Browse Topic: Refrigerants

Items (451)
This SAE Standard applies to dyes intended to be introduced into a mobile air-conditioning system refrigerant circuit for the purpose of allowing the application of ultraviolet leak detection. In order to label any product(s), they shall meet SAE J2297, the certification process as described in SAE J2911 must be followed, and the documentation described in Appendix A shall be submitted to SAE
Interior Climate Control Fluids Committee
R-1234yf is used in almost every new car sold in the U.S., but the EU is discussing a ban and the industry is investigating alternatives like CO2 and propane. According to its manufacturer, Chemours, use of R-1234yf has grown so much since the refrigerant replaced the long-established R-134a that it's now used in 95% of new cars sold in the U.S. An estimated 220 million cars on global roads are also using it. The problem with R-134a, which came in cars and trucks in the 1990s, is that it's a gas with “a global warming potential (GWP) that is 1,430 times that of CO2,” according to the EPA. Since 2017, EU legislation has banned the use of any refrigerant in new vehicles with a GWP higher than 150. That rule doomed R-134a but opened the door for R-1234yf, which has a GWP of only four. The EU is currently revisiting R-1234yf emissions rules and may ban the substance in a few years. In the U.S., the EPA stands by its use
Motavalli, Jim
ABSTRACT Additive/Abradable Powder Coatings (AAPC’s) are field proven, thick, solid film graphite coatings that wear in to the ideal functional geometry of mechanical components. Lubed or dry, devices lap in and run with minimized clearance and friction for highest efficiency, quietest operation, and longest life in sandy environments. AAPC’s will improve military readiness, reduce sustainment costs, and cut components logistics and fuel consumption. Processing is easy, robust and effective on new and used components in prototyping, production and remanufacturing. Worn components can be restored in theater to achieve durable, ‘better than new’ performance levels. Applications include turbos, IC pistons, lube pumps, hydraulics, roots blowers, screw compressors, refrigerant compressors, lip seal seats, and others. This paper will focus on the AAPC benefits observed on pistons and turbo compressor housings
Suman, Andrew
SAE J3291 covers hoses and coupled hose assemblies intended for containing and circulating lubricant, liquid, and gaseous refrigerant in automotive air-conditioning systems. This recommended practice will be used to establish requirements for the validation of hoses, hose assemblies, or nonmetallic line assemblies with any new refrigerant or refrigerant blend being considered for use in automotive air-conditioning systems. The new refrigerants and blends covered by this document do not include current refrigerants R134a, R1234yf, and R152a. This document does not cover previously used refrigerant R12 nor refrigerants used in transcritical systems, such as R744. It is the system manufacturer’s responsibility to ensure that adequate compatibility testing is completed with new refrigerants, blends, and lubricant combinations together with intended hose materials. The recommended tests include, but are not limited to, volume swell, delamination, and rapid decompression. These tests are not
Interior Climate Control MAC Supplier Committee
In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the refrigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, the battery and the electric motors must be cooled. The compressor causes the acoustic excitation of other refrigeration circuit components and the chassis via pressure pulsations and vibration transmission, as well as emitting airborne sound directly. Sound measurements have been performed in an anechoic chamber to investigate the influence of operating conditions on the acoustics of an electric scroll compressor. This paper investigates the influence of the operating conditions on compressor acoustics and shows that rotation speed is the main factor influencing compressor noise. The sound spectra of fluid, structure and airborne noise are dominated by speed-dependent, tonal components. Additionally the effect of varying pressure
Saur, LukasBecker, Stefan
Within this work a compact automotive heat pump module prototype with the natural refrigerant R290 (propane) is presented. R290 is non-toxic, has a low global warming potential (GWP) of 3, is environmentally friendly and is not affected by PFAS restrictions. Furthermore, R290 has a superior efficiency compared to refrigerants like R1234yf & R134a, which makes it a promising alternative. A test setup is built to evaluate the performance of the prototype HP-module, which is charged with approx. 190g of refrigerant and reaches a cooling/heating capacity of approx. 11kW/16kW at the investigated conditions. In addition, a 1-D numerical tool for the calculation of steady state conditions is implemented in MATLAB/Simscape and validated by time-averaged test data. The objective of the numerical tool is to be able to quickly predict the pressure levels within the refrigerant loop in advance to testing, as the pressure levels of the HP-module are not directly controlled, but result from the
