Browse Topic: Torso
With the rapid development of automated driving and the increasing adoption of “zero-gravity” seats, the crash safety of highly reclined occupants has become a critical issue. The current THOR dummy, designed for frontal impacts in the standard upright posture, exhibits limitations when directly applied to reclined seating configurations, including insufficient spinal flexion capability and excessive posterior pelvic rotation. In this study, the thoracolumbar spine kinematics of the THUMS human body model, reconstructed against post-mortem human subject (PMHS) tests, were analyzed. A two-segment linear fitting was employed to characterize a “dummy-like” spinal flexion response, yielding a virtual rotational hinge located near the thoracolumbar joint of the original THOR model. The characteristic rotation angle obtained from THUMS showed a strong linear correlation with the flexion moment of the T12–L1 vertebrae. Based on this relationship, the rotational joint of the THOR dummy was unlocked during impact and assigned a torsional stiffness of 600 Nm/rad. Additional modifications were implemented in the hip region to enhance model applicability. Comparative simulations demonstrated that the modified THOR model achieved closer agreement with PMHS responses than both the Hybrid III and the baseline open-source THOR models. In particular, the posterior pelvic tilt was reduced from approximately 20° in the baseline THOR to about 10° in the modified version. These results indicate that incorporating PMHS-based thoracolumbar flexion characteristics together with targeted hip modifications significantly improves the biofidelity of the THOR dummy for reclined-occupant crash scenarios, providing a solid foundation for future dummy development and safety assessment.
Innovators at NASA Johnson Space Center (JSC) have developed an Earthbound robotic training system called “ARGOS” for short. It can actively simulate an astronaut’s weightlessness in space by using an overhead runway and bridge drive system to partially or fully offload their weight using attached cables, effectively suspending them off the ground. Although the test subject’s torso and legs are offloaded, their arms and any weighty hand tools are not.
Occupant Safety systems are usually developed using anthropomorphic test devices (ATDs), such as the Hybrid III, THOR-50M, ES-2, and WorldSID. However, in compliance with NCAP and regulatory guidelines, these ATDs are designed for specific crash scenarios, typically frontal and side impacts involving upright occupants. As vehicles evolve (e.g., autonomous layouts, diverse occupant populations), ATDs are proving increasingly inadequate for capturing real-world injury mechanisms. This has led to the adoption of computational Human Body Models (HBMs), such as the Global Human Body Models Consortium (GHBMC) and Total Human Model for Safety (THUMS), which offer superior anatomical fidelity, variable anthropometry, active muscle behaviour modelling, and improved postural flexibility. HBMs can predict internal injuries that ATDs cannot, making them valuable tools for future vehicle safety development. This study uses a sled CAE simulation environment to analyze the kinematics of the HBMs model in a frontal crash scenario. The methodology includes the initial correlation of Hybrid III CAE simulation results with physical sled test data, followed by a comparative analysis with GHBMC M50-O v6-2 based simulations. A significant difference was observed in pelvic forward displacement between the Hybrid III and GHBMC M50-O v6-2. The difference in interaction originates from the difference in the construction of the pelvis between the Hybrid III and GHBMC. In the GHBMC, reduced displacement occurs because the pelvis locks in the seat. This interaction is absent in ATDs, resulting in increased torso rotation and a potential rise in upper extremity injury risk for HBMs. The study examines the various reasons for pelvic locking and increased upper body rotation. These evaluations aim to raise the negative consequences of pelvic locking on upper extremity injuries. The probable solutions that can reduce pelvis locking while preserving occupant stability is also discussed. The study highlights the significance of HBMs in understanding occupant interactions and supports their use in the development of next-generation restraint systems.
Severe rear-impact collisions can cause significant intrusion into the occupant compartment when the structural integrity of the rear survival space is insufficient. Intrusion patterns are influenced by impact configuration—underride, in-line, or override—with underride collisions channeling forces below the beltline through the rear wheels as a primary load path. This force concentration rapidly propels the rear seat-pan forward, contacting the rearward-rotating front seatback. The resulting bottoming-out phenomenon produces a forward impulse that amplifies loading on the front occupant’s upper torso, increasing the risk of thoracic injury even when the head is properly supported by the head restraint. This study analyzes a real-world rear-impact collision that resulted in fatal thoracic injuries to the driver, attributed to the interaction between the driver’s seatback and the forward-moving rear seat pan. A vehicle-to-vehicle crash test was conducted to replicate similar intrusion characteristics and assess the relative kinematics between the seatback and rear seat structure. Results demonstrate that seatback bottoming out under intrusion conditions significantly elevates thoracic loading. These findings highlight the need for improved rear structural design strategies to manage load paths in underride scenarios and to minimize front seatback rearward collapse and associated occupant loading.
