Browse Topic: Turbochargers

Items (1,264)
In the global scenario marked by the increasing environmental awareness and the necessity on reducing pollutant emission to achieve the decarbonization goals, action plans are being proposed by policy makers to reduce the impact of the climate change, mainly affecting the sectors that most contribute to CO2 emissions such as transportation and power generation. In this sense, by virtue of the National Energy Plan 2050, the Brazilian market will undergo the decommissioning of thermal power plants fueled by diesel and heavy fuel oil (HFO) by 2030, compromising about 6.7 GW of power capacity according to the Brazilian Electricity Regulatory Agency (ANEEL) database. An alternative to the scrapping of these engine power plants is their conversion to operate with fuels with a lower carbon footprint, such as the natural gas. This work, therefore, aims to numerically assess the conversion feasibility of a HFO large bore four-stroke turbocharged engine to operate with natural gas by means of a
Gonçalves, Vinícius FernandezZabeu, Clayton BarcelosAntolini, JácsonSalvador, RobertoAlmeida, RogérioValiati, Allan SoaresFilho, Guenther Carlos Krieger
The objective of this study is to investigate the root cause of cracks detected in the Turbocharger bracket belonging to the engine Mercedes-Benz OM471 (Power: 390kW, Torque: 2600Nm) from Vehicle Truck Mercedes-Benz Actros 2651LS 6x4 Euro V. The investigation started with the instrumentation of every related component (besides the bracket itself, the charge air pipe, the exhaust pipe and also the crankcase for reference) in order to perform a vibration measurement. The necessary equipment to execute this procedure, included accelerometers, temperature sensors, strain gages and an inductive engine speed sensor. All data had to be acquired directly from real application conditions in vehicle, maximum load of 74 ton in a previously defined mountain road track, due to the impossibility to generate similar results in comparison to the ones detected on road through bench tests (or any other in-door experiment). The bracket position is located on the right side of a diesel combustion engine
Feijó, Igor SommerfeldGonçalves, Carlos Aurélio Bustamante
As regulations become more stringent, engine manufacturers are adopting innovative technologies to reduce emissions while maintaining durability and reliability. One approach involves optimizing air handling systems. Eaton developed a 48 V electric exhaust gas recirculation pump (EGRP) to reduce NOx and CO2 emissions while improving fuel efficiency when paired with a high-efficiency turbocharger. This study integrates an electric EGRP and a high-efficiency turbocharger onto a 13.6L John Deere off-road diesel engine to evaluate the impact on fuel efficiency and NOx emissions across various drive cycles including the nonroad transient cycle (NRTC), the low load application cycle (LLAC), the constant speed–load acceptance (CSLA) test, and the ramped modal cycle (RMC). The study highlights the benefits and limitations of the prototype EGRP on an off-road engine. Since the setup did not include aftertreatment systems, engine-out emissions were analyzed. Experiments were conducted at
Willoughby, AudreyAdekanbi, MichaelKakani, RaghavAhmad, Zar NigarShaver, GregHolloway, EricHaaland, EricEvers, MatthewLoesch, AdamMcClurg, JosiahBagal, NileshMcCarthy, JamesCoates, Michael
ABSTRACT A sudden increase in microgrid electrical power consumption requires the fast supply of energy from different generating sources to guarantee microgrid voltage stability. This paper presents the results of simulations investigating the integration of an electric supercharger into a Heavy Duty Diesel (HDD) genset connected to a microgrid for reducing engine speed droop in response to an abrupt power demand requested from the grid. First, a mean value model for the 13 L HDD engine is used to study the response of the baseline turbocharged engine during a fast load increase at low engine speed. The limited air mass in the cylinder during the transient results in engine lugging and ultimately engine stall. Then, an electrical supercharger is integrated before the turbocharger compressor to increase the engine air charge. During steady state operation, the simulation results indicate that the supercharger is able to increase the air-charge by approximately 50% over the lower half
Salehi, RasoulMartz, JasonStefanopoulou, AnnaRizzo, DeniseMcGrew, DeanHansen, Taylor
ABSTRACT This paper discusses inherent advantages and additional design changes that can be made to a single crankshaft opposed piston engine (SCOPE) in order to satisfy military engine heat rejection-to-power requirements of 0.45. The paper starts off with a discussion of the currently demonstrated heat rejection to power levels being obtained with the commercial version of the SCOPE configuration. Here, it is seen that heat rejection-to-power ratios are approximately 0.69. Tests are ongoing and this value is considered preliminary in nature. Analytical results are then presented that decompose where the heat is being generated - for the intake air system, the coolant system, and also the oil lubrication system. The model includes consideration of heat generated from the engines turbochargers, cylinders, pistons, and gear train. The model is anchored to measurements made with a commercial version of the SCOPE engine. Engine heat rejection results for this baseline configuration
Kacynski, KenJohnson, S. ArnieHuo, MingYancone, J.Katech, Chris Meszaros
ABSTRACT VanDyne SuperTurbo Inc. has recently completed Phase I of an Army SBIR project entitled “Diesel Waste Heat Recovery Utilizing a SuperTurbocharger”. The project focused on modeling a SuperTurbocharger for a specific Army application and evaluating the potential benefits from a single device capable of supercharging, turbocharging and turbocompounding. The modeling effort resulted in predicted efficiency gains from both air flow management and mechanical waste heat recovery. Additionally, the modeling program revealed additional engine power available that was inaccessible with the engine’s current turbocharged configuration. This paper will cover the fundamentals of the technology, the Phase I engine modeling results and the path forward for the Phase II prototype testing project
VanDyne, EdWaldron, Thomas
ABSTRACT Modern medium and heavy duty Commercial Off The Shelf (COTS) diesel engines take advantage of state-of-the-art technologies to deliver excellent performance while meeting the most stringent emissions legislation. While some of these technologies offer significant advantages in terms of engine efficiency, performance and weight versus traditional military engines, others are driven purely by the need to meet emissions standards. In order to successfully adapt these COTS engines for military use and fuel (JP-8), the emissions-only systems must be removed and the engine recalibrated for maximum efficiency. The downsized, turbocharged engine would enable a simultaneous improvement in engine weight, performance and efficiency in one of the DoD’s largest fleet of vehicles - High Mobility Multipurpose Wheeled Vehicle (HMMWV), when compared to the current configuration. This paper will illustrate how a modern diesel engine was quickly developed from COTS to military-ready
