Magazine Articles - SAE Mobilus
Imagine being severely dehydrated and water literally appearing out of thin air. In other words: The air you breathe could quickly become the water that wets your whistle. Well, that scenario is one step closer to reality thanks to University of Nevada, Las Vegas spinoff WAVR Technologies.
Shipbuilders didn’t have the option of fiberglass when the nonprofit American Bureau of Shipping (ABS) was established 160 years ago to help safeguard life and property on the seas. Fortunately, technology to help better ensure the safety of ocean vessels has also come a long way in that time, in part because people have become a spacefaring species.
Deliberate RF jamming of drones has become one of the most common battlefield tactics in Ukraine. But what is jamming, how does it work and how can it be countered by unmanned aerial vehicles (UAVs) in the field? Radio frequency (RF) jamming of drones involves deliberate interference with the radio signals used for communication between drones and their operators.
Exactly when sensor fusion occurs in ADAS operations, late or early, impacts the entire system. Governments have been studying Advanced Driver Assistance Systems (ADAS) since at least the late 1980s. Europe's Generic Intelligent Driver Support initiative ran from 1989 to 1992 and aimed “to determine the requirements and design standards for a class of intelligent driver support systems which will conform with the information requirements and performance capabilities of the individual drivers.” Automakers have spent the past 30 years rolling out such systems to the buying public. Toyota and Mitsubishi started offering radar-based cruise control to Japanese drivers in the mid-1990s. Mercedes-Benz took the technology global with its Distronic adaptive cruise control in the 1998 S-Class. Cadillac followed that two years later with FLIR-based night vision on the 2000 Deville DTS. And in 2003, Toyota launched an automated parallel parking technology called Intelligent Parking Assist on the
Honda has long been at the cutting edge of mobility and tech, with everything from the Asimo robot of 20 years ago to plans for reusable rockets to launch lightweight satellites into orbit. During a Tech Day event in early October in Tochigi, Japan, the Japanese automaker announced further details of its upcoming Honda 0 architecture (Honda calls it “Honda Zero” but writes it with the number), its first in-house electric platform designed from the ground up. Honda also discussed some of the advanced manufacturing techniques it's pioneering to reach its core design and technology tenants.
The future of wireless technology - from charging devices to boosting communication signals - relies on the antennas that transmit electromagnetic waves becoming increasingly versatile, durable and easy to manufacture. Researchers at Drexel University and the University of British Columbia believe kirigami, the ancient Japanese art of cutting and folding paper to create intricate three-dimensional designs, could provide a model for manufacturing the next generation of antennas. Recently published in the journal Nature Communications, research from the Drexel-UBC team showed how kirigami - a variation of origami - can transform a single sheet of acetate coated with conductive MXene ink into a flexible 3D microwave antenna whose transmission frequency can be adjusted simply by pulling or squeezing to slightly shift its shape.
Researchers at Caltech took an important step toward using reinforcement learning to adaptively learn how turbulent wind can change over time, and then uses that knowledge to control a UAV based on what it is experiencing in real time. California Institute of Technology, Pasadena, CA In nature, flying animals sense coming changes in their surroundings, including the onset of sudden turbulence, and quickly adjust to stay safe. Engineers who design aircraft would like to give their vehicles the same ability to predict incoming disturbances and respond appropriately. Indeed, disasters such as the fatal Singapore Airlines flight this past May in which more than 100 passengers were injured after the plane encountered severe turbulence, could be avoided if aircraft had such automatic sensing and prediction capabilities combined with mechanisms to stabilize the vehicle. Now a team of researchers from Caltech's Center for Autonomous Systems and Technologies (CAST) and NVIDIA has taken an
Liebherr and Fortescue unveiled their first autonomous battery-electric T 264 haul truck at MINExpo 2024, garnering a steady stream of attendees eyeing and climbing on the giant machine. The truck is the culmination of nearly three years of development work and collaboration among the autonomy and zero-emission units of Liebherr and Fortescue. The T 264 electric hauler features a 3.2-MWh battery system, comprising eight sub-packs, developed by Fortescue Zero. Fortescue also developed a stationary fast-charging solution to support the new T 264. The charger will be available in both manual and robotic versions. An automated quick charger of up to 6 MW with two megawatt charging system (MCS) plugs can reportedly charge the current battery-electric T 264 in 30 minutes.