This paper investigates the use of multi-modal cueing through full-body haptic feedback to enhance pilot-vehicle system (PVS) performance, reduce mental workload (MWL), and increase situational awareness (SA) in both good and degraded visual environments (GVE/DVE). Piloted simulations were conducted using an H-60-like flight dynamics model in a virtual reality (VR) motion-based simulator, evaluating two ADS-33-like mission task elements (MTEs) – precision hover and slalom – under visual-only and combined visual and haptic feedback conditions in both GVE and DVE. The H-60 flight dynamics were augmented with a dynamic inversion (DI)- based stability augmentation system (SAS), implementing rate-command/attitude hold (RCAH) response type on the roll, pitch, and yaw axes and altitude hold response type on the vertical axis. The SAS was designed to achieve Level 1 handling qualities per ADS-33 standards. The full-body haptic cueing strategy leveraged an outer-loop DI control law, which provided vibrotactile feedback to cue desired roll, pitch, and yaw attitudes to the pilot. Roll cues were delivered via tactors mounted on the upper arms, pitch cues via tactors on the chest and back, and yaw cues via tactors on the calves. Eight test subjects participated in the piloted simulations, including three U.S. Navy test pilots and five subjects with different flying experiences. Results indicated that haptic feedback significantly improved hover performance, reducing MWL and enhancing SA, particularly in DVE. However, in the slalom task, predefined haptic guidance misaligned with pilots’ individual control strategies, leading to performance degradation. This finding highlights the need for pilot-specific adaptive haptic feedback to mitigate inconsistencies in dynamic maneuvering tasks.
The effect of seat belt misuse and/or misrouting is important to consider because it can influence occupant kinematics, reduce restraint effectiveness, and increase injury risk. As new seatbelt technologies are introduced, it is important to understand the prevalence of seatbelt misuse. This type of information is scarce due to limitations in available field data coding, such as in NASS-CDS and FARS. One explanation may be partially due to assessment complexity in identifying misuse and/or misrouting. An objective of this study was to first identify types of lap-shoulder belt misuse/misrouting and associated injury patterns from a literature review. Nine belt misuse/misrouting scenarios were identified including shoulder belt only, lap belt only, or shoulder belt under the arm, for example, while belt misrouting included lap belt on the abdomen, shoulder belt above the breasts, or shoulder belt on the neck. Next, the literature review identified various methods used to assess misuse/misrouting including testimonies and physical evidence on the occupant (i.e., belt marks/injury pattern) and on the vehicle interior and/or restraint system (i.e., loading marks). The literature review also highlighted the scarcity of test data on this topic, which may be beneficial to help guide technologies used to address and detect such scenarios. A surrogate study with a female volunteer was conducted for each of the nine belt misuse/misrouting scenarios identified from the literature review. The webbing lengths and angles at the hardware were measured. The results provide a first step in documenting evidence that could be part of a crash investigation. Additional studies with various size occupants are suggested, in conjunction with physical and/or mathematical simulation tests. Based on the literature review, a comprehensive and integrated framework to determine belt misuse/misrouting was summarized. The framework is based on information from police and accident vehicle investigation, and medical and radiology records. It also highlighted the need to measure webbing lengths and seat belt hardware angles that can be used in conjunction with surrogate studies and dynamic tests. Technologies such as video footage from in-vehicle cameras have the potential to provide additional data.
Thorax injuries are a significant cause of mortality in automotive crashes, with varying susceptibility across sex and age demographics. Finite element (FE) human body models (HBMs) offer the potential for injury outcome analysis by incorporating anthropometric variations. Recent advancements in material constitutive models, cortical bone fracture and continuum damage mechanics model (CFraC) and an orthotropic trabecular bone model (OrthoT), offer the opportunity to further improve rib models. In this study, the CFraC and OrthoT material modes, coupled with age-specific material properties, were progressively implemented to the Global Human Body Model Consortium small female 6th rib. Four distinct 6th rib models were developed and compared against sex and age-specific experimental data. The updated material models notably refined the predictions of force–displacement responses, aligning them more closely with the experimental averages. The CFraC model significantly improved the prediction of displacement at fracture, suggesting that incorporating stress triaxiality criteria can better account for the complex loading conditions ribs face in crashes, such as combined cortical tension and shear due to rib bending and torque. The study highlights the importance of using biofidelic material models and sex and age-specific data to simulate hard tissue fractures. The improved rib model demonstrates the effectiveness of integrating updated material properties and constitutive models to enhance injury prediction accuracy, which can inform better automotive safety designs and reduce mortality rates. Further research is recommended to extend these models across different demographic groups to fully capture population variability in rib fracture risk.
