Browse Topic: Environmental regulations and standards

Items (2,862)
ABSTRACT Vehicle electrification technology has demonstrated its effectiveness for passenger vehicles, mainly due to environmental performance needs to meet fuel economy and green-house-gas emissions standards. Military vehicles require, among other specific features, not only the ability to move undetected but to perform at the lowest combined fuel and energy consumption possible. An experimental prototype HMMWV XM1124 with a series hybrid powertrain, which provides the ability for electric mode only and hybrid operation for reducing fuel consumption, is being investigated. The aim of this paper is to create a model of XM1124, validate it and utilize it to analyze the effect of vehicle electric range and performance. Additionally, the validated model allows evaluation of various operating strategies and hardware configurations for reducing the fuel consumption and improving vehicle performance
Gauchía, A.Worm, J.Davis, C.Naber, J.
SUMMARY Autonomous operation of diesel engines using different military fuels faces many challenges. Engines should be able to use Jet Propellant-8 (JP-8) fuel, as well as alternate and renewable fuels intended to replace petroleum-derived jet or diesel fuels. These fuels can have wide ranges of physical and chemical properties. In addition, diesel engines that power military ground vehicles are originally manufactured for commercial applications which are equipped with additional after treatment devices needed to the meet emission standards. Such devices are not needed in military vehicles. However, commercial engines and after treatment devices are calibrated as one system to meet the emission targets, causing some penalty in fuel economy and peak power. These engines should be recalibrated to produce the highest power density and the best fuel economy required in military vehicles. Furthermore, commercial engines are optimized to operate on ULSD (Ultra Low Sulfur Diesel) fuel, which
Henein, Naeim. A.Bryzik, WalterBadawy, TamerMuzzell, Pat.Schihl, PeteSattler, EricJohnson, Nick
ABSTRACT The majority of commercial off the shelf (COTS) diesel engines rely on EGR to meet increasingly stringent emissions standards, but these EGR systems would be susceptible to corrosion and damage if JP-8 were used as a fuel due to its high sulfur content. Starting with a Cummins 2007 ISL 8.9L production engine, this program demonstrates the modifications necessary to remove EGR and operate on JP-8 fuel with a goal of demonstrating 48% brake thermal efficiency (BTE) at an emissions level consistent with 1998 EPA standards. The effects of injector cup flow, improved turbo match, increased compression ratio with revised piston bowl geometry, increased cylinder pressure, revised intake manifold for improved breathing, and piston, ring and liner designs to reduce friction are all investigated. Testing focused on a single operating point, full load at 1600 RPM. This engine uses a variable geometry turbo and high pressure common rail fuel system, allowing control over air fuel ratio
Lutz, TimModiyani, Rajani
A major challenge for auto industries is reducing NOx and other exhaust gas emissions to meet stringent Euro 7 emission regulations. A urea Selective Catalyst Reduction (SCR) after-treatment system (ATS) commonly uses upstream urea water injection to reduce NOx from the engine exhaust gas. The NOx emission conversion rate in ATSs is high for high exhaust gas temperatures but substantially low for temperatures below 200°C. This study aims to improve the NOx conversion rate using urea pulse injection in a mass-production 2.2 L diesel engine equipped with an SCR ATS operated under low exhaust gas temperature. The engine experimental results show that, under 200°C exhaust temperature and 3.73x104 h-1 gross hourly space velocity (SV), the NOx conversion rate can be improved by 5% using 5-sec ON and 12-sec OFF (denoted as 5/12 s) urea pulse supply compared to the constant supply under time-averaged 1.0 urea equivalence ratio. It is experimentally observed that the urea pulse supply’s
Yoshida, FukaTakahashi, HideakiKotani, YuyaZu, QiuyueSok, RatnakKusaka, Jin
Our research group developed Gasoline Compression Ignition (GCI) fuel matrix based on the fuel properties, specifications and fuel sources in an effort to standardize the GCI fuel. This study attempts to experimentally validate the standardized GCI fuels to comply with the operational regimes of GCI engine. Two of the formulated GCI fuels (GCI7 and GCI8) with varying physical and chemical properties, and composition were investigated in a single cylinder compression ignition (CI) engine. In addition to fuel effects, the engine variables were parametrically varied at low (3 bar IMEP) and medium (7 bar IMEP) load conditions. At low loads, the fuel chemical effects played a crucial role in governing the combustion while physical effect had a negligible impact. Due to lower cetane number of GCI8 fuel, combustion is predominantly premixed for GCI8 fuel but GCI7 fuel shows a more pronounced diffusion combustion phase. The low temperature heat release (LTHR) is evident only for GCI8 fuel due
Qahtani, Yasser AlRaman, VallinayagamViollet, YoannAlhajhouje, AbdullahCenker, EmreAlRamadan, Abdullah
Recuperated low-pressure-ratio split-cycle engines represent a promising engine configuration for applications like transportation and stand-alone power generation by offering a potential efficiency as high as 60%. However, it can be challenging to achieve the stringent NOx emission standard, such as Euro 6 limit of 0.4 gNOx/kWh, due to the exhaust cylinder high intake temperature. This paper presents experimental investigation of hydrogen-air combustion NOx emissions for such engines for the first time. Experiments are carried out using a simplified constant-volume combustion chamber with glow-plug ignition. Two fuel injection techniques are performed: direct injection and injection via a novel convergent-divergent injector. For the direct injection scenario, NOx levels are unsatisfactory with respect to the Euro 6 standards over a range of operating temperatures from 200 °C to 550 °C. Recorded NOx levels can reach twice the permissible limit which necessitates the implementation of