Johnson, Gustav
For turbocharged engine design, manufacturer-provided turbocharger maps are typically used in simulation analysis to understand key engine performance metrics. Each data point in the turbocharger map is generated by physically testing the hardware or through CFD analysis—both of which are time-consuming and expensive. As such, only a modest set of data can be generated, and each data map must be interpolated and extrapolated to create a smooth surface, which can then be used for engine simulation analysis. In this article, five different machine learning algorithms are described and compared to experimental data for the prediction of Cummins Turbo Technologies (CTT) fixed geometry turbines within and outside of the experimental data range. The results were validated against xxx-provided test data. The results demonstrate that the Bayesian neural networks performed the best, realizing a 0.5%–1% error band. In addition, it is extrapolatable when suitable manually created extra data
Supe, ShreyasNatarajan, BharathShaver, Greg
Turbocharger design involves adjustment of various geometric parameters to improve the performance and suit mechanical constraints, depending on the application-specific requirements. In designing the turbine stage, these parameters are optimized to maximize durability and efficiencies at the required operating points. For a heavy-duty class eight truck, “road load” and “rated power” are generally considered the two most important operating points. The objective of this article is to improve the efficiencies of these two operating points. The common challenge in the development of a turbine wheel design is the large number and interdependence of parameters to optimize. For example, increasing the blade thickness improves structural strength but reduces the mass flow capacity, thus influencing its performance. It is general practice to optimize the wheel geometry using iterative CFD analysis. However, running simulations for every single change in geometry involves significant
Wichlinski, JosephGonser, LukasNaik, PavanTaylor, Alexander H.Al-Hasan, Nisar S.
Today, advancements in industrial laser cleaning automation show great promise in boosting productivity and safety when rust and contaminant removal or surface preparation is required for higher volumes of components and equipment
The shape and energy distribution characteristics of exhaust pulse of an asymmetric twin-scroll turbocharged engine have a significant impact on the matching between asymmetric twin-scroll turbines and engines, as well as the matching between asymmetric twin scrolls and turbine wheels. In this article, the exhaust pulse characteristics of an asymmetric twin-scroll turbocharged engine was studied. Experiments were conducted on a turbine test rig and an engine performance stand to determine the operation rules of exhaust pulse strength, turbine flow parameters, turbine isentropic energy, and turbine efficiency. The results showed that the exhaust pulse strength at the inlets of both the small and large scrolls continuously decreased with the increase of engine speed. And the flow parameters at the inlets of the small and large scrolls exhibited a “ring” or “butterfly” shape with the change of expansion ratio depending on the pressure deviation of the extreme points at the troughs on both
Wu, LiangqinJin, JianjiaoWang, JieZhang, Chenyun
Nowadays, green hydrogen can play a crucial role in a successful clean energy transition, thus reaching net zero emissions in the transport sector. Moreover, hydrogen exploitation in internal combustion engines is favored by its suitable combustion properties and quasi-zero pollutant emissions. High flame speeds enable a lean combustion approach, which provides high efficiency and reduces NOx emissions. However, high airflow rates are required to achieve the load levels typical of heavy-duty applications. In this framework, the present study aims at investigating the required boosting system of a 6-cylinder, 13-litre heavy-duty spark ignition engine through 1D numerical simulation. A comparison among various architectures of the turbocharging system and the size of each component is presented, thus highlighting the limitations and potentialities of each architecture and providing important insights for the selection of the best turbocharging system
Pucillo, FrancescoMillo, FedericoPiano, AndreaGiordana, SergioRapetto, NicolaPaulicelli, Fabio
The commitment to environmentally friendly transportation calls for efficient solutions with the evolution of automotive industry. Turbochargers are an important part of this development. The application of Gas or Air Foil Bearings (GFB) instead of traditional hydrodynamic bearings is recently very noticed, with which the fuel consumption, and emissions can be minimized as well as decreasing the maintenance costs and increasing the reliability. However, low viscosity of gas leads to lower dynamic stiffness and damping characteristics resulting in low load carrying capacity and instability at higher speeds. Gas bearings can be enhanced by adding a foil structure commonly known as gas foil bearings whose dynamic stiffness can be tailored by modifying the geometry and the material properties resulting in better stability and higher load carrying capacity. A detailed study is required to assess the performance of high-speed rotor systems supported on GFBs, therefore in this study a bump
Mandapalli, Prithvi RajuHoefler, DieterRohani, Rezvan
The geometry of high-pressure pump and injector nozzles crucially influences hydraulic behaviors (e.g., the start of injection, the pressure profiles developed in the high-pressure line, needle lift, and injection rates) in diesel engines. These factors, in turn, significantly impact fuel atomization, fuel–air mixing, combustion quality, and the formation of emissions. The main geometry parameters such as plunger diameter and the number and diameter of nozzles lead to the system complexity, requiring careful analysis, design, and calibration. In this study, a high-speed shadowgraph system and a high-resolution pressure recording system were developed to capture the start of injection, spray structure, and pressure profiles in the high-pressure line. Additionally, a model was developed using GT-Fuel package built within the GT-Suite of simulation tools to explore different plunger diameters and numbers and diameters of injector nozzles. These models were validated using the pressure
Nguyen, Quan Q.Vu, Manh D.Phung, Duoc V.Nguyen, Kien T.Vu*, Tuan N.Pham, Phuong X.
