Browse Topic: Tire friction

Items (317)
This paper proposes a nonlinear and robust State-Dependent Riccati Equation (SDRE) combined with H∞ control architecture for brake- by-wire systems, specifically designed to handle severe tire-road friction variations and μ-split scenarios. The primary objective is to maximize deceleration capabilities while rigorously maintaining yaw stability, trajectory tracking, and passenger comfort through jerk limitation. Situated within the domain of active safety, this research addresses robustness against real-world uncertainties by utilizing a high-fidelity 14-degree-of-freedom vehicle model that accounts for longitudinal, lateral, and yaw dynamics, suspension-induced pitch and roll effects, and nonlinear tire behavior with explicit load transfer. To ensure near-optimal slip tracking under variable surface conditions, the system employs online friction estimation via Extended and Unscented Kalman Filters (EKF/UKF) fusing wheel and IMU data to adaptively adjust slip targets. The control strategy is bifurcated: the SDRE component manages dominant nonlinearities through state-dependent gains to prevent wheel lock-up, while the H∞ component provides robust disturbance rejection against parametric uncertainties such as mass variations and sensor noise. Control efforts are distributed via a Quadratic Programming (QP) torque allocator featuring anti-windup mechanisms and explicit saturation handling to compensate for lateral drift during μ-split braking. Validation is conducted through a Model- in-the-Loop (MIL) to Software-in-the-Loop (SIL) pipeline using scenarios including wet surfaces and panic braking. Simulation results demonstrate enhanced yaw stability and controlled deceleration profiles compared to conventional baselines, ensuring computational feasibility for automotive Electronic Control Units (ECUs).
Cubillos, Ximena Celia Méndez
This study presents a comparative analysis of the braking performance of a heavy commercial vehicle under in-gear and out-of- gear conditions, combining experimental tests conducted at 60 km/h with high-fidelity computational simulation. The numerical model incorporates real engine torque, power, and motoring/braking curves, full brake system parameters, dynamic load transfer, tire–road friction characteristics, and ABS actuation. Simulation results were validated against experimental MFDD and stopping distance measurements. The simulation demonstrated a high correlation with the experimental MFDD values (5.3 vs. 5.36 m/s2 in the in-gear condition and 5.6 vs. 5.37 m/s2 in the out-of-gear condition), confirming the robustness of the model. Differences in stopping distance were attributed primarily to the real-world behavior of the ABS and to variability in the road surface friction coefficient. The study concludes that braking with the vehicle in gear provides improved longitudinal stability due to the resistive contribution of engine drag torque, which also reduces the thermal load on the service brakes. Overall, the results reinforce the essential role of simulation as a development, optimization, and certification tool for brake systems.
Junior, Getulio SoaresCanale, Antônio Carlosde Oliveira, Sergio Henrique FidelisPizzi, Rafael Fortuna
Roller bearings are used in many rotating power transmission systems in the automotive industry. During the assembly process of the power transmission system, some types of roller bearings (e.g., tapered roller bearings) require a compressive preload force. Those bearings' rolling resistance and lifespan strongly depend on the preload set during the installation process. Therefore, accurate setting of the preload can improve bearing efficiency, increase bearing lifespan and reduce maintenance costs over the life of the vehicle. A new method for bearing preload measurement has shown potential for both high accuracy and fast cycle time using the frequency response characteristics of the power transmission system. An open problem is experimental validation of the multi-row tapered roller bearing analytical model. After validation, the analytical model can be used to predict the assembled system damped natural frequency for a desired bearing preload. This work presents the experimental validation of the analytical model including the experimental test stand, test method, test results and comparison to analytical model. The developed test stand represents an automotive pinion shaft/gear as might be found in a rear axle and can be mounted either vertically or horizontally to simulate assembly and operational positions of the axle and to consider the effects of gravity. To measure bearing preload, the test stand is instrumented with a load cell, and each shaft has strain gages installed. Multiple accelerators are used to measure the system frequency response to an impulse provided by a modal hammer. For this work, three different bearing pairs in back-to-back configuration are tested at seven different preload values. The analytical model is evaluated using the same bearing designs and the preloads measured from the test stand. Results from the analytical model are compared to experimental results to validate the analytical model.
Gruzwalski, DavidMynderse, James
This paper investigates the performance of a computational radial passenger car tire over winter road sand at different operating conditions. This study seeks to address gaps in literature by using both an experimental direct shear-strength test and then validating the same test in a Finite Element Analysis (FEA) software called Virtual Performance Solution (VPS) using a Smoothed-Particle Hydrodynamic (SPH) technique to model a winter road sand. The simulated sand was measured against physical sand data ensuring validation of the density, internal friction angle and cohesion. Once the sand was validated against physical testing data the sand was layered atop an icy road surface to understand the influence sand has on tractive effort and rolling resistance performance. With modelled and validated winter road sand and a Continental CrossContact LX Sport tire size 235/55R19 testing conditions were set up. The tire-sand interaction was simulated using a node-to-segment contact algorithm with edge treatment on a low friction surface for both the tire-road and the sand-road contact. Using testing conditions of 57 mm, 114 mm and 170 mm sand depth at 10 km/h, 50 km/h and 100 km/h and at 3.5 kN, 5 kN and 8 kN loading on a low coefficient of friction rigid road surface the tractive effort and rolling resistance were computed and analyzed. The goal of this research is to understand the influence abrasives, such as sand, have on the tractive effort and rolling resistance of vehicle tires in winter conditions. By understanding the tire-sand interaction this paper provides information on which operating condition is best suited to manage icy road conditions without compromising the environment.
Fenton, ErinEl-Sayegh, Zeinab
The Electro-Mechanical Brake (EMB) system is a novel type of brake by wire systems with independently controllable characteristics. This system aids in the decoupling analysis of the vehicle and actuator dynamics, thereby improving the accuracy of parameter identification. Therefore, this paper proposes an innovative parameter identification method for vehicle parameters and longitudinal tire model parameters, based on the characteristics of the EMB system and onboard sensors. First, based on the wind resistance and rolling resistance coefficients obtained from the vehicle coasting conditions, a decoupled constant clamping force sequence braking condition for the front and rear axles is designed by integrating the characteristics of the EMB actuator and vehicle dynamics. This approach enables the identification of vehicle and nonlinear longitudinal tire model parameters, significantly improving the accuracy of parameter identification. Next, considering the nonlinear characteristics of the longitudinal tire model, a factorial experiment is conducted to analyze the impact of the Particle Swarm Optimization (PSO) optimization algorithm parameters on the identification process from three perspectives: iteration count, computation time, and optimal function value. Furthermore, the effectiveness of three PSO variants: the Compressed Factor PSO (CF-PSO), the Adaptive Weight PSO (AW-PSO), and the Hybrid PSO (H-PSO), was investigated for identifying the nonlinear characteristics of the longitudinal tire model. Finally, through data simulation and real-vehicle experiments on both high-adhesion and low-adhesion roads, the effectiveness and accuracy of the proposed vehicle parameter and longitudinal tire model parameter identification method based on EMB system characteristics are verified through a comprehensive evaluation of multiple indicators, and the method’s validity is further confirmed using data backfill and model benchmarking.
Huang, JiayiCheng, YulinZhuo, GuirongLe, QiaoWei, WeiShu, Qiang
This paper presents a novel approach to modelling and analyzing a 315/80R22.5 sized truck tire running over dry and snow-covered surfaces. The tire is modelled using Finite Element Method (FEM) in ESI Virtual Performance Solutions (VPS) software. The tire model consists of various parts representing the tread, under tread, carcass, sidewalls and beads in addition to the rim. The tire model is then verified in both static and dynamic domains against experimental data. The experimental results were conducted over a dry surface at a high-speed test track in Hällered, Sweden, at a constant travelling speed of 80 km/h, and a constant vertical load of 26 kN with sensors depicting both temperature and inflation pressure changes throughout a 40-minute run. A tire temperature model is developed, and the simulation results are correlated with the measured temperature of the tested tires. In addition, the rolling resistance variation with speed, temperature and inflation pressure is predicted and analyzed. The road is then simulated with a covered snow layer using Smoothed-Particle Hydrodynamics (SPH) technique and calibrated using both pressure-sinkage and shear-strength tests. The simulation results of the tire-covered snow road interaction provided comparable data against published literature with regards to temperature impacting measured rolling resistance, having a higher effect than the longitudinal speed of the tire as per the experimental data. The main objective of this paper is to emphasize the importance of computer simulation techniques to predict a truck tire temperature-dependent rolling resistance coefficient on both dry and snow-covered roads at various operating conditions.
