Browse Topic: Environmental regulations and standards

Items (2,884)
The development of lean-burn gasoline engines has continued due to their significant improvements in thermal efficiency. However, challenges associated with NOx emissions have hindered their mainstream adoption. As a result, the development of an effective NOx after-treatment system has become a key focus in lean-burn engine research. Additionally, HC emissions pose another challenge, as they tend to increase under lean combustion conditions while their conversion efficiency simultaneously declines. This study presents a novel after-treatment system incorporating a lean NOx trap(LNT) and a passive SCR(pSCR) system. This configuration enables efficient NOx reduction at a competitive cost while maintaining operational simplicity. Moreover, conventional catalyst technologies, including three-way catalysts (TWCs) and fuel-cut NOx traps (FCNTs), were optimized to maximize conversion performance under lean operating conditions. To further enhance system performance, various control
Oh, HeechangLee, JonghyeokSim, KiseonLim, SeungSooPark, JongilPark, MinkyuKang, HyunjinHan, DongheeLee, KwiyeonSong, Jinwoo
The automotive sector in India is undergoing a transformation, driven by government policies and regulations aimed at achieving net-zero carbon emissions. In alignment with global climate goals, the Indian government has set ambitious targets to reduce greenhouse gas emissions, with a focus on promoting Electric Vehicles (EVs) and Hydrogen Fuel Cell Vehicles (FCVs). Initiatives like the Faster Adoption and Manufacturing of Hybrid and Electric Vehicles (FAME) Scheme, along with tax incentives, subsidies, and charging infrastructure development, are designed to accelerate the adoption of cleaner vehicles. The introduction of stricter emission standards and the National Electric Mobility Mission Plan (NEMMP) further underscores the push toward sustainable mobility. In response, Indian automotive companies are shifting strategies to align with these government directives. Major players are significantly increasing investments in EV technology, focusing on enhancing battery performance
Patil, Nikhil NivruttiSaurabh, SaurabhBhardwaj, RohitGawhade, RavikantGadve, DhananjayAmancharla, Naga Chaithanya
A newly formulated fiber-based material was developed to offer a sustainable alternative to foam-based vehicle acoustic products. The fiber-based material was designed to be used in multiple vehicle acoustic applications, with different blends of the material available depending on the application. It performs well as an engine bay sound absorber due to its high heat tolerance and good absorption performance. A study was conducted to evaluate the sound absorption performance of this fiber-based material, specifically the engine bay blends, in comparison to that of current foam-based products. The results from this study show that the sound absorption performance of this new fiber-based material can match that of current foam-based materials while providing a sustainable and fully recyclable product, unlike the foam.
Krugh, Jack
Vehicle emission standards have become more and more stringent and have driven the development of advanced engine design with low-cost emission control technologies. For small diesel engine which is used in three-wheel (3W) passenger and load carrying vehicles, it was major task to improve lower engine rpm torque and performance to comply with stringent exhaust emissions standard as well, especially for Oxides of Nitrogen (NOx) and Particulate Matter (PM) emissions. Bharat Stage (BS) VI emission standards for three-wheel vehicles was implemented from April 2020 onwards in India. Water injection technology has proven advantageous for low-cost solution with Mechanical fuel injection system on small diesel engines, Intake port water injection is the easiest method to introduce water to engine cylinder, which calls for minimal modification of existing engine structure. In the present study 435cc naturally aspirated DI Diesel engine used for three-wheel vehicle was explored by adding water
Syed, KaleemuddinChaudhari, SandipKhairnar, GirishKatariya, RahulJagtap, PranjalBhoite, Vikram
Horizontal water-cooled diesel engines are single-cylinder engines equipped with all the necessary components for operation such as a fuel tank and a radiator. Due to their versatility, there are used in a wide range of applications in Asia, Africa, South America, etc. It is necessary to comply with strengthened emissions regulations year by year in countries where environmental awareness is increasing such as China, India, etc. We have developed a new compact and high-power 13.4kW(18HP) engine which meets these needs. We realized a high-power density by using our unique expertise to maintain an engine size and increase a displacement. In addition, by optimizing a layout of crankcase ribs through structural analysis, we have achieved a maximum bore and “Reduction of the weight of the crankcase and lubricating oil consumption (LOC), and reduction of friction with narrow-width low-tangential load piston rings”. Furthermore, by designing an intake port using 3D CFD, we have optimized a
