Browse Topic: Flaps
Electric Vertical Take-Off and Landing (eVTOL) aircraft, conceptualized to be used as air taxis for transporting cargo or passengers, are generally lighter in weight than jet-fueled aircraft, and fly at lower altitudes than commercial aircraft. These differences render them more susceptible to turbulence, leading to the possibility of instabilities such as Dutch-roll oscillations. In traditional fixed-wing aircraft, active mechanisms used to suppress oscillations include control surfaces such as flaps, ailerons, tabs, and rudders, but eVTOL aircraft do not have the control surfaces necessary for suppressing Dutch-roll oscillations.
The paper presents a general framework for building an aeromechanic model in FLIGHTLAB, suitable for high fidelity, pilot-in-the-loop simulator. The focus is on aerodynamic modeling of AW609 tiltrotor in Airplane Mode flight regime. The framework can be extended to helicopter and conversion modes with additional considerations for rotors-airframe aerodynamic interference. It can also be adapted to different tiltrotor geometries, with some adjustments depending on their peculiarities. The model uses Blade Element Theory loads evaluation of lifting surfaces, corrected with tabulated distributed loads to tune FLIGHTLAB predictions against high-fidelity aerodynamic references. Bluff bodies are modeled using force and moment tabulated data. Verification was conducted against reference data in wind tunnel mode and against flight data in trim analysis. The proposed method allowed to match lift distribution on slender bodies, as well as lift and drag integral loads, with aerodynamic references
A wind tunnel investigation to characterise the aerodynamic performance and aeroelastic response of a tiltrotor blade set operating in propeller mode is presented. A custom blade set was instrumented with fully bridged axial strain gauges to monitor the flap bending and torsional strain at several radial locations. Propeller thrust and torque measurements were acquired using a custom six component Rotating Shaft Balance. Measurements of blade tip deflection were obtained via stereoscopic Digital Image Correlation. Testing was performed at a range of rotational frequencies, blade pitch angles and advance ratios to assess the blade aerodynamic performance and aeroelastic response in both attached and stalled operating conditions. Strain measurements were shown to identify stall and blade eigenmode frequencies, where flap bending bridges show a more reliable capture of stalled flow than torsional bridges. Furthermore, blade tip deflection measurements were shown to reduce with increased
Enhancing rotor efficiency has been a persistent challenge in the development of micro aerial vehicles (MAV) especially for surveillance and covert operations. This study introduces a new Hybrid Flapping Wing Rotor (Hybrid FWR) configuration inspired by insect's wing flapping mechanics to address the efficiency limitation of traditional rotor designs. Unlike traditional rotary systems that rely solely on rotational motion, the Hybrid FWR combines rotational and flapping motions to significantly enhance lift generation. A comprehensive mathematical model was developed to analyze and predict the optimal aerodynamic performance, demonstrating that the Hybrid FWR configuration achieves a substantial improvement, with a power efficiency increase of up to 2.148-fold compared to conventional micro rotorcraft. Experimental validation was conducted to confirm the theoretical predictions, identifying an optimal hybrid ratio of approximately 0.7, which effectively minimizes aerodynamic resistance
Structural testing of full-scale blade geometries with flap-bending/twist composite coupling was performed to evaluate the impact of coupling. Full-scale spar geometries were first fabricated with three different coupling distributions, including two with a uniform positive flap-bending/twist coupling, in which a flap up deformation induces a nose down elastic twist. The third spar geometry incorporated a mixed coupling, with a uniform positive coupling at the inboard end and a uniform negative coupling at the outboard end, where the negative flap-bending twist coupling produces a nose up elastic twist when experiencing flap up deformation. A full-scale blade was then fabricated with a positive flap-bending/twist coupling. Measurements of the structural twist distribution of the cured spars were taken to ensure the coupling did not result in any hygrothermal instabilities. Tip twist and strains were then measured under various combinations of flatwise bending and torsional bending