Pogorelov, AlexejReimers, Thorsten
A ban on Per- and Polyfluorinated Substances (PFAS) has enforced automobile companies to find alternatives to current R1234yf refrigerant. One such natural substitute, R290 (propane), is becoming popular with automotive manufacturers and suppliers due to its high performance and efficiency. However, due to its high flammability, R290 is not allowed in the cabin evaporator/condenser in order to ensure the safety of the driver and passenger. This requires the design of a novel indirect Heat Flux Management System (HFMS) with coolant as a working fluid to transfer heating to cabin and powertrain cooling components. The design of the heat pump system confines flammable R290 refrigerant to a hermitic compact box to avoid leakages. This paper aims to investigate the performance and efficiency of a new R290 refrigerant-based indirect heat pump system. The system is tested on a test bench, and the results are compared to an indirect heat pump system with R1234yf refrigerant. The study and
Gupta, RaghavSaraswat, RohanGravelle, Aled
In developing nations, most passenger vehicles are equipped with mobile air conditioning (MAC) systems that work on Hydro Fluoro Carbons (HFC) based refrigerants. These refrigerants have a high global warming potential (GWP) and hence adversely affect the environment. According to the Kigali amendment to Montreal Protocol, Article-5 Group-2 countries including India must start phasing down HFCs from 2028 and replace them with low Global Warming Potential (GWP) refrigerants. One such class of low GWP refrigerant is Hydro Fluoro Olefins (HFO) In order to replace HFCs with HFOs in existing MAC systems, the various system performance parameters with the new refrigerant are required to be evaluated. Performance evaluation of MAC system is rendered quicker and cost-effective by deploying a digital simulation tool. There is good correlation and confidence established for MAC performance prediction with HFCs through 1D CAE. Further, to enable AC performance simulation with drop-in refrigerant
Kulkarni, ShridharShah, GeetJaybhay, SambhajiVarma, Mohit
Compressor plays an important role in Automotive Air Conditioning (AC) System. It compresses the low pressure refrigerant and discharges the high pressure refrigerant vapour to condenser. Compressor performance mainly depends on two parameters, compressor oil and refrigerant gas charge quantity. Compressor oil is used to lubricate the movable parts in reciprocating compressors. Compressor oil is miscible in refrigerants in liquid state and amount of oil present in compressor increases the life of compressor. But, huge amount of oil may also reduce the thermal performance of system. Minimum gas quantity gives poor cooling performance and due to maximum quantity, increasing suction/discharge pressures, results in more compressor work and low cooling. This paper discusses the experimental analysis of refrigerant quantity, oil quantity in different ratios to improving the cooling performance of a passenger vehicle. Experimentation was conducted on 7 seater passenger car (hatchback). For
Meena, Avadhesh KumarKishore, KamalAgarwal, RoopakParayil, Paulson
Air-conditioning and Refrigeration systems are widely used in many industries for cooling and preservation, and the evaporator is a crucial component responsible for heat absorption. The choice of refrigerant has a significant impact on the evaporator's performance, affecting the overall efficiency of the system. This paper investigates the effect of three common refrigerants, R134a, R407c, and R1234yf, on evaporator performance. A comparative analysis was performed using the conventional air-conditioning system consisting of a compressor, condenser, expansion valve, and evaporator. The evaporator performance was evaluated based on the cooling capacity, Refrigerant Side Pressure Drop (RSPD) and Superheat (SH). The results show that evaporator has highest cooling capacity with R134a, followed by R407C and R1234yf. In comparison to R134a, R1234yf had the lowest refrigerating effect followed by R407C. However, R1234yf has the lowest Global Warming Potential (GWP) value out of all the
Suman, SaurabhKushwah, Yogendra Singh