Eldakamawy, Mohamed HossamPicard, Mathieu
In this work we demonstrate the influence of different refined TCR refining diesel fuels on emission, power and efficiency in comparison to reference Diesel fuel (homologation fuel for Euro 6 emission testing), hydrotreated vegetable oil (HVO) and a blend of poly(oxymethylene)dimethyl ether (OME3) with reference Diesel. The emission characteristics of such TCR fuels used in a production type Diesel engine with modern common rail system has up to now not been tested. The comparison was performed at an engine test bench equipped with a Hatz 4H50 TIC direct injection common rail Diesel engine. For different engine operation points exhaust gas emissions and particulate matters were measured and the results analyzed
Seeger, JanTaschek, Marco
The gasoline particulate filter (GPF) represents a durable solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as a viable technology in North America to meet the upcoming US EPA tailpipe emission regulation, the proposed “Multipollutant Rule for Model Year 2027”. The goal of this study was to track the evolution of tailpipe particulate emissions of a modern GTDI light duty vehicle under typical North American mileage accumulation; from a fresh state to 4000-mile, and finally to its full useful life of 150,000-miles. For this purpose, a production TWC + GPF after-treatment system was installed in place of the T3B85 TWC-only system. Chassis dyno emissions testing was performed at the pre-determined mileage points with on-road driving conducted for the necessary mileage accumulation. This report will show the outstanding filtration durability and enhanced particulate control and of the current GPF technology all the way to 150,000 miles for
Craig, AngusWarkins, JasonBeattie, JamesNipunage, SanketMoser, DavidDay, RyanBanker, Vonda
Light-duty vehicle emissions regulations worldwide impose stringent limits on particulate matter (PM) emissions, necessitating accurate modelling and prediction of particulate emissions across a range of sizes (as low as 10 nm). It has been shown that the decision tree-based ensemble machine learning technique known as Random Forest can accurately predict particle size, concentration, and accumulation mode geometric standard deviation (GSD) for particulate emission diameters as low as 23 nm from a highly boosted gasoline direct injection (GDI) engine operating on a single fuel, while also offering insights into the underlying factors of emissions production because of the interpretable nature of decision trees. This work builds on the prior Random Forest research as its basis and further investigates the relative performance of five decision tree-based machine learning techniques in predicting these particulate emission parameters and extends the work to 10 nm particles. In addition to
Stangierska, MartaBajwa, AbdullahLewis, AndrewAkehurst, SamTurner, JamesLeach, Felix
The rising demand for vehicles has increased CO and HC emissions, worsening air quality and contributing to climate change, key issues under the clean development mechanism and UN SDG 13: Climate Action. Reactivity-Controlled Compression Ignition (RCCI) offers a promising solution to reduce PM and NOx while maintaining fuel efficiency. However, the cyclic variation of the RCCI engine remains an underexplored area in control strategies, necessitating further research for optimization in line with sustainable development goals. This study explores the impact of premixing ratios on RCCI engines fueled with butanol and the nature of cyclic variation to know the controllability. Tests were conducted on a single-cylinder diesel engine at 1500 rpm and constant engine load. The experiments reveal that increasing the premixing ratio from 45% to 60% decreases the heat release rate by 15%, Pmax by 10%, and IMEP by 12%. Recurrence Quantitative Analysis (RQA) confirmed strong deterministic
Yadav, Ratnesh KumarMohite, Avadhoot AbasoMaurya, Rakesh Kumar
The next-gen 15-liter diesel engine meets all 2027 EPA emissions regulations while boosting fuel efficiency. Cummins provided extensive details of the design and engineering efforts involved in developing the new HELM version of its X15 diesel engine. The company says its new engine will offer up to a 7% improvement in fuel economy compared to the current EPA 2024-certified X15 while also meeting all 2027 emissions targets. Truck & Off-Highway Engineering was invited to tour the company's headquarters in Columbus, Indiana, where journalists were given a comprehensive update on the hardware powering the latest X15
Wolfe, Matt
Shell Rotella hosted journalists at the National Tractor Pulling Championships in Bowling Green, Ohio, in August, where the company was sponsoring tractors run by Koester Racing in the mini-modified division. Karin Haumann, OEM technical manager of Shell Global Solutions, was onsite and spoke with TOHE about the approaching proposed category 12 (PC-12) heavy-duty diesel engine oil category. PC-12 engine oils are in development and will be licensed for use on January 1, 2027. The current engine oil categories, CK-4 and FA-4, were introduced in 2016. Development of the new category is necessary due to advancements in engine technology, and it aligns with stricter emissions regulations that begin in 2027, said Haumann, who serves as chairperson of the API new category development team. “As diesel engine technology evolves, they require oils that offer increased oxidation performance and wear reduction, can handle higher temperatures, and improve fuel economy,” she said. Lubricant