Whirl testing of a full-scale rotor with positive flap-bending/twist composite coupled blades was performed to evaluate the dynamic and performance effects of the coupling. A positive flap-bending/twist coupling, in which a flap up deformation induces a nose down elastic twist, was introduced in the blades through tailoring of the laminate layups; the magnitude of the coupling was maximized through an optimization of the layup, with the intent of maximizing the potential impact of the coupling for correlation purposes. An uncoupled version of the blade using the same geometry and materials was also fabricated to provide a baseline set of measurements for comparison, with the coupled blade optimized to also minimize changes in bending and axial stiffness properties in an effort to isolate the effect of coupling by itself. Rap testing was conducted to measure blade modal frequencies and shapes in a free-free environment. Whirl testing was performed for both the coupled and baseline
The use of sub-scale vehicles as a means of predicting full-scale vehicle behavior has historically been applied to flight dynamics testing and evaluation for aircraft operating in Earth atmospheric conditions. However, the use of sub-scale testing on Earth has not been as thoroughly explored for Martian rotorcraft. In this paper, sub-scale vehicles of varying sizes were developed in simulation using Froude scaling laws to evaluate their ability to estimate fullscale linear dynamics for the Mars hexacopter, Chopper. Blade loading, Lock number, and flap frequencies were held fixed when scaling and corresponding relationships for vehicle length, mass, inertia, and rotor speed derived. Full-scale frequency response, gain margin, and instability characteristics are explored for hover and forward flight cases in a variety of Mars-to-Mars and Earth-to-Mars conditions. Mach effects are also analyzed as a consequence of Froude-scaling by comparing sub-scale vehicles that are Mach-matched to
High-frequency whine noise in electric vehicles (EVs) is a significant issue that impacts customer perception and alters their overall view of the vehicle. This undesirable acoustic environment arises from the interaction between motor polar resonance and the resonance of the engine mount rubber. To address this challenge, the proposal introduces an innovative approach to predicting and tuning the frequency response by precisely adjusting the shape of rubber flaps, specifically their length and width. The approach includes the cumulation of two solutions: a precise adjustment of rubber flap dimensions and the integration of ML. The ML model is trained on historical data, derived from a mixture of physical testing conducted over the years and CAE simulations, to predict the effects of different flap dimensions on frequency response, providing a data-driven basis for optimization. This predictive capability is further enhanced by a Python program that automates the optimization of flap
This paper presents an open-loop hover experiment and analysis for a 4-blade Mach-scaled Seoul National University Flap (SNUF) rotor. A detailed finite element analysis is attempted to predict allowable experiment range that provides sufficient structural integrity. Multi-body dynamic analysis DYMORE and cross-sectional design program VABS are used to analyze the present trailing-edge flap rotor blade, and the flap hinge stiffness is calibrated on the static bench test. Ground testing on the present rotor shows a linear strain-displacement response, and the relevant result shows better than 80% correlation against DYMORE prediction. Appropriate test matrices are constructed and two of those are attempted herein. The first one is the baseline no-actuation collective sweep test at two different rotating speeds at tip Mach of 0.22 and 0.3, respectively. The results are utilized to correlate between the momentum theory and free wake empirical parameters. Next, a single active flap blade
A towing tank investigation of a single rotor blade operating at hovering and high advance ratio conditions is presented. A custom blade was manufactured and instrumented with fully bridged axial strain gauges to monitor the flap bending strain at three radial locations. Measurements of rotor thrust and torque were obtained to characterise the rotor aerodynamic environment for advance ratios ranging from 0.4 to 1.00 and to identify the presence of stalled and reverse flow. Strain measurements obtained at three locations across the blade span show minima and maxima at approximately the same azimuthal location as the load data. Moreover, the strain distribution shows a growth in strain magnitude with increasing advance ratio. Spectra of strain shows a dominant 1/rev signal and for the ∅ = 25° collective, non-harmonic frequencies are observed due to aperiodic vortex shedding from the presence of stalled flow.