Today, most vehicles in developing countries are equipped with air conditioning systems that work with Hydro-Fluoro-Carbons (HFC) based refrigerants. These refrigerants are potential greenhouse gases with a high global warming potential (GWP) that adversely impact the environment. Without the rapid phasedown of HFCs under the Kigali Amendment to the Montreal Protocol and other actions, Earth will soon pass climate tipping points that will be irreversible within human time dimensions. Up to half of national HFC use and emissions are for the manufacture and service of mobile air conditioning (MAC). Vehicle manufacturers supplying markets in non-Article 5 Parties have transitioned from HFC-134a (ozone-safe, GWP = 1400; TFA emissions) to Hydro-Fluoro-Olefin, HFO-1234yf (ozone-safe, GWP < 1; TFA emissions) due to comparable thermodynamic properties. However, the transition towards the phasing down of HFCs across all sectors is just beginning for Article 5 markets. Patents on R-1234yf will
Maurya, AnuragMehta, BhavikSardesai, SureshSwarnkar, SumitVenu, SantoshKapoor, Sangeet
This SAE Standard applies to refrigerant identification equipment used for identifying an acceptable level of R-1234yf purity in a refrigerant tank or vehicle MAC system labeled as containing R-1234yf, and not misidentify other refrigerants, per 5.7
Interior Climate Control Service Committee
This SAE Standard provides the testing and functional requirements guidance necessary for a leak detection device that uses any non-A/C refrigerant tracer gas, such as helium or a nitrogen-hydrogen blend, to provide functional performance equivalent to a refrigerant electronic leak detector. It explains how a non-refrigerant leak detector’s calibration can be established to provide levels of detection equal to electronic leak detectors that meet SAE J2791 for R-134a and SAE J2913 for R-1234yf
Interior Climate Control Service Committee
The oil circulation rate (OCR) is a deciding factor for the performance of automotive air conditioning systems at both the system and component levels. OCR is defined as the percentage by mass of oil present in a representative sample of oil-refrigerant mixture drawn from the system at steady state. In recent years, many industries are opting for low-OCR compressors, and so the OCR values are getting smaller, making it even more important to be able to accurately measure the OCR in the system. All the different OCR measurement techniques rely on the ASHRAE Standard 41.4 for proper calibration. This standard describes OCR measurement using a sampling technique which involves connecting an evacuated sampling cylinder at the liquid line of the system at steady state to draw a sample containing the liquid mixture of refrigerant and oil. However, several factors such as orientation of sampling cylinder and valve opening speed can affect the OCR results. The flow entering the sampling
Haider, Syed AngkanWang, XinElbel, Stefan
The heat pump with low global warming potential (GWP) refrigerants is imperative for the electric vehicle (EV) to slow down global warming and extend the driving range while meeting passengers' thermal comfort in low ambient temperatures. However, there are no appropriate refrigerants. To provide long-term and environmental-friendly refrigerants in the heat pump for EVs, herein, we reported newly developed low-GWP refrigerant mixtures, i.e., DL3B, whose GWP is lower than 140, the flammability (lower flammability limit and burning velocity), saturation pressure, lubricant miscibility, material compatibility were experimentally tested. A test bench that can investigate the performance of an R410A prototype was built. The drop-in tests of the DL refrigerant were carried out to evaluate the capacities and COPs for both cooling and heating modes in the EV heat pump system. Results showed that DL3B has similar saturation pressure to R410A, good miscibility with original lubricant and is
Yu, BinbinQian, ChenyiOuyang, HongshengShi, Jun-YeGuo, ZhikaiChen, Jiangping
The compressor oil is retained at different locations of the vapor compression system during operation. After shutdown, retained oil absorbs the vapor refrigerant and mixes with the liquid refrigerant gradually. Oil retention can largely affect the heat transfer and cause insufficient oil return. In this paper, the liquid mixture behaviors at the compressor suction and discharge are observed by flow visualization. Liquid mixture property variations are estimated by existing models according to the temperature and pressure variations. At the suction, the vapor refrigerant solubility with oil rapidly increases due to the pressure increase. The viscosity and surface tension decrease quickly with temperature and refrigerant mass fraction increase in the liquid layer. Flow visualization shows that the mixture film breaks from the top of the tube wall and flows down. The oil-refrigerant mixture accumulates at the bottom of the tube within seconds. The liquid level increases then decreases