Researchers and engineers at the U.S. Army Combat Capabilities Development Command Chemical Biological Center have developed a prototype system for decontaminating military combat vehicles. U.S. Army Combat Capabilities Development Command, Aberdeen Proving Ground, MD The U.S. Army Combat Capabilities Development Command Chemical Biological Center (DEVCOM CBC) is paving the way and helping the Army transform into a multi-domain force through its modernization and priority research efforts that are linked to the National Defense Strategy and nation's goals. CBC continues to lead in the development of innovative defense technology, including autonomous chem-bio defense solutions designed to enhance accuracy and safety to the warfighter.
With 2025 on the horizon, it’s appropriate to revisit a simple but profound truth: It doesn’t matter how fast you go if it’s in the wrong direction.
Imagine having to straighten up a messy kitchen, starting with a counter littered with sauce packets. If your goal is to wipe the counter clean, you might sweep up the packets as a group. If, however, you wanted to first pick out the mustard packets before throwing the rest away, you would sort more discriminately, by sauce type. MIT engineers have developed a method that enables robots to make similarly intuitive, task-relevant decisions.
Researchers led by Professor Young Min Song from the Gwangju Institute of Science and Technology (GIST) have unveiled a vision system inspired by feline eyes to enhance object detection in various lighting conditions. Featuring a unique shape and reflective surface, the system reduces glare in bright environments and boosts sensitivity in low-light scenarios. By filtering unnecessary details, this technology significantly improves the performance of single-lens cameras, representing a notable advancement in robotic vision capabilities.
Robotic automation technology is reshaping food manufacturing, packaging, and handling by driving significant improvements in efficiency, quality, and flexibility. By integrating advanced artificial intelligence, computer vision, and proprietary force-sensing technology, Flexiv has introduced cutting-edge automation to the food processing sector.
Intelsat McLean, VA melissa.longo@intelsat.com
Hensoldt Taufkirchen, Germany lothar.belz@Hensoldt.net
Airbus Marignane, France laurence.petiard@airbus.com
The U.S. Army Combat Capabilities Development Command Chemical Biological Center (DEVCOM CBC) is paving the way and helping the Army transform into a multi-domain force through its modernization and priority research efforts that are linked to the National Defense Strategy and nation’s goals. CBC continues to lead in the development of innovative defense technology, including autonomous chem-bio defense solutions designed to enhance accuracy and safety to the warfighter.
Hypersonic platforms provide a challenge for flight test campaigns due to the application's flight profiles and environments. The hypersonic environment is generally classified as any speed above Mach 5, although there are finer distinctions, such as “high hypersonic” (between Mach 10 to 25) and “reentry” (above Mach 25). Hypersonic speeds are accompanied, in general, by a small shock standoff distance. As the Mach number increases, the entropy layer of the air around the platform changes rapidly, and there are accompanying vortical flows. Also, a significant amount of aerodynamic heating causes the air around the platform to disassociate and ionize. From a flight test perspective, this matters because the plasma and the ionization interfere with the radio frequency (RF) channels. This interference reduces the telemetry links' reliability and backup techniques must be employed to guarantee the reception of acquired data. Additionally, the flight test instrumentation (FTI) package needs
Wearable devices that use sensors to monitor biological signals can play an important role in health care. These devices provide valuable information that allows providers to predict, diagnose, and treat a variety of conditions while improving access to care and reducing costs.
NWI Aerostructures Park City, KS
The global medical device market is projected to reach a value of $656 billion USD by 2032 with a CAGR of 3 percent over the coming decade.1 The preceding decades of globalization and increased prosperity has provided advancement in both medical technology and access to advanced medical care for a greater proportion of the world’s population. Further, an aging population in North America, Europe, and parts of Asia will increase the need for healthcare-related services and medical devices in the coming decades. At present, the North America market continues to dominate the industry, accounting for approximately 43 percent of the market’s revenue share; however, markets in the Asia-Pacific region have the highest expected growth rates in the coming decades.1 Growth and innovation in the medical device market will be critical in the years to come.
