severe as the propulsive, aerodynamic and inertial forces on the vehicle are significantly high. Since the mission abort can occur at anytime during the ascent phase of the launch vehicle, trajectory profiles are generated for abort at every one second interval of ascent flight period considering several combinations of dispersions on various propulsive parameters of abort motors and aero parameters. Depending on the time of abort, the ignition delay of PM, LEM and HEM
S, SubashBabu P, GirishDaniel, Sajan
Launch vehicle structures in course of its flight will be subjected to dynamic forces over a range of frequencies up to 2000 Hz. These loads can be steady, transient or random in nature. The dynamic excitations like aerodynamic gust, motor oscillations and transients, sudden application of control force are capable of exciting the low frequency structural modes and cause significant responses at the interface of launch vehicle and satellite. The satellite interface responses to these low frequency excitations are estimated through Coupled Load Analysis (CLA). This analysis plays a crucial role in mission as the satellite design loads and Sine vibration test levels are defined based on this. The perquisite of CLA is to predict the responses with considerable accuracy so that the design loads are not exceeded in the flight. CLA validation is possible by simulating the flight experienced responses through the analysis. In the present study, the satellite interface responses are validated
R, RajiRose, Jancy
In recent years, industry adoption of thermoplastic composites (TPCs) in lieu of thermosets and metallic structures has increased for the fabrication of air and launch vehicle components. Manufacturing of TPCs, performed via automated tape laying (ATL) and automated fiber placement (AFP), uses machines that place prepreg tow or tapes on molds in a unidirectional manner, which then undergo cure cycles, autoclaving, and other steps that require special tooling. The process is time, material, and energy intensive, requires large facilities to house equipment, and limits the size, mechanical properties and shapes of the parts manufactured. To address these limitations, NASA’s Langley Research Center has developed a simplified, tool-less automated tow/tape placement (ATP) system.
This SAE Aerospace Information Report (AIR) includes all missile and launch vehicle actuation systems, including electrohydraulic, electropneumatic, and electromechanical types. The data for many systems are not complete. As more information becomes available, periodic updates will be issued to complete existing data sheets and to add new ones. An index by type of vehicle and by type of actuation system is included. The actual data sheets in the body of the report are organized in alphabetical order.
A-6B1 Hydraulic Servo Actuation Committee
Cranes for lifting and lowering heavy objects are an important and sometimes essential tool in modern industries such as construction, transportation, and manufacturing. NASA uses overhead and mobile cranes for assembly of load lines employed in full-scale testing of its Space Launch System (SLS), a super-heavy-lift launch vehicle for deep space human space exploration. Structural testing of the SLS requires precision placement of heavy objects with soft contact during mating connections, which proved to be problematic with the relatively coarse control available with motor-driven overhead cranes and the existing rigging devices.
Orbex, Forres, UK
Louisiana State University Baton Rouge, LA
Cranes for lifting and lowering heavy objects are an important and sometimes essential tool in modern industries such as construction, transportation, and manufacturing. NASA uses overhead and mobile cranes for assembly of load lines employed in full-scale testing of its Space Launch System (SLS), a super-heavy-lift launch vehicle for deep space human space exploration. Structural testing of the SLS requires precision placement of heavy objects with soft contact during mating connections, which proved to be problematic with the relatively coarse control available with motor-driven overhead cranes and the existing rigging devices.
Using rockets to launch satellites and people into orbit currently requires a lot of high-energy fuel, which is 95% of total rocket mass. Launching a pound of payload can cost $10,000 or more, so minimizing the total cost of launching rockets would maximize the scientific payloads and increase the feasibility of space exploration.
This SAE Aerospace Information Report (AIR) presents reference information for use in preparing detailed specifications and other documents. The intent is to have a master reference document containing frequently required tabulations of information, such as the meaning of abbreviations, the spelled out wording of acronyms, the definition of terms, etc. so that such tabulations need not be repeated in recommended practice documents describing how to prepare technical documents. This document is intended to provide references in the field of fluid system components for space applications. Space applications include spacecraft, such as satellites, space stations, launch vehicles and space shuttles, and servicing equipment and components used for ground systems and launching and for servicing in space. Fluid system components include couplings, fittings, hose and tubing assemblies.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
To comply with the stringent fuel consumption requirements, many automobile manufacturers have launched vehicle electrification programs which are representing a paradigm shift in vehicle design. Looking specifically at powertrain calibration, optimization approaches were developed to help the decision-making process in the powertrain control. Due to computational power limitations the most common approach is still the use of powertrain calibration tables in a rule-based controller. This is true despite the fact that the most common manual tuning can be quite long and exhausting, and with the optimal consumption behavior rarely being achieved. The present work proposes a simulation tool that has the objective to automate the process of tuning a calibration table in a powertrain model. To achieve that, it is first necessary to define the optimal reference performance. The calibration table then has its values optimized by the Genetic Algorithm to a single value that better matches the
Bruck, LucasAmirfarhangi Bonab, SaeedLempert, AdamBiswas, AtriyaAnselma, Pier GiuseppeRoeleveld, JoelRane, OmkarMadireddy, KrishnaWasacz, BryonBelingardi, GiovanniEmadi, Ali
On September 1, 1961, NASA requested appropriations for initial land purchases on Merritt Island on Florida’s east coast to support the Apollo Lunar Landing Program. Designers quickly began developing plans for Launch Complex 39 facilities, which include the Launch Control Center, Pads A & B, and the huge hangar now known as the Vehicle Assembly Building (VAB).
