Browse Topic: Scramjet engines

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What if the future of space travel were to look less like Space-X’s rocket-based Starship and more like NASA’s “Hyper-X,” the hypersonic jet plane that, 20 years ago this year, flew faster than any other aircraft before or since?
Scramjet-based hypersonic airbreathers are needed for next-generation defense and space applications. Two scramjet configurations, namely, rectangular and axisymmetric, are primarily studied in the literature. However, there is no quantitative comparison of the performance metrics between these two scramjet configurations. This study investigates the aero-thermo-structural performance of rectangular and axisymmetric scramjet engines at Mach 7 and 25 km altitude. A numerical framework involving computational fluid dynamics and computational structural dynamics is established. The aero-thermo-structural loads on the scramjet flow path are estimated using RANS/FANS simulation. A finite element-based coupled thermo-structural analysis is performed to understand the thermo-structural response. Before using the numerical models for the study, CFD and CSD modules are validated with literature data. The presence of oblique shocks in rectangular scramjets provides better compression than conical shocks in axisymmetric scramjets. Thus, the rectangular scramjet shows improved aerodynamic efficiency from a high lift-to-drag ratio. However, rectangular scramjet suffers from a high convective heat transfer rate due to high compression and shows large thermo-structural deformation and stress. Axisymmetric scramjet performs better mass capture than rectangular scramjet, influencing the propulsive efficiency. The large surface area available in axisymmetric scramjet allows for improved heat dissipation. Both scramjet configurations have associated advantages and disadvantages that are quantified through the aero-thermo-structural performance metrics. A unified scramjet configuration can combine rectangular and axisymmetric scramjets, such as Rectangular-to-Axisymmetric Shape Transition or REST scramjet.
Nagarajan Kirupakaran, GopinathK V, GovindarajanRoy Mahapatra, Debiprosad
Hypersonic flight vehicles have potential applications in strategic defence, space missions, and future civilian high-speed transportation systems. However, structural integration has significant challenges due to extreme aero-thermo-mechanical coupled effects. Scramjet-powered air-breathing hypersonic vehicles experience extreme heat loads induced by combustion, shock waves and viscous heat dissipation. An active cooling thermal protection system for scramjet applications has the highest potential for thermal load management, especially for long-duration flights, considering the weight penalty associated with the heavier passive thermal insulation structures. We consider the case of active cooling of scramjet engine structural walls with endothermic hydrocarbon fuel. We have developed a semi-analytical quasi-2D heat transfer model considering a prismatic core single cooling channel segment as a representative volume element (RVE) to analyse larger-scale problems. The model includes various mechanisms of heat transfer as well as the coolant’s energy transport (non-cracking fuel). Using this model, we aim to study the effect of active cooling on the system's thermal behaviour and heat transfer characteristics. The model predicts the temperature distribution in the channel and the interfaces. Parametric analysis is undertaken to assess the active cooling system design parameters which affect the heat transfer characteristics of the system. Such semi-analytical models help investigate the effect of the cooling channel geometry and flow parameters, which can be a decisive prerequisite to the configuration design of a scramjet engine.
Mukherjee, RaginiRoy Mahapatra, Debiprosad
The development of hypersonic missiles represents the most significant advancement of defense weaponry since the 1960s. However, they also pose unique challenges for both design and technology. The term “hypersonic” refers to any speed faster than five times the speed of sound, or above Mach 5. Modern hypersonic missile systems require extensive communications interconnects within a highly confined space. This space requirement creates a demand for solutions combining small form factor with reduced weight and rugged construction to withstand high vibration and impact conditions from deployment to target. Currently there are two types of hypersonic weapons. Hypersonic glide vehicles (HGVs), also known as boost-glide vehicles, typically launch from ballistic missiles and are released at a specific altitude, speed, and with the flight path tailored to a target without being powered. Hypersonic cruise missiles (HCMs) are powered all the way to their targets, flying at lower altitudes than HGVs and launched from rockets or jet aircraft. Power for HCMs comes from air-breathing scramjet engines, which have been in development since the 1950s and most successful since the 2000s.
The development of ramjet engines has experienced a significant increase in response to the growing demand for supersonic speed capabilities in contemporary propulsion systems and missile weaponry. Their efficient operation at supersonic speeds has garnered increased attention. The study focuses on designing a diffuser and ram cone for decelerating supersonic flow in the combustion chamber. Performance tests for hydrogen and ethanol fuels are conducted at Mach values of 3.5, 3, and 2.5. Injectors are positioned asymmetrically in parallel, perpendicular, and at a 45-degree angle to the flow. Effects of injector orifice diameters (0.8mm, 1mm, 1.2mm) on atomization and penetration length distribution are investigated. SolidWorks is used for design, and Ansys with a coupled implicit second-order upwind solver analyzes the Reynolds-averaged Navier-Stokes equation. Eddy dissipation handles combustion. Hydrogen and ethanol are modeled and injected, reacting with atmospheric oxygen. Integral characteristics of hydrogen and ethanol are compared and evaluated.
