Browse Topic: Environmental regulations and standards

Items (2,900)
The effective reduction of particulate emissions from modern vehicles has shifted the focus toward emissions from tire wear, brake wear, road surface wear, and re-suspended particulate emissions. To meet future EU air quality standards and even stricter WHO targets for PM2.5, a reduction in non-exhaust particulate (NEP) emissions seems to be essential. For this reason, the EURO 7 emissions regulation contains limits for PM and PN emissions from brakes and tire abrasion. Graz University of Technology develops test methods, simulation tools and evaluates technologies for the reduction of brake wear particles and is involved in and leads several international research projects on this topic. The results are applied in emission models such as HBEFA (Handbook on Emission Factors). In this paper, we present our brake emission simulation approach, which calculates the power at the wheels and mechanical brakes, as well as corresponding rotational speeds for vehicles using longitudinal dynamics
Landl, LukasKetan, EnisHausberger, StefanDippold, Martin
Dual-fuel combustion is emerging as a promising solution to address the growing focus on maritime decarbonization, because it is adaptable and needs minimal system modifications. However, natural gas as an alternative fuel must deal with the issue of methane slip, because methane has greater global warming potential than CO2. Conventional aftertreatment systems may incorporate a methane oxidation catalyst to mitigate methane emissions, but effective methane oxidation requires high temperatures of approximately 400 °C. Therefore, exhaust thermal management (ETM) is crucial for maintaining high exhaust gas temperature (EGT) and ensuring conversion efficiency. This study investigates the effectiveness of fully variable valve actuation (VVA), including early exhaust valve opening (EEVO) and early intake valve closing (EIVC), along with lambda control via wastegate control. Each strategy’s effect on exhaust gas temperature is evaluated, while considering potential trade-offs with efficiency
Soleimani, AmirKim, JeyoungAxelsson, MartinHyvonen, JariMikulski, Maciej
Ammonia is a promising fuel for achieving zero-carbon emissions in internal combustion engines. However, its low flame speed and heat of combustion pose significant challenges for efficient combustion. The pre-chamber (PC) spark-ignition (SI) system offers a viable solution by generating multiple ignition points in the main chamber (MC), enhancing combustion efficiency and enabling at the same time lean-burn operation. This study investigates the combustion characteristics and emissions of an active PC spark-ignition heavy-duty engine fueled with ammonia and ammonia-methane mixtures through numerical 3D-CFD simulations performed using the CONVERGE software. These simulations provide an accurate representation of the complex chemical and physical phenomena occurring within the combustion chamber. The study starts from a fully methane-fueled case, validated against experimental data, and subsequently explores different ammonia-methane mixtures. Then, a detailed spark timing (ST) analysis
Palomba, MarcoSalahi, Mohammad MahdiCameretti, Maria CristinaMahmoudzadeh Andwari, Amin
To curb global warming and meet stricter greenhouse gas emission standards all over the globe, it is essential to minimize the carbon footprint of applications in the mobility and transport segment. The demands on mobility, transportation and services are constantly increasing in line with worldwide population growth and the corresponding need for economic prosperity. This ongoing trend will lead to a significant increase in energy requirements for mobility-related applications in the upcoming time, despite all efficiency improvements. The timely introduction and accelerated spread of low-carbon/carbon-neutral energy sources is therefore of crucial importance. In addition to the switch to electric propulsion systems, particularly in the light-duty vehicle sector, the use of advanced and optimized hydrogen (H2)-powered internal combustion engines (ICE) represents a parallel, compatible technical option, as these applications will also meet the most stringent requirements in terms of
Koerfer, ThomasZimmer, PascalLi, ZhenglingPischinger, StefanLückerath, Moritz
Heavy-duty vehicles contribute significantly to global greenhouse gas emissions and are now facing challenges in meeting emission regulatory standards, particularly cold-start operations. These challenges are particularly significant during transient operations, where fuel efficiency drops and emissions peak due to suboptimal thermal conditions. Advanced powertrains that use hybridization and waste heat recovery with phase-changing materials offer potential pathways to mitigate fuel consumption and emissions under real-world driving conditions. Still, they need to be accurately sized, and the energy flows handled to overcome the disadvantages of increased mass and complexity. This investigation lays the groundwork for the development of advanced power systems by implementing a scalable, map-based model for heavy-duty diesel engines. The model is validated using an open-access dataset related to a heavy-duty vehicle equipped with a 6-cylinder diesel engine, which performed 28 different
Donateo, TeresaMujahid, TalhaMorrone, PietropaoloAlgieri, Angelo
Electrified vehicle energy management plays a crucial role in the context of the European Green Deal by facilitating the transition toward sustainable mobility. The development of predictive and robust simulation tools is essential to implement and test different energy management strategies. This study aligns with this objective by presenting the development of an under-hood flows model designed for integration into a 1D vehicle simulator, which is used to perform vehicle simulations about longitudinal performances, energy consumption and range. Vehicle under-hood thermal management is inherently complex due to the interplay of internal flow dynamics and multiple heat transfer mechanisms. A purely 1D modeling approach lacks the spatial resolution required to capture detailed flow field characteristics, while a fully 3D CFD model is computationally prohibitive for scenarios requiring efficient simulations. To address this trade-off, a reduced-order model (ROM) approach is proposed. The