Gehm, Ryan
Selective Catalytic Reduction (SCR) systems are crucial for automotive emissions control, as they are essential to comply with stringent emissions regulations. Model-based SCR controls are used to minimize NOx emissions in a broad range of real-word driving scenarios, constantly adapting the urea injection to diverse load and temperature operating conditions, also accounting for different catalyst ageing status. In this framework, Neural Networks (NN) based models offer a promising alternative to reduced-order physical models or map-based controls. This study introduces a hybrid modeling approach for SCR systems, leveraging the integration of machine learning techniques with detailed physics-based models. A high fidelity 1D-CFD plant model of a SCR catalyst, previously calibrated on experimental data, was used as digital twin of the real component. A standardized simulation protocol was defined to virtually characterize the SCR thermal and chemical behavior under the full range of
Sapio, FrancescoAglietti, FilippoFerreri, PaoloSavuca, Alexandru
Hydrogen engines are currently considered as a viable solution to preserve the internal combustion engine (ICE) as a power unit for vehicle propulsion. In particular, lean-burn gasoline Spark-Ignition (SI) engines have been a major subject of investigation, due to their reduced emission levels and high thermodynamic efficiency. Lean charge is suitable for passenger car applications, where the demand of mid/low power output does not require an excessive amount of air to be delivered by the turbocharging unit, but can difficulty be tailored in the field of high-performance engine, where the air mass delivered would require oversized turbocharging systems or more complex charging solutions. For this reason, the range of feeding conditions near the stochiometric is explored in the field of high-performance engines (20 BMEP), leading to the consequent issue of abatement of pollutant emissions. In this work, a 1D model is applied to the modeling of a four cylinder engine fueled with direct
Marinoni, AndreaMontenegro, GianlucaCerri, TarcisioDella Torre, AugustoOnorati, Angelo
The research for sustainable alternative fuels for combustion engines was driven by the urgency to meet future emission regulation norms and mitigate climate change and dependency on fossil fuels. In this context, methanol emerges as a promising candidate due to its potential for greenhouse gas-neutral production methods and its advantageous characteristics for employment in SI engines. Adverse effects, such as elevated emissions due to incomplete combustion along with liner impingement and oil dilution as a consequence of the high injected fuel mass and the large enthalpy of vaporization, can be improved by a dual injection concept. The tests were conducted on a single-cylinder research engine derived from a common passenger vehicle engine. The exhaust gas composition was measured with an FTIR-analyzer employing a methanol-specific evaluation method, standard exhaust gas analyzers, and a solid particle counter system with 10 and 23 μm cut-off sizes. The ratio of DI mass to total mass
Fitz, PatrickFellner, FelixRößlhuemer, RaphaelHärtl, MartinJaensch, Malte
Cars and vans are accountable for 14.5% of the total CO2 emissions in the European Union, exerting a significant impact on public health and the environment. To align with the climate objectives set by the Council and the European Parliament, the Fit for 55 package encompasses a series of proposals aimed at revising and modernizing EU legislation while introducing new initiatives. The ultimate goal is to ensure that EU policies are in harmony with the climate targets, specifically the EU’s aspiration to reduce greenhouse gases (GHGs) by at least 55% by 2030 compared to 1990 levels and achieve climate neutrality by 2050. To meet the fleet average emissions targets, automotive Original Equipment Manufacturers (OEMs) are compelled to reduce emissions from their vehicles by addressing various components. The urgent need for car makers to reduce their carbon footprint, combined with the imperative to improve the mileage range of electric vehicles, has led to the creation of a novel
Bogliacino, FabioRe, PaoloFerrero, Alessandro
The most used rotor material is gray cast iron (GCI), known for its susceptibility to corrosion. The impact of corrosion on the braking system is paramount, affecting both braking performance and the emission of particulate matter. The issue becomes more severe, especially when the brakes are left stationary or unused for extended durations in humid conditions, as seen with electric vehicles (EVs). Brake disc corrosion amplifies the risk of corrosion adhesion between contacting surfaces, leading to substantial damage, increased quantity and mass of non-exhaust particulate emissions, and decreased braking effectiveness. In addition, brake pads' friction material plays a crucial role in generating the necessary stopping force, creating friction that transforms kinetic energy into heat. However, heightened pressure during braking elevates rotor temperatures, contributing to the degradation of the friction material. This degradation manifests in decreased mechanical strength, heightened
Nousir, SaadiaWinter, Karl-Michael
In response to the challenge of climate change, the European Union has developed a strategy to achieve climate neutrality by 2050. Extensive research has been conducted on the CO2 life cycle analysis of propulsion systems. However, achieving net-zero CO2 emissions requires adjusting key performance indicators for the development of these. Therefore, we investigated the ecological sustainability impacts of various propulsion concepts integrated in a C-segment sports utility vehicle assuming a 100% renewable energy scenario. The propulsion concepts studied include a hydrogen-fueled 48V mild hybrid, a hydrogen-fueled 48V hybrid, a methanol-fueled 400V hybrid, a methanol-to-gasoline-fueled 400V plug-in hybrid, an 800V battery electric vehicle (BEV), and a hydrogen fuel cell electric vehicle (FCEV). To achieve a comprehensive and objective comparison of various propulsion concepts that meet the same pre-defined customer requirements for system design, we conducted an integrated and