The combustion timing of auto-ignited combustion is determined by composition, temperature, and pressure of cylinder charge. Thus, for a successful auto-ignition, those key variables must be controlled within tight target ranges, which is challenging due to (i) nature of coupling between those variables, and (ii) complexity of managing multiple actuators in the engine. In this article, a control strategy that manages multiple actuators of a boosted homogeneous charge compression ignition (HCCI) engine is developed to maintain robust auto-ignited combustion. The HCCI engine being considered is equipped with multiple boosting devices including a supercharger and a turbocharger in addition to conventional actuators and sensors. Since each boosting device has its own pros and cons, harmonizing those boosting devices is crucial for successful transient operation. To address the multi-variable transient control problem, speed-gradient control methodology is applied to minimize coupling
Kang, Jun-Mo
In the present work, a new methodology for predicting the performance of centrifugal compressors is developed. The proposed method differs from existing methods found in literature by gathering principal losses in three parameters: two constants and one variable, which is a function of the compressor wheel geometrical characteristics. As those parameters are constants for a given centrifugal compressor, there is no need for additional corrective parameters in order to obtain coherent results. Indeed, the proposed methodology does not depend on the choice of the slip factor correlation for the prediction of the correct pressure ratio. However, the choice of slip factor influences the efficiency computation. The prediction of the compressor maps for two full stage centrifugal compressors is presented and they show good agreement while compared with manufacturer’s data obtained from gas stand measurements. In addition, a method to obtain the surge line based on this methodology is
Martinez Alvarado, Luis EnriqueMilosavljevic, Misa
In recent years, with the development of computing infrastructure and methods, the potential of numerical methods to reasonably predict aerodynamic noise in turbocharger compressors of heavy-duty diesel engines has increased. However, aerodynamic acoustic modeling of complex geometries and flow systems is currently immature, mainly due to the greater challenges in accurately characterizing turbulent viscous flows. Therefore, recent advances in aerodynamic noise calculations for automotive turbocharger compressors were reviewed and a quantitative study of the effects for turbulence models (Shear-Stress Transport (SST) and Detached Eddy Simulation (DES)) and time-steps (2° and 4°) in numerical simulations on the performance and acoustic prediction of a compressor under various conditions were investigated. The results showed that for the compressor performance, the turbulence models and time-step parameters selection were within 3% error of the simulated and experimental values for
Huang, RongNi, JiminWang, QiweiYin, Qi
The target of the upcoming automotive emission regulations is to promote a fast transition to near-zero emission vehicles. As such, the range of ambient and operating conditions tested in the homologation cycles is broadening. In this context, the proposed work aims to thoroughly investigate the potential of post-oxidation phenomena in reducing the light-off time of a conventional three-way catalyst. The study is carried out on a turbocharged four-cylinder gasoline engine by means of experimental and numerical activities. Post oxidation is achieved through the oxidation of unburned fuel in the exhaust line, exploiting a rich combustion and a secondary air injection dedicated strategy. The CFD methodology consists of two different approaches: the former relies on a full-engine mesh, the latter on a detailed analysis of the chemical reactions occurring in the exhaust line. The coupling between experimental data and simulation results provides a complete assessment of the investigated
Barillari, LorisPipolo, MarioDella Torre, AugustoMontenegro, GianlucaOnorati, AngeloVacca, AntoninoChiodi, MarcoKulzer, André
The design of engine intake system affects the intake uniformity of each cylinder of the engine, which in turn has an important impact on the engine performance, the uniform distribution of EGR exhaust gas and the combustion process of each cylinder. In this paper, the constant-pressure supercharged diesel engine intake pipe is used as the research model to study the intake air flow unevenness of the intake pipe of the supercharged diesel engine. The pressure boundary condition at the outlet of each intake manifold is set as the dynamic pressure change condition. The three-dimensional numerical simulation of the transient flow process in the intake manifold of diesel engine is simulated and analyzed by using numerical method, and the change of the Intake air flow field in the intake manifold under different working conditions during the intake overlapping period is discussed. The dynamic effects of diesel engine intake boost pressure, rotated speed, and intake pipe geometrical
Yang, ShuaiYan, KaiLiu, HaifengFu, YahaoLiu, HairanLi, Tong
Opposed piston two-stroke (OP2S) diesel engines have demonstrated a reduction in engine-out emissions and increased efficiency compared to conventional four-stroke diesel engines. Due to the higher stroke-to-bore ratio and the absence of a cylinder head, the heat transfer loss to the coolant is lower near ‘Top Dead Center.’ The selection and design of the air path is critical to realizing the benefits of the OP2S engine architecture. Like any two-stroke diesel engine, the scavenging process and the composition of the internal residuals are predominantly governed by the pressure differential between the intake and the exhaust ports. Without dedicated pumping strokes, the two-stroke engine architecture requires external devices to breathe. In the unique OP2S engine architecture studied in this work, the external pumping devices present in the air path include an electrically assisted turbocharger (EAT), an electrified EGR pump, and a back-pressure valve (BPv) located downstream of the