Miccio, StefanoGrattarola, FedericoBaratta, MirkoGiraudo, GabrieleFrezza, DavideBartolucci, Lorenzo
Air quality is an increasing concern, particularly in densely populated urban areas. Indeed, large European cities have seen pollutant concentrations exceed World Health Organization thresholds, with a significant portion of NOx emissions originating from road transportation. Studies have shown that less than five percent of the vehicle fleet, often including vehicles with defective after-treatment systems, is responsible for a disproportionate share of these emissions. This highlights the importance of not solely relying on the gradual renewal of vehicle fleets to mitigate health risks associated with air pollution. This research, funded by the French Agency for the Ecological Transition (ADEME), introduces an experimental methodology aimed at controlling emissions from vehicles already in circulation. Aramis Group, a European specialist of refurbishment and online sales of used cars, provided several refurbished used vehicles for testing, directly taken from its workflow. These
Carlos Da Silva, DanielKermani, JosephFarcot, FabriceGaie, Fabien
The market penetration of Battery Electric Vehicles (BEV) in Europe is not following the foreseen scenario. This is related to several factors, such as uncertainty of the second-hand value of BEV, real driving range under cold conditions and availability of charging stations. Even if the European Community is still planning a full ban of Internal Combustion Engines (ICE) by 2035, in the rest of the world a more technology neutral approach is being pursued. Car manufacturers are developing different powertrain architectures, from mild- to full-hybrid and Range Extenders (REEX). In this context of different emission regulations, and wide range of powertrain architectures, the focus of the development will be the increase of catalyst efficiency without any big impact on exhaust aftertreatment cost. In previous work [1] the authors have used a 1D simulation approach to support the optimization of metallic TWC substrate for the High Power Cold Start use case. Additionally, a 3D CFD was used
Montenegro, GianlucaDella Torre, AugustoMarinoni, AndreaOnorati, AngeloKlövmark, HenrikLaurell, MatsPace, LorenzoKonieczny, Katrin
Heavy-duty vehicles powered by hydrogen internal combustion engines (H2-ICEs) present a compelling solution for sustainable transportation. When optimized for ultra-lean operation, H2-ICEs are capable of meeting the most stringent contemporary legislative emission standards. However, achieving optimal drivability necessitates occasionally an enriched operating mode, thereby presenting significant challenges in maintaining ultra-low emissions. In this context, the implementation of advanced exhaust after-treatment technologies becomes essential to ensure near-zero tailpipe emissions with minimal impact on fuel efficiency and drivability. This paper investigates the potential of a passive Selective Catalytic Reduction (SCR) exhaust configuration for a heavy-duty hydrogen (HD H₂) engine, employing testing and modeling of a Lean NOx Trap, utilized as an ammonia (NH3) generator, in conjunction with a downstream Selective Catalytic Reduction system. We underscore the complexities associated
Zafeiridis, MenelaosAlexiadou, PanagiotaKoltsakis, Grigorios
Upcoming global emissions regulations demand innovation in heavy-duty road and marine transport. This research explores emissions-compliant concepts using both experiments and simulations focused on the Recuperated Split Cycle Engine (RSCE), which separates compression and expansion to enable internal heat recovery and quasi-isothermal compression. A single-cylinder research engine representing the expansion cylinder of an RSCE demonstrated direct injection diesel and port injection hydrogen co-firing. A validated Chemkin-Pro Multi-Zone model first reproduced, then extended this work, evaluating partial diesel substitution with hydrogen or ammonia alongside secondary working fluids (SWF’s liquid N₂, H₂O, NH₃). For the extension, two variants of the split cycle architecture were employed; the RSCE in combination with hydrogen fueling for the heavy-duty road sector, and the novel recuperated reformed split cycle engine (R2SCE), a new architectural and simulation contribution enabling on
Wylie, ElisaPanesar, Angad
Light-duty vehicles (LDV) are scaling up electrification technologies from battery to dedicated hybrid engines (DHEs). The success from electrification of LDVs can be a starting point to look into a similar trending development of commercial vehicles (CV), which are bigger and heavier with more demanding work cycles. “Greenhouse Gas Emissions Standards for Heavy-Duty Vehicles (HDV)—Phase 3” establishes new CO2 emission standards for MY 2032 (Model Year) and later HD vehicles with more stringent CO2 standards phasing in as early as MY 2027 for certain vehicle categories. In this article, the focus is about improving the operational efficiency of MDHD (medium-duty and heavy-duty) vehicles through a selected electrification technology in this study rather than pure BET (battery electric truck). Extended-range electric vehicle (EREVs) systems are studied here to address sustainability regarding charging infrastructure and by using the renewable fuels (hydrogen, ammonia, methanol, and
Wang, HailongMa, TiancaiShuai, ShijinWang, ZihuiSong, Xubin
How Cummins used modeling and other advanced design software to create its most efficient engines yet. As AI and other deep-learning tools begin to help shape the transportation industry, they also bring improvements to existing technology. Modeling and simulation software has rapidly become a crucial tool for improving the design process of new diesel engines. More than two decades after the first X15 engines rolled off the assembly line, Cummins has applied today's modeling tools to help create the HELM version of the X15. The HELM architecture (which stands for Higher Efficiency, Lower emissions and Multiple fuels) is the company's basis for a global platform capable of meeting all manners of emissions regulations while still serving customers across a wide variety of use cases.