Wang, XinHaider, Syed AngkanElbel, Stefan
The purpose of this SAE Standard is to define a common set of thermodynamic test conditions to evaluate internal heat exchangers for use with R-134a and R-1234yf refrigerants in mobile air-conditioning systems. This SAE Standard can be used to test actual vehicle IHX designs or standardized IHX samples, which can be used for comparison based on a common length and shape
Interior Climate Control Vehicle OEM Committee
To provide a procedure to inspect a refrigerant cylinder used in equipment servicing mobile air-conditioning (A/C) systems. This includes the pressure cylinder used for refrigerant recovery/recycling and charging equipment
Interior Climate Control Fluids Committee
Counterfeiting of refrigerants has seen a dramatic rise over the past two decades. This rise can be partially attributed to global restrictions placed on production and use of refrigerants by the 1987 Montreal and the 1997 Kyoto Protocols (1, 2). These Protocols regulate the gradual phase-out and strict regulations on the use of refrigerants with high Ozone Depletion Potential (ODP) and high Global Warming Potential (GWP). These protocols require that older refrigerants shall be replaced with newer, more expensive, and environmentally friendly chemicals (3, 4) and necessitates redesigned or replaced equipment to operate efficiently with these new refrigerants
G-21R Counterfeit Refrigerants
Air conditioning these days has become an indispensable part of human comfort due to rising global temperatures. In order to achieve thermal comfort in confined environments like residences, car passenger cabins, offices, etc., air conditioners are used. As the air conditioning units employ dynamic processes to maintain thermal comfort it creates many unwanted noises which lower the acoustic comfort. One of these unwanted noises is the refrigerant flow induced noise inside passenger cabin of an automobile when the air conditioning is switched on in a thermally soaked vehicle. This paper elaborates about the study conducted on a HVAC system mounted on a calorimetric bench in a semi-anechoic chamber to understand the noise signatures and acoustic characteristics of refrigerant induced noise. This research investigates potential causes and solutions for noise generated by refrigerant flow. Additionally, using a typical NVH study setup, it assesses several mitigation strategies that have
Sharma, RachitKumar, MukeshKumar, ShubhamPatra, Subhashree
This SAE Standard covers equipment used to remove contaminated R-134a and/or R-1234yf refrigerant from mobile air conditioning (MAC) systems
Interior Climate Control Service Committee
The scope of this SAE Information Report is an evaluation of the ports and tools used on automotive air-conditioning systems to evacuate and charge systems with approved refrigerants during vehicle service. A task force was formed in April 2021 to perform this evaluation and concluded its work in September 2021. The scope of the task force was to evaluate issues being reported from service repair shops with air-conditionings service ports and the tools being used to connect to these ports. The task force also evaluated published SAE J Standards and discovered many of these standards did not include the necessary requirements for service ports and tools. The task force published a final report of its findings and recommendations. The report includes recommendations to correct and publish new SAE Standards related to the scope of this project
Interior Climate Control MAC Supplier Committee
As one of the key components of the heat pump system, the electronic expansion valve mainly plays the role of throttling and reducing pressure in the heat pump system. The refrigerant flowing through the orifice will produce complex phase change. It is of great significance to study the internal flow field by means of CFD calculations. Firstly, a three-dimensional fluid model is established and the mesh is divided. Secondly, the phase change model is selected, the material is defined and the boundary conditions are determined. According to the principle of the fluid passing through thin-walled small holes, the flow characteristics of electronic expansion valve are theoretically analyzed. Then the flow characteristics of expansion valve are numerically calculated, and a bench for testing mass flow rate of the expansion valve is built. Then the theoretical value, CFD value and experimental value are compared to verify the correctness of the established three-dimensional fluid model. The
Liang, GaoshuaiLi, LipingShangguan, Wen-Bin