Opatha, DillonOijer, FredrikEl-Sayegh, ZeinabEl-Gindy, Moustafa
To enhance the lateral stability of four-wheel-drive intelligent electric vehicles (FWDIEV) under extreme operating conditions, this paper proposes a cooperative control strategy integrating active front steering (AFS) and direct yaw moment control (DYC) based on dissipative energy method. A nonlinear three-degree-of-freedom vehicle model is established to analyze the evolution of the vehicle state phase trajectory. A quantitative lateral stability index is constructed using dissipative energy to accurately evaluate the vehicle’s lateral dynamics. Utilizing dissipative energy and its gradient information, a time-varying stability boundary is defined under dynamic constraints, and adaptive weighting coordination between the AFS and DYC systems is designed to achieve coordinated control of front steering angle and additional yaw moment. A feedforward–model predictive control (FF-MPC) framework is developed, in which a feedforward module generates compensation based on driver intent to improve system responsiveness, while the model predictive controller predicts real-time vehicle states and optimizes the front steering angle and yaw moment control inputs. This enables cooperative tracking of the yaw rate and sideslip angle, effectively suppressing lateral motion errors. Furthermore, an optimal torque distribution strategy is formulated with the objective of maximizing tire–road friction utilization, incorporating constraints such as tire load rate and motor output capability to prevent wheel slip and improve handling stability. The effectiveness of the proposed control strategy is validated through both CarSim/Simulink co-simulation and real vehicle tests under typical maneuvers such as high-speed double lane change on various road surfaces. Results demonstrate that the proposed method significantly reduces tracking errors in yaw rate and sideslip angle compared to conventional MPC strategies, thereby enhancing lateral stability and ensuring driving safety under extreme conditions.
Zhao, KunZhao, ZhiguoWang, YutaoXia, XueChen, XiHu, Yingjia
Transportation sector in India accounts for 12% of total energy consumption. Demand of energy consumption is being met by the imported crude oil, which makes transportation sector more vulnerable to fluctuating international crude oil prices. India is mindful of its commitment in 2016 Paris climate agreement to reduce GHG emissions intensity of its GDP by 40% by 2030 as compared to 2005 levels. To fast track the decarbonization of transportation sector, commercial vehicle manufacturers have been exploring other viable options such as battery electric vehicles (BEVs) as a part of their fleet. As on today, BEV has its own challenges such as range anxiety & high total cost of ownership. Range anxiety can be certainly addressed by optimum sizing of electric powertrain, reduction in specific energy consumption (SEC) & use of effective regeneration strategies. Higher SEC can be more effectively addressed by doing vehicle energy audit thereby estimating the energy losses occurring at each powertrain component of an electric vehicle. The work illustrated in this paper involves drive cycle-based energy audit & range estimation for 4X2 rigid electric truck using simulation approach. It involves strenuous exercise of simulation specific input data generation by doing rigorous component level tests for battery, motor, tires & auxiliaries. Duty cycle data was acquired for 3000 km & condensed cycle of 32 minutes was formed which represents real world usage pattern. Data recorded in component and vehicle tests was used to build robust simulation model in GT-DRIVE. Simulated SEC was validated within 4% with on road trails. 73.5% of battery discharge energy was used to overcome rolling resistance loss, aerodynamic drag loss, electromechanical conversion loss, auxiliary losses, braking losses & differential losses. Effective power at wheels observed to be 26.5% of total battery discharge energy. Sensitivity analysis for RAR, RRC, coasting & braking regeneration limits was carried out and effect of each parameter on final SEC was studied and optimum set of parameter combination was suggested to the OEM. Outcome of this project has also laid down the sophisticated methodology to carry out energy audit of any electric vehicle, which in turn will help to bring simulation predictions much closer to the real-world scenarios.
Gijare, SumantKarthick, K.Juttu, SimhachalamThipse, Sukrut S.A, JothikumarJ, Frederick RoystonSR, SubasreeG, HariniM, Senthil Kumar
Unlike internal combustion engine (IC Engine) vehicles, the rapidly growing electric vehicle (EV) market demands tyres with superior yet often conflicting performance characteristics. The increased weight of EVs, due to their heavy batteries, necessitates robust tyres with reinforcement and higher inflation pressure. Conversely, increased wear due to higher initial torque and the need for lower rolling resistance to extend range, combined with the requirement for better grip for improved handling, call for advanced compound and tread pattern designs. EV tyres need to be stiffer, lighter, and low hysteresis, making it very hard to reduce low-frequency (20-200 Hz) interior noise that was previously masked by engine noise. This study investigates the low-frequency (20-200 Hz) structural-borne interior noise performance of EV tyres using both experimental and simulation tools. By wisely tuning the tyre's stiffness, mass, and damping properties, the necessary noise targets can be achieved. These findings can help tyre development engineers devise more effective and quicker noise reduction strategies for EVs with minimal compromise on other tyre performance aspects.
Subbian, JaiganeshM, Saravanan
In autonomous vehicles, it is vital for the vehicle to drive in a manner that ensures the driver is comfortable and has confidence in the system, which ensures he does not feel compelled to intervene or take control of the vehicle. The system must consider environmental factors and other aspects to provide the driver with a comfortable and stress-free drive. In this regard, the road friction coefficient, which quantifies the grip experienced by the tire on a road, is a critical parameter to be considered by several comfort and safety functions. An inaccurate estimation of road friction coefficient can lead to discomfort in worst case safety risks for the driver, as the system would be over or underestimating the tire’s grip on the road and this alters the vehicle’s response to control inputs. In the context of Advanced Driver Assistance Systems (ADAS), dynamically estimating the road friction coefficient can significantly improve the safety and comfort of driving functions. However, estimation of the road friction coefficient dynamically requires complex mathematical modelling of nonlinear relationships that are challenging to solve by numerical or analytical methods. This, coupled with the need for real-time estimation, presents a noteworthy challenge in practical systems. As on date, state-of-the-art driving functions often assume a fixed friction value or operate within a friction range. Therefore, we propose a multivariate time-series model to dynamically estimate the road friction coefficient. The model is trained on a synthetic dataset comprising vehicle dynamics data for cars driven on roads with different road friction coefficients. We evaluate multiple model architectures and hyperparameter configurations against metrics like accuracy and inference time to identify the best-performing model. Furthermore, the models are trained with input signals that are available in the vehicle, so they are suitable to be deployed in real-world contexts.
Rangarajan, RishiSukumar Rajammal, Prem KumarSingh, Akshay PratapKumaravel, Sujeeth SelvamKop, AnandBharadwaj, Pavan
With increasing demand for improving the vehicle Ride and Handling (R&H) performance, the synergy between vehicle subsystems such as suspension, chassis, brakes & tyres play a major role towards it. In this regard, the interaction between wheel rim width and tyre performance characteristics is a key focus area in vehicle development process. Detailed research is being conducted worldwide to understand their dynamics of interaction and based on the tested data, vehicle manufacturers make the design selection. In this context, the proposed study aims to provide a in-depth analysis of how variations in wheel rim width affect key tyre performance parameters such as lateral force characteristics, damping property, tyre footprint, and pinch cut resistance. Also, the subsequent influence on vehicle-level performance parameters such as R&H, braking, steering, and durability is captured. Based on these analysis, appropriate wheel rim size selection is done which is most optimal for the project requirements. The study involves multiple rig-level testing and full-vehicle evaluation data through which several observations have been tabulated which reinforce the previous studies and provide new insights. Firstly, it was observed that narrower wheel rims tend to have reduced rolling resistance in turn offering higher fuel efficiency. However, this comes at the cost of reduced lateral grip and stability during vehicle direction-changing maneuvers. In contrast, wider wheel rims enhance traction and cornering power by providing a broader contact patch between the tyre and the road surface. Furthermore, the study shows that the tyre sidewall pinch-cut performance is deteriorated with wider wheel width. This is due to the tyre mounted on a narrower rim showing uniform energy dissipation along the cavity thus preventing any sidewall cuts during curb impacts. In conclusion, this study shows a detailed perspective on the intricate relationship between wheel rim width and tyre performance characteristics which can help vehicle OEMs to make quicker and informed decisions regarding wheel rim width selection to optimize both performance and efficiency while ensuring safe driving conditions.