Bhatt, AnkurGandolfo, JohnHuo, MingGainey, BrianLawler, Benjamin
The water droplet erosion (WDE) on high-speed rotating wheels appears in several engineering fields such as wind turbines, stationary steam turbines, fuel cell turbines, and turbochargers. The main reasons for this phenomenon are the high relative velocity difference between the colliding particles and the rotor, as well as the presence of inadequate material structure and surface parameters. One of the latest challenges in this area is the compressor wheels used in turbochargers, which has a speed up to 300,000 rpm and have typically been made of aluminum alloy for decades, to achieve the lowest possible rotor inertia. However, while in the past this component was only encountered with filtered air, nowadays, due to developments in compliance with tightening emission standards, various fluids also collide with the spinning blades, which can cause mechanical damage. One such fluid is the condensed water in the low-pressure exhaust gas recirculation channel (LP-EGR) formulated at cold
Takács, RichárdZsoldos, IbolyaSzentendrei, Dániel
The 2025 Kia Carnival MPV is acquiring a hybrid powertrain as part of the minivan's model year update that debuted at the Chicago Auto Show. The internal-combustion engine option remains the 3.5-L V6 GDI seen in the current Carnival and produces 287 hp and 260 lb-ft (353 Nm) that powers the front wheels through an 8-speed automatic transmission. Engine power is down slightly from the output of the V6 in the 2024 model (290 hp and 262 lb-ft [355 Nm]). It's the addition of an electric motor to the new hybrid model where things get interesting. The hybrid Carnival uses a 1.6-L turbocharged 4-cyl. and a 54 kW motor that produce a combined 242 hp and 271 lb-ft (367 Nm). The Carnival Hybrid MPV uses a 6-speed automatic transmission. Improved fuel economy is one reason for the new hybrid option. While Kia doesn't yet have official EPA estimates, a spokesperson told SAE Media that the target is 32 mpg combined. The current ICE-only Carnival gets 22 mpg
Blanco, Sebastian
Airborne compression-ignition engine operations differ significantly from those in ground vehicles, both in mission requirements and in operating conditions. Unique challenges exist in the aviation space, and electrification technologies originally developed for ground applications may be leveraged to address these considerations. One such technology, electrically assisted turbochargers (EATs), have the potential to address the following: increase the maximum system power output, directly control intake manifold air pressure, and reignite the engine at altitude conditions in the event of an engine flame-out. Sea-level experiments were carried out on a two-liter, four-cylinder compression-ignition engine with a commercial-off-the-shelf EAT that replaced the original turbocharger. The objective of these experiments was to demonstrate the technology, assess the performance, and evaluate control methods at sea level prior to altitude experimentation. This work covers the baseline
Pope, AaronKim, KennethSchroen, ErikClerkin, PeterMusser, MarshallMattson, JonathanMeininger, RikGibson, JosephKang, Sang-GukKruger, KurtHepp, KyleKweon, Chol-Bum
The two-branch exhaust of an asymmetric twin-scroll turbocharged engine are asymmetrically and periodically complicated, which has great impact on turbine matching. In this article, a matching effect of turbine speed parameter on asymmetric twin-scroll turbines based on the exhaust pulse energy weight distribution of a heavy-duty diesel engine was introduced. First, it was built as an asymmetric twin-scroll turbine matching based on exhaust pulse energy distribution. Then, by comparing the average matching point and energy matching points on the corresponding turbine performance map, it is revealed that the turbine speed parameter of energy matching points was a significant deviation from the turbine speed parameter under peak efficiency, which leads to the actual turbine operating efficiency lower than the optimal state. In addition, a turbine speed parameter adjustment strategy was proposed by changing compressor impeller diameters to reveal the effect on turbine matching based on
Jin, JianjiaoZhang, ChenyunWu, LiangqinZhu, HongpingQian, Yuanping
Asymmetric twin-scroll turbocharging technology, as one of the effective technologies for balancing fuel economy and nitrogen oxide emissions, has been widely studied in the past decade. In response to the ever-increasing demands for improved fuel efficiency and reduced exhaust emissions, extensive research efforts have been dedicated to investigating various aspects of this technology. Researchers have conducted both experimental and simulation studies to delve into the intricate flow mechanism of asymmetric twin-scroll turbines. Furthermore, considerable attention has been given to exploring the optimal matching between asymmetric twin-scroll turbines and engines, as well as devising innovative flow control methods for these turbines. Additionally, researchers have sought to comprehend the impact of exhaust pulse flow on the performance of asymmetric twin-scroll turbines. Drawing on a comprehensive review of prior research endeavors, this study presents a meticulous summary of the
Jin, JianjiaoWang, JieZhang, ChenyunCao, Tianyi
Closed crankcase ventilation prevent harmful gases from entering atmosphere thereby reducing hydrocarbon emissions. Ventilation system usually carries blowby gases along with oil mist generated from Engine to Air intake system. Major sources of blowby occurs from leak in combustion chamber through piston rings, leakage from turbocharger shafts & leakage from valve guides. Oil mist carried by these blowby gases gets separated using separation media before passing to Air Intake. Fleece separation media has high separation efficiency with lower pressure loss for oil aerosol particles having size above 10 microns. However, efficiency of fleece media drops drastically if size of aerosol particles are below 10 microns. Aerosol mist of lower particle size (>10 microns) generally forms due to flash boiling on piston under crown area and from shafts of turbo charger due to high speeds combined with elevated temperatures. High power density diesel engine is taken for our study. It produces