Shiomi, KentaHosoya, RyosukeKomai, YoshinobuTakashima, YusukeKitamura, TakahiroFujiwara, TsukasaSuematsu, Kosuke
Flex fuel vehicles (FFV) can operate effectively from E5 (Gasoline 95%, ethanol 5%) fuel to E100 (Gasoline 0%, ethanol 100%) fuel. It is necessary to meet the performance, drivability, emission targets and regulatory requirements irrespective of fuel mixture combination. This research work focuses on optimizing the combustion efficiency and conversion efficiency of catalytic converter of a spark-ignited less than 200 cc engine for FFV using Taguchi methods robust optimization technique. The study employs an eight-step robust optimization approach to simultaneously minimize engine out emissions and maximize catalytic converter efficiency. Six control factors including type of fuel, catalyst heating rpm, lambda (excess-air ratio), injection end angle, lambda controller delay, and ignition timing are optimized. Four noise factors like compression ratio, clearance volume, catalyst noble metal loading, and catalyst aging are also considered. Through approximately 100 physical experiments on
Vaidyanathan, BalajiArunkumar, PraveenkumarShunmugasundaram, PalaniMurugesan, ManickamJayajothijohnson, Vedhanayagam
This study offers an overview of the impact of lean burn technology in two-wheeler vehicles, specifically concentrating on enhancing the fuel economy and addressing the challenges associated with its adoption. Lean burn systems, characterized by a fuel-air mixture with a higher air content than stoichiometric ratio. The study focuses on technology which meets stringent emission standards while enabling the optimization of fuel efficiency. The lean burn system employs strategies to optimize air-fuel ratio using electronic fuel injection, ignition timing control, and advanced engine control algorithms like - updated torque modulation control algorithm for drivability, lambda control algorithm for rich and lean switch and NOx modelling algorithm for LNT catalyst efficiency tracking. The challenges related to lean burn systems, includes issues related to combustion stability, nitrogen oxide (NOx) emissions, and their impact on drivability, is summarized in the study. Mitigation strategies
Somasundaram, KarthikeyanSivaji, PurushothamanJohn Derin, CVishal, KarwaManoj Kumar, SMaynal, Rajesh
With growing concern to protect the atmosphere, the stringency of vehicle emission regulations is increasing annually [1,2]. Notably, evaluations of real driving emissions (RDEs) using portable emission measurement systems (PEMS) have been mandated for light duty vehicles (LDVs) in regions, such as the EU, China, India, and Japan [3,4]. Additionally, RDEs have attracted attention in motorcycles and was investigated in the effect study of the environmental step Euro 5 [5]. However, some inherent problems remain with RDE measurements using the PEMS on motorcycles. Due to the smaller engine displacement and fewer cylinders associated with motorcycles, resulting in lower exhaust gas flow rates, the measurement accuracy of the PEMS may be lower than that of the LDVs. Furthermore, exhaust emissions can be affected by the additional weight of the PEMS when mounted on motorcycles. This study investigated the accuracy of the PEMS in measuring motorcycle emissions by simultaneously measuring
Matsuoka, MasahiroHirai, HiroshiIto, Takayuki
In recent years, the stronger push for reducing GHG and NOx emissions has challenged vehicle manufacturers globally. In USA, Multi-Pollutant Emissions Standards for Model Years 2027 and Later Light Duty and Medium-Duty Vehicles released by EPA in April 2023 aims to reduce the CO2 emissions by 56% and 44%, respectively, for light and medium duty vehicles by 2032 from 2026 levels. It also includes the NMOG+ NOx standards, which require a 60 – 76% reduction by 2032 from 2026 levels for light to medium-duty vehicles. Europe also aims to reduce CO2 emissions by 55% by 2030 from 1990 levels and 100% by 2035. To achieve such low levels of CO2 emissions, especially in the near-term scenario of limited EV sales, hybridization of conventional powertrains has found renewed interest. While hybrid powertrains add complexity, if optimized well for the application, they can offer best tradeoff between upfront cost, range, payload, performance, emissions and off-ambient operation. This study
Fnu, DhanrajCorreia Garcia, BrunoPaul, SumitJoshi, SatyumFranke, Michael