This paper outlines the investigation into the effect of static stall onset in hover on the deformation of rotor blades, comparing the behaviour of a stiff blade featuring a NACA0012 aerofoil, rectangular planform and no taper, and a hingeless blade attachment; with a more flexible blade featuring a NACA23012 aerofoil, twist and taper, and a leadlag hinge. The Munich Experimental Rotor Investigation Testbed (MERIT) at the Technical University of Munich (TUM) was operated in a two-blade configuration at a variety of rotational speeds and collective pitch angles, paired with a stereooptic high speed photogrammetry system. The post-processing methodology used to extract flap and torsional deformations despite the presence of a hinge is outlined, and it was shown that the hinge affected the onset of flow separation and subsequent deformations. A comprehensive set of experimental deformation data for a repeatable setup has been generated and published.
The aeroelastic stability of rotor blades in the flap, lag, and torsion degrees of freedom is analyzed in preparation for high-advance ratio wind tunnel testing of Mach-scaled rotors. A wide range of advance ratios (0 ≤ μ ≤ 3) are evaluated for articulated and hingeless rotor configurations. Linearized equations of motion in the rotating frame are derived, which consider periodic coefficients, reverse flow, pitch-flap and pitch-lag coupling, and control inputs. The steady state trim is compared with wind tunnel data. Floquet theory is used to evaluate the stability of the equations of motion in response to perturbations from trim. Results are compared to past analyses and expanded to higher advance ratios. Damping and frequency response behavior are evaluated, and rotor stability boundaries are presented.
This paper presents the design and development of a swashplateless micro helicopter with a target endurance of more than 30 minutes using an optimized direct drive rotor connected to a unique rotor hub that has blades with a flap hinge and proprietary skewed-lag hinge with pitch-lag kinematic coupling. This obviates the need for conventional swashplate based cyclic pitch control, as the cyclic variation in control angle is achieved by cyclically varying the motor RPM. UP12 underactuated propulsion system developed by VertiQ is used for the baseline design. The blades in this propulsion system are optimized using Blade Element Momentum Theory (BEMT) analysis with lookup table to enhance its performance. BEMT is validated using experimental measurements and then used to optimize the geometry of the rotor. The optimized blades offer better performance and are 30% lighter than the original 3D-printed plastic blades. The prototyping of the Micro Aerial Vehicle (MAV) is completed by
An aeromechanics analysis of a Mach-scaled rotor with lift compounding was conducted to understand the impact of various wing configurations on performance and loads. An assessment of the single retreating side wing and dual wing configurations was conducted for advance ratios up to μ = 0.7, two wing incidence angles (4° and 8°), and three rotor shaft angles (-4°, 0°, and 4°). Aircraft performance, control angles, blade structural loads, hub vibratory loads, and aerodynamic interactions between the rotor and wing were evaluated using the University of Maryland Advanced Rotorcraft Code (UMARC). Additionally, UMARC coupled rotor-wing analysis was validated with wind tunnel data of a lift and thrust compounded rotor. The study shows that the single wing configuration is beneficial for peak vehicle performance (L/D), though the dual wing configuration minimizes blade loads. The single wing configuration observed a 7% greater wing L/D than the dual wing configuration for the same 8° wing
NRC developed a higher-order mathematical model structure of coupled rotor-body flapping dynamics for inflight control applications. The hybrid (rigid body fuselage state and rotating hub rotor state) 8DOF model was developed utilizing explicit measurements from a novel rotor hub state measurement system enabling estimation rotor blade dynamics. The method identified second-order rotor flap dynamics, attitude-rate and rotor flap dynamics response correlation, and response lead of rotor flap dynamics over rigid body dynamics. Reducing implementation resource burdens of past approaches, this novel rotor state measurement and modelling methodology may prove useful in applied development cycles across a spectrum of needs for articulated (helicopter) and non-articulated rotor (tiltrotor, eVTOL) aeromechanics, modelling, monitoring, and operations.