Kexel, JannikPischinger, StefanBalazs, AndreasSchroeder, BenediktWegner, Hagen
Combustion engines in hybrid vehicles start and shut off several times during a typical passenger car trip. Each engine restart may pose a risk of excessive tailpipe emissions in real-drive conditions if the after-treatment system fails to maintain an adequate temperature level during engine off mode. In view of the tightening worldwide tailpipe emissions standards and real-world conformity requirements, it is important to detect and resolve such risks via reliable and cost-effective engineering tools that can perform accurate analysis of the thermal and chemical behavior of exhaust systems. In this work, we present a catalyst model that predicts the 3D thermal and chemical behavior under normal and zero flow conditions. Particular emphasis is given to the phenomena of free convection and thermal radiation dominating the heat transfer at zero flow. Next, we examine the impact of zero-flow duration on the exhaust system temperature and subsequent emissions risk and we validate the
Emmanouil, ValesiaKoltsakis, GrigoriosKotoulas, Costas
The target of the upcoming automotive emission regulations is to promote a fast transition to near-zero emission vehicles. As such, the range of ambient and operating conditions tested in the homologation cycles is broadening. In this context, the proposed work aims to thoroughly investigate the potential of post-oxidation phenomena in reducing the light-off time of a conventional three-way catalyst. The study is carried out on a turbocharged four-cylinder gasoline engine by means of experimental and numerical activities. Post oxidation is achieved through the oxidation of unburned fuel in the exhaust line, exploiting a rich combustion and a secondary air injection dedicated strategy. The CFD methodology consists of two different approaches: the former relies on a full-engine mesh, the latter on a detailed analysis of the chemical reactions occurring in the exhaust line. The coupling between experimental data and simulation results provides a complete assessment of the investigated
Barillari, LorisPipolo, MarioDella Torre, AugustoMontenegro, GianlucaOnorati, AngeloVacca, AntoninoChiodi, MarcoKulzer, André
The impending emission regulations in both China (CN7) and the United States (Tier 4) are set to impose more stringent emission limits on hydrocarbons (HC), carbon monoxide (CO), nitrogen oxides (NOx), and particulate matter (PM). CN7 places particular emphasis on reducing particulate number (PN) thresholds, while the forthcoming United States Tier 4 legislation is primarily concerned with reducing the allowable particulate matter (PM) to an assumed limit of 0.5 mg/mile. Given the more stringent constraints on both PN and PM emissions, the development of enhanced aftertreatment solutions becomes imperative to comply with these new regulatory demands. Coated Gasoline Particulate Filters (cGPFs) play a pivotal role as essential components for effective PN and PM abatement. These filters are typically deployed in one of two configurations: close-coupled to the turbocharger positioned downstream of a primary three-way catalyst (TWC) or located further downstream of the exhaust system in an
Schoenhaber, JanKawashima, ShotaGotthardt, MeikeSchühle, Johannes
In response to the stipulations of the Energy Policy and Conservation Act and the global momentum toward carbon mitigation, there has been a pronounced tightening of fuel economy standards for manufacturers. This stricter regulation is coupled with an accelerated transition to electric vehicles, catalyzed by advances in electrification technology and a decline in battery cost. Improvements in the fuel economy of medium- and heavy-duty vehicles through electrification are particularly noteworthy. Estimating the magnitude of fuel economy improvements that result from technological advances in these vehicles is key to effective policymaking. In this research, we generated vehicle models based on assumptions regarding advanced transportation component technologies and powertrains to estimate potential vehicle-level fuel savings. We also developed a systematic approach to evaluating a vehicle’s fuel economy by calibrating the size of the components to satisfy performance requirements. We
Park, DohyunJung, JaekwangKim, NamwookIslam, Ehsan SabriKim, NamdooVijayagopal, Ram
The global push towards reducing green-house gas and criteria pollutant emissions is leading to tighter emission standards for heavy-duty engines. Among the most stringent of these standards are the California Air Resource Board (CARB) 2024+ HD Omnibus regulations adopted by the agency in August 2020. The CARB 2024+ HD Omnibus regulations require up to 90% reduction in NOx emissions along with updated compliance testing methods for on-road heavy-duty engines. Subsequently, the agency announced development of new Tier 5 standards for off-road engines in November 2021. The Tier 5 standards aim to reduce NOx/PM emissions by 90%/75% respectively from Tier 4 final levels, along with introduction of greenhouse gas emission standards for CO2/CH4/N2O/NH3. Furthermore, CARB is also considering similar updates on compliance testing as those implemented in 2024+ HD Omnibus regulations including, low-load cycle, idle emissions and 3-bin moving average in-use testing. While multiple technologies