This study presents a detailed techno-economic assessment of battery-electric trucks, incorporating battery aging effects within a total cost of ownership (TCO) model. With increasingly stringent emissions regulations, battery-electric trucks are becoming a viable solution in Europe. However, due to uncertainty regarding their long-term cost-effectiveness and fleet operators’ profit-oriented priorities, there is an urgent need for accurate TCO assessment. Existing studies often overlook or oversimplify the impact of battery aging on overall costs. This work addresses this gap by introducing battery aging-related costs through an empirical battery degradation model, evaluated over the vehicle’s lifetime. Key aging costs include a refined estimation of battery residual value, influenced by degradation and remaining battery life, and potential battery replacement expenses. A case study on a VECTO group 9 truck used for regional delivery missions examines different payloads and battery
Costantino, TrentalessandroAcquarone, MatteoMiretti, FedericoSpessa, Ezio
In order to comply with the tightening of global regulations on automobile exhaust gas, further improvements to exhaust gas control catalysts and upgrades to on-board diagnostics (OBD) systems must be made. Currently, oxygen storage capacity (OSC) is monitored by front and rear sensors before and after the catalyst, and deterioration is judged by a decrease in OSC, but it is possible that catalyst deterioration may cause the rear sensor to detect gas that has not been sufficiently purified. It is important to observe the activity changes when the catalyst deteriorates in more detail and to gain a deeper understanding of the catalyst mechanism in order to create guidelines for future catalyst development. In this study, we used a μ-TG (micro thermogravimetric balance) to analyze in detail how differences in design parameters such as the type of precious metal, detection temperature, and mileage (degree of deterioration) affect the OSC rate in addition to the OSC of the ceria-based
Hamada, ShotaUegaki, ShinyaTanabe, HidetakaNakayama, TomohitoJinjo, ItsukiKurono, SeitaOishi, ShunsukeNarita, KeiichiOnishi, TetsuroYasuda, KazuyaMatsumura, DaijuTanaka, Hirohisa
The pollutant emission regulation for Non-Road Mobile Machinery (NRMM) is currently under consideration, both in the European Union (EU) and the United States (US). In Europe a Stage V review is expected within 2025 and in the US, the California Air Resource Board (CARB) has released their Tier 5 proposal in late 2024. It is expected that there will be further focus on covering a wide variety of operation conditions in actual use cases, including continuous low load scenarios. In addition, CO2-neutral fuels are being investigated to reduce the carbon footprint of NRMM Internal Combustion Engines (ICE), which remains an important powertrain for the sector. The objective of the work presented is to assess the potential for emissions reductions in the future, both NOx and CO2. A simulation study is conducted, modelling a 9l class engine with 8-10 g/kWh engine-out NOx emission level. Three different emission control systems are investigated: an enhanced stage V system with single SCR, a
Demuynck, JoachimBosteels, DirkMichelitsch, PhilippNoll, Hannes
Measurements of Hydrogen emissions from vehicle exhaust have been often substituted for prediction models, partly due to the lack of Hydrogen analyzers targeted for combustion gases. A previous study using a Hydrogen mass spectrometer revealed that the ratio of Hydrocarbons entering a Three-Way Catalyst (TWC) and Hydrogen leaving the catalyst was inconstant throughout a standardized driving cycle. Although Hydrogen by itself is not currently a target of emission regulations, its omission during catalyzer optimization may disrupt the intended performance of the integrated aftertreatment system. The highest emissions of unwanted gases are commonly seen during vehicle cold start. Thus, this study focuses on intermittent operation of an engine, such as that of full hybrid vehicles. In particular, this study measures how the gases trapped in the aftertreatment system continue to react over the TWC as it cools down after the engine stops. Hydrocarbons, NOx, NH3 and H2 are measured before and
Lamas, Jorge EduardoLacdan, Ma CamilleHara, KenjiOtsuki, Yoshinori
Triply Periodic Minimal Surface (TPMS) structures offer the possibility of reinventing structural parts and heat exchangers to obtain higher efficiency and lighter or even multi-functional components. The crescent global climate concern has led to increasingly stringent emissions regulations and the adoption of TPMS represents a resourceful tool for OEMs to downsize and lighten mechanical parts, thereby reducing the overall vehicle weight and the fuel consumption. In particular, TPMS structures are gaining growing interest in the heat exchanger field as their morphology allows them to naturally house two separate fluids, thus ensuring heat transfer without mixing. Moreover, TPMS-based heat exchangers can offer countless possible design configurations. These structures are obtained by periodic repetitions in the three spatial dimensions of a specific unit cell with defined dimensions and wall thickness. By tuning their characteristic parameters, the structure can be tailored to obtain