Ongoing research in simulated vehicle crash environments utilizes postmortem human subjects (PMHS) as the closest approximation to live human response. Lumbar spine injuries are common in vehicle crashes, necessitating accurate assessment methods of lumbar loads. This study evaluates the effectiveness of lumbar intervertebral disc (IVD) pressure sensors in detecting various loading conditions on component PMHS lumbar spines, aiming to develop a reliable insertion method and assess sensor performance under different loading scenarios. The pressure sensor insertion method development involved selecting a suitable sensor, using a customized needle-insertion technique, and precisely placing sensors into the center of lumbar IVDs. Computed tomography (CT) scans were utilized to determine insertion depth and location, ensuring minimal tissue disruption during sensor insertion. Tests were conducted on PMHS lumbar spines using a robotic test system for controlled loading in flexion, compression, and a combination, while monitoring pressure changes. The compression force, flexion angle, and sensor-recorded IVD fluid pressure were recorded during tests. CT images were analyzed to assess sensor placement and its impact on sensing ability. Pressure readings during various loading conditions were examined for different specimens, with data reported from the beginning of tests through relevant loading phases. The study successfully established a methodology for inserting pressure sensors into the IVD and assessed their ability to detect changes in flexion angle, compression, and combined loading. Sensors accurately tracked compression force and detected changes in flexion angle, although with some differences in response. Sensors placed optimally showed expected responses, while those placed suboptimally exhibited variability, particularly in detecting changes during flexion. This variability underscores the importance of sensor placement for accurate detection of loading states. Overall, the study provides a foundation for utilizing pressure sensors to monitor loading states in sled tests, with future work focusing on refining differentiation between loading types.
The purpose of this document is to provide the user with the procedures needed to properly assemble and disassemble the 50th percentile male Hybrid III dummy, certify its components and verify its mass and dimensions. Also within this manual are guidelines for handling accelerometers, repairing flesh and setting joints.
This SAE Recommended Practice outlines a series of performance recommendations, which concern the whole data channel. These recommendations are not subject to any variation and all of them shall be adhered to by any agency conducting tests to this practice. However, the method of demonstrating compliance with the recommendations is flexible and can be adapted to suit the needs of the particular equipment the agency is using. It is not intended that each recommendation be taken in a literal sense, as necessitating a single test to demonstrate that the recommendation is met. Rather, it is intended that any agency proposing to conduct tests to this practice shall be able to demonstrate that if such a single test could be and were carried out, then their equipment would meet the recommendations. This demonstration shall be undertaken on the basis of reasonable deductions from evidence in their possession, such as the results of partial tests. In some systems, it may be necessary to divide the whole channel into subsystems, for calibration and checking purposes. The recommendations have been written only for the whole channel, as this is the sole route by which subsystem performances affect the quality of the output. If it is difficult to measure the whole channel performance, which is usually the case, the test agency may treat the channel as two or more convenient subsystems. The whole channel performance could then be demonstrated on the basis of subsystem results, together with a rationale for combining the subsystem results together. SAE J211-1 of this SAE Recommended Practice covers electronic instrumentation. SAE J211-2 covers photographic instrumentation.
In vehicle collisions, the lap belt should engage the anterior superior iliac spine (ASIS). In this study, three-dimensional (3D) shapes of bones and soft tissues around the pelvis were acquired using a computed tomography (CT) scan of 10 male and 10 female participants wearing a lap belt. Standing, upright sitting, and reclined postures were scanned using an upright CT and a supine CT scan system. In the upright sitting posture, the thigh height was larger with a higher BMI while the ASIS height did not change significantly with BMI. As a result, the height of the ASIS relative to the thigh (ASIS-thigh height) became smaller as the BMI increased. Because the thigh height of females was smaller than that of males, the ASIS-thigh height was larger for females than for males. As the ASIS-thigh height was larger, the overlap of the lap belt with the ASIS increased. Thus, the lap belt overlapped more with the ASIS for the females than for the males. The abdomen outer shape is characterized by the trouser cord formed valley, the torso/thigh junction, and the anterior convexity formed between them depending on the adipose tissues. The abdomen outer shapes changed from the standing, the reclined posture to the upright sitting posture. In the reclined sitting posture, the lap belt is positioned upward and rearward relative to the ASIS, and the overlap of the lap belt with the ASIS was smaller compared to the upright posture.
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