M, VelshankarDharan R, BharaniDhadse, AshishPermude, AshokLoganathan, Sekar
Many Indian cities are amongst the most polluted cities in the world. Transport sector is identified as one of the major contributors to air pollution. Following the global trend, Government of India is also promoting near zero emission fuels with zero CO2 emissions as a way forward to solve the emission problems. With its policies like Green Hydrogen Mission, government of India plans to accelerate the adoption of Hydrogen as a fuel in the country. These initiatives have created a breakthrough in development of Hydrogen ICEs by the Indian OEM’s. Hydrogen ICE have only NOx emissions as the most prominent engine out emissions. NOx emission in Hydrogen engines is very sensitive to operating lambda, where in, after a certain threshold lambda the emissions rise significantly. Therefore, the air management system plays a very important role in the hydrogen engine performance & NOx emissions. This study evaluates various air management system options for a heavy-duty Hydrogen engine
Emran, AshrafParanjape, SumeetSreedharan, Sajil NJagodzinski, BartoschGarg, ShivamSharma, VijayWagh, Sachin
For ensuring environmental safety, strong emphasis on CO2 pollution reduction is mandated which led to evolution of miller cycle engines. However, the inherent Miller engine characteristic is the lower volumetric efficiency when compared to otto engines because of which small turbo chargers with variable geometry turbines are used to induct air into the engine. With miller engine and VGT turbo charger combination arises the challenges of charge controllability because of lower inertia and reduced vane control area. With conventional turbo charger control methods, the response time is slow thereby leading to turbo lag or severe over boosting, this is overcome by accurate engine modelling and using the same as input for charger control. In this study, model-based calibration approach was performed on a 3-cylinder Miller GDI 1.2L engine to model the charge exchange of the engine and use the same for determination required turbine vane positions to achieve the desired airflow induction
Veeramani, VivekanandKarthi, RamanathanShanmugam Ramakrishnan, Muthu
The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. Perkins announced in September its all-new engine series for off-highway applications, launching the 2600 Series 13-liter engine at a press event in London where Truck & Off-Highway Engineering was in attendance. Perkins states that the 2600 Series is intended for a wide array of off-highway applications including agricultural tractors, materials handling, construction, mining, aircraft ground support and other use cases. “As the off-highway industry advances toward a lower-carbon future, equipment manufacturers still face expectations for long-term productivity and reliability in the world's most-demanding work environments,” said Jaz Gill, vice president of global sales, marketing, service and parts. “The new Perkins 2600 Series engine platform demonstrates how we're leveraging our experience, intelligence and commitment to help OEMs navigate the energy
Wolfe, Matt
Cummins announced its seventh-generation series HE250 and HE300 waste-gate turbochargers for medium displacement on- and off-highway commercial engines. The turbos are sized for 5.5- to 8-liter medium-duty diesel engines and 8- to 11-liter natural-gas engines. Cummins states that the HE250 and 300 were designed to meet the global emissions regulations from 2024 onwards including the upcoming China Stage IV FE 2024, NSVII 2026 and Euro VII 2027. Cummins claims significant improvements in performance and durability compared to the outgoing models. Both turbos reportedly offer a 6-7% gain in overall efficiency as well as enhanced low-speed performance, which translates to additional low-end torque and better compatibility with engine start/stop systems
Wolfe, Matt
The steady flow hot-gas stand test is a widely used method for experimentally characterising turbocharger turbines to produce maps for use in 1D engine simulations. However, for twin entry turbine stages with two volutes, measuring multiple maps at different ratios of mass flow in each volute is time-consuming. This study investigated how computational fluid dynamics (CFD) simulation could reduce the experimental effort for mapping twin-entry turbines, especially for unequal admission conditions. The study is based on a case study of a medium-duty twin-entry turbine, characterising its performance both experimentally and using 3D simulations with ANSYS CFX®. In total, nine maps were produced: one at equal admission, two single admissions, and six unequal admissions conditions. The unequal admission maps were recorded at constant pressure ratios between the two scrolls; the scroll pressure ratio varied from 0.58 to 1.75. Each map contains 24 data points, comprising four constant
Boye, ThankGod E.Adamou, AdamosEsposito, StefaniaBurke, Richard
This paper presents a method for analysing the characteristics of nano-scale particles emitted from a 1.6 Litre, 4-stroke, gasoline direct injection (GDI) and turbocharged spark ignition engine fitted with a three-way catalytic converter. Ensemble Empirical Mode Decomposition (EEMD) is employed in this work to decompose the nano-scale particle size spectrums obtained using a differential mobility spectrometer (DMS) into Intrinsic Mode Functions (IMF). Fast Fourier Transform (FFT) is then applied to each IMF to compute its frequency content. The results show a strong correlation between the IMFs of specific particle ranges and the IMFs of the total particle count at various speed and load operating conditions. Hence, it is possible to characterise the influence of specific nano-scale particle ranges on the total particulate matter signal by analysing the frequency components of its IMFs using the EEMD-FFT method. This approach can provide a useful insight for developing a control