Torri, FedericoBerni, FabioMartoccia, LorenzoMarini, AlessandroMerulla, AndreaGiacalone, MauroColombini, Giulia
Progressive emission reductions and stricter legislation require a closer look at the emission behaviour of a vehicle, in particular non-exhaust emissions and resuspension. In addition to the analysis of emissions in isolation, it is also necessary to consider the impact of transport routes and dispersion potential. These factors provide insight into the movement of dust particles and, consequently, the identification of particularly vulnerable areas. Measurements using low-cost environmental sensors can increase the level of detail of dispersion analyses and allow a statement on the distribution of emissions in the vehicle's wake, as several measuring points can be covered simultaneously. A newly developed measurement setup allows vehicle emissions to be recorded in a plane behind the vehicle in a measurement area of 2 by 2 metres. The measuring grid consisting of 16 sensors (4x4 grid) can be variably positioned up to 1 metre from the rear of the vehicle. The sensors detect fine dust
Kunze, MilesIvanov, ValentinGramstat, Sebastian
Upcoming California Tier 5 non-road limits mandate 90% and 75% reductions in NOx and PM respectively, from current Tier 4F emission standards. Similarly, lower NOx and PN/PM limits can be expected from a next round of European Non-Road regulations. To meet these limits, more SCR volume for greater NOx reduction, and better filtration efficiency filters for greater PN/PM reduction, may be required. The challenge is to accommodate larger SCR volume while maintaining oxidation (DOC) and filtration (DPF) functionality of the aftertreatment system within a limited packaging space on non-road machineries. Consolidating DOC and DPF into a single component as DOC-on-filter instead of separate DOC and DPF substrates to achieve space saving has been previously discussed in literature. This study expands on the current understanding and explores various functional performance characteristics of the DOC-on-filter concept in comparison with DOC + bare DPF, DOC + PGM coated DPF. The three test
Dam, MrinmoyWarkins, JasonHe, Suhao
The majority of transportation systems continue to rely on internal combustion engines powered by fossil fuels. Heavy-duty applications, in particular, depend on diesel engines due to their high brake efficiency, power density, and robustness. Despite significant advancements in diesel engine technology that have reduced emissions and improved efficiency, complex and costly after-treatment systems remain necessary to meet the stringent emission regulations. Dimethyl ether (DME), which can be produced from various renewable feedstocks and possesses high chemical reactivity, is a promising alternative for heavy-duty applications, particularly in compression ignition direct injection engines. Its high reactivity, volatility, and oxygenated composition offer significant potential to address emission challenges while reducing reliance on after-treatment systems. However, DME’s lower energy density requires adjustments in injection parameters (such as injection pressure and duration) or
Cong, BinghaoLeblanc, SimonTjong, JimiTing, DavidYu, XiaoZheng, Ming
China 6b regulation was fully implemented since July 2023 with very strict emission standards for HC, NMHC, NOx, and CO. The country is now also in the process of developing China 7 regulation, which will perhaps impose even stricter emission limits and extra criteria pollutants including NH3. Moreover, increasingly strict fuel consumption regulation has been implemented as well and it is highly possible that greenhouse gas emission limits will be included in the China 7 regulation. With the hybrid technology innovation, PHEVs are effective in fuel economy and emission reduction, which are favored by manufacturers and consumers, and leading to a rapid increase in market share. Through the optimization of hybrid architecture and the synergy of electric motors, the operating conditions of the hybrid engine have been optimized, making it more stable and avoiding extreme engine operating conditions compared to traditional ICE, which also provides possibilities for optimizing the after
Wang, JimingLi, ChunboFeng, XiangyuChen, XiaolangBoger, ThorstenTian, LichenHu, XianliZeng, JunTian, TianGao, BojunLi, DachengLiu, ShichengJiang, Fajun
This is a follow-up paper to the two previous reports [1, 2] regarding the development of a zeolite-based, hydrocarbon (HC) trap-type cold-start catalyst (CSC) as a method to meet future vehicle tailpipe emission standards. In this paper, vehicle tests at a low ambient temperature of -7°C have been performed and the CSC has been shown to further decrease the tailpipe cold start non-methane hydrocarbon (NMHC) emissions by 59% when compared to a standard 23°C WLTC test. This work has proven that the increased presence of condensed water at low ambient temperatures within the exhaust system does not affect the ability to provide a NMHC reduction, in fact the lower ambient temperature enables an increase in the reduction capability due to the ability to retain and then release the stored NMHC in a more controlled manner. Additionally, the impact of the zeolite loading level was investigated and the high zeolite loading within a CSC did improve the cold-start NMHC but the benefits did