The purpose of this SAE Standard is to provide minimum performance and operating feature requirements for the recovery of HFC-134a (R-134a) refrigerant to be returned to a refrigerant reclamation facility that will process it to the appropriate AHRI 700 Standard or allow for on-site recycling of the recovered refrigerant to SAE J2788 specifications by using SAE J2788 or SAE J3030 -certified equipment. It is not acceptable that the refrigerant removed from a mobile air-conditioning (A/C) system with this equipment be directly returned to a mobile A/C system. An identifier certified to SAE J2912 is to be used to identify the contents of the system prior to recovery of the refrigerant
Interior Climate Control Service Committee
Mobile air conditioning (MAC) systems used in passenger cars and light duty trucks are covered by these SAE Standards when servicing the refrigerant system. Technician training is required to ensure that recommended procedures are used for service and repair of MAC systems using R-12, R-134a, R-1234yf, R-744, and R-152a refrigerants. Unique requirements for each refrigerant are detailed within this standard. Technicians may be trained in any or all refrigerants. The technician shall be trained to recognize which refrigerant is being handled and how to handle it safely, and be equipped with the essential information, proper equipment, and tools which are unique to these refrigerants. This standard outlines minimum content requirements for such training programs. Training programs designed in accordance with this standard are not intended to ensure or assess the technical skills of technicians regarding the diagnosis and repair of motor vehicle air conditioners. Rather, the goal of such
Interior Climate Control Service Committee
In this present investigation an attempt has been made to simulate the refrigerant flow through pipes using Computational Fluid Dynamics (CFD) to observe liquid refrigerant R134a flashing phenomenon using multi-phase model in ANSYS Fluent. In a vehicle HVAC piping system the refrigerant flows under a certain operating condition and pipe packaging. When the vehicle is kept in idle condition there is a possibility that a local pressure drop may occur due to change in pipe configuration or change in operating conditions. This leads to phase change and it can be one of the factor which causes noise and vibrations in the refrigerant pipe. The unwanted noise created due to refrigerant fluid phase change inside HVAC pipe can be annoying to end user. Prediction of refrigerant flow noise through HVAC pipes is more challenging and a time consuming process. Also this is more important for OEM’s to predict source of noise at very early stage of vehicle development which is caused because of
JOSHI, RAHUL ASHOKBiswas, KundanTare, Kedar
Mobile Vehicle Air Conditioning (MVAC) systems are a substantial source of greenhouse gas (GHG) emissions. The use of high-GWP R-134a in MVAC systems contributes a lot to the inflated climate footprint of the segment. In recent years, with the Kigali Amendment in 2016, there has been an increasing push from the regulators in the US and EU to make a shift from R-134a to more climate friendly refrigerants such as olefins (R-1234yf), low-GWP HFCs (R-152a) and carbon dioxide (CO2). In terms of development and demonstration, these alternative technologies have come a long way in the last few years and are almost ready to be implemented. However, barring a few instances, the uptake and deployment-at-scale of these technologies have not really taken place till now in India, and in other parts of the world despite the regulatory push. In this context, this paper will take stock of the challenges in deploying and implementing these technologies at scale, particularly with an eye to domestic
Dixit, Himanshu
The scope of SAE J2064 covers coupled hose assemblies intended for containing and circulating lubricant, liquid, and gaseous R-134a, R-152a, and/or R-1234yf refrigerant in automotive air-conditioning systems. Historically, requirements for the hose used in coupled automotive refrigerant air conditioning assemblies was included in SAE J2064. SAE J2064 has been changed to establish the requirements for factory and field coupled hose assemblies. SAE J3062 has been issued to define requirements for the hose used in these assemblies into its own standard. SAE J2064 also provides the necessary values used in SAE J2727. The certified coupling of MAC hose assemblies is required in meeting certain regulatory requirements. A hose which has met the requirements of SAE J3062 and certified in SAE J2911 shall be used as part of the coupled assembly. A hose which meets the requirements of SAE J3062 does not ensure the assembly will meet the requirements of SAE J2064. It is the hose assembly
Interior Climate Control MAC Supplier Committee