Fnu, DhanrajJoshi, SatyumKoehler, ErikFranke, MichaelTomazic, Dean
Toyota has developed a new 2.4L L4 turbo (2.4L-T) engine with 8AT and 1-motor hybrid electric powertrains for midsize pickup trucks. The aim of these powertrains is to fulfill both strict fuel economy and emission regulations toward “Carbon Neutrality”, while exceeding customer expectations. The new 2.4L L4 turbocharged gasoline engine complies with severe Tier3 Bin30/LEVIII SULEV30 emission regulations for body-on-frame midsize pickup trucks improving both thermal efficiency and maximum torque. This engine is matched with a newly developed 8-speed automatic transmission with wide range and close step gear ratios and extended lock-up range to fulfill three trade-off performances: powerful driving, NVH and fuel economy. In addition, a 1-motor hybrid electric version is developed with a motor generator and disconnect clutch between the engine and transmission. This hybrid architecture provides EV driving, which enhances the NVH and fuel economy, and provides additional acceleration with
Endo, MotoshiroBridge, AlistairIkeda, AkihiroMiyamoto, KoichiMiyazaki, TerufumiHosoda, FuminoriHerring, CraigWallace, James J.Hu, Mu
Multiple areas in the U.S. continue to struggle with achieving National Ambient Air Quality Standards for ozone. These continued issues highlight the need for further reductions in NOX emission standards in multiple industry sectors, with heavy-duty on-highway engines being one of the most important areas to be addressed. Starting in 2014, CARB initiated a series of technical demonstration programs aimed at examining the feasibility of achieving up to a 90% reduction in tailpipe NOX, while at the same time maintaining a path towards GHG reductions that will be required as part of the Heavy-Duty Phase 2 GHG program. These programs culminated in the Stage 3 Low NOX program, which demonstrated low NOX emissions while maintaining GHG emissions at levels comparable to the baseline engine. Building on that prior program effort, EPA continued to support further Low NOX demonstration efforts in support of the development of new Federal Emissions Standards for heavy-duty highway vehicles and
Sharp, ChristopherNeely, GaryZavala, BryanRao, SandeshMcDonald, JosephSanchez, James L.
Injector nozzle deposits can have a profound effect on particulate emissions from vehicles fitted with Gasoline Direct Injection (GDI) engines. Several recent publications acknowledge the benefits of using Deposit Control Additives (DCA) to maintain or restore injector cleanliness and in turn minimise particulates, but others claim that high levels of DCA could have detrimental effects due to the direct contribution of DCA to particulates, that outweigh the benefits of injector cleanliness. Much of the aforementioned work was conducted in laboratory scenarios with model fuels. In this investigation a fleet of 7 used GDI vehicles were taken from the field to determine the net impact of DCAs on particulates in real-world scenarios. The vehicles tested comprised a range of vehicles from different manufacturers that were certified to Euro 5 and Euro 6 emissions standards. In a first phase, the vehicles were fuelled on EN228 compliant gasoline treated with a high dose of DCA and were driven
Mitchell, BenjiKrueger-Venus, JensChahal, JaspritButtery, IanWilliams, RodCracknell, RogerPery, LukeAradi, Allen
The push for environmental protection and sustainability has led to strict emission regulations for automotive manufacturers as evident in EURO VII and 2026 EPA requirements. The challenge lies in maintaining fuel efficiency and simultaneously reducing the carbon footprint while meeting future emission regulations. Alcohol (primarily methanol, ethanol, and butanol) and ether (dimethyl ether) fuels, owing to their comparable energy density to existing fuels, the comparative ease of handling, renewable production, and suitable emission characteristics may present an attractive drop-in replacement, fully or in part as an additive, to the gasoline/diesel fuels, without extensive modifications to the engine geometry. Additionally, lean and diluted combustion are well-researched pathways for efficiency improvement and reduction of engine-out emissions of modern engines. Modern internal combustion engines typically employ various in-cylinder emission reduction techniques along with a multi
Sandhu, Navjot SinghYu, XiaoTing, DavidZheng, Ming
Diesel Particulate Filters (DPF) made of cordierite are generally used for diesel engine aftertreatment systems in both on-road and commercial off-highway vehicles to meet today’s worldwide emission regulations. PM/PN and NOx emission regulations will become more stringent worldwide, as represented by CARB2027 and Euro7. Technologies that can meet these strict regulations are required. As a result, aftertreatment systems have become more complex with limited space. Recently, off-highway OEMs have been interested in downsizing the aftertreatment system using concepts such as DOConFilter in an effort to reduce the size of the exhaust system. DOConFilter can effectively replace DOC + CSF or DOC + bare DPF systems with a single zone coated particulate filter. DOConFilter systems have an increased amount of coating compared to CSF as higher-filtration filters will become the norm. An undesirable increase in pressure drop is expected by adopting this new technology. In addition, soot
Kinoshita, TakashiTanaka, KatsunoriFuruta, YasuyukiAoki, TakashiSakamoto, HirofumiFakih, HusseinFukumi, YukiYoshioka, FumihikoKato, Kyohei