Chinta, YuvarajGajula, Phanindra RaoBasireddy, Charan Venkata Sai ReddyG, Dinesh KumarV, Paulson
Constant area section length downstream to the fuel injection point is a crucial dimension of scramjet duct geometry. It has a major contribution in creating the maximum effective pressure inside the combustor that is required for propulsion. The length is limited by the thermal choking phenomenon, which occurs when heat is added in a flow through constant area duct. As per theory, to avoid thermal choking the constant area section length depends upon the inlet conditions and the rate of heat addition. The complexity related to mixing and combustion process inside the supersonic stream makes it difficult to predict the rate of heat addition and in turn the length. Recent efforts of simulating the reacting flow inside scramjet combustors are encouraging and can be useful in this regard. The presented work attempts to use simulation results of scramjet combustion for predicting the constant area section length for a typical scramjet combustor. Though the technique appears to be simple, in general it can be applied in the design of combustor ducts where thermal chocking needs to be avoided. A typical scramjet combustor geometry with isolator, constant area section, and diverging section with an intrusive fuel injection scheme from the available experimental work is modeled for simulation. Reacting simulations are done and validated with the available experimental results. The inlet conditions being those corresponding to a Mach 6 scramjet flight. One-dimensional analysis of frictionless flow through constant area ducts is used to calculate maximum possible enthalpy addition in the flow. For the given injector configuration and equivalence ratio of 0.34, the limiting length of constant area section to avoid thermal choking was obtained as 59 mm. The value of this limiting length obtained from simulation is verified. Comments are made about the method.
Barpande, GirishSingh, AmarjitPavithran, S.
Taking measurements in a scramjet engine is particularly challenging because of the harsh testing environment. Any probe inserted in the flow would generate shock waves, strongly perturbing the flow. Coherent Anti-Stokes Raman spectroscopy (CARS) is a non-intrusive laser-based measurement technique that has been implemented successfully to measure temperature and species concentrations in ducted scramjet engines.
Molecular-based optical diagnostics techniques capable of obtaining simultaneous measurements of multiple fluid properties are critically important for characterizing hypersonic air-breathing engines, such as scramjet engines and scramjet-rocket combined cycle engines. Correlations between those properties lead to a more detailed understanding of complex flow behavior, and aid in the development of multiparameter turbulence models required for supersonic combustion engine flow path predictions.
A capability for real-time computational simulation of aeroheating has been developed in support of the Hyper-X program, which is directed toward demonstrating the feasibility of operating an air-breathing ramjet/scramjet engine at mach 5, mach 7, and mach 10. The simulation software will serve as a valuable design tool for initial trajectory studies in which aerodynamic heating is expected to exert a major influence in the design of the Hyper-X airplane; this tool will aid in the selection of materials, sizing of structural skin thicknesses, and selection of components of a thermal-protection system (TPS) for structures that must be insulated against aeroheating.
From Summary: The ramjet, propelled YHJ-1 Hiller Helicopter and 8RJ22 ramjets were u ed as test equipment for a general study of the problem of rotor tip-mounted jet, engines. Air flow through the helicopter rotor, and particularly in the neighborhood of the tipjet engines, has been visualized by using smoke filaments. Notion pictures were taken at speeds ranging from 64 to 1000 pictures per second, both on the whirlstand and the YHJ-1 helicopter. The pictures reveal details of the flow in the region of'he tipjet engine, as well as overall flow through the helicopter rotor in flight.
Sargent, E.R.Lockwood, R.M.Gates, M.F.
When we were first invited to participate in this panel discussion, it was suggested that since McDonnell has had some experience with pulse jet, ram jet, pressure jet, gas turbine, and reciprocating engines we might comment upon the application of these various propulsion systems to the helicopter.
Ostroff, H.H.
From Summary: The problem of supplying additional power to a helicopter rotor for take-off or hovering under overload, hot-day, or altitude conditions is discussed briefly, and the boost system requirements are defined qualitatively. The Marquardt Aircraft Co. is in the process of developing a novel ramjet engine to meet these requirements under the sponsorship of the United States Air Force, The progress to date is reviewed, and the eventual application of this engine is discussed.
Devault, R.T.
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