Singh, Ram KrishnanPaua, KetanSundaramoorthy, RagasruobanLenka, Visweswaraahire, ManojAdiga, Ganesh N
Tyre rolling resistance is a fundamental parameter in automotive engineering, directly impacting vehicle fuel efficiency and overall performance. The Rolling Resistance Coefficient (RRC) is influenced by tyre construction, material properties, and operational conditions such as inflation pressure, vehicle speed, ambient temperature, and road surface roughness. This study investigates the influence of critical parameters—including test speed, inflation pressure, temperature on the rolling resistance of tyres of various sizes. While previous research has predominantly focused on radial tyres, this paper extends the analysis to include bias-ply tyres. The findings aim to offer valuable insights for policymakers and researchers by examining the behavior of bias tyres under real-world conditions. The results will be particularly beneficial for vehicle and steering system designers, offering data-driven insights to support future tyre and vehicle development. Additionally, the study presents correlations between RRC and key performance factors, laying the groundwork for further research.
Joshi, AmolBelavadi Venkataramaiah, ShamsundaraKhairatkar, Vyankatesh
With increased deterioration of road conditions worldwide, automotive OEMs face significant challenges in ensuring the durability of structural components. The tyre being the primary point of contact with the road is expected to endure harshest of impacts while maintaining the other performance functions such as Ride & Handling, Rolling resistance, Braking. Thus, it is considered as the most challenging component in terms of design optimization for durability. The current development method relies on physical testing of initial samples, followed by iterative construction changes to meet durability requirements, often giving trade-off in Ride & Handling performance. To overcome these challenges, a frugal simulation-based methodology has been developed for predicting tyre curb impact durability before vehicle-level testing so that corrective action can be taken during the design stage.
Sundaramoorthy, RagasruobanLenka, Visweswara
Tire wear progression is a nonlinear and multi-factor degradation phenomenon that directly influences vehicle safety, handling stability, braking performance, rolling resistance, and fleet operational cost. Global accident investigations indicate that accelerated or undetected tread depletion contributes to nearly 30% of highway tire blowouts, highlighting the limitations of conventional wear indicators such as physical tread wear bars, mileage-based service intervals, and periodic manual inspections. These manual and threshold-based approaches fail to capture dynamic driving loads, compound ageing, pressure imbalance effects, or platform-specific wear behaviours, thereby preventing timely intervention in real-world conditions. This work presents an Indirect Tire Wear Health Monitoring System that employs an advanced Machine Learning + Transfer learning architecture to infer tread wear level and Remaining Useful Life (RUL) without relying on any tire-mounted sensors. The system ingests CAN bus telemetry signals (e.g., wheel torque, longitudinal/lateral accelerations, brake pressure, speed distribution, steering dynamics, thermal exposure) and converts them into high-resolution wear state estimations through a multi-stage feature learning pipeline. A transfer-learning layer enables model domain adaptation across tire brands, rubber compounds, rim sizes, inflation pressure ranges, and axle-loading variations — reducing retraining cost and ensuring cross-platform. The pipeline supports both cloud analytics workloads (fleet health dashboards, risk scoring, and advisory scheduling) and real-time embedded inference on in-vehicle microcontrollers for predictive safety intervention. On-road validation experiments demonstrate that the proposed model maintains high correlation to ground truth tread depth measurements, delivering per-tire wear estimation, non-linear RUL curves (in km and %), progressive wear trend modelling, and dynamic replacement advisory logic. The proposed architecture therefore establishes a scalable, sensor-less predictive maintenance framework suitable for OEM, Tier-1, and fleet-operations deployment.
Imteyaz, ShahmaIqbal, Shoaib
Rack load estimation during the pre-design stages is critical for the calibration of steering systems, particularly in achieving the desired steering feel and optimizing assistance strategies in Electric Power Assisted Steering (EPAS). Conventional approaches often depend on physical vehicle testing or simplified empirical equations, which may be time-consuming or lacks the fidelity required for early-stage analysis. This paper presents a 1D simulation strategy to address limitations from conventional approaches. The proposed rack force estimation model is based on multi-physics analytical equations that calculate tire-road friction forces and the resulting moments about the steering axis, delivering a physics-based yet computationally efficient solution. The rack force estimation model is further extended into EPAS system model by incorporating Direct Current (DC) brushed motor model. The rack force estimation model is validated against physical test data which demonstrates a high level of accuracy. Finally, the EPAS motor sizing strategy is discussed to obtain the optimum motor size. The proposed simulation based approach enables engineering teams to make informed design decisions and optimize steering system behavior before physical prototypes are available.
Adsul, SourabhIqbal, Shoaib
Vehicle dynamic control is crucial for ensuring safety, efficiency and high performance. In formula-type electric vehicles equipped with in-wheel motors (4WD), traction control combined with torque vectoring enhances stability and optimizes overall performance. Precise regulation of the torque applied to each wheel minimizes energy losses caused by excessive slipping or grip loss, improving both energy efficiency and component durability. Effective traction control is particularly essential in high-performance applications, where maintaining optimal tire grip is critical for achieving maximum acceleration, braking, and cornering capabilities. This study evaluates the benefits of Fuzzy Logic-based traction control and torque distribution for each motor. The traction control system continuously monitors wheel slip, ensuring they operate within the optimal slip range. Then, torque is distributed to each motor according to its angular speed, maximizing vehicle efficiency and performance. Thus, a longitudinal dynamic model was implemented in MATLAB/Simulink, incorporating traction forces, rolling resistance, aerodynamic drag and downforce, and load transfer during acceleration and braking. Tire grip was also modeled using the Pacejka formula, with data from the Tire Test Consortium (TTC). As a result, the model allows the calculation of acceleration, velocity, position, and the vehicle’s slip ratio. To simulate vehicle dynamic behavior, a representative driving cycle was defined and associated with an auxiliary control that emulates the driver throttle and braking inputs, aiming to match the desired speed profile. This approach allows the development and calibration of the fuzzy logic traction control, optimizing the vehicle performance.
Oliveira, Vivian FernandesHayashi, Daniela TiemiDias, Gabriel Henrique RodriguesAndrade Estevos, JaquelineGuerreiro, Joel FilipeRibeiro, Rodrigo EustaquioEckert, Jony Javorski
Automatic emergency braking (AEB) systems are crucial for road safety but often face performance challenges in complex road and climatic conditions. This study aims to enhance AEB effectiveness by developing a novel adaptive algorithm that dynamically adjusts braking parameters. The core of the contribution is a refined mathematical model that incorporates vehicle-specific correction coefficients and a real-time prediction of the road–tire friction coefficient. Furthermore, the algorithm features a unique driver-style adaptation module to optimize warning times. The developed system was functionally tested on a vehicle prototype in scenarios including dry, wet, and snow-covered surfaces. Results demonstrate that the adaptive algorithm significantly improves collision avoidance performance compared to a non-adaptive baseline, particularly on low-friction surfaces, without introducing excessive false interventions. The study concludes that the proposed adaptive approach is a vital step toward all-weather capable AEB systems.
Petin, ViktorKeller, AndreyShadrin, SergeyMakarova, DariaAntonyan, AkopFurletov, Yury
This study focuses on the multifunctional three-body high-speed unmanned boat model, and experimentally measures the roll attenuation characteristics under different draft conditions. It focuses on the influence of the initial roll angle on roll attenuation, and analyzes the change pattern of roll angle over time. Experimental results show that the model shows obvious self-oscillation period and amplitude attenuation. Based on the system identification theory and combined with improved genetic algorithms, a mathematical model used to simulate the roll attenuation motion of the boat model was constructed. The difference between experimental data and fitted values was further evaluated using identification software and verified with data at specific roll angles. In addition, the study also deeply analyzed the change trend of the roll moment coefficient with the initial roll angle. By comparing the experimental results of the three-mall boat and the catamaran, it was found that the three-mall boats were better than the catamaran in terms of roll resistance. These research results not only provide an important basis for the research on wave resistance of multi-body boat models, but also promote the technological progress of multi-body boats in wave resistance.