Wolfe, Matt
Cummins has expanded its Centum diesel generator series that elevates sustained performance while maximizing power density. The latest addition to the company's portfolio is a 17-liter engine platform that can provide up to one megawatt of power. “The S17 is engineered to redefine what you expect from an emergency standby package,” said Emily Scheuerell, Cummins power generation global engineering leader. According to Cummins, the S17 was a clean-sheet design that supports HVO (hydrotreated vegetable oil) fuel flexibility and complies with EPA Tier 2, UL2200 and CSA 22.2 emissions standards.
Wolfe, Matt
Due to increasingly stringent emission regulations, advanced combustion strategies, such as premixed charge compression ignition (PCCI), have emerged promising solutions for achieving low NOx and soot emissions. However, challenges such as increased unburned hydrocarbon (HC), carbon monoxide (CO) emissions, and a restricted engine operating load range remain unsolved. Since conventional diesel engines are not inherently designed for PCCI operation, re-optimizing engine parameters is essential. The primary objective of this work is to investigate the influence of injector orientation and nozzle spray angle on combustion parameters, performance, and emissions in a PCCI diesel engine. Initial parametric studies revealed that early direct injection combined with high fuel injection pressure limited the PCCI load range to 30% and 60% of the rated capacity with diesel, without and with EGR, respectively, accompanied by higher HC and CO emissions. To address these limitations, the injector
Ranjan, Ashish PratapKrishnasamy, Anand
The present study aims to simulate the non-reacting flow within the cylinder of a two-stroke spark ignition internal combustion engine (SIE) utilizing gasoline direct injection (GDI). A computational fluid dynamics (CFD) analysis was employed to forecast the turbulence levels of the in-cylinder flow, including the root-mean-square (RMS) turbulent velocity. The three-dimensional model was developed using ANSYS-FLUENT. The investigation examined the intake manifold inclination angles of 0°, 10°, 20°, 30°, and 40° for two different types of single-intake port engines (I and II) and a single-type double-intake port engines, that are presented at an engine speed of 1500 rpm. The findings revealed that the highest RMS turbulent velocities occurred at a 30° inclination for the double-intake engine, while the single-intake engines (I) and (II) showed peak velocities at 0° and 10°, respectively. Furthermore, in single-intake engine (I), the RMS turbulent velocity was found to be 38.7% greater
Soliman, MohabElbadawy, Ibrahim
Reduced raw emissions from internal combustion engines (ICE) are a key requirement to reach future green-house-gas and pollutive emissions regulations. In parallel, to satisfy the need for increased engine efficiencies, the friction losses of ICEs gains attention. Measures to reduce parasitic drag inside the piston assembly such as reduced piston-ring pretension or thinner grade engine oils may increase oil ingress into the combustion chamber. The oil ingress is known to imply increased particle emissions directly counteracting the raw emission reduction target of engine development. To resolve this target conflict, the transport mechanisms of oil into the combustion chamber are the topic of current research. Specially developed research engines featuring a vertical optical window come with big potential to visualize the phenomena of the oil behavior inside the piston assembly group. Such ‘glass-liner’ engines play a pivotal role in identification and quantification of local and global
Stark, MichaelFellner, FelixHärtl, MartinJaensch, Malte
In order to comply with increasingly stringent emission regulations and ensure clean air, wall-flow particulate filters are predominantly used in exhaust gas aftertreatment systems of combustion engines to remove reactive soot and inert ash particles from exhaust gases. These filters consist of parallel porous channels with alternately closed ends, effectively separating particles by forming a layer on the filter surface. However, the accumulated particulate layer increases the pressure drop across the filter, requiring periodic filter regeneration. During regeneration, soot oxidation breaks up the particulate layer, while resuspension and transport of individual agglomerates can occur. These phenomena are influenced by gas temperature and velocity, as well as by the dispersity and reactivity of the soot particles. Renewable and biomass based fuels can produce different types of soot with different reactivities and dispersities. Therefore, this study focuses on the influences of soot
Desens, OleHagen, Fabian P.Meyer, JörgDittler, Achim