Catalytic converters have been considered as an integral part of the vehicle powertrain for over a decade now, their application along with the engines increased significantly with the constant evolution of emission standards. Recent regulations keep a strict control on the major four pollutants of engine exhaust gas, i.e., Carbon Monoxide (CO), Nitrogen Oxides (NOx), Hydrocarbons (HC) & Particulate Matter (PM), which demands a highly efficient aftertreatment system. Efforts are continuously being made to downsize the engine for better fuel economy and low emissions, this puts additional requirement of designing a compact aftertreatment system equipped with Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR). Compact catalytic converters experience larger vibration force transferred from the vehicle and hence the durability of the product is significantly impacted. Vibration sources are a) Engine, b) Road Load, using a long flex pipe
Gupta, BipinLi, JiangongSingaravel, Vinothkumar
With more stringent CO2 emission regulation in the world, Plug-in Hybrid Electric Vehicle (PHEV, also known as off-vehicle charging hybrid electric vehicle, OVC-HEV) plays a more important role in the current modern market, such as in China. At the same time, Real Driving Emission (RDE) was introduced in both Euro 6d and China 6b regulation, which covers more factors in the real driving practice including altitude, environment temperature, fuel quality, driving behaviors, and so on, which could potentially impact the pollutant emissions. Besides above mentioned, for PHEV, the state of charge (SOC) of the battery is also considered as one important factor, which could impact the engine load and emissions. Thus, this paper discusses some testing results of a PHEV (1.5L MPI engine) from a Chinese OEM, which was tested in the laboratory with different initial SOC points (charge sustaining - CS mode and charge depleting - CD mode) and different environment temperature (230C, 00C & -100C) as
Liu, YiLi, ChunboBoger, ThorstenFeng, XiangyuLi, WeiweiChen, Xiaolang
Increasingly stringent tailpipe emissions regulations have prompted renewed interest in catalyst heating technology – where an integrated device supplies supplemental heat to accelerate catalyst ‘light-off’. Bosch and Boysen, following a collaborative multi-year effort, have developed a Rapid Catalyst Heating System (RCH) for gasoline-fueled applications. The RCH system provides upwards of 25 kW of thermal power, greatly enhancing catalyst performance and robustness. Additional benefits include reduction of precious metal loading (versus a ‘PGM-only’ approach) and avoidance of near-engine catalyst placement (limiting the need for enrichment strategies). The following paper provides a technical overview of the Bosch/Boysen (BOB) Rapid Catalyst Heating system – including a detailed review of the system’s architecture, key performance characteristics, and the associated impact on vehicle-level emissions
Disch, ChristianO'Donnell, RyanSingh, RipudamanChutipassakul, SomjaiKrein, WilliamHeinzelmann, FrankOesterle, Matthias
The gasoline particulate filter (GPF) represents a practical solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as an essential technology in North America to meet the upcoming US EPA tailpipe emission regulation, as proposed in the “Multi-pollutant Rule for Model Year 2027”. The goal of this study was to introduce advanced, uncoated GPF products and measure their particulate mass (PM) reduction performance within the existing US EPA FTP vehicle testing procedures, as detailed in Code of Federal Regulations (CFR) part 1066. Various state-of-the-art GPF products were characterized for their microstructure properties with lab-bench checks for pressure drop and filtration efficiency, then pre-conditioned with an EPA-recommended 1500 mile on-road break-in, and finally were tested on an AWD vehicle chassis-dyno emissions test cell at both 25°C and -7°C ambient conditions. A modern, T3B70, GTDI light-duty truck served as the test vehicle
Craig, AngusWarkins, JasonWassouf, BasselBeall, DouglasBanker, VondaMadaffari Jr, Dominick
The global energy crisis and drastic climate change are continuously promoting the implementation of sustainable energy sources. To meet the emission standards and carbon-neutrality targets in vehicle industry, ammonia is considered to be one of the promising carbon-neutral fuels. However, running the engines on high amounts of ammonia may lead to significantly high ammonia slip. This originates huge safety concerns. Therefore, hydrogen is added in certain ratio with ammonia to promote combustion and reduce ammonia slip. Furthermore, adding diesel as a pilot fuel further facilitates the combustion reactions. This experimental study investigated the effect of different ammonia-hydrogen blend ratios on in-cylinder pressure, heat release rate, cumulative heat release, indicated mean effective pressure (IMEP), indicated thermal efficiency (ITE), CA5 and CA50. This effect of blend ratios was tested for varied diesel pilot amounts and timings. The results show that increasing the hydrogen
Akram, Muhammad SaadCheng, QiangYeganeh, MaryamKaario, OssiLarmi, Martti
In this study, engine-out gaseous emissions are reviewed using the Fourier Transform Infrared (FTIR) spectroscopy measurement of methanol diesel dual fuel combustion experiments performed in a heavy-duty diesel engine. Comparison to the baseline diesel-only condition shows that methanol-diesel dual fuel combustion leads to higher regulated carbon monoxide (CO) emissions and unburned hydrocarbons (UHC). However, NOX emissions were reduced effectively with increasing methanol substitution rate (MSR). Under dual-fuel operation with methanol, emissions of nitrogen oxides (NOX), including nitric oxide (NO), nitrogen dioxide (NO2), and nitrous oxide (N2O), indicate the potential to reduce the burden of NOX on diesel after-treatment devices such as selective catalytic reduction (SCR). Other unregulated gaseous emissions, such as formaldehyde (CH2O) methane (CH4), increased with higher MSR, but their emissions can be mitigated if advanced injection timing or increased intake temperature is