Xu, LifengZhao, FuchengWei, HongZhao, PengfeiZhao, JiajiaMa, RuiboNewman, PhilipWang, LinQian, WangmuQian, Menghan
Diesel Particulate Filters (DPFs) have been used extensively worldwide as a Particle Mass (PM) / Particle Number (PN) reduction technology for various diesel applications. Based on CARB’s latest Tier 5 regulation workshop, PM emission targets are expected to become a lot more stringent; from 0.02 g/kWh to 0.005 g/kWh (75% reduction compared to Tier 4 Final (Tier 4f)). Also, CO2 emission targets are expected to be introduced for Tier 5. In parallel, EU Stage VI emission regulation standards and implementation timing could be announced sometime in late 2024. It is expected that PN emission standards will be tightened such as extending measurement range of PN from 23 nm to 10 nm. With Tier 5 and EU Stage VI regulations approaching, several OEMs are considering implementing a common aftertreatment system that can meet emission targets for both regions. High filtration efficiency and low backpressure DPFs will be required to meet PM/PN and CO2 emission standards. NGK has developed several
Fakih, HusseinElizondo, ZacheryIshikawa, HiroakiYoshioka, FumihikoKato, KyoheiSuzuki, HiroakiAoki, TakashiIto, Yoshitaka
The advance of regulatory emission standards for light-duty vehicles, trucks and motorcycles, coupled with rising sustainability concerns, particularly United Nations' Sustainable Development Goal 12 (responsible consumption and production), has created an urgent need for lighter, stronger, and more ecological materials. Polylactic acid (PLA), a biodegradable polymer derived from plant sources, offers promising mechanical tensile strength and processability. Nanocomposites, a solution that combines a base matrix with a nanoreinforcing filler, provides a path toward developing sustainable materials with new properties. Cellulose nanofibrils (CNF) are a valuable nanofiller obtained through industrial waste or vegetal fibers, offer a promising avenue for strengthening PLA-based materials. Additive manufacturing (AM) has gained popularity due to its ability to create complex parts, prototyping designs, and to evaluate new nanocomposite materials such as PLA/CNF, showing significant
de Oliveira, ViníciusHoriuchi, Lucas NaoGoncalves, Ana PaulaDe Andrade, MarinaPolkowski, Rodrigo
Mobile Air-Conditioning (MAC) systems are a substantial source of energy consumption and CO₂ emissions in passenger vehicles, particularly for electrified vehicles under real-world operating conditions. Enhancing the efficiency of such systems is imperative to achieving greater energy efficiency and maintaining occupants’ comfort. In recognition of their significance, MAC systems can be classified as eco-innovative technologies under EU Regulation 2019/631, effective from 2025. This study lays the groundwork for a methodology to calculate CO₂ savings from eco-innovative MAC systems in passenger cars. The approach compares CO₂ emissions between baseline and eco-innovative vehicles under active and inactive MAC systems. Literature-derived indicative ambient conditions are applied to reflect realistic MAC usage scenarios in Europe. The testing protocol follows the WLTP procedure under controlled ambient conditions, including temperature, humidity, and solar irradiation, which can either
Di Pierro, GiuseppeCurrò, DavideGil-Sayas, SusanaFontaras, Georgios
Selective catalytic oxidation/reduction catalysts coated on diesel particulate filters (SDPF) are an important technology route to meet next-stage emission regulations. The previous research of the research group showed that compared with SDPF coated with Cu-SSZ-13, the SDPF coated with novel selective catalytic oxidation-selective catalytic reduction (SCO-SCR) catalyst, which combined MnO2-CeO2/Al2O3 and Cu-SSZ-13, can simultaneously improve NOx reduction and soot oxidation performance. Catalyst coating strategy is an important parameter affecting the performance of SDPF. In this study, the effects of different coating strategies of SCO-SCR catalysts (C25, C50, C75, and C100) on the performance of NOx reduction and soot oxidation in SDPF were investigated. The results show that, as the inlet gas temperature increases, NO emissions first decrease and then increase, NOx conversion efficiency first increases and then decreases, and the rich-NO2 area, NH3 oxidation rate, N2O, CO, CO2
Chen, Ying-jieTan, PiqiangYao, ChaojieLou, DimingHu, ZhiyuanYang, Wenming