Zhang, DiTong, WeiYu, QingzhuLiu, Bofei
If road friction coefficient can be measured in a car driving, the performance of advanced driver-assistance systems (ADAS) such as antilock braking system (ABS) and automatic braking systems can be improved. Generally, ADAS uses information obtained from wheel speed sensors, acceleration sensors, and the like. However, it is difficult to measure accurately road friction coefficients with these sensors. Therefore, many studies measured road friction coefficients from strain or deformation in the bottom of a tire (tread), which is the only place to contact with a road surface. However, a sensor installed on the bottom of a tire is easy to peel or damage because greater deformation occurs locally on the bottom of a tire. Therefore, this study develops a method of measuring the road friction coefficient from the strain induced in a tire sidewall. If the tire sidewall can be used, stable measurement can be expected because the sidewall is harder to deform locally than the bottom of a tire. It has be previously confirmed that the triaxial direction loads acting on a ground contact surface of a tire and the strain induced in the tire sidewall have almost a linear relationship. By determining the experimental formulas about the relationship, we can measure road friction coefficient during car driving. This article describes the method to determine appropriate formulas with determining the optimal measurement condition of the strains induced in the tire sidewall and confirms the availability with actual driving experiments.
Higuchi, MasahiroTachiya, Hiroshi
Off-highway vehicles (OHVs) routinely navigate unstable and varied terrains—mud, sand, loose gravel, or uneven rock beds—causing increased rolling resistance, reduced traction, and high energy expenditure. Traditional rigid chassis systems lack the flexibility to adapt dynamically to changing surface conditions, leading to inefficiencies in vehicle stability, maneuverability, and fuel economy. This paper proposes an adaptive terrain morphing chassis (ATMC) that can actively modify its structural geometry in real-time using embedded sensors, hydraulic actuators, and soft robotic elements. Drawing inspiration from nature and recent advances in adaptive materials, the ATMC adjusts vehicle ground clearance, track width, and load distribution in response to terrain profile data, thereby optimizing fuel efficiency and performance. Key contributions include: A multi-sensor fusion system for real-time terrain classification Hydraulic actuators and morphing polymers for variable chassis configurations Simulated fuel savings of 8–14% across diverse terrains compared to fixed-geometry systems The design also contributes to sustainability by reducing energy waste and material wear, and by enabling smart, terrain-responsive behavior that can extend the lifespan of vehicle components. This innovation holds significant potential for deployment in resource-heavy industries where OHVs operate in unpredictable and efficiency-critical environments.
Vashisht, Shruti
Hydroplaning contributes to approximately 20% of traffic accidents during adverse weather conditions, with factors such as velocity, water film thickness, tire inflation, and vehicle weight playing significant roles. This study aims to simulate the hydroplaning phenomenon using a fluid–structure interaction model based on the coupled Eulerian–Lagrangian (CEL) capabilities of ABAQUS. Results reveal that vehicle linear velocity is a key determinant of hydroplaning risk, with a positive correlation observed. The findings suggest maintaining speeds under 50 km/h to mitigate hydroplaning risk, contingent on well-maintained, properly inflated tires. Multiple linear regression analysis further demonstrates correlations among velocity, tire inflation, quarter vehicle load, and water film thickness in predicting the reaction force between the tire and roadway. The proposed scheme provides a predictive mechanism for hydroplaning risk under varying conditions, offering valuable insights into prevention strategies. The proposed scheme offers a valuable predictive mechanism for understanding and mitigating hydroplaning risk by analyzing key environmental and vehicle parameters. It identifies the critical factors influencing hydroplaning, including velocity, tire inflation, water film thickness, and vehicle load, while offering actionable insights to reduce risk. By employing advanced simulation techniques, specifically ABAQUS with CEL capabilities, the model provides a realistic and accurate representation of the hydroplaning phenomenon. Furthermore, the correlation analysis offers a comprehensive understanding of the relationship between multiple variables, enabling risk assessment under varying conditions. This approach not only highlights the underlying physics of hydroplaning but also supports evidence-based strategies for risk reduction and improved vehicle safety.
Aboelsaoud, MostafaTaha, Ahmed AbdelsalamAbo Elazm, MohamedElgamal, Hassan Anwar
This study introduces an innovative intelligent tire system capable of estimating the risk of total hydroplaning based on water pressure measurements within the tread grooves. Dynamic hydroplaning represents an important safety concern influenced by water depth, tread design, and vehicle longitudinal speed. Existing intelligent tire systems primarily assess hydroplaning risk using the water wedge effect, which occurs predominantly in deep water conditions. However, in shallow water, which is far more prevalent in real-world scenarios, the water wedge effect is absent at higher longitudinal speeds, which could make existing systems unable to reliably assess the total hydroplaning risk. Groove flow represents a key factor in hydroplaning dynamics, and it is governed by two mechanisms: water interception rate and water wedge pressure. In both the shallow water and deep water cases, the groove water flow will increase as a result of increasing the longitudinal speed of the vehicle for a constant water depth. Therefore, the water pressure in the tread grooves will also increase as the longitudinal speed of the vehicle approaches the critical hydroplaning speed. Unlike conventional systems, the proposed intelligent tire design utilizes the amplitude and shape of the measured pressure signals from the tread grooves for estimating the total hydroplaning risk in both shallow and deep water conditions. Experimental results indicate that peak groove water pressure increases with the risk of total hydroplaning. Furthermore, the overall shape of the pressure signal will also be influenced by the total hydroplaning risk. By addressing the limitations of current intelligent tire systems, the proposed intelligent tire design offers a robust solution for real-time total hydroplaning risk estimation across diverse driving conditions.
Vilsan, AlexandruSandu, CorinaAnghelache, GabrielWarfford, Jeffrey
This article reviews the key physical parameters that need to be estimated and identified during vehicle operation, focusing on two key areas: vehicle state estimation and road condition identification. In the vehicle state estimation section, parameters such as longitudinal vehicle speed, sideslip angle, and roll angle are discussed, which are critical for accurately monitoring road conditions and implementing advanced vehicle control systems. On the other hand, the road condition identification section focuses on methods for estimating the tire–road friction coefficient (TRFC), road roughness, and road gradient. The article first reviews a variety of methods for estimating TRFC, ranging from direct sensor measurements to complex models based on vehicle dynamics. Regarding road roughness estimation, the article analyzes traditional methods and emerging data-driven approaches, focusing on their impact on vehicle performance and passenger comfort. In the section on road gradient estimation, details are given on how to measure the grade and bank angles of a road, and their role in enhancing vehicle stability under extreme driving conditions is emphasized. The article also provides an in-depth overview of different vehicle state estimation techniques, including model-based, observer-based, and techniques using neural networks for estimation. Finally, the article summarizes the challenges facing current research and suggests potential directions for further research. The article emphasizes the importance of combining vehicle state estimation with road condition recognition and suggests that this combination has the potential to provide a more robust framework for adaptive vehicle control systems in variable and complex driving environments.
Chen, ZixuanDuan, YupengWu, JinglaiZhang, Yunqing
Automotive signal processing is dealt with in several contributions that propose various techniques to make the most out of the available data, typically for enhancing safety, comfort, or performance. Specifically, the accurate estimation of tire–road interaction forces is of high interest in the automotive world. A few years ago the T.R.I.C.K. tool was developed, featuring a vehicle model processing experimental data, collected through various vehicle sensors, to compute several relevant virtual telemetry channels, including interaction forces and slip indices. Following years of further development in collaboration with motorsport companies, this article presents T.R.I.C.K. 2.0, a thoroughly renewed version of the tool. Besides a number of important improvements of the original tool, including, e.g., the effect of the limited slip differential, T.R.I.C.K. 2.0 features the ability to exploit advanced sensors typically used in motorsport, including laser sensors, potentiometers, and load cells installed on shock absorbers, anti-roll bars, and brake pressure sensors. Such information is harnessed in purposely-devised novel methodologies for estimating key quantities including roll angle, aerodynamic forces, and camber angle, all affecting tire–road interaction forces and friction ellipses. This is made possible by a completely modular structure of the tool able to employ the most accurate formulation depending on the sensors actually available.