El Yacoubi, IsmailSamuel, Stephen
Catalytic converters, which are commonly used for after-treatment in SI engines, exhibit poor performance at lower temperatures. This is one of the main reasons that tailpipe emissions drastically increase during cold-start periods. Thermal inertia of turbocharger casing prolongs the catalyst warm-up time. Exhaust enthalpy management becomes crucial for a turbocharged direct injection spark ignition (DISI) engine during cold-start periods to quickly heat the catalyst and minimize cold-start emissions. Thermal barrier coatings (TBCs), because of their low thermal inertia, reach higher surface temperatures faster than metal walls, thereby blocking heat transfer and saving enthalpy for the catalyst. The TBCs applied on surfaces that exchange heat with exhaust gases can increase the enthalpy available for the catalyst warm-up. A system-level transient heat transfer study using experimental or high-fidelity simulation techniques to evaluate the TBC application on various surfaces would be
Ravikumar, AvinashBhatt, AnkurGainey, BrianLawler, Benjamin
As engine technology developed continuously, engine with both turbocharging and EGR has been researched due to its benefit on improving the engine efficiency. Nevertheless, a technical issue has raised up while utilizing both turbocharging and EGR at the same time: excess condensed water existed in intake manifold which potentially trigger misfire conditions. In order to investigate the root-cause, a CFD model (conducted by CONVERGE CFD software) was presented and studied in this paper which virtually regenerated intake manifold flow-field with EGR condensed water inside. Based on the simulated results, it concluded that different initial conditions of EGR condensed water could significantly change the amount of water which deposited in each cylinder. Thus, a coefficient of variation of deposited condensed water amount among these cylinders, was marked as the evaluation reference of cylinder misfire. Theoretically, as this coefficient of variation reduced, the EGR condensed water from
Pan, ShiyiLi, GuantingWang, JinhuaZhang, NanXu, ZhiqinChen, ShanghuaChen, JunZhao, Shengwei
Turbocharged spark-ignition (SI) engines, owing to frequent engine knocking events, utilize retarded spark timing that causes combustion inefficiency, and high turbine inlet temperature (Trb-In T) levels. Fuel enrichment is implemented at high power levels to prevent excessive Trb-In T levels, resulting in an additional fueling penalty and higher CO emissions. In current times, fuel-enrichment reductions are of high strategic importance for engine manufacturers to meet the imminent emissions regulations. To that end, the authors investigated the divided exhaust period (DEP) concept in a 2.2 L turbocharged SI engine with a geometric compression ratio of 14 by decoupling blowdown (BD) and scavenge (SC) events during the exhaust process. Using a validated 1D engine model, the authors first analyzed the DEP concept in terms of pumping mean effective pressure (PMEP) and engine knocking (KI) reduction. Subsequently, the authors examined the effectiveness of the DEP concept using a “low
Kumar, PraveenYu, XinZhang, AnqiBaur, AndrewEngineer, NayanRoth, David
Post-oxidation has been used to enhance the chemical reactions in the exhaust gas pipes, leading to the activations of the turbocharger and catalyst at cold state. In this research, a detailed study of the various mechanisms for post-oxidation is performed. For the post-oxidation activation, the unburned gas species (CO, THC, H2) in the exhaust manifold must be produced by some methodologies, such as scavenging, lambda-split, and post-injection. The required amount of O2 concentration can be either supplied by the scavenging (valve overlap tuning) or the secondary air injection (SAI) system. Mixing the species is also an important key to promoting post- oxidation, and an internal bypass adapter with a modified exhaust adapter shape was developed and evaluated
Ishikawa, TeruakiKumar*, MadanMoriyoshi, YasuoKuboyama, Tatsuya
Hydrogen ICE can achieve carbon neutrality and is adaptable to medium and heavy-duty vehicles, for which electricity is not always a viable option. It can also be developed using high-quality conventional diesel/gasoline engine technology. Furthermore, it allows for the conversion of existing engines to hydrogen ICE, making it highly marketable. The reliability and durability of MPI hydrogen ICE is better than that of DI, and MPI has an advantage over DI in terms of cruising range because the low-pressure injection of hydrogen reduces the remaining hydrogen in the tank. Improving MPI output is, however, an important subject, and achieving this requires suppressing abnormal combustion such as pre-ignition. In this study, an inline four-cylinder 5L turbo-charged diesel engine was converted to a hydrogen engine. Hydrogen injectors were installed in the intake ports and spark plugs were installed instead of diesel fuel injectors. A two-stage turbo system was adopted to improve the engine
Hiyama, DaisukeIto, AkemiNishibe, KoichiNozaki, SatoruNanba, YoshinoriYamaura, TakuyaTakeda, KeisoSasaki, RyuichiNaganuma, Kaname
Low speed pre-ignition (LSPI) is a limiting phenomenon for several of the technologies being pursued as part of the low carbon agenda. To achieve maximum power density and efficiency engines are being downsized and turbocharged, while Direct- injection technologies are becoming ever more prominent. All changes that increase the propensity of LSPI. The low speed-high load operation envelope is limited due to LSPI. Hydrogen engines are also being explored, however, with such a low minimum enthalpy of ignition, LSPI is a major limitation to thermal efficiency. Several techniques are utilized in this study to investigate physical and physio-chemical aspects of lubricant initiated LSPI. Where possible attempts have been to validate methodologies or directional alignment with published data. The basis of the methodologies used is a validated 1D predictive combustion model of a single cylinder GTDI engine, that was used to provide simulation boundary conditions. The study comprises of two