Faced with one of the greatest challenges of humanity – climate change – the European Union has set out a strategy to achieve climate neutrality by 2050 as part of the European Green Deal. Life Cycle Assessment (LCA), which among other aspects identifies climate change effects, is an important tool to assess the environmental characteristic of sustainable technologies or products to fulfill this ambitious target. In this context, research is presented that examines the ecological sustainability impacts of a metallic vs a composite bipolar plate made of innovative graphite-compound based foils for fuel cell applications. A bipolar plate is a central component of the fuel cell stack to ensure efficiency and durability. For this purpose, a LCA is performed for both bipolar plate materials. This assessment follows the methodology of DIN EN ISO 14040/44 and the EU Product Environmental Footprint framework. Focusing on cradle-to-gate system boundary conditions, the research emphasizes the
van Sloun, AndreasSchroeder, BenediktKexel, JannikSchmitz, MaximilianBalazs, AndreasWalters, MariusKoßler, SilasPischinger, StefanJoemann, Michael
The automotive sector in India is undergoing a transformation, driven by government policies and regulations aimed at achieving net-zero carbon emissions. In alignment with global climate goals, the Indian government has set ambitious targets to reduce greenhouse gas emissions, with a focus on promoting Electric Vehicles (EVs) and Hydrogen Fuel Cell Vehicles (FCVs). Initiatives like the Faster Adoption and Manufacturing of Hybrid and Electric Vehicles (FAME) Scheme, along with tax incentives, subsidies, and charging infrastructure development, are designed to accelerate the adoption of cleaner vehicles. The introduction of stricter emission standards and the National Electric Mobility Mission Plan (NEMMP) further underscores the push toward sustainable mobility. In response, Indian automotive companies are shifting strategies to align with these government directives. Major players are significantly increasing investments in EV technology, focusing on enhancing battery performance
Patil, Nikhil NivruttiSaurabh, SaurabhBhardwaj, RohitGawhade, RavikantGadve, DhananjayAmancharla, Naga Chaithanya
The development of lean-burn gasoline engines has continued due to their significant improvements in thermal efficiency. However, challenges associated with NOx emissions have hindered their mainstream adoption. As a result, the development of an effective NOx after-treatment system has become a key focus in lean-burn engine research. Additionally, HC emissions pose another challenge, as they tend to increase under lean combustion conditions while their conversion efficiency simultaneously declines. This study presents a novel after-treatment system incorporating a lean NOx trap(LNT) and a passive SCR(pSCR) system. This configuration enables efficient NOx reduction at a competitive cost while maintaining operational simplicity. Moreover, conventional catalyst technologies, including three-way catalysts (TWCs) and fuel-cut NOx traps (FCNTs), were optimized to maximize conversion performance under lean operating conditions. To further enhance system performance, various control
Oh, HeechangLee, JonghyeokSim, KiseonLim, SeungSooPark, JongilPark, MinkyuKang, HyunjinHan, DongheeLee, KwiyeonSong, Jinwoo
The American Petroleum Institute's (API) Proposed Category 12 (PC-12) is currently under development. A target first license date has been set for January 2027, and industry stakeholders are currently at work on PC-12's testing requirements, limits and other criteria that will make up the final performance category. That means change is coming to the heavy-duty diesel lubricants space. The introduction of a new category provides opportunities for enhanced lubricant performance in areas such as improved drain intervals, fuel economy and engine deposit protection. However, one major area of focus for next-generation lubricants will be greater protection and enablement of aftertreatment devices, helping heavy-duty OEMs comply with stringent new emissions standards set by the U.S. Environmental Protection Agency in 2022.
Rodgers, Zachary L.
A newly formulated fiber-based material was developed to offer a sustainable alternative to foam-based vehicle acoustic products. The fiber-based material was designed to be used in multiple vehicle acoustic applications, with different blends of the material available depending on the application. It performs well as an engine bay sound absorber due to its high heat tolerance and good absorption performance. A study was conducted to evaluate the sound absorption performance of this fiber-based material, specifically the engine bay blends, in comparison to that of current foam-based products. The results from this study show that the sound absorption performance of this new fiber-based material can match that of current foam-based materials while providing a sustainable and fully recyclable product, unlike the foam.