Napolitano Dell’Annunziata, GuidoFarroni, FlavioTimpone, FrancescoLenzo, Basilio
Roller bearings are used in many rotating power transmission systems in the automotive industry. During the assembly process of the power transmission system, some types of roller bearings (e.g., tapered roller bearings) require a compressive preload force. Those bearings' rolling resistance and lifespan strongly depend on the preload set during the installation process. Therefore, accurate preload setting can improve bearing efficiency, increase bearing lifespan, and reduce maintenance costs over the life of the vehicle. A new method for bearing preload measurement has shown potential for high accuracy and fast cycle time using the frequency response characteristics of the power transmission system. One open problem is the design of the production controller, which relies on a detailed sensitivity study of the system frequency response to changes in the bearing and system design parameters. Recently, an analytical model was developed for multi-row tapered roller bearings that includes all appropriate bearing and design parameters of a power transmission system. This work presents a sensitivity analysis of the analytical model for tapered roller bearings. This sensitivity study includes parameters that vary with changes in manufacturing tolerancing and parameters that vary with bearings and system design parameters. The sensitivity study determines the percentage change in the output of the analytical model due to a percentage change in each bearing and power transmission system parameter. A case study is provided to demonstrate applications of the sensitivity study in design.
Gruzwalski, DavidMynderse, James
A new method for bearing preload measurement has shown potential for both high accuracy and fast cycle time using the frequency response characteristics of the power transmission system. One open problem is the design of the production controller, which relies on a detailed sensitivity study of the system frequency response to changes in the bearing and system design parameters. Recently, an analytical model was developed for multi-row tapered roller bearings that includes all appropriate bearing and power transmission system design parameters. During the assembly process, some of the parameters related to the roller positions cannot be controlled. These parameters include the actual position of the first roller compared to the vertical axis, the relative position of the rollers between the bearing rows, and others. This work presents a sensitivity analysis of the effects of those uncontrollable parameters on the analytical model. The sensitivity study determines the percentage change in the output of the analytical model due to a percentage change in each of the uncontrollable parameters. The changes due to each of the uncontrollable parameters will be compared when subjected to axial preload to understand the possible error in the natural frequency.
Gruzwalski, DavidMynderse, James
With better performance and usage of clean and renewable energy, electric vehicles have ushered in more and more consumers’ favor nowadays. However, insufficient driving range especially in hot and cold ambient conditions still greatly restricts the extensive application of electric vehicles. This paper presents a methodology of establishing multi-discipline coupled full vehicle model in AMESim to investigate the energy consumption and driving range of an electric vehicle in normal and hot ambient conditions. Full vehicle energy consumption test was carried out in the climate chamber to check the accuracy of simulation results. Firstly, basic framework of the full vehicle model established in AMESim was introduced. Next, modeling details of sub-systems including vehicle dynamic system, electrical system, coolant circuit system, air-conditioning system and control strategy were illustrated. Then, full vehicle energy consumption tests were carried out in 23°C and 38°C ambient conditions respectively to check the simulation accuracy. Finally, energy flow chart of the full vehicle was elaborated and rank of each wastage was also arranged. In both 23°C and 38°C ambient conditions, the simulation results are in good agreement with experimental data, thus showing a good acceptance of the methodology. In 23°C condition, mechanical loss of rolling resistance and air resistance occupy the top two positions respectively. However, in 38°C condition, as Thermal Management System (TMS) involved, electrical loss of compressor and DC/DC took over the top two positions and meanwhile greatly increased the total energy consumption as well.
Zhou, ShuaiLiu, HuaijuYu, HuiliYan, XuYan, Junjie
As global warming and environmental problems are becoming more serious, tires are required to achieve a high level of performance trade-offs, such as low rolling resistance, wet braking performance, driving stability, and ride comfort, while minimizing wear, noise, and weight. However, predicting tire wear life, which is influenced by both vehicle and tire characteristics, is technically challenging so practical prediction method has long been awaited. Therefore, we propose an experimental-based tire wear life prediction method using measured tire characteristics and the wear volume formula of polymer materials. This method achieves practical accuracy for use in the early stages of vehicle development without the need for time-consuming and costly real vehicle tests. However, the need for improved quietness and compliance with dust regulations due to vehicle electrification requires more accuracy, leading to an increase in cases requiring judgment through real vehicle tests. To address this technical issue, our new prediction model introduces vehicle characteristic factors that affect tire life, specifically the toe angle and camber angle of suspension alignment. Furthermore, since the contribution of each parameter varies depending on the tire mounting position and contact area, we introduced a machine learning technique to optimize our model.
Ando, Takashi
The increased importance of aerodynamics to help with overall vehicle efficiency necessitates a desire to improve the accuracy of the measuring methods. To help with that goal, this paper will provide a method for correcting belt-whip and wheel ventilation drag on single and 3-belt wind tunnels. This is primarily done through a method of analyzing rolling-road only speed sweeps but also physically implementing a barrier. When understanding the aerodynamic forces applied to a vehicle in a wind tunnel, the goal is to isolate only those forces that it would see in the real-world. This primarily means removing the weight of the vehicle from the vertical force and the rolling resistance of the tires and bearings from the longitudinal force. This is traditionally done by subtracting the no-wind forces from the wind at testing velocity forces. The first issue with the traditional method is that a boundary layer builds up on the belt(s), which can then influence a force onto the vehicle’s undercarriage. The wheels and tires impart energy into the air relative to the velocity they rotate, typically called pumping-losses or ventilation-drag. These pumping-losses will be measured in the no-wind condition and subsequently subtracted out in the traditional method. This paper will cover methods for eliminating or reducing these effects and covering the consequences of doing so. It will start by going into the effects of using solid tires in reduced-scale model testing. Then it will explore expanding upon that for full vehicles using traditional pneumatic tires. In doing so, we will cover breaking out belt-whip and wheel pumping-losses. This paper will also cover some example results and suggested next steps.
Borton, Zackery
Advanced driver assistance systems (ADASs) and driving automation system technologies have significantly increased the demand for research on vehicle-state recognition. However, despite its critical importance in ensuring accurate vehicle-state recognition, research on road-surface classification remains underdeveloped. Accurate road-surface classification and recognition would enable control systems to enhance decision-making robustness by cross-validating data from various sensors. Therefore, road-surface classification is an essential component of autonomous driving technologies. This paper proposes the use of tire–pavement interaction noise (TPIN) as a data source for road-surface classification. Traditional approaches predominantly rely on accelerometers and visual sensors. However, accelerometer signals have inherent limitations because they capture only surface profile properties and are often distorted by the resonant characteristics of the vehicle structure. Similarly, image-based signals are susceptible to external factors such as lighting conditions, obstacles, and motion blur, which can compromise their reliability. In contrast, TPIN signals offer a more comprehensive representation of both the surface profile and texture characteristics of the road. Additionally, TPIN signals are less susceptible to environmental interferences that affect image-based methods. The TPIN signals are transformed into two-dimensional images using time–frequency analysis. These transformed images are subsequently utilized in conjunction with a convolutional neural network (CNN) architecture to evaluate the feasibility of a robust road-surface classification system. The system was implemented using MATLAB Simulink. Furthermore, this study explored the application of CNN-based artificial intelligence techniques to predict the tire–road friction coefficients across various road surfaces, providing a deeper understanding of the underlying principles governing tire–road interactions.
Yoon, YoungsamKim, HyungjooLee, Sang KwonLee, JaekilHwang, SungukKu, Sehwan
This paper investigates the development of a Finite Element model of a Mixed Service Drive truck tire sized 315/80R22.5 equipped with thermal simulating properties. The physical experiments were performed at a high-speed track in Hällered, Sweden for the truck combination travelling at a constant speed of 80 km/h. For this investigation, the Gross Combination Weight is approximately 42 metric tons. In the Finite Element Analysis environment, ESI Virtual Performance Solutions, the truck tire is designed with hyperelastic Ogden solid rubber definitions. The Ogden material definition is used in this application as it is more suitable to perform thermal and wear analysis within the Finite Element environment. The Finite Element truck tire model is simulated to increase in two different temperature rates. The truck tire model simulates the thermal build-up over time for select tires on a High-Capacity transport truck combination, particularly a driven tire on the tractor. Finite element tire models can be computationally expensive to simulate, especially the build-up of temperature over a long period of time. Experimentally, tires belonging to the tractor increased temperature in a shorter time frame, which is suitable and efficient for developing the FEA simulations.