Cung, KhanhWright, NolanBriggs, ThomasSmith, EdwardMichlberger, AlexanderBitsis, Daniel ChristopherBachu, PruthviMeruva, PrathikAussi, Yehya
As part of Nissan’s strategy of electrification and the shift to smart technologies, our powertrain department has two main pillars: zero emissions and ICE Evolution. As a core unit of ICE Evolution, we have developed a brand new 3.5L V6 Twin turbocharged gasoline engine for Nissan’s next generation full-size flagship SUV to deliver luxury and toughness at the highest level. This brand-new engine will be applied to vehicles in all corners of the world and must have strong performance in every corner. More specifically, it has to meet the latest emissions and fuel efficiency regulations, have strong power performance beyond expectation, and provide reliable drivability on rough roads and deserts. To achieve these requirements, the new engine is incorporating many cutting-edge technologies. Stoichiometric combustion range has been expanded by Nissan’s latest high-speed combustion technology, which is enhanced by a higher pressure 35MPa injection system, an increased cooling efficiency
TAKAHASHI, ShoKOJIMA, ShujiHAKAMADA, YuyaYOSHIDA, TakahiroKATSUMA, Seiji
As a novel ignition technology, pre-chamber ignition can enhance ignition energy, promote flame propagation, and augment turbulence. However, this technology undoubtedly faces challenges, particularly in the context of emission regulations. Of this study, the transient characteristics of combustion and emissions in a hybrid electric vehicle (HEV) gasoline engine with active pre-chamber ignition (PCI) under the first combustion cycle of quick start are focused. The results demonstrate that the PCI engine is available on the first cycle for lean combustion, such as lambda 1.6 to 2.0, and exhibit particle number (PN) below 7×107 N/mL at the first cycle. These particles are predominantly composed of nucleation mode (NM, <50 nm) particles, with minimal accumulation mode (AM, >50 nm) particles. It was observed that under a quick start engine speed of 800r/min, reducing the injection pulse width of pre-chamber and port fuel injection (PFI), advancing the injection timing of pre-chamber
Miao, XinkeLiu, RenheZhang, ZhihengDeng, JunLi, LiguangHong, Wei
To mitigate the NOx emissions from diesel engines, the adoption of exhaust gas recirculation (EGR) has gained widespread acceptance as a technology. Employing EGR has the drawback of elevating soot emissions. Using hydrogen-enriched air with EGR in a diesel engine (dual-fuel operation), offers the potential to decrease in-cylinder soot formation while simultaneously reducing NOx emissions. The present study numerically investigates the effect of hydrogen energy share and engine load on the formation and emission of soot and NOx from hydrogen-diesel dual-fuel engines. The numerical investigation uses an n-heptane/H2 reduced reaction mechanism with a two-step soot model in ANSYS FORTE. A reduced n-heptane reaction mechanism is integrated with a hydrogen reaction mechanism using CHEMKIN to enhance the accuracy of predicting dual-fuel combustion in a hydrogen dual-fuel engine. The results show that hydrogen enrichment plays a significant role by decreasing the soot precursor concentration
Yadav, Neeraj KumarMaurya, Rakesh Kumar
Biodiesel is a promising alternative to traditional diesel fuel due to its similar combustion properties to diesel and lower carbon emissions on a well-to-wheel basis. However, combusting biodiesel still generates hydrocarbon (HC), CO, NOx and particulate matter (PM) emissions, similar to those from traditional diesel fuel usage. Therefore, aftertreatment systems will be required to reduce these emissions to meet increasingly stringent emission regulations to minimize the impact to the environment. Diesel oxidation catalysts (DOC) are widely used in modern aftertreatment systems to convert unburned HC and CO, to partially convert NO to NO2 to enhance downstream selective catalytic reaction (SCR) catalyst efficiency via fast SCR and to periodically clean-up DPF via controlled soot oxidation. In this work, we focus on the performance difference between biodiesel and diesel over a commercial DOC catalyst to identify the knowledge gap during the transition from diesel fuel to biodiesel
Xi, YuanzhouOttinger, NathanLiu, Z. Gerald
Spark ignition engines utilize catalytic converters to reform harmful exhaust gas emissions such as carbon monoxide, unburned hydrocarbons, and oxides of nitrogen into less harmful products. Aftertreatment devices require the use of expensive catalytic metals such as platinum, palladium, and rhodium. Meanwhile, tightening automotive emissions regulations globally necessitate the development of high-performance exhaust gas catalysts. So, automotive manufactures must balance maximizing catalyst performance while minimizing production costs. There are thousands of different recipes for catalytic converters, with each having a different effect on the various catalytic chemical reactions which impact the resultant tailpipe gas composition. In the development of catalytic converters, simulation models are often used to reduce the need for physical parts and testing, thus saving significant time and money. However, calibration of these models can be challenging and requires significant time
Wilson, John ParleyDelVescovo, Dan
This is a follow-up report about the development of a cost-effective Palladium (Pd) zeolite-based (HC/NOx trap type) cold-start catalyst (CSC) [1] to meet the future more stringent Chinese vehicle tailpipe emission standard. The impacts of Pd /stabilizer combination within zeolite for the HC/NOx trapping efficiency, the high temperature aging and the durability of the CSCs will be demonstrated by the laboratory results within this paper. The feasibility of a Cu zeolite, a popular non-precious metal ion- zeolite CSC for vehicle applications with respect to cost saving options will be demonstrated. A more complete picture of the effects of PGM/stabilizer within the zeolite to the functions of a CSC will also be summarized in this paper. All results indicate clearly that without the PGM/stabilizer within the zeolite, it would be difficult for the zeolite-based HC/NOx trap type CSC catalyst to be practically used for a vehicle application. The bag and second by second vehicle test results