Krugh, Jack
This study offers an overview of the impact of lean burn technology in two-wheeler vehicles, specifically concentrating on enhancing the fuel economy and addressing the challenges associated with its adoption. Lean burn systems, characterized by a fuel-air mixture with a higher air content than stoichiometric ratio. The study focuses on technology which meets stringent emission standards while enabling the optimization of fuel efficiency. The lean burn system employs strategies to optimize air-fuel ratio using electronic fuel injection, ignition timing control, and advanced engine control algorithms like - updated torque modulation control algorithm for drivability, lambda control algorithm for rich and lean switch and NOx modelling algorithm for LNT catalyst efficiency tracking. The challenges related to lean burn systems, includes issues related to combustion stability, nitrogen oxide (NOx) emissions, and their impact on drivability, is summarized in the study. Mitigation strategies
Somasundaram, KarthikeyanSivaji, PurushothamanJohn Derin, CVishal, KarwaManoj Kumar, SMaynal, Rajesh
With growing concern to protect the atmosphere, the stringency of vehicle emission regulations is increasing annually [1,2]. Notably, evaluations of real driving emissions (RDEs) using portable emission measurement systems (PEMS) have been mandated for light duty vehicles (LDVs) in regions, such as the EU, China, India, and Japan [3,4]. Additionally, RDEs have attracted attention in motorcycles and was investigated in the effect study of the environmental step Euro 5 [5]. However, some inherent problems remain with RDE measurements using the PEMS on motorcycles. Due to the smaller engine displacement and fewer cylinders associated with motorcycles, resulting in lower exhaust gas flow rates, the measurement accuracy of the PEMS may be lower than that of the LDVs. Furthermore, exhaust emissions can be affected by the additional weight of the PEMS when mounted on motorcycles. This study investigated the accuracy of the PEMS in measuring motorcycle emissions by simultaneously measuring
Matsuoka, MasahiroHirai, HiroshiIto, Takayuki
Horizontal water-cooled diesel engines are single-cylinder engines equipped with all the necessary components for operation such as a fuel tank and a radiator. Due to their versatility, there are used in a wide range of applications in Asia, Africa, South America, etc. It is necessary to comply with strengthened emissions regulations year by year in countries where environmental awareness is increasing such as China, India, etc. We have developed a new compact and high-power 13.4kW(18HP) engine which meets these needs. We realized a high-power density by using our unique expertise to maintain an engine size and increase a displacement. In addition, by optimizing a layout of crankcase ribs through structural analysis, we have achieved a maximum bore and “Reduction of the weight of the crankcase and lubricating oil consumption (LOC), and reduction of friction with narrow-width low-tangential load piston rings”. Furthermore, by designing an intake port using 3D CFD, we have optimized a
Shiomi, KentaHosoya, RyosukeKomai, YoshinobuTakashima, YusukeKitamura, TakahiroFujiwara, TsukasaSuematsu, Kosuke
Flex fuel vehicles (FFV) can operate effectively from E5 (Gasoline 95%, ethanol 5%) fuel to E100 (Gasoline 0%, ethanol 100%) fuel. It is necessary to meet the performance, drivability, emission targets and regulatory requirements irrespective of fuel mixture combination. This research work focuses on optimizing the combustion efficiency and conversion efficiency of catalytic converter of a spark-ignited less than 200 cc engine for FFV using Taguchi methods robust optimization technique. The study employs an eight-step robust optimization approach to simultaneously minimize engine out emissions and maximize catalytic converter efficiency. Six control factors including type of fuel, catalyst heating rpm, lambda (excess-air ratio), injection end angle, lambda controller delay, and ignition timing are optimized. Four noise factors like compression ratio, clearance volume, catalyst noble metal loading, and catalyst aging are also considered. Through approximately 100 physical experiments on
Vaidyanathan, BalajiArunkumar, PraveenkumarShunmugasundaram, PalaniMurugesan, ManickamJayajothijohnson, Vedhanayagam
Vehicle emission standards have become more and more stringent and have driven the development of advanced engine design with low-cost emission control technologies. For small diesel engine which is used in three-wheel (3W) passenger and load carrying vehicles, it was major task to improve lower engine rpm torque and performance to comply with stringent exhaust emissions standard as well, especially for Oxides of Nitrogen (NOx) and Particulate Matter (PM) emissions. Bharat Stage (BS) VI emission standards for three-wheel vehicles was implemented from April 2020 onwards in India. Water injection technology has proven advantageous for low-cost solution with Mechanical fuel injection system on small diesel engines, Intake port water injection is the easiest method to introduce water to engine cylinder, which calls for minimal modification of existing engine structure. In the present study 435cc naturally aspirated DI Diesel engine used for three-wheel vehicle was explored by adding water