Ly, AlfonseCollings, WilliamEl-Sayegh, ZeinabEl-Gindy, MoustafaJohansson, IngeOijer, Fredrik
Novel experimental and analytical methods were developed with the objective of improving the reliability and repeatability of coast-down test results. The methods were applied to coast-down tests of a SUV and a tractor-trailer combination, for which aerodynamic wind-tunnel data were available for comparison. The rationale was to minimize the number of unknowns in the equation of motion by measuring rolling and mechanical resistances and wheel-axle moments of inertia, which was achieved using novel experimental techniques and conventional rotating-drum tests. This led to new modelling functions for the rolling and mechanical resistances in the equation of motion, which was solved by regression analysis. The resulting aerodynamic drag coefficient was closer to its wind-tunnel counterpart, and the predicted low-speed road load was closer to direct measurements, than the results obtained using conventional methods. It is anticipated that applying the novel techniques to characterize the rolling and mechanical resistances and wheel inertia of a large number of vehicles and tires may lead to more accurate, generalized models for the terms in the equation of motion. Uncertainty remains in the applicability of the rolling-resistance model to the current data set, due to a discrepancy between the surface texture of the test drum used to characterize the speed dependence and the structure of the rough, uneven track pavement. A re-evaluation of the coast-down data, whereby a parameter governing the speed-dependence of the rolling resistance was treated as a third unknown, resulted in aberrant values of the drag coefficient. It is hypothesized that the function used to model rolling resistance was not fully representative of the pavement conditions and that an additional term would be required to capture the physical interaction between the rugged track and the test vehicles. This emphasized the critical importance of proper physical modelling with a minimal number of unknown parameters.
Tanguay, Bernardde Souza, Fenella
An energy-use analysis is presented to examine the potential energy-savings and range-extension benefits of aerodynamic improvements to tractors and trailers used in commercial transportation. The impetus for the study was the observation of aerodynamically-redesigned/optimized tractor shapes of emerging zero-emission commercial vehicles that have the potential for significant drag reduction over conventional aerodynamic tractors. Using wind-tunnel test results, a series of aerodynamic performance models were developed representing a range of tractor and trailer combinations. From modern day-cab and sleeper-cab tractors to aerodynamically-optimized zero-emission cab concepts, paired with standard dry-van trailers or low-drag trailer concepts, the study examines the energy use, and potential savings thereof, from implementing various fleet configurations for different operational duty cycles. An energy-use analysis was implemented to estimate the energy-rate contributions associated with inertial accelerations, grade forces, rolling resistances, and aerodynamic-drag forces for three types of duty cycles: Long Haul, Regional Haul, and Urban Delivery. A duty-cycle-simulation approach was implemented using speed-dependent wind-averaged-drag models, adapted for local wind-speed magnitudes representative of each duty-cycle environment. This method was validated for the long-haul cycle against a constant-speed wind-climate-simulation approach applied to a fleet-transportation network. Results demonstrate that Urban Delivery operations expend a smaller magnitude, and smaller relative proportion, of energy use to overcome aerodynamic drag, but that significant savings are nonetheless possible for these operations with aerodynamic improvements to the trucks. Over the range of tractor- and trailer-aerodynamic improvements examined, the analyses reveal the potential for 4-27% energy-rate savings and 5-37% range extension for the Long Haul cycle, 3-16% energy-rate savings and 3-18% range extension for the Regional Haul cycle, and with 2-9% energy-rate savings and 2-10% range extension estimated for the Urban Delivery Cycle. Although results show significant reductions in energy use associated with emerging zero-emission-tractor shapes, trailer-aerodynamic improvements are shown to have about twice the potential for energy savings and range reduction than do tractor-aerodynamic improvements.
McAuliffe, BrianGhorbanishohrat, Faegheh
In order to manage the serious global environmental problems, the automobile industry is rapidly shifting to electric vehicles (EVs) which have a heavier weight and a more rearward weight distribution. To secure the handling and stability of such vehicles, understanding of the fundamental principles of vehicle dynamics is inevitable for designing their performance. Although vehicle dynamics primarily concerns planar motion, the accompanying roll motion also influences this planar motion as well as the driver's subjective evaluation. This roll motion has long been discussed through various parameter studies, and so on. However, there is very few research that treats vehicle sprung mass behavior as “vibration modes”, and this perspective has long been an unexplored area of vehicle dynamics. In this report, we propose a method to analytically extract the vibration modes of the sprung mass by applying modal analysis techniques to the governing equations of vehicle handling and stability. Specifically, we solve the general eigenvalue problem of the system to obtain complex eigenvalues and complex eigenvectors, use these to decouple the original equations of motion, and reconstruct the original vehicle behavior by superimposing each analytically solved vibration mode. As a result, it was revealed that the sprung mass behavior of the vehicle consists of two fundamental modes: “Mode 1,2,” which are primarily roll motions excited by front lateral forces, and “Mode 3,4,” which are planar motions excited by rear lateral forces coupled with roll. Furthermore, an analysis of the causal relationship between design variables and vibration modes reveals that during the initial roll response at turn-in, Mode 1,2 promote roll, whereas Mode 3,4 suppress it, making the rise gradual, or that design modification that delays planar motion associated with Mode 3,4 results in a two-stage increase in roll response, elucidating mechanisms of phenomena that could previously be understood only through parameter studies.
Kusaka, KaoruYuhara, Takahiro
To further optimize the automatic emergency braking for pedestrian (AEB-P) control algorithm, this study proposes an AEB-P hierarchical control strategy considering road adhesion coefficient. First, the extended Kalman filter is used to estimate the road adhesion coefficient, and the recursive least square method is used to predict the pedestrian trajectory. Then, a safety distance model considering the influence factor of road adhesion coefficient is proposed to adapt to different road conditions. Finally, the desired deceleration is converted into the desired pressure and desired current to the requirements of the electric power-assisted braking system. The strategy is verified through the hardware-in-the-loop (HIL) platform; the simulation results show that the control algorithm proposed in this article can effectively avoid collision in typical scenarios, the safe distance of parking is between 0.61 m and 2.34 m, and the stop speed is in the range of 1.85 km/h–27.64 km/h.
Wang, ZijunWang, LiangMa, LiangSun, YongLi, ChenghaoYang, Xinglong
From humble Chevrolet Bolts to six-figure Lucid Airs, every EV can reverse its electric motors to slow the vehicle while harvesting energy for the battery, the efficient tag-team process known as regenerative braking. Today's EVs do this so well that traditional friction brakes, which clamp onto a spinning wheel rotor or drum, can seem an afterthought. Witness Volkswagen's decision to equip its ID.4 with old-fashioned rear drum brakes, with VW claiming drums reduce EV rolling resistance and offer superior performance after long periods of disuse.
Ulrich, Lawrence
Wet pavement conditions during rainfall present significant challenges to traffic safety by reducing tire–road friction and increasing the risk of hydroplaning. During high-intensity rain events, the roadway pavement tends to accumulate water, forming a film that can have serious implications for vehicle control. As the longitudinal speed of the vehicle increases, a water wedge forms in front of the tire, leading to partial loss of contact with the road. At critical hydroplaning speed, a complete water layer forms between the tire and the road. Although less common, dynamic hydroplaning poses severe risks when high-intensity rainfall coincides with high vehicle traveling speed, leading to a complete loss of control over vehicle steering capabilities. This study advances hydroplaning research by integrating real-world data from the Road Weather Information System (RWIS) with an existing hydroplaning model. This approach provides more accurate hydroplaning risk assessments, emphasizing the importance of adapting predictive models to real-world conditions. Measurements of water film thickness from two Maryland locations over a year showed values of the water film heights up to 1.9 mm, with significant hydroplaning risk for vehicles with worn tires traveling at highway speeds. Using models such as Gengenbach and Gallaway, the study computes critical hydroplaning speeds, highlighting the importance of tire tread depth, inflation pressure, and pavement texture. Results indicate that the critical hydroplaning speed varies significantly based on these factors, emphasizing the need for safe driving practices during heavy rainfall. The findings underscore also the importance of developing new hydroplaning models in the context of future autonomous vehicles that needs robust algorithms for operating in wet conditions.