Xu, LifengZhao, FuchengWei, HongZhao, PengfeiZhao, JiajiaWang, LinQian, WangmuQian, Menghan
The context for real-world emissions compliance has widened with the anticipated implementation of EU7 emissions regulations. The more stringent emissions limits and deeper real-world driving test fields of EU7 make compliance more challenging. While EU6 emissions legislation provided clear boundaries by which vehicle and powertrain Original Equipment Manufacturers (OEMs) could develop and calibrate against, EU7 creates additional challenges. To ensure that emissions produced during any real-world driving comply with legal limits, physical testing conducted in-house and in-field to evaluate emissions compliance of a vehicle and powertrain will not be sufficient. Given this, OEMs will likely need to incorporate some type of virtual engineering to supplement physical testing. In this respect, the HORIBA Intelligent Lab virtual engineering toolset has been created and deployed to produce empirical digital twins of a modern light-duty electrified gasoline Internal Combustion Engine (ICE
Roberts, PhilMason, AlexHeadley, AaronBates, LukeTabata, KunioWhelan, Steve
As GHG and fuel economy regulations of light-duty vehicles have become more stringent, advanced emissions reduction technology has extensively penetrated the US light-duty vehicle fleet. This new technology includes not only advanced conventional engines and transmissions, but also greater adoption of electrified powertrains. In 2022, electrified vehicles – including mild hybrids, strong hybrids, plug-ins, and battery electric vehicles – made up nearly 17% of the US fleet and are on track to further increase their proportion in subsequent years. The Environmental Protection Agency (EPA) has previously used its Advanced Light-Duty Powertrain and Hybrid Analysis (ALPHA) full vehicle simulation tool to evaluate the greenhouse gas (GHG) emissions of light-duty vehicles. ALPHA contains a library of benchmarked powertrain components that can be matched to specific vehicles to explore GHG emissions performance. Recently, EPA has updated the ALPHA model with key changes including the addition
Moskalik, AndrewKargul, JohnButters, KarlaBhagdikar, Piyush
The water droplet erosion (WDE) on high-speed rotating wheels appears in several engineering fields such as wind turbines, stationary steam turbines, fuel cell turbines, and turbochargers. The main reasons for this phenomenon are the high relative velocity difference between the colliding particles and the rotor, as well as the presence of inadequate material structure and surface parameters. One of the latest challenges in this area is the compressor wheels used in turbochargers, which has a speed up to 300,000 rpm and have typically been made of aluminum alloy for decades, to achieve the lowest possible rotor inertia. However, while in the past this component was only encountered with filtered air, nowadays, due to developments in compliance with tightening emission standards, various fluids also collide with the spinning blades, which can cause mechanical damage. One such fluid is the condensed water in the low-pressure exhaust gas recirculation channel (LP-EGR) formulated at cold
Takács, RichárdZsoldos, IbolyaSzentendrei, Dániel
Heavy-duty on-road engines are expected to conform to an ultralow NOx (ULNOx) standard of 0.027 g/kWh over the composite US heavy-duty transient federal test procedure (HD-FTP) cycle by 2031, a 90% reduction compared to 2010 emissions standards. Additionally, these engines are expected to conform to Phase 2 greenhouse gas regulations, which require tailpipe CO2 emissions under 579 g/kWh. This study experimentally demonstrates the ability of high fuel stratification gasoline compression ignition (HFS-GCI) to satisfy these emissions standards. Steady-state and transient tests are conducted on a prototype multi-cylinder heavy-duty GCI engine based on a 2010-compliant Cummins ISX15 diesel engine with a urea-SCR aftertreatment system (ATS). Steady-state calibration exercises are undertaken to develop highly fuel-efficient GCI calibration maps at both cold-start and warmed up conditions. A P1 hybrid architecture is proposed to enable the use of an integrated starter generator (ISG) capable
Viswanathan, Aravindh BabuMerritt, BrockSommers, StevenKumar, PraveenZhang, Yu
As a major checkpoint in worldwide Automotive Emission Regulations, the Real Drive Emission (RDE) has been introduced to regulate the amount of pollutants in real road driving conditions. Such tests depend very much on numerous ambient conditions, in which the altitude of the terrain is one major factor. Among the various vehicle exhaust pollutants, NOx, CO & CO2 have the tendency to vary in connection to the atmospheric ambient conditions where the vehicles are being operated. For an instance, in our targeted case of testing at higher altitudes CO & NOx levels are found to be higher than when tested at normal RDE regulatory altitude limits. As the altitude increases, the amount of oxygen present in the atmosphere decreases, which can cause the combustion process in an internal combustion engine to operate at a lesser efficient stoichiometric composition than at sea level. This will in-turn produce more exhaust emissions as a byproduct of such altered compensative functioning
Pallerla, SunilBalagangatharan, BalamuralitharanRajan, GauthamMuthrak, Raja Pramod Kumar
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