Syed, KaleemuddinChaudhari, SandipKhairnar, GirishKatariya, RahulJagtap, PranjalBhoite, Vikram
Mobile Air-Conditioning (MAC) systems are a substantial source of energy consumption and CO₂ emissions in passenger vehicles, particularly for electrified vehicles under real-world operating conditions. Enhancing the efficiency of such systems is imperative to achieving greater energy efficiency and maintaining occupants’ comfort. In recognition of their significance, MAC systems can be classified as eco-innovative technologies under EU Regulation 2019/631, effective from 2025. This study lays the groundwork for a methodology to calculate CO₂ savings from eco-innovative MAC systems in passenger cars. The approach compares CO₂ emissions between baseline and eco-innovative vehicles under active and inactive MAC systems. Literature-derived indicative ambient conditions are applied to reflect realistic MAC usage scenarios in Europe. The testing protocol follows the WLTP procedure under controlled ambient conditions, including temperature, humidity, and solar irradiation, which can either
Di Pierro, GiuseppeCurrò, DavideGil-Sayas, SusanaFontaras, Georgios
The majority of transportation systems continue to rely on internal combustion engines powered by fossil fuels. Heavy-duty applications, in particular, depend on diesel engines due to their high brake efficiency, power density, and robustness. Despite significant advancements in diesel engine technology that have reduced emissions and improved efficiency, complex and costly after-treatment systems remain necessary to meet the stringent emission regulations. Dimethyl ether (DME), which can be produced from various renewable feedstocks and possesses high chemical reactivity, is a promising alternative for heavy-duty applications, particularly in compression ignition direct injection engines. Its high reactivity, volatility, and oxygenated composition offer significant potential to address emission challenges while reducing reliance on after-treatment systems. However, DME’s lower energy density requires adjustments in injection parameters (such as injection pressure and duration) or
Cong, BinghaoLeblanc, SimonTjong, JimiTing, DavidYu, XiaoZheng, Ming
The advance of regulatory emission standards for light-duty vehicles, trucks and motorcycles, coupled with rising sustainability concerns, particularly United Nations' Sustainable Development Goal 12 (responsible consumption and production), has created an urgent need for lighter, stronger, and more ecological materials. Polylactic acid (PLA), a biodegradable polymer derived from plant sources, offers promising mechanical tensile strength and processability. Nanocomposites, a solution that combines a base matrix with a nanoreinforcing filler, provides a path toward developing sustainable materials with new properties. Cellulose nanofibrils (CNF) are a valuable nanofiller obtained through industrial waste or vegetal fibers, offer a promising avenue for strengthening PLA-based materials. Additive manufacturing (AM) has gained popularity due to its ability to create complex parts, prototyping designs, and to evaluate new nanocomposite materials such as PLA/CNF, showing significant
de Oliveira, ViníciusHoriuchi, Lucas NaoGoncalves, Ana PaulaDe Andrade, MarinaPolkowski, Rodrigo
This study presents a detailed techno-economic assessment of battery-electric trucks, incorporating battery aging effects within a total cost of ownership (TCO) model. With increasingly stringent emissions regulations, battery-electric trucks are becoming a viable solution in Europe. However, due to uncertainty regarding their long-term cost-effectiveness and fleet operators’ profit-oriented priorities, there is an urgent need for accurate TCO assessment. Existing studies often overlook or oversimplify the impact of battery aging on overall costs. This work addresses this gap by introducing battery aging-related costs through an empirical battery degradation model, evaluated over the vehicle’s lifetime. Key aging costs include a refined estimation of battery residual value, influenced by degradation and remaining battery life, and potential battery replacement expenses. A case study on a VECTO group 9 truck used for regional delivery missions examines different payloads and battery
Costantino, TrentalessandroAcquarone, MatteoMiretti, FedericoSpessa, Ezio
Selective catalytic oxidation/reduction catalysts coated on diesel particulate filters (SDPF) are an important technology route to meet next-stage emission regulations. The previous research of the research group showed that compared with SDPF coated with Cu-SSZ-13, the SDPF coated with novel selective catalytic oxidation-selective catalytic reduction (SCO-SCR) catalyst, which combined MnO2-CeO2/Al2O3 and Cu-SSZ-13, can simultaneously improve NOx reduction and soot oxidation performance. Catalyst coating strategy is an important parameter affecting the performance of SDPF. In this study, the effects of different coating strategies of SCO-SCR catalysts (C25, C50, C75, and C100) on the performance of NOx reduction and soot oxidation in SDPF were investigated. The results show that, as the inlet gas temperature increases, NO emissions first decrease and then increase, NOx conversion efficiency first increases and then decreases, and the rich-NO2 area, NH3 oxidation rate, N2O, CO, CO2