Vilsan, AlexandruSandu, CorinaAnghelache, Gabriel
In this article, a finite element analysis for the passenger car tire size 235/55R19 is performed to investigate the effect of temperature-dependent properties of the tire tread compound on the tire–road interaction characteristics for four seasons (all-season, winter, summer, and fall). The rubber-like parts of the tire were modeled using the hyperelastic Mooney–Rivlin material model and were meshed with the three-dimensional hybrid solid elements. The road is modeled using the rigid body dry hard surface and the contact between the tire and road is modeled using the non-symmetric node-to-segment contact with edge treatment. At first, the tire was verified based on the tire manufacturer’s data using numerical finite element analysis based on the static and dynamic domains. Then, the finite element analysis for the rolling resistance analysis was performed at three different longitudinal velocities (10 km/h, 40 km/h, and 80 km/h) under nominal loading conditions. Second, the steady-state traction analysis with the corresponding angular velocities of the mentioned longitudinal velocities range was carried out. In addition, a series of transient traction analyses were performed under 40 rad/s angular velocity (corresponding with the 50 km/h longitudinal velocity). The results show that the temperature plays a key role in the final value of the rolling resistance coefficient. Moreover, the longitudinal stiffness of the tire during the traction performance was investigated based on the various ambient temperatures, and it was observed that tire traction is very sensitive to the temperature-dependent properties of the tread compound.
Fathi, HaniyehEl-Sayegh, ZeinabRen, Jing
Road loads, encompassing aerodynamic drag, rolling resistance, and gravitational effects, significantly impact vehicle design and performance by influencing factors such as fuel efficiency, handling, and overall driving experience. While traditional coastdown tests are commonly used to measure road loads, they can be influenced by environmental variations and are costly. Consequently, numerical simulations play a pivotal role in predicting and optimizing vehicle performance in a cost-effective manner. This article aims to conduct a literature review on road loads and their effects on vehicle performance, leveraging experimental data from past studies from other researchers to establish correlations between measured road loads and existing mathematical models. By validating these correlations using real-world measurements, this study contributes to refining predictive models used in automotive design and analysis. The simulations in this study, utilizing five distinct empirical correlations, demonstrated strong alignment with actual track test results, with coefficients of determination (R2) ranging from 0.84 to 0.97.
Pereira, Leonardo PedreiraBraga, Sérgio Leal
Road friction coefficient is an important characteristic parameter of the interaction force between road surface and tire, which plays a crucial role in vehicle dynamics control. At present, it is difficult to measure the road friction coefficient directly. Therefore, it is a challenge to estimate the road adhesion coefficient accurately and reliably. Considering that tire force is an important reflection of road adhesion coefficient, a road adhesion coefficient estimation method based on nonlinear tire force observation is proposed in this paper. First, based on the nonlinear Dugoff tire model, the nonlinear observer of tire longitudinal force is established. Then a 7-degree-of-freedom (DOF) nonlinear vehicle model is established, and the noise adaptive square root cubature kalman filter (ASRCKF) method is used to estimate the lateral force of the front and rear wheels. Finally, based on the ASRCKF algorithm, combined with the longitudinal force and lateral force information, the all-wheel road surface adhesion coefficient estimator is designed. The road surface friction coefficient estimator is verified by the simulation, and the results show that the proposed algorithm can improve the estimation accuracy and has better stability.
Zhang, XiaotingZhao, QiWu, DongmeiLiu, XingFang, JiamengFu, YuanyiWei, Jian
Since the inception of battery driven electric vehicles in the automotive world, there has been a constant challenge in maximizing the range of an electric vehicles through various means including battery technology, vehicle weight optimization, low drag coefficients etc. The tires being a viscoelastic composite material have now become a vital to the range performance of an EV. The rolling resistance of a tire is now become a hotter topic than ever. The rolling resistance coefficient (RRC) is the measure of energy loss during rolling due to viscoelastic dissipation in the tire. The viscous dissipation in tire arises due to hysteresis in the various components of a tire including tread, sidewall, inner liner, apex etc rubber compounds. The internal friction between layers of body ply, steel belts and tread crown ply also contribute to the internal heat generation. Therefore, the development of ultra-low RRC tires is a serious challenge for tire engineers. Nevertheless, the recent advances in the tire technology, which include introduction of new generation reinforcing fillers in rubber compounds, tread pattern design and construction matrix optimization, allow the tire experts to carefully select the suitable material and design parameters to meet the performance characteristics and durability of an EV tire. This paper demonstrates the scientific way of analysing cut and chip failure in tires which is one of the most frequent and troublesome challenges in the development cycle of low RRC tires. The various material characterization techniques which include viscoelastic behaviour of tread rubber compound, polymer-filler interaction and filler dispersion in tread rubber compound were studied along with the tire footprint characteristics. Eventually a better comprehensive understanding was drawn on the impact of material behaviour and tire characteristics on the cut and chip damage of ultra-low RRC tires for Electric Vehicle (EV) vehicles.
Mishra, NitishSingh, Ram Krishnan
For all the engineering that takes place at the Treadwell Research Park (TRP), Discount Tire's chief product and technical officer John Baldwin told SAE Media that there's actually something akin to magic in the way giga-reams of test data are converted into information non-engineers can usefully understand. TRP is where Discount Tire generates data used by the algorithms behind its Treadwell tire shopping guide. The consumer-facing Treadwell tool, available in an app, a website and in stores, provides tire shoppers with personalized, simple-to-understand recommendations that are mostly based on a five-star scale. Discount Tire and its partners have tested over 20,000 SKUs, representing 500 to 1000 different types of tires over the years, Baldwin said, including variants and updates. Testing a tire to discover it has an 8.2 rolling resistance coefficient is one thing. The trick is finding a way to explain it to someone standing in a tire shop.
Blanco, Sebastian
Over the past twenty years, the automotive sector has increasingly prioritized lightweight and eco-friendly products. Specifically, in the realm of tyres, achieving reduced weight and lower rolling resistance is crucial for improving fuel efficiency. However, these goals introduce significant challenges in managing Noise, Vibration, and Harshness (NVH), particularly regarding mid-frequency noise inside the vehicle. This study focuses on analyzing the interior noise of a passenger car within the 250 to 500 Hz frequency range. It examines how tyre tread stiffness and carcass stiffness affect this noise through structural borne noise test on a rough road drum and modal analysis, employing both experimental and computational approaches. Findings reveal that mid-frequency interior noise is significantly affected by factors such as the tension in the cap ply, the stiffness of the belt, and the properties of the tyre sidewall.
Subbian, JaiganeshM, Saravanan
AEB systems are critical in preventing collisions, yet their effectiveness hinges on accurately estimating the distance between the vehicle and other road users, as well as understanding road conditions. Errors in distance estimation can result in premature or delayed braking and varying road conditions alter road-tire friction coefficients, affecting braking distances. The integration of advanced sensors like LiDARs has significantly enhanced distance estimation. Cameras and deep neural networks are also employed to estimate the road conditions. However, AEB systems face notable challenges in urban environments, influenced by complex scenarios and adverse weather conditions such as rain and fog. Therefore, investigating the error tolerance of these estimations is essential for the performance of AEB systems. To this end, we develop a digital twin of our test vehicle in the IPG CarMaker simulation environment, which includes realistic driving dynamics and sensor models. Our simulated test vehicle is equipped with a distance estimation algorithm and AEB system designed for eventual deployment in its real-world counterpart. We test the vehicle in various simulated test scenarios. This approach facilitates accurate measurement and adjustment of distance and road-tire friction coefficients. The testing protocol begins with the European New Car Assessment Programme (EU NCAP) AEB Car-to-Pedestrian standard. Additionally, our simulation encompasses realistic urban scenarios, featuring complex traffic conditions and diverse weather scenarios, including rain, fog, and varying road surfaces like dry, wet, snow-covered, and icy. Finally, we have determined the error tolerances for various conditions. The simulation process and results reveal that the major challenges involve creating critical scenarios, modeling environments and sensors, and constructing digital twins of test vehicles. Recommendations and insights derived from these findings are also provided.