Mahmood, AdnanHellier, Paul
Engine oils and their additives are formulated to meet required performance areas such as lubrication, detergency, dispersancy, anti-wear, and so on. Understanding degradation of engine oil additives is important to formulate oils with long time durability. Engine oil additives have been found to affect abnormal combustion in turbocharged gasoline direct injection (TGDI) engines, called low speed pre-ignition (LSPI). Some of metal containing additives such as zinc dithiophosphates (ZnDTP) and molybdenum dithiocarbamates (MoDTC) have been found to reduce LSPI events. In this study, we investigated degradation of ZnDTP and MoDTC in gasoline engine operation and effects of the degradation on LSPI performance
Onouchi, HisanariTanaka, IsaoElliott, IanKetterer, Nicole
Ford's seventh-generation Mustang is continuing the tradition of improving the breed with each iteration. While the changes under the skin may seem incremental, the 2024 Mustang has been bred to deliver an even higher level of performance. The engines from the previous pony have been carried forward, with the 2.3-L EcoBoost 4-cyl. serving as the base powerplant and the 5.0-L Coyote V8 continuing as the GT's mill. The EcoBoost I-4 remains SAE-rated at 315 horsepower at 5,500 rpm and 350 lb-ft. (475 Nm), which matches the outgoing entry-level Mustang's output. However, there have been some significant hardware changes to the ancillaries and engine internals
Wolfe, Matt
Pre-chamber turbulent jet ignition (TJI) is a method of generating distributed ignition sites through multiple high-speed turbulent jets in order to achieve an enhanced burn rate in the engine cylinder when compared to conventional spark plug ignition. To study the gas-dynamic interactions between the two chambers in a gasoline engine, a three-dimensional numerical model was developed using the commercial CFD code CONVERGE. The geometry and parameters of the engine used were based on a modified turbocharged GM four-cylinder 2.0 L GDI gasoline engine. Pre-chambers with nozzle diameters of 0.75 mm and 1.5 mm were used to investigate the effect of pre-chamber geometry on pre-chamber charging, combustion, and jet formation. The local developments of gas temperature and velocity were captured by adaptive mesh refinement, while the turbulence was resolved with the k-epsilon model of the Reynolds averaged Navier–Stokes (RANS) equations. The combustion process was modeled with the extended
Yu, TianxiaoLee, Dong EunGore, Jay P.Qiao, Li
The transportation sector, and commercial vehicles in particular, play an important role in global CO2 emissions. For this reason, the EU recently decided to reduce CO2 emissions from commercial vehicles by 30% until 2030. One alternative to conventional diesel propulsion is the usage of stoichiometric natural gas combustion. Due to the lowered C/H ratio and the cost effective exhaust after treatment (EAT) in form of a three way catalyst (TWC), less CO2 is emitted and it is possible to comply even with most stringent NOX legislations. However, the stoichiometric combustion of natural gas has also disadvantages. In particular, the throttling and retarded 50 % mass fuel burned (MFB50) positions due to knocking lead to efficiency losses. One way to minimize these is the usage of exhaust gas re-circulation (EGR), Miller cycle and water injection. The reduced knocking tendency allows the geometric compression ratio to be increased further, which leads to an additional efficiency advantage
Betz, MariusEilts, Peter
The paper presents a preliminary study on a virtual 2-stroke 3-cylinder 0.9 L DI SI supercharged engine running on Hydrogen (H2), able to meet both high performance targets and ultra-low emissions limits (NOx<20 ppm). Combustion is similar to a conventional 4-stroke H2 DI engine, while the design of the cylinder and the actuation law of both intake and exhaust valves are specifically optimized for the 2-stroke cycle. In comparison to a more conventional 2-stroke loop scavenged engine, with piston-controlled ports, the use of poppet valves enables a more flexible control of the gas exchange process and to maintain the same design of a 4-stroke engine for pistons, cylinders block, crankcase and lubrication system. On the other hand, it is more difficult to avoid the short-circuit of the fresh charge, while permeability of the valves becomes quite critical at high engine speed. Therefore, particular care was devoted to the optimization of the intake and exhaust ports geometry, as well as
Caprioli, StefanoVolza, AntonelloMattarelli, EnricoRinaldini, Carlo Alberto
The need for a quick reduction in greenhouse gasses and noxious emissions is pushing maritime transportation to increase the use of alternative fuels. Natural Gas (NG) is well recognized as an effective solution to limit the use of marine diesel oil in the short/mid-term. In this scenario, dual-fuel technology is used to enable a conventional diesel engine to operate with a share of gaseous fuel while retaining the capability to run in full diesel mode. Dual-fuel (DF) engines allow the use of natural gas, or biomethane from renewable sources, as the main fuel, with advantages over CO2, SOx and PM emissions with the same levels of NOx. This paper presents an experimental study investigating the effects of the diesel injection strategy on performance and emissions of a dual-fuel, single-cylinder, large bore, 4-stroke engine for marine applications. The engine is equipped with an external supercharging system; NG is injected in the port, while a Common Rail system injects the diesel pilot
De Simio, LuigiIannaccone, SabatoPennino, VincenzoMarchitto, Luca