In the summer of 2023, a receiving clerk in the procurement department of TAP Air Portugal, a Lisbon-based airline, made a curious discovery: A $65 engine part that should have appeared brandnew showed signs of significant wear. The clerk checked the documentation from the London-based parts supplier and noticed that the submitted documentation was also suspicious.
Researchers at the Johns Hopkins Applied Physics Laboratory (APL) in Laurel, Maryland, have demonstrated a novel approach for applying machine learning to predict microstructures produced by a widely used additive manufacturing technique. Their approach promises to dramatically reduce the time and cost of developing materials with tailored physical properties and will soon be implemented on a NASA-funded effort focused on creation of a digital twin.
The future of space travel is seemingly changing by the day and a Coventry University academic is doing his bit to stay at the front of the space race.
In nature, flying animals sense coming changes in their surroundings, including the onset of sudden turbulence, and quickly adjust to stay safe. Engineers who design aircraft would like to give their vehicles the same ability to predict incoming disturbances and respond appropriately. Indeed, disasters such as the fatal Singapore Airlines flight this past May in which more than 100 passengers were injured after the plane encountered severe turbulence, could be avoided if aircraft had such automatic sensing and prediction capabilities combined with mechanisms to stabilize the vehicle.
Deliberate RF jamming of drones has become one of the most common battlefield tactics in Ukraine. But what is jamming, how does it work and how can it be countered by unmanned aerial vehicles (UAVs) in the field?
Most rechargeable batteries that power portable devices, such as toys, handheld vacuums, and e-bikes, use lithium-ion technology. But these batteries can have short lifetimes and may catch fire when damaged. To address stability and safety issues, researchers reporting in ACS Energy Letters have designed a lithium-sulfur (Li-S) battery that features an improved iron sulfide cathode. One prototype remains highly stable over 300 charge-discharge cycles, and another provides power even after being folded or cut.
A multi-institutional research team led by Hailong Chen, an Associate Professor with appointments in the George W. Woodruff School of Mechanical Engineering and the School of Materials Science and Engineering, has developed a new, low-cost cathode that could radically improve lithium-ion batteries (LIBs) — potentially transforming the electric vehicle (EV) market and large-scale energy storage systems.
A lithium-ion battery’s very first charge is more momentous than it sounds. It determines how well and how long the battery will work from then on — in particular, how many cycles of charging and discharging it can handle before deteriorating.
Caterpillar has released a cavalcade of new compact track loaders and skid steer loaders. The new CTL models include the 275, 275 XE, 285 and 285 XE. These models join the lineup alongside the 255 and 265, which were introduced last year (www.sae.org/news/2024/02/cat-compact-loaders). The 285 and 285 XE are the largest CTLs Caterpillar has ever produced and reportedly feature greater lift height and lift and tilt breakout forces. “We are excited to launch the next-generation design for our skid steer loader line and expand the performance capabilities to more compact track loader models,” said Trevor Chase, senior product consultant and new product introduction lead for Caterpillar. “Their increased power, lift height, breakout forces, rated operating capacity (ROC) and multiple high-flow auxiliary hydraulic system options give customers a flexible, high-performance machine to get the job done.”
Continuing a common theme among some presenters at The Battery Show North America, the CEO and founder of Pure Lithium, which is betting on lithium vanadium, framed the company's efforts as a way to end China's dominance in the battery market. “The U.S. is facing an existential crisis, and that is the extinction of the U.S. automotive industry,” Emilie Bodoin said. “But unlike the dinosaurs, we can see this comet coming. We're literally in a cold war with China over supply chain.”
“This might be our most forward-looking team occupying the building that was the impetus for our future-looking focus in the very beginning,” Jennifer Kolstad, Ford Motor Company's Global Design and Brand Director, told SAE Media inside the 100-year-old Ford Engineering Lab's library. The two-story Dearborn, Michigan building, which spans two city blocks, is now the renovated and modernized workspace for Electrified Propulsion Engineering Team innovators. “They're in-space before the research and development hub opens across the street,” Kolstad said.