The flow behavior of the two-blade MERIT rotor in hover, focusing on both pre-stall and stall regimes, is investigated through a comprehensive numerical-experimental approach. The study leverages unsteady RANS simulations to compute rotor thrust and power polars and validates them against experimental measurements. Valuable insights are provided into the capabilities of unsteady RANS methods and modern turbulence models for predicting rotor performance across these critical operating conditions. Furthermore, the numerical model incorporates blade deformations by implementing the experimentally measured flap and torsion displacements. A more realistic depiction of the rotor's aerodynamics is provided accounting for the structural deformations of the blades under aerodynamic loads. Highfidelity simulations closely predict the experiments in pre-stall conditions while discrepancies are present when the flow exhibits extended stalled regions. Blade deformations demonstrated to have only a
Even going as far back as bird-like dinosaurs, ornithological animals have always benefited from folding their wings during upstroke. This makes birds an interesting inspiration for the development of drones. However, determining which flapping strategy is best requires aerodynamic studies. So, a Swedish-Swiss research team has constructed a robotic wing that can flap like a bird.
This aerospace information report (AIR) provides historical design information for various aircraft landing gear and actuation/control systems that may be useful in the design of future systems for similar applications. It presents the basic characteristics, hardware descriptions, functional schematics, and discussions of the actuation mechanisms, controls, and alternate release systems. The report is divided into two basic sections: 1 Landing gear actuation system history from 1876 to the present. This section provides an overview and the defining examples that demonstrate the evolution of landing gear actuation systems to the present day. 2 This section of the report provides an in depth review of various aircraft. A summary table of aircraft detail contained within this section is provided in paragraph 4.1. The intent is to add new and old aircraft retraction/extension systems to this AIR as the data becomes available. NOTES 1 For some aircraft, the description is incomplete, due to
Conventional high-lift systems allow transport aircraft to safely operate at low speeds for landing and takeoff. These high-lift devices, such as Fowler flaps, are complex, heavy, and have high part counts. Fowler flap mechanisms also protrude externally under the wings, requiring external fairings, which increase cruise drag. Simple-hinged flaps are less complex, and an ideal choice for low-drag cruise efficiency. However, simple-hinged flaps require high flap deflections to achieve lift comparable to Fowler flaps. These flap deflections cause severe adverse pressure gradients, which generate flow separation that is difficult to control. In response to these challenges, NASA developed the High Efficiency Low Power (HELP) active flow control (AFC) system.
ABSTRACT The paper focuses on the analyses of photogrammetry measurement results on the two-blade, hingeless MERIT rotor with diameter 1.8 m at the two rotor speeds 900 and 1800 RPM and collective pitch angles 0-12 in hover and their comparison to simulation results calculated in CAMRAD II. Blade tip displacements in flap, lead-lag, axial, and torsional direction are shown as a function of collective pitch and rotor speed. Radial displacements in flap and lag direction depict the influence of the pitch bearing play and blade attachment. The structural blade model is validated by using static DIC deformation measurements and shows very good agreement. Calculated and measured thrust polars match very well with the use of a free wake model in the simulation. The combination of measured flapping angle and calculated flapping moment gives a stiffness estimation for a virtual flap hinge. The influence of hinge offset and stiffness are shown by parameter adjustment. Flap deformations of the
ABSTRACT Experimental investigations of three-dimensional dynamic stall on a four-bladed Mach-scaled semi-elastic rotor with an innovative double-swept rotor blade planform are presented. The study focuses on the coupling between the aeroelastic behavior of the blade and the underlying aerodynamics. Blade bending moment and flap displacement measurements were conducted using strain gauges and optical tracking of blade tip markers. The aerodynamic behavior was characterized by means of unsteady surface pressure measurements using unsteady pressure-sensitive paint (iPSP) across the outer 65 % of the blade span and fast response pressure transducers at discrete locations. Different cyclicpitch settings were investigated at a rotation frequency of frotor = 23.6 Hz, that corresponds to blade tip Mach and Reynolds numbers of Mtip = 0.282 - 0.285 and Retip = 5.84 - 5.95 x 105. The findings reveal a detailed insight into the non-linear behavior in the flap movement during downstroke. iPSP and
ABSTRACT The present work proposes a novel approach, based on a series of co-simulations combined with an optimization procedure, used to perform the preliminary sizing of the control surfaces of the NextGen Civil TilRotor (NGCTR) and the relative actuation systems. The activity is collocated in the framework of the FORMOSA Clean Sky 2 project which has the aim of designing an innovative solution for the wing movable surfaces able to incorporate multiple functions (download alleviation, flap, aileron) thus reducing the complexity of the actuation system. The optimization procedure, based on a Design of Experiment approach, is then exploited to define the best aileron configuration to improve the roll performance, trying to reduce the time to bank.