Wang, YifanIatropoulos, JannesThal, SilviaHenze, Roman
The problem of transport-related greenhouse gas (GHG) emissions is common knowledge. In recent years, the electrification of cars is being prompted by many as the best solution to this issue. However, due to their rather big battery packs, the embedded ecological footprint of electric cars has been shown to be still quite high. Therefore, depending on the size of the vehicle, tens -if not hundreds- of thousands of kilometres are needed to offset this burden. Human-powered vehicles (HPVs), thanks to their smaller size, are inherently much cleaner means of transportation, yet their limited speed impedes widespread adoption for mid-range and long-range trips, favouring cars, especially in rural areas. This paper addresses the challenge of HPVs speed, limited by their low input power and non-optimal distribution of the resistive forces. The article analyses dissipation sources from rolling resistance, aerodynamics, inertia, and more for various vehicles, emphasizing the fundamental role of aerodynamic resistance for HPVs. It is here shown that, for classical non-enclosed bicycles, aerodynamic resistance is typically much higher than rolling resistance, and possibly higher than any type of dissipation during rural trips. Enclosed HPVs, specifically velomobiles, are then proposed as a solution. Their low drag results in a distribution of the various sources of dissipation more similar to that of a car than that of a bicycle. Furthermore, their use in tandem for long rural trips is shown to be particularly efficient, exceeding the 40 km/h threshold with only 75 W/rider and negligible battery consumption. Urban trips, with heavy traffic, may favour non-faired bicycles over velomobiles. However, the latter remain valuable in average-to-low traffic conditions and offer a decisive advantage when the weather is non-optimal.
Di Gesù, AlessandroGastaldi, ChiaraDelprete, Cristiana
This article introduces an innovative method for predicting tire–road interaction forces by exclusively utilizing longitudinal and lateral acceleration measurements. Given that sensors directly measuring these forces are either expensive or challenging to implement in a vehicle, this approach fills a crucial gap by leveraging readily available sensor data. Through the application of a multi-output neural network architecture, the study focuses on simultaneously predicting the longitudinal, lateral, and vertical interaction forces exerted by the rear wheels, specifically those involved in traction. Experimental validation demonstrates the efficacy of the methodology in accurately forecasting tire–road interaction forces. Additionally, a thorough analysis of the input–output relationships elucidates the intricate dynamics characterizing tire–road interactions. This research underscores the potential of neural network models to enhance predictive capabilities in vehicle dynamics, offering insights that are valuable for various applications in automotive engineering and control systems.
Marotta, RaffaeleStrano,  SalvatoreTerzo, MarioTordela, Ciro
Planning for charging in transport missions is vital when commercial long-haul vehicles are to be electrified. In this planning, accurate range prediction is essential so the trucks reach their destinations as planned. The rolling resistance significantly influences truck energy consumption, often considered a simple constant or a function of vehicle speed only. This is, however, a gross simplification, especially as the tire temperature has a significant impact. At 80 km/h, a cold tire can have three times higher rolling resistance than a warm tire. A temperature-dependent rolling resistance model is proposed. The model is based on thermal networks for the temperature at four places around the tire. The model is tuned and validated using previously published data measured by Scania on rolling resistance, tire shoulder, and tire apex temperature measurements with a truck in a climate wind tunnel with ambient temperatures ranging from -30 to 25 °C at an 80 km/h constant speed. Dynamic tire simulations were conducted using a heat transfer model, considering road, ambient, shoulder, and apex temperatures. The simulation results were compared with measured data for ambient, shoulder, and apex temperatures, and the model captures both time constants and stationary levels. The resulting model can predict the dynamics of the rolling resistance and will, therefore, give a more accurate prediction when tires are cold and warming up. Driving range simulations of a long haulage battery-electric truck have also been conducted demonstrating how the range changes with varying ambient temperatures as well as the influence a snapshot consumption has on range estimation.
Lind Jonsson, OskarEriksson, LarsHolmbom, Robin
The dynamic model is built in Siemens Simcenter Amesim platform and simulates the performances on track of JUNO, a low energy demanding Urban Concept vehicle to take part in the Shell Eco-Marathon competition, in which the goal is to achieve the lowest fuel consumption in covering some laps of a racetrack, with limitations on the maximum race time. The model starts with the longitudinal dynamics, analysing all the factors that characterize the vehicle’s forward resistance, like aerodynamic forces, altimetry changes and rolling resistance. To improve the correlation between simulation and track performances, the model has been updated with the implementation of a Single-Track Model, including vehicle rotation around its roll axis, and a 3D representation of the racetrack, with an automatic trajectory following control implemented. This is crucial to characterise the vehicle’s lateral dynamics, which cannot be neglected in simulating its performances on track. Analysis of suspension geometry, vehicle mass distribution and tire characteristics are made to properly define the parameters of the model, which is used for the optimal race strategy model. The model has been validated by analysis of performance data obtained by the properly made telemetry system during the 2023 competition, and it predicts with good accuracy the fuel consumption obtained.
De Carlo, MatteoDragone, PaoloTempone, Giuseppe PioCarello, Massimiliana
This paper investigates the tire-road interaction for tires equipped with two different solid rubber material definitions within a Finite Element Analysis virtual environment, ESI PAMCRASH. A Mixed Service Drive truck tire sized 315/80R22.5 is designed with two different solid rubber material definitions: a legacy hyperelastic solid Mooney-Rivlin material definition and an Ogden hyperelastic solid material definition. The popular Mooney-Rivlin is a material definition for solid rubber simulation that is not built with element elimination and is not easily applicable to thermal applications. The Ogden hyperelastic material definition for rubber simulations allows for element destruction. Therefore, it is of interest and more suited for designing a tire model with wear and thermal capabilities. Both the Mooney-Rivlin and Ogden-equipped Mixed Service Drive truck tires are subjected to a simulated static vertical stiffness test to validate their static domain characteristics against experimental data. The tires are then subjected to simulated rolling resistance tests using Finite Element Analysis at varying operating conditions and the results are compared. These tests yield normalized Rolling Resistance Coefficient results that can be analyzed. The Rolling Resistance Coefficient is a suitable output as it is a tire-terrain parameter that is dependent to varying operating conditions. The operating conditions consist of a range of vertical loads (13.3 kN-40 kN), a range of tire inflation pressures (586 kPa-1275 kPa), and a constant longitudinal velocity of 25 km/h. This work investigates the effect of the different material definitions against the Rolling Resistance Coefficient at varying operating conditions using the Finite Element Method. The difference in tire-road results between the two material definitions in this study were found to be miniscule. This research aims to set the foundation for a tire model that is equipped with the more capable Ogden material card definition for tire wear and thermal applications. The study suggests that Ogden-equipped Mixed Service Drive Tire tire performs similarly to the Mooney-Rivlin tire and is capable to perform potential thermal and wear simulations through the newer advanced Finite Element Analysis platform.
Ly, AlfonseEl-Sayegh, ZeinabEl-Gindy, MoustafaOijer, FredrikJohansson, Inge
Emissions and fuel economy certification testing for vehicles is carried out on a chassis dynamometer using standard test procedures. The vehicle coastdown method (SAE J2263) used to experimentally measure the road load of a vehicle for certification testing is a time-consuming procedure considering the high number of distinct variants of a vehicle family produced by an automaker today. Moreover, test-to-test repeatability is compromised by environmental conditions: wind, pressure, temperature, track surface condition, etc., while vehicle shape, driveline type, transmission type, etc. are some factors that lead to vehicle-to-vehicle variation. Controlled lab tests are employed to determine individual road load components: tire rolling resistance (SAE J2452), aerodynamic drag (wind tunnels), and driveline parasitic loss (dynamometer in a driveline friction measurement lab). These individual components are added to obtain a road load model to be applied on a chassis dynamometer. However, lab-tested quantities may not account for environmental noise factors and qualitative vehicle characteristics leading to a significant residual road load between the track-tested and lab-tested road loads. Regression modeling techniques are explored for estimating this residual road load and the challenges are discussed. Additionally, a technique is developed to choose feature selection metrics using simulation of multivariate non-gaussian continuous and discrete data having similar statistical properties as the data obtained from automotive road tests. Using the selected features, two regularized regression techniques are experimented with. The first technique models the residual road load power, while the second technique models a polynomial relationship between vehicle speed and residual road load.
Singh, YuvrajJayakumar, AdithyaRizzoni, Giorgio
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