This study analyzes the design of a two-stage reusable satellite launch vehicle. This launcher was designed to orbit payloads of up to 500 kg to low orbits (LEO). Two RISCRAM™ jet engines (Rocket Ignited Supersonic Combustion Ramjet) power the first stage that is fully reusable. They aspirate atmospheric air and allows speeds of up to Mach 6, below 30 km, and Mach 15 above 40 km of altitude. The second stage is powered by a solid rocket motor that carries the payload at the orbital speed of Mach 24. In this work are presented details of the concept of the vehicle and an economic feasibility analysis of system operation. Launch cost estimative are made and compared to the values of the current satellite launchers that are not reusable. The conclusion of the article is that the proposed system would be able to reduce by an order of magnitude the cost of placing the kilogram of payload in low orbit.
Gabaldo, MarcoBarros, Otávio RodriguesBarros, Jose Eduardo Mautone
Putting a satellite into low Earth orbit requires a lot of energy, with ground-launched rockets expending two-thirds of their propellant fighting to get through the atmosphere. Researchers at NASA’s Armstrong Flight Research Center have developed an innovative approach to launching satellites into space from an airborne platform. As with other air-launch approaches, it provides significant flexibility in the location and direction of the launch vehicle. Furthermore, unlike other air-based launch techniques, this system avoids the significant drawbacks related to expensive and complex design/development efforts, difficult maneuvering, risks to crew, and inefficient flight performance.
In recent years there has been a trend towards the wider use of COTS (Commercial Off The Shelf) equipment in space missions. This trend has been mainly driven by the restrictions in R&D budgets and a growing demand for shorter design cycles. Funding Agencies are encouraging designers of spacecraft systems to identify and overcome the obstacles that previously prevented the use of COTS products for space missions. When it comes to space vehicle engineering, the tolerance of onboard electronics to radiation effects can be one of the most challenging aspects of the system design. The risk of failure for avionics equipment on-board spacecraft due to radiation exposure is determined by the vehicle's orbit trajectory and flight duration, during which the vehicle is exposed to trapped radiation as well as solar and cosmic radiation sources.
Corrugated-core sandwich structures with integrated acoustic resonator arrays have been of recent interest for launch vehicle noise control applications. Previous tests and analyses have demonstrated the ability of this concept to increase sound absorption and reduce sound transmission at low frequencies. However, commercial aircraft manufacturers often require fibrous or foam blanket treatments for broadband noise control and thermal insulation. Consequently, it is of interest to further explore the noise control benefit and trade-offs of structurally integrated resonators when combined with various degrees of blanket noise treatment in an aircraft-representative cylindrical fuselage system. In this study, numerical models were developed to predict the effect of broadband and multi-tone structurally integrated resonator arrays on the interior noise level of cylindrical vibroacoustic systems. Foam layers with a range of thicknesses were applied near the inside surface of the cylinder
Allen, AlbertSchiller, NoahRouse, Jerry
Humans have been using rocket propulsion for almost a millennium, starting with Chinese rockets and “fire arrows” in the 13th century and continuing to the modern era's powerful Space Shuttle and Falcon rockets. For most of that history, rockets have been chemically fueled, but in the past century scientists and engineers have also experimented with electric rockets, also known as ion engines or ion propulsion systems. Rather than using chemical reactions to create heat and accelerate a propellant, electric rockets use electromagnetic or electrostatic fields acting on charged ions of propellant, speeding them up and shooting them out, away from the vehicle, producing thrust. The electrical energy to generate these fields comes from the sun, from batteries, or both.
There is a need for a large deployable reflector of 2-meter diameter or greater so smaller launch vehicles can be used. Common issues with going from a large solid reflector into deployable structures are the structural stiffness and deployable structure complexity.
NASA has developed a game-changing deployable aeroshell concept for entry, descent, and landing (EDL) of large science and exploration-class payloads. The Adaptable, Deployable Entry Placement Technology (ADEPT) concept is a mechanically deployable semi-rigid aeroshell entry system capable of achieving low ballistic coefficient during entry suitable for a variety of planetary or Earth return missions. It leverages Ames expertise in Thermal Protection Systems (TPS) material and entry system design, development, and testing. The deployable decelerator systems offer a lighter-weight solution to current rigid, high-ballistic-coefficient aeroshells. The deployable feature of ADEPT allows each mission to utilize an entry system design that fits within existing launch vehicle systems, and later transforms into a low ballistic coefficient configuration for EDL. Consisting of rigid ribs and a TPS, deployment can be done for inspection in Earth orbit by extending the ribs and stretching the TPS
Glenn Research Center has always been in the business of perfecting engines. During World War II, the center, then called the Aircraft Engine Research Laboratory, developed a cooling system for the B-29 Super Fortress—a four-engine, propeller-driven heavy bomber that saw action in East Asia—and also investigated carburetor icing issues in preparation for aircraft flying over the Himalayas into China. In 1945, well before the dawn of the Space Age, trailblazing rocket scientists there began investigating the use of liquid hydrogen as a fuel source, culminating in the development of the Centaur rocket, which would become the Nation’s first upper-stage launch vehicle. Since the mid-1960s, Centaur has propelled into space numerous weather probes, communications satellites, and planetary explorers, such as Surveyor, Pioneer, Viking, and Voyager.
The current range ground-based infrastructure is extremely costly to operate and maintain. NASA has developed an Autonomous Flight Termination System (AFTS) that is an independent, self-contained subsystem mounted onboard a launch vehicle. The AFTS reference system eliminates the need for a ground-based infrastructure by moving the flight termination function from the ground to the launch vehicle. It will allow multiple vehicles to be launched and tracked at the same time. AFTS is necessary to support vehicles that have multiple flyback boosters.
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