The isentropic efficiency estimation of small radial turbines is an important aspect of turbocharger performance evaluation. Because of inaccuracies in measuring the outlet temperature due to the non-homogeneous flow field distribution, it is common practice to refer to the thermomechanical efficiency, defined as the product of mechanical and turbine isentropic efficiencies. This paper proposes a method for the indirect evaluation of turbine isentropic efficiency through specific experimental tests. In particular, the evaluation of friction losses in the bearings can be assessed thanks to experimental investigations in quasi-adiabatic condition. By maintaining the turbine inlet temperature and the average temperature of lubricating oil and water-cooling circuit equal to the compressor outlet temperature, a negligible heat transfer between turbine and compressor can be achieved. Therefore, the heat transferred to the lubricating oil can only be attributed to the friction in the bearings
Cordalonga, CarlaMarelli, SilviaUsai, VittorioCapobianco, Massimo
An approach for turbocharging automotive engines to reach targeted performance was developed in which the environmental and economic aspects during the turbocharger-engine matching process were considered. Three numerical assessment levels based on output performance, exhaust emissions and techno-economic metrics are established to support users during the decision-making of adequate turbochargers that meets targeted data in terms of boosting and emissions. Satisfactory improvements are measured from a 1.5L, three-cylinders, turbocharged Diesel engine, in terms of brake specific fuel consumption, thermal efficiency and NOx concentrations of about 1.73% (decrease in fuel consumption of around 2.22ml/s), 1.76%, and 4.53% (correspond to a diminution of around 217.54ppm), respectively, at the engine’s extreme conditions (full load and rated power). In addition, for an application of another turbocharger, remarkable improvements in terms of HC and CO concentrations of about 6.23% (reduction
EL HAMEUR, Mohamed AmineCERDOUN, MahfoudhTarabet, LyesGimelli, AlfredoFerrara, Giovanni
One of the main challenges related to the use of Hydrogen in Internal Combustion Engines is the trade-off between NOx emissions and brake power output: on the one hand, a lean premixed charge (Lambda ≈2.5) is generally able to provide a regular and efficient combustion, yielding near-zero NOx emissions; on the other hand, the power density tends to be very poor, due to the huge amount of air required by the thermodynamic process. As a further penalization, the injection of a gaseous fuel during the intake process has a negative impact on volumetric efficiency. Supercharging can be a solution for addressing the problem, but at the cost of an increase of complexity, cost and overall dimensions. An alternative path is represented by the 2-stroke cycle, and, in particular, by the opposed piston (OP) design. Most of the existing OP engines are compression ignited, but Spark ignition and direct fuel injection can be implemented without relevant modifications to the layout of cylinders. The
Volza, AntonelloScrignoli, FrancescoCaprioli, StefanoMattarelli, EnricoRinaldini, Carlo Alberto
Diesel engines operated at high altitudes would experience performance degradation due to the fuel-air amount mismatch, resulting in combustion deterioration. Technologies that supplement oxygen concentration, such as intake oxygen enrichment, turbocharging and the addition of oxygenated fuel additives, can help restore performance at high altitudes, but each has its own limitations Operating diesel engines at high altitudes still generates extremely lean fuel-air mixtures, making the improved utilization of excess air the most economically efficient approach to optimize engine performance under such conditions. The objective of this paper is to investigate the effects of injector nozzle-hole numbers on diesel engines operated at high altitudes, a topic that has been limitedly discussed in existing literature, with the aim of enhancing understanding regarding the potential of this cost-effective approach and aiding in the design of a cooperative approach between oxygen concentration
Zhao, JunliangYang, RuomiaoYan, YuchaoOu, JuanLiu, ZhentaoLiu, Jinlong
In urban roads the engine speed and the load vary suddenly and frequently, resulting in increased exhaust emissions. In such operations, the effect of air injection technique to access the transient response of the engine is of great interest. The effectiveness of air injection technique in improving the transient response under speed transient is investigated in detail [1]; however, it is not evaluated for the load transients. Load step demand of the engine is another important event that limits the transient response of the turbocharger. In the present study, response of a heavy-duty turbocharged diesel engine is investigated for different load conditions. Three cases of load transients are considered: constant load, load magnitude variation, and load scheduling. Air injection technique is simulated and after optimization of injection pressure based on orifice diameter, its effect on the transient response is presented. The results reveal that air injection into the intake manifold
Saad, Syed MohammadRummana, Asiya
Due to the emerging technologies and globalization, expectations of the customers on commercial vehicles are getting increased over the period. It is an important duty of an OEM to deliver a perfectly configured product to suit the customer requirements. When it comes to configuration of a vehicle, engine power is one of the key factors which indicate the performance of that vehicle. There is a tough competition between every OEM to increase the engine power for enhancing the overall operational performance. One method to increase power is to improve its volumetric efficiency. This is achieved with help of turbocharger and Charge Air Cooler (CAC). CAC improves volumetric efficiency by increasing intake air-charge density. Any failure on CAC leads to lower the volumetric efficiency and increase in turbocharger loading. This paper deals with the validation of CAC assembly using different test conditions by analyzing potential failure modes against the field issues. Optimum test
G, ManthiramoorthyNarasimman, Obuli KarthikeyanNagarajan, GopikannanSiva Kumar, Natarajan
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