Amidst escalating climate change, the sustainability of internal combustion engine (ICE) vehicles, particularly in heavy transport, remains a critical challenge. Despite emission reductions from 1990 to 2020, ICEs, particularly diesel engines in Europe, continue to pose environmental challenges, notably in nitrogen oxide (NOx) emissions. This study proposes a novel solution to address the problem of NOx emissions by incorporating Air Cycle Technology’s (ACT) turboexpander into diesel engines. Acting as a second-stage compressor, intercooler, and expander, the turboexpander aims to lower intake air temperature, thereby mitigating NOx formation. The study utilizes a 4.4-l JCB-TCA-74 turbocharged diesel engine retrofitted with the ACT turboexpander as the experimental platform. The methodology involves using empirical formulae to calculate the key parameters of engine airflow for a standard turbocharged diesel engine followed by repeating the calculations for the same engine fitted with a
Fayaz, FarheenBrace, JordanAllport, JohnJavanbakht, Gina
With the rapid development of smart transport and green emission concepts, accurate monitoring and management of vehicle emissions have become the key to achieving low-carbon transport. This study focuses on NOx emissions from transport trucks, which have a significant impact on the environment, and establishes a predictive model for NOx emissions based on the random forest model using actual operational data collected by the remote monitoring platform.The results show that the NOx prediction using the random forest model has excellent performance, with an average R2 of 0.928 and an average MAE of 43.3, demonstrating high accuracy. According to China's National Pollutant Emission Standard, NOx emissions greater than 500 ppm are defined as high emissions. Based on this standard, this paper introduces logistic regression, k-nearest neighbor, support vector machine and random forest model to predict the accuracy of high-emission classification, and the random forest model has the best
Lin, YingxinLi, Tiezhu
Diesel/Polymethoxy Dimethyl Ether (PODE) blend fuel can significantly reduce emissions from diesel engines. However, emission levels often vary due to high transients during real-world driving conditions. To evaluate the emission and economic performance of diesel/PODE blend fuel, this study analyzed the real-world driving behavior of heavy tractors using different blend ratios (0%, 20%, 30%) across urban, suburban, and expressway road sections, in compliance with the national VI emission standard. Based on Vehicle Specific Power (VSP) bins, the study compared carbon monoxide, carbon dioxide, nitrogen oxide, particulate matter, and fuel consumption rates between pure diesel and blended fuels, providing insights into their performance under varying driving conditions. In addition, specific emissions of pollutants, effective fuel consumption, and effective thermal efficiency for urban, suburban, and expressway sections, as well as for the entire test process, are analyzed to quantify the
Liu, HeYang, YajingFarooq, Muhammad ShahidLiu, ShenghuaWei, Yanju
Hydrogen energy is the best form of energy to achieve "carbon peak, carbon neutrality", and is known as the most promising clean energy in the 21st century because of its diverse sources, clean and low-carbon, flexible and efficient, and wide application sce-narios. Hydrogen internal combustion engine has the advantages of zero carbon emission, high efficiency, high reliability and low cost, and has become one of the important directions of hydrogen energy application. The paper first analyzes the development and application of hydrogen energy industry in recent years, covering many aspects such as laws and regulations, energy structure, realization path, and development status. Then, the research and development process of the hydrogen engine of the technical team of Dongfeng Motor Group Co., Ltd. R&D Institute Department is introduced, and the effective thermal efficiency of 45.04% is achieved. Finally, the future of hydrogen engine is further prospected.
Jin, XiaoyanZhang, SheminDuan, ShaoyuanLiu, CongZhou, Hongli
Increasingly stringent emission regulations continue to be legislated around the world to significantly minimize pollutants released to the air by internal combustion engines. After Treatment Systems (ATS) meant for reducing oxides of nitrogen (NOx) in the exhaust into non-harmful species have evolved at a rapid pace over the past two decades. Stringent emissions requirements have driven complex ATS architecture through sensors to measure delta-pressure, NOx, and temperatures. Accurate and precise performance of individual components as well as the integrated ATS is required to ensure regulatory compliance and efficient performance. Both of which require substantial amounts of performance and validation testing. Manufacturers have been developing the ability to accurately and efficiently test the ATS components. To meet the norms for tail pipe or stack emissions of NOx in ‘as new’ condition and during the entire ‘emissions useful life (EUL)’ of the ATS, all components of an ATS must
Raut, Pratiksha COttikkutti, PradheepramPhadke, Abhijit NarahariMagar, Vijay A.