This SAE Recommended Practice applies to the use, by automotive service technicians, of generally available leak detection methods to service motor vehicle passenger compartment air conditioning systems
Interior Climate Control Service Committee
The “system emissions chart” contained herein is intended to serve as a means of estimating the annual refrigerant emission rate (grams per year) from new production A/C systems equipped with specified component technologies. It provides emission values for various component technologies that are currently available, and can be expanded as new technologies are commercialized. This document provides the information to develop an Excel file template “system emissions chart” for system emission analysis. The chart includes automotive compressor technologies for conventional mobile air conditioning systems, as well as those using semi-hermetic compressors. This standard can be considered a companion document to SAE J2763. SAE J2727 estimates system emissions, taking into account production assembly variation and accounts for components that are 100% helium leak tested prior to vehicle final assembly. The results from SAE J2064 are used to better represent permeation emissions from
Interior Climate Control Vehicle OEM Committee
The purpose of this SAE Standard is to establish the specific minimum equipment requirements for recovery/recycling/recharge equipment intended for use with both R-1234yf and R-134a in a common refrigerant circuit that has been directly removed from, and is intended for reuse in, mobile air-conditioning (A/C) systems. This document does not apply to equipment used for R-1234yf and R-134a having a common enclosure with separate circuits for each refrigerant, although some amount of separate circuitry for each refrigerant could be used
Interior Climate Control Service Committee
The automotive application places very special demands on the air conditioning system. As is the case with any other process, system efficiency is very important and the automotive air-conditioning application is no exception. While the characteristics of all the major components in the air conditioning system like compressor, condenser, evaporator and blower contribute to overall system efficiency, localized inefficiencies do play a part and so must be kept to a minimum, especially in this day and age when extra emphasis is being laid on sustainability. One such phenomenon that contributes to the system inefficiency is heat pick-up in suction line. Since the temperature at the evaporator-outlet is quite lower than ambient and also its surroundings (steering system pipes and hoses, engine, air intake pipes and so on), the refrigerant picks up heat as it moves along the suction line up to the compressor inlet. This heat pick-up is detrimental to the overall system performance. Even
Dubey, Mayank ManojTadigadapa, SureshGhorpade, SantoshShukla, AnkitReddy, Y.S.Sarath
This SAE Standard describes methods to understand the risks associated with vehicle mobile air conditioning (MAC) systems in all aspects of a vehicle’s lifecycle including design, production, assembly, operation, and end of life. Information for input to the risk assessment is provided in the appendices of this document. This information should not be considered to be complete, but only a reference of some of the data needed for a complete analysis of the risk associated with the use of refrigerants in MAC systems
Interior Climate Control Vehicle OEM Committee
With the passage of the Kigali Amendment to the Montreal Protocol, HFC-134a refrigerant will be phased down in all markets worldwide, including those where automotive companies have been slow to embrace HFO-1234yf. Engineers are currently being challenged to design MAC systems using alternate low GWP refrigerants that are allowed by regulations, and are simultaneously cost-effective to manufacture, energy efficient, safe, reliable, affordable for consumers, and also suitable in electrified vehicles. This paper documents the latest international research and developments on: 1) refrigerants that satisfy the Montreal Protocol and national environmental regulations; 2) secondary loop MAC (SL-MACs) that achieve lower refrigerant emissions and higher energy efficiency in cooling-only and cooling and heating (heat pump) applications; 3) progress in Europe, North America, and Asia on heat pump systems for electric and hybrid vehicles optimized for safety and energy efficiency, and 4) the
Craig, TimothyAndersen, Stephen O.Chen, JiangpingChowdhury, SouravFerraris, WalterHu, JianxinKapoor, SangeetMalvicino, CarloandreaNagarhalli, Prasanna VSherman, NancyTaddonio, Kristen