ABSTRACT As part of the High-Speed, Highly Efficient Rotor (HSHER) program, a novel trailing-edge flap concept is evaluated. A finely tuned internal laminate topology, coupled with a lightweight pneumatic actuation system, enable a performant trailing-edge flap technology that does not require electronic or mechanical actuators within the rotor blade. The trailing-edge flap is experimentally shown to provide a 12-degree range of motion between the downward and upward deflected configurations under pressures which can be generated passively by the rotation of the rotor blade. The structure is shown to be sufficiently stiff against aerodynamic pressures and moments, is resilient to strains resulting from large blade deflections, and can hold its shape in the event of pneumatic actuator failure. Additionally, the test data confirmed the strong predictive capability of the finite element analysis for highly-compliant laminate designs such as this. The design is highly customizable and can
It has been established that automobile in-cabin air quality can be improved by controlling the air recirculation. It has been done since 1989 by closing and opening the flap at the right times to keep high pollution out of the cabin. This study evaluates in-cabin pollution reduction using flap open/close strategies based on real-time air quality map information received by the vehicle. Traffic pollution data was collected from vehicles with on-board air quality sensors driven for months within a city. This data was used to create high-resolution pollution maps. Using these maps, a flap open/close algorithm was designed and applied to a set of recorded trips. The amount of pollution entering the vehicle cabin was then calculated and compared, with and without flap control. Results show that the in-cabin pollution reduction achieved with flap control is significant, even with a limited amount of data collected to create the maps. It is expected that the maps will gain in predictive
This specification covers procedures and requirements for peening of metal parts with portable, bonded-shot, rotary flap assemblies in accordance with AS2592. The principles of rotary flap peening are similar to conventional shot peening, except conversion of arc height values using the magnetic test strip holder is required for intensity determination.
The design of high lift device has great importance in development of transport aircraft, for both manufacturers and operators. With this motivation, a preliminary structural design of a 4-bar mechanism as an actuator of a single-slotted Fowler flap was developed. Fundamental concepts about the subject, such as overlap, gap and Fowler motion, was presented. Aiming the aerodynamic requirements, the mechanism was synthesized in order to reach three critical points: cruise, landing and take-off. For landing and take-off conditions, the loads were estimated and applied on the flaps to evaluate and to size the linkage system. The kinematics and kinetics of the movement was studied by two methods: analytical and numerical by multibody simulation. In order to refine the sizing, a finite element analysis was employed to determine the margins of safety and to drive optimization studies. Thus, with static and fatigue analysis performed and safety margins calculated, the topological optimization
This Glossary is designed to serve persons who need to know the accepted meanings, within specific contexts, of the terminology used in reports, articles, regulations, and other materials dealing with aviation safety -- with particular reference to terms specific to human factors in aviation safety. It is assumed that some users of the Glossary will be familiar with the nomenclature of aviation, but will need information on the language of human factors in engineering as they apply to aviation safety. Others (for example, engineers and psychologists) will have fairly extensive knowledge of the terminology of their own and related disciplines, but will need authoritative definitions of technical terms specific to aviation. Within the foregoing general framework, the following guidelines for the inclusion of terms to be defined have been observed:
ABSTRACT Presently the fatigue lives of MH-60R dynamic components and airframe are based on a usage spectrum developed using pilot surveys. In order to better define the usage spectrum and to extend component and airframe fatigue life, the Health & Usage Spectrum (HUMS) System was installed on the U.S. Navy MH- 60R Rotorcraft. So far 207 aircraft are equipped with the HUMS systems and 121,334 flight hours of good data have been recorded. The regime recognition programs recognize 315 maneuvers, but are consolidated to 94 maneuvers of MH-60R usage spectrum, for which the component measured loads are available. To better define usage spectrum in detail and compute realistic component fatigue life, an additional maneuver of low Angle Of Bank (AOB) from 10 to 25 degrees was added, but the measured component loads were not available at this AOB to implement HUMS. Thus, measured flight loads data of level flight and AOB turns at 30, 45, and 60 degrees were utilized to derive component loads