As vehicle emission standards are becoming stringent worldwide because of the looming climate crisis, it is important to control the pollutants that vehicles emit. To achieve the stringent emission target, it has become a priority to enhance the capability of Emission Control System (ECS) which consist of Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR) sub-systems. One of the bottlenecks is the limited operating temperature range of the after-treatment system. In modern emission control systems, the temperature characteristics should always be optimized to have the best efficiency involving chemical conversions. To achieve this optimal operating temperature, different thermal control strategies are followed in the Engine and emission control unit. Temperature sensor values are one of the primary inputs for thermal management strategies. In the event of temperature sensor malfunction, the ECS performance is affected due to
Kumar, AmitV H, YashwanthKumar, RamanHegde, KarthikManojdharan, Arjungopal
Engines are the predominant source of Earth’s air pollution contributor, hence there are various emission laws which mandate the use of emission test cycle to verify that engine adhere to predetermined emission limits. A protocol found in an emission standard that enables consistent and comparable measurement of exhaust emissions for various engines is known as an emission test cycle. The values of emission parameters are the result of emission cycle. Measurements of GHG (Green House Gas) emissions - particulate number and particulate matter, carbon monoxide, total hydrocarbon, and nitrogen oxides are used to determine exhaust gas thermodynamic characteristics, fuel-air ratio, combustion efficiency, and emission indices, as they link engine performance to environmental impact. The engine and after-treatment system’s exhaust emissions are currently having a significant negative impact on the environment. The emission indices (EI) are the characteristics that engine engineers and
Baraskar, ShwetaRajopadhye, SunilDhuri, SantoshPatil, RahulMudassir, MohammedPhadke, Abhijit NarahariMokhadkar, Rahul
The gasoline particulate filter (GPF) represents a durable solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as a viable technology in North America to meet the upcoming US EPA tailpipe emission regulation, the proposed “Multipollutant Rule for Model Year 2027”. The goal of this study was to track the evolution of tailpipe particulate emissions of a modern GTDI light duty vehicle under typical North American mileage accumulation; from a fresh state to 4000-mile, and finally to its full useful life of 150,000-miles. For this purpose, a production TWC + GPF after-treatment system was installed in place of the T3B85 TWC-only system. Chassis dyno emissions testing was performed at the pre-determined mileage points with on-road driving conducted for the necessary mileage accumulation. This report will show the outstanding filtration durability and enhanced particulate control and of the current GPF technology all the way to 150,000 miles for
Craig, AngusWarkins, JasonBeattie, JamesNipunage, SanketMoser, DavidDay, RyanBanker, Vonda
The rising demand for vehicles has increased CO and HC emissions, worsening air quality and contributing to climate change, key issues under the clean development mechanism and UN SDG 13: Climate Action. Reactivity-Controlled Compression Ignition (RCCI) offers a promising solution to reduce PM and NOx while maintaining fuel efficiency. However, the cyclic variation of the RCCI engine remains an underexplored area in control strategies, necessitating further research for optimization in line with sustainable development goals. This study explores the impact of premixing ratios on RCCI engines fueled with butanol and the nature of cyclic variation to know the controllability. Tests were conducted on a single-cylinder diesel engine at 1500 rpm and constant engine load. The experiments reveal that increasing the premixing ratio from 45% to 60% decreases the heat release rate by 15%, Pmax by 10%, and IMEP by 12%. Recurrence Quantitative Analysis (RQA) confirmed strong deterministic
Yadav, Ratnesh KumarMohite, Avadhoot AbasoMaurya, Rakesh Kumar
In this work we demonstrate the influence of different refined TCR refining diesel fuels on emission, power and efficiency in comparison to reference Diesel fuel (homologation fuel for Euro 6 emission testing), hydrotreated vegetable oil (HVO) and a blend of poly(oxymethylene)dimethyl ether (OME3) with reference Diesel. The emission characteristics of such TCR fuels used in a production type Diesel engine with modern common rail system has up to now not been tested. The comparison was performed at an engine test bench equipped with a Hatz 4H50 TIC direct injection common rail Diesel engine. For different engine operation points exhaust gas emissions and particulate matters were measured and the results analyzed.