Chen, Ying-jieTan, PiqiangYao, ChaojieLou, DimingHu, ZhiyuanYang, Wenming
Diesel Particulate Filters (DPFs) have been used extensively worldwide as a Particle Mass (PM) / Particle Number (PN) reduction technology for various diesel applications. Based on CARB’s latest Tier 5 regulation workshop, PM emission targets are expected to become a lot more stringent; from 0.02 g/kWh to 0.005 g/kWh (75% reduction compared to Tier 4 Final (Tier 4f)). Also, CO2 emission targets are expected to be introduced for Tier 5. In parallel, EU Stage VI emission regulation standards and implementation timing could be announced sometime in late 2024. It is expected that PN emission standards will be tightened such as extending measurement range of PN from 23 nm to 10 nm. With Tier 5 and EU Stage VI regulations approaching, several OEMs are considering implementing a common aftertreatment system that can meet emission targets for both regions. High filtration efficiency and low backpressure DPFs will be required to meet PM/PN and CO2 emission standards. NGK has developed several
Fakih, HusseinElizondo, ZacheryIshikawa, HiroakiYoshioka, FumihikoKato, KyoheiSuzuki, HiroakiAoki, TakashiIto, Yoshitaka
In recent years, the stronger push for reducing GHG and NOx emissions has challenged vehicle manufacturers globally. In USA, Multi-Pollutant Emissions Standards for Model Years 2027 and Later Light Duty and Medium-Duty Vehicles released by EPA in April 2023 aims to reduce the CO2 emissions by 56% and 44%, respectively, for light and medium duty vehicles by 2032 from 2026 levels. It also includes the NMOG+ NOx standards, which require a 60 – 76% reduction by 2032 from 2026 levels for light to medium-duty vehicles. Europe also aims to reduce CO2 emissions by 55% by 2030 from 1990 levels and 100% by 2035. To achieve such low levels of CO2 emissions, especially in the near-term scenario of limited EV sales, hybridization of conventional powertrains has found renewed interest. While hybrid powertrains add complexity, if optimized well for the application, they can offer best tradeoff between upfront cost, range, payload, performance, emissions and off-ambient operation. This study
Fnu, DhanrajCorreia Garcia, BrunoPaul, SumitJoshi, SatyumFranke, Michael
Progressive emission reductions and stricter legislation require a closer look at the emission behaviour of a vehicle, in particular non-exhaust emissions and resuspension. In addition to the analysis of emissions in isolation, it is also necessary to consider the impact of transport routes and dispersion potential. These factors provide insight into the movement of dust particles and, consequently, the identification of particularly vulnerable areas. Measurements using low-cost environmental sensors can increase the level of detail of dispersion analyses and allow a statement on the distribution of emissions in the vehicle's wake, as several measuring points can be covered simultaneously. A newly developed measurement setup allows vehicle emissions to be recorded in a plane behind the vehicle in a measurement area of 2 by 2 metres. The measuring grid consisting of 16 sensors (4x4 grid) can be variably positioned up to 1 metre from the rear of the vehicle. The sensors detect fine dust
Kunze, MilesIvanov, ValentinGramstat, Sebastian
Triply Periodic Minimal Surface (TPMS) structures offer the possibility of reinventing structural parts and heat exchangers to obtain higher efficiency and lighter or even multi-functional components. The crescent global climate concern has led to increasingly stringent emissions regulations and the adoption of TPMS represents a resourceful tool for OEMs to downsize and lighten mechanical parts, thereby reducing the overall vehicle weight and the fuel consumption. In particular, TPMS structures are gaining growing interest in the heat exchanger field as their morphology allows them to naturally house two separate fluids, thus ensuring heat transfer without mixing. Moreover, TPMS-based heat exchangers can offer countless possible design configurations. These structures are obtained by periodic repetitions in the three spatial dimensions of a specific unit cell with defined dimensions and wall thickness. By tuning their characteristic parameters, the structure can be tailored to obtain
Torri, FedericoBerni, FabioMartoccia, LorenzoMarini, AlessandroMerulla, AndreaGiacalone, MauroColombini, Giulia