The purpose of this SAE Standard is to define a common set of thermodynamic test conditions to evaluate internal heat exchangers for use with R-134a and R-1234yf refrigerants in mobile air-conditioning systems. This standard can be used to test actual vehicle IHX designs or standardized IHX samples, which can be used for comparison based on a common length and shape
Interior Climate Control Vehicle OEM Committee
To document and provide access to information obtained by an industry survey
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
The purpose of this SAE Standard is to establish the specific minimum equipment performance requirements for recovery and recycling of HFC-134a that has been directly removed from, and is intended for reuse in, mobile air-conditioning (A/C) systems. It also is intended to establish requirements for equipment used to recharge HFC-134a to an accuracy level that meets Section 9 of this document and SAE J2099. The requirements apply to the following types of service equipment and their specific applications. a Recovery/recycling equipment b Recovery/recycling-refrigerant charging c Refrigerant recharging equipment only
Interior Climate Control Service Committee
This Standard is restricted to refrigeration circuits that provide air-conditioning for the passenger compartments of passenger and commercial vehicles. This Standard includes analytical and physical test procedures to evaluate refrigerant concentration inside the passenger compartment. In the early phases of vehicle evaluation, usage of the analytical approach may be sufficient without performing physical tests. The physical test procedure involves releasing refrigerant from an external source to a location adjacent to the evaporator core (inside the HVAC module). An apparatus is used to provide a repeatable, calibrated leak rate. If the system has multiple evaporators, leakage could be simulated at any of the evaporator locations. This standard gives detail information on the techniques for measuring R-744 (CO2) and R-1234yf (HFO-1234yf), but the general techniques described here can be used for other refrigerants as well
Interior Climate Control Vehicle OEM Committee
This SAE Standard applies to equipment to be used with R-1234yf refrigerant only. It establishes requirements for equipment used to recharge R-1234yf to an accuracy level that meets Section 9 of this document and purity levels defined in SAE J2099. Refrigerant service equipment is required to ensure adequate refrigerant recovery to reduce emissions and provide for accurate recharging of mobile air conditioning systems. Equipment shall be certified to meet all performance requirements outlined in this document and international/regional construction and safety requirements as outlined in this document
Interior Climate Control Service Committee
The intent of this standard is to establish a framework to assure that all evaporators for R-744 and R-1234yf mobile air conditioning (MAC) systems shall meet appropriate testing and labeling requirements. SAE J639 requires an assement to be performed to minimize reasonable risks in MAC systems. The evaporator (as designed and manufactured) shall be part of that risk assessment, and it is the responsibility of the vehicle manufacturer to assure all relevant aspects of the evaporator are included. It is the responsibility of all vehicle or evaporator manufacturers to comply with the standards of this document at a minimum. (Substitution of specific test procedures by vehicle manufactures that correlate well to field return data is acceptable.) As appropriate, this standard can be used as a guide to support risk assessments. With regard to certification, most vehicle manufacturers have established formal production part approval processes (PPAP) where compliance certification is
Interior Climate Control MAC Supplier Committee
Conventional HEV motors use neodymium magnets with added heavy rare earths, to realize high output and size reduction. However, deposits of heavy rare earths such as Dysprosium (Dy) and Terbium (Tb) are unevenly distributed, so it is important to reduce the amount used, because of supply issue and material cost. In this paper, the application of a heavy rare earth-free magnet is considered on the new motor for a two-motor hybrid system. Compared to conventional neodymium magnets, heavy rare earth free magnets tend to have low coercivity. Also, heavy rare earth-free magnet have low thermal durability, so it is not easy to apply them to motors for a two-motor hybrid system, which requires high output and small size. The motor requires twice as much torque and six times output than one-motor hybrid system. Increase demagnetization resistance and magnet cooling performance is studied by development of the new motor. With the new rotor structure, a magnetic circuit suitable for the magnetic
Ito, YutaAoki, TadanobuNaito, TomokazuHiranishi, Toru
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