The auto industry took the next step in the evolution of North American electric vehicle charging solutions today at The Battery Show in Detroit. That's where SAE International released its NACS J3400 Recommended Practice document. Technically called the “SAE J3400TM: NACS Electric Vehicle Coupler Technical Recommended Practice,” the RP can be considered a “blueprint to build” and should set off a stream of new products from suppliers that OEMs and third-party groups like UL will soon test, said Rodney McGee, chairman of the SAE J3400 NACS Task Force and a research engineer at the Transportation Electrification Center at the University of Delaware.
Agriculture, industrial, mining, construction, freight transport and other major global economy sectors rely on vehicle power to thrive. “Internal combustion engines - those powered by gasoline, diesel, natural gas or propane - really are key to our current economy, and we see [the ICE] as a key part of our energy future,” Allen Schaeffer, executive director of the Engine Technology Forum, a U.S.-based educational organization, said during a September webinar. Hosted by the Engine Technology Forum, the “Taking Internal Combustion Engines to the Next Level” session focused on current and under-development innovations aimed at increasing engine efficiency and lowering emissions.
North American automakers and EV battery firms have five years to erase China's dominance in technology and manufacturing or they may face the reality of buying batteries from China for the foreseeable future. That was the message from battery-analysis company Voltaiq CEO Tal Sholklapper at a media briefing in Detroit. “We're in the final innings now,” Sholklapper said. “If the industry around batteries and electric vehicles and all the follow-on applications wants to make it, we're going to have to change the way we play.”
As I write this version of the Supplier Eye column, 2024 has been a critical year for our industry. No matter if you are a supplier, OEM or some other position in the ecosystem, this year has set us up for feast or famine through this decade. Let's explore why this year will go down in the record books as a pivotal one. Editorial timing dictates that this is submitted just before the U.S. elections. While you will read this with the election in the rearview mirror, all indications are for an extremely close political outcome, though the ensuing weeks will be the final arbiter. The outcome nonetheless will impact our industry for years.
Sometimes, I cringe; sometimes, I just listen and wonder. These past few months have given us all a lot to think about in the automotive space, and it's clear now that the coming years will keep the foot down on the accelerator when it comes to the dramatic changes we've experienced this past decade. One thing that stood out to me in various recent conversations is that there's a widening gulf opening between Chinese automakers and the rest of the world. This isn't exactly news, and this column isn't meant to monger any fears. It's just a bit of off-the-cuff reporting that sheds a bit of light on the level of the challenges we face. As you can read in Chris Clonts' excellent report further in this issue about the warning that Voltaiq's CEO gave at The Battery Show this October, the U.S. is in serious danger of falling well behind Chinese competitors in the EV battery race (Michael Robinette tackles similar ground through a tariff lens in this month's Supplier Eye). But that message was
The aerospace and defense industries demand the highest levels of reliability, durability, and performance from their electronic systems. Central to achieving these standards are laminate materials, which form the backbone of printed circuit boards (PCBs) and flexible circuits used in a multitude of applications, from avionics to missile guidance systems. Building these systems, which are typically implemented in environments that experience both temperature extremes and wide variations of temperature over time, requires robust materials that can stand up to punishing environmental conditions. Laminates and films for circuit boards and flexible circuits are a vital component of this protective material profile.
Researchers have achieved data rates as high as 424Gbit/s across a 53-km turbulent free-space optical link using plasmonic modulators — devices that uses special light waves called surface plasmon polaritons to control and change optical signals. The new research lays the groundwork for high-speed optical communication links that transmit data over open air or space.
Researchers have developed a new method for predicting what data wireless computing users will need before they need it, making wireless networks faster and more reliable. The new method makes use of a technique called a “digital twin,” which effectively clones the network it is supporting.
Innovators at NASA Johnson Space Center have developed an adjustable thermal control ball valve (TCBV) assembly which utilizes a unique geometric ball valve design to facilitate precise thermal control within a spacesuit. The technology meters the coolant flow going to the cooling and ventilation garment, worn by an astronaut in the next generation space suit, that expels waste heat during extra vehicular activities (EVAs) or spacewalks.
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