In order to comply with the tightening of global regulations on automobile exhaust gas, further improvements to exhaust gas control catalysts and upgrades to on-board diagnostics (OBD) systems must be made. Currently, oxygen storage capacity (OSC) is monitored by front and rear sensors before and after the catalyst, and deterioration is judged by a decrease in OSC, but it is possible that catalyst deterioration may cause the rear sensor to detect gas that has not been sufficiently purified. It is important to observe the activity changes when the catalyst deteriorates in more detail and to gain a deeper understanding of the catalyst mechanism in order to create guidelines for future catalyst development. In this study, we used a μ-TG (micro thermogravimetric balance) to analyze in detail how differences in design parameters such as the type of precious metal, detection temperature, and mileage (degree of deterioration) affect the OSC rate in addition to the OSC of the ceria-based
Hamada, ShotaUegaki, ShinyaTanabe, HidetakaNakayama, TomohitoJinjo, ItsukiKurono, SeitaOishi, ShunsukeNarita, KeiichiOnishi, TetsuroYasuda, KazuyaMatsumura, DaijuTanaka, Hirohisa
The pollutant emission regulation for Non-Road Mobile Machinery (NRMM) is currently under consideration, both in the European Union (EU) and the United States (US). In Europe a Stage V review is expected within 2025 and in the US, the California Air Resource Board (CARB) has released their Tier 5 proposal in late 2024. It is expected that there will be further focus on covering a wide variety of operation conditions in actual use cases, including continuous low load scenarios. In addition, CO2-neutral fuels are being investigated to reduce the carbon footprint of NRMM Internal Combustion Engines (ICE), which remains an important powertrain for the sector. The objective of the work presented is to assess the potential for emissions reductions in the future, both NOx and CO2. A simulation study is conducted, modelling a 9l class engine with 8-10 g/kWh engine-out NOx emission level. Three different emission control systems are investigated: an enhanced stage V system with single SCR, a
Demuynck, JoachimBosteels, DirkMichelitsch, PhilippNoll, Hannes
This is a follow-up paper to the two previous reports [1, 2] regarding the development of a zeolite-based, hydrocarbon (HC) trap-type cold-start catalyst (CSC) as a method to meet future vehicle tailpipe emission standards. In this paper, vehicle tests at a low ambient temperature of -7°C have been performed and the CSC has been shown to further decrease the tailpipe cold start non-methane hydrocarbon (NMHC) emissions by 59% when compared to a standard 23°C WLTC test. This work has proven that the increased presence of condensed water at low ambient temperatures within the exhaust system does not affect the ability to provide a NMHC reduction, in fact the lower ambient temperature enables an increase in the reduction capability due to the ability to retain and then release the stored NMHC in a more controlled manner. Additionally, the impact of the zeolite loading level was investigated and the high zeolite loading within a CSC did improve the cold-start NMHC but the benefits did
Xu, LifengZhao, FuchengWei, HongZhao, PengfeiZhao, JiajiaMa, RuiboNewman, PhilipWang, LinQian, WangmuQian, Menghan
China 6b regulation was fully implemented since July 2023 with very strict emission standards for HC, NMHC, NOx, and CO. The country is now also in the process of developing China 7 regulation, which will perhaps impose even stricter emission limits and extra criteria pollutants including NH3. Moreover, increasingly strict fuel consumption regulation has been implemented as well and it is highly possible that greenhouse gas emission limits will be included in the China 7 regulation. With the hybrid technology innovation, PHEVs are effective in fuel economy and emission reduction, which are favored by manufacturers and consumers, and leading to a rapid increase in market share. Through the optimization of hybrid architecture and the synergy of electric motors, the operating conditions of the hybrid engine have been optimized, making it more stable and avoiding extreme engine operating conditions compared to traditional ICE, which also provides possibilities for optimizing the after
Wang, JimingLi, ChunboFeng, XiangyuChen, XiaolangBoger, ThorstenTian, LichenHu, XianliZeng, JunTian, TianGao, BojunLi, DachengLiu, ShichengJiang, Fajun
Upcoming California Tier 5 non-road limits mandate 90% and 75% reductions in NOx and PM respectively, from current Tier 4F emission standards. Similarly, lower NOx and PN/PM limits can be expected from a next round of European Non-Road regulations. To meet these limits, more SCR volume for greater NOx reduction, and better filtration efficiency filters for greater PN/PM reduction, may be required. The challenge is to accommodate larger SCR volume while maintaining oxidation (DOC) and filtration (DPF) functionality of the aftertreatment system within a limited packaging space on non-road machineries. Consolidating DOC and DPF into a single component as DOC-on-filter instead of separate DOC and DPF substrates to achieve space saving has been previously discussed in literature. This study expands on the current understanding and explores various functional performance characteristics of the DOC-on-filter concept in comparison with DOC + bare DPF, DOC + PGM coated DPF. The three test
Dam, MrinmoyWarkins, JasonHe, Suhao
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