ABSTRACT Rotor morphing has been investigated in the past for improvement of rotor performance, either for reduction of rotor power demand or for vibratory load alleviation. The present study investigates the application of camber morphing for improvement of rotor performance in hover and vertical flight conditions, with a particular focus on the combination of camber morphing systems and variable RPM rotors. Camber morphing utilizes a smooth flap at the trailing edge of the rotor blade to modify the camber of blade airfoil sections without excessive drag penalties. Two different camber morphing systems will be investigated in this study, namely the active and passive systems. Passive camber morphing, which combines camber morphing with the variable speed rotor concept is the unique aspect of camber morphing which will be the primary focus of this study. The active system can be actuated at frequencies higher than 1/rev of the rotor and requires external power input for functioning
Formula SAE vehicles, like many other vehicles within motorsport, often employ rear mounted aerodynamic devices to improve cornering performance, these devices can however have a significant amount of aerodynamic drag. Additional speed can be gained by reducing the impact of the rear wing on the straightaways of the track through the use the aptly named Drag Reduction System (DRS), which works by reducing the angle of attack of the rear wing flap(s). A DRS can however introduce other performance losses, including the losses from having a gap between the rear wing flaps and endplate to prevent friction, the potential to stall the rear wing from improper opening angles of the flaps, and from the wake of the DRS actuator if positioned in front of the airfoils. An additional concern is the time it takes for the rear wing performance to return upon DRS deactivation, which will affect how long before corner entry the driver must disable the system. Insight into each of these problems as well
Typical automotive research in wind tunnels is conducted under idealized, stationary, low turbulence flow conditions. This does not necessarily reflect the actual situation in traffic. Thus, there is a considerable interest to simulate the actual flow conditions. Because of this, a system for the simulation of the turbulence intensity I, the integral linear scale L and the transient angle of incidence β measured in full-scale tests in the inflow of a test vehicle was developed and installed in a closed-loop, closed test section wind tunnel. The system consists of four airfoils with movable flaps and is installed in the beginning of the test section. Time-series of the flow velocity vector are measured in the empty test section to analyze the system’s envelope in terms of the turbulence intensity and the integral length scales. It is shown that the length scales in spanwise and in driving (streamwise) direction can be varied from 0.15 m to 7.9 m and from 0.15 m to 2.5 m, respectively
A previous SAE paper (2018-01-1396), (see ref 5) introduced the concept of using the frequency domain for exhaust system analysis under road excitation as a fast and efficient approach. During the intervening period further benchmarks have confirmed the validity of the approach for several exhaust systems comparing the results of simulations performed in the time domain and frequency domain for different applications. This paper will present that data and also introduce a new technique which has been developed to create, from the originating road load data (RLD), the cutting plane loads at any desired section of the exhaust system. Those loads can be used directly to determine safety factors against load capacities based, for example, on part SN curves from current or former hardware testing or even derived from statistics. The advantage lies in the early availability of virtual models in the development process, providing information about the loads acting on the system before any
Design and production of an assembly system for a major aircraft component is a complex undertaking, which demands a large-scale system view. Electroimpact has completed a turnkey assembly line for producing the wing, flap, and aileron structures for the COMAC C919 aircraft in Xi’an, China. The project scope includes assembly process design, material handling design, equipment design, manufacture, installation, and first article production support. Inputs to the assembly line are individual component parts and small subassemblies. The assembly line output is a structurally completed set of wing box, flaps, and ailerons, for delivery to the Final Assembly Line in Shanghai. There is a trend toward defining an assembly line procurement contract by production capacity, versus a list of components, which implies that an equipment supplier must become an owner of production processes. The most significant challenge faced was the amount of front end engineering work required to develop
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