Seeger, JanTaschek, Marco
Recuperated low-pressure-ratio split-cycle engines represent a promising engine configuration for applications like transportation and stand-alone power generation by offering a potential efficiency as high as 60%. However, it can be challenging to achieve the stringent NOx emission standard, such as Euro 6 limit of 0.4 gNOx/kWh, due to the exhaust cylinder high intake temperature. This paper presents experimental investigation of hydrogen-air combustion NOx emissions for such engines for the first time. Experiments are carried out using a simplified constant-volume combustion chamber with glow-plug ignition. Two fuel injection techniques are performed: direct injection and injection via a novel convergent-divergent injector. For the direct injection scenario, NOx levels are unsatisfactory with respect to the Euro 6 standards over a range of operating temperatures from 200 °C to 550 °C. Recorded NOx levels can reach twice the permissible limit which necessitates the implementation of
Eldakamawy, Mohamed HossamPicard, Mathieu
Light-duty vehicle emissions regulations worldwide impose stringent limits on particulate matter (PM) emissions, necessitating accurate modelling and prediction of particulate emissions across a range of sizes (as low as 10 nm). It has been shown that the decision tree-based ensemble machine learning technique known as Random Forest can accurately predict particle size, concentration, and accumulation mode geometric standard deviation (GSD) for particulate emission diameters as low as 23 nm from a highly boosted gasoline direct injection (GDI) engine operating on a single fuel, while also offering insights into the underlying factors of emissions production because of the interpretable nature of decision trees. This work builds on the prior Random Forest research as its basis and further investigates the relative performance of five decision tree-based machine learning techniques in predicting these particulate emission parameters and extends the work to 10 nm particles. In addition to
Stangierska, MartaBajwa, AbdullahLewis, AndrewAkehurst, SamTurner, JamesLeach, Felix
A digital twin is a digital representation of a real physical system, product, or process that functions as its practically identical digital counterpart for tasks such as testing, integration, monitoring, and maintenance. Creating digital twins allows the ‘digital system’ or ‘digital product’ to be tested at faster-than-real-time which improves overall program efficiency and shortens the programme duration. The HORIBA Intelligent Lab virtual engineering toolset was used to generate an Empirical Digital Twin (EDT) of a contemporary off-highway diesel Internal Combustion Engine (ICE) from physical testing, accounting for the effects of altitude and combustion air temperature. The EDT was subsequently used to predict engine performance and emissions for several synthetic off-highway machine cycles at sea-level and 3000m altitude. The synthetic agricultural cycles which included ploughing, seeding, spraying, fertilising, and roading were generated using a machine simulation programme
Roberts, PhilBates, LukeWhelan, SteveMaroni, ClaudioLeo, ElisabettaPezzola, Marco EzioChild, Steven
Our research group developed Gasoline Compression Ignition (GCI) fuel matrix based on the fuel properties, specifications and fuel sources in an effort to standardize the GCI fuel. This study attempts to experimentally validate the standardized GCI fuels to comply with the operational regimes of GCI engine. Two of the formulated GCI fuels (GCI7 and GCI8) with varying physical and chemical properties, and composition were investigated in a single cylinder compression ignition (CI) engine. In addition to fuel effects, the engine variables were parametrically varied at low (3 bar IMEP) and medium (7 bar IMEP) load conditions. At low loads, the fuel chemical effects played a crucial role in governing the combustion while physical effect had a negligible impact. Due to lower cetane number of GCI8 fuel, combustion is predominantly premixed for GCI8 fuel but GCI7 fuel shows a more pronounced diffusion combustion phase. The low temperature heat release (LTHR) is evident only for GCI8 fuel due
Qahtani, Yasser AlRaman, VallinayagamViollet, YoannAlhajhouje, AbdullahCenker, EmreAlRamadan, Abdullah
A major challenge for auto industries is reducing NOx and other exhaust gas emissions to meet stringent Euro 7 emission regulations. A urea Selective Catalyst Reduction (SCR) after-treatment system (ATS) commonly uses upstream urea water injection to reduce NOx from the engine exhaust gas. The NOx emission conversion rate in ATSs is high for high exhaust gas temperatures but substantially low for temperatures below 200°C. This study aims to improve the NOx conversion rate using urea pulse injection in a mass-production 2.2 L diesel engine equipped with an SCR ATS operated under low exhaust gas temperature. The engine experimental results show that, under 200°C exhaust temperature and 3.73x104 h-1 gross hourly space velocity (SV), the NOx conversion rate can be improved by 5% using 5-sec ON and 12-sec OFF (denoted as 5/12 s) urea pulse supply compared to the constant supply under time-averaged 1.0 urea equivalence ratio. It is experimentally observed that the urea pulse supply’s
Yoshida, FukaTakahashi, HideakiKotani, YuyaZu, QiuyueSok, RatnakKusaka, Jin
Shell Rotella hosted journalists at the National Tractor Pulling Championships in Bowling Green, Ohio, in August, where the company was sponsoring tractors run by Koester Racing in the mini-modified division. Karin Haumann, OEM technical manager of Shell Global Solutions, was onsite and spoke with TOHE about the approaching proposed category 12 (PC-12) heavy-duty diesel engine oil category. PC-12 engine oils are in development and will be licensed for use on January 1, 2027. The current engine oil categories, CK-4 and FA-4, were introduced in 2016. Development of the new category is necessary due to advancements in engine technology, and it aligns with stricter emissions regulations that begin in 2027, said Haumann, who serves as chairperson of the API new category development team. “As diesel engine technology evolves, they require oils that offer increased oxidation performance and wear reduction, can handle higher temperatures, and improve fuel economy,” she said. Lubricant
Gehm, Ryan
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