Browse Topic: Hydraulic drives
A new method for driving the hydraulic free piston engine is proposed. This method achieves the compression stroke automatically rather than special recovery system. Principle of hydraulic differential drive free-piston engine is analyzed and the control strategy of this novel hydraulic driving engine is also introduced. Then energy balance method is used to design the main parameters of the novel engine. High pressure and secondary high pressure of the hydraulic system are constrained by the combustion parameters and therefore parameters are analyzed. In order to verify the effectiveness of energy balance method, the mathematical model is established based on the piston force analysis and engine working principle. The transient results of dynamics are obtained through simulation. In addition, the effectiveness of the simulation is proofed by dimensionless analysis. It indicates that energy balance method realizes the basic performance of hydraulic free piston engine.
The heavy duty trucks have large engine power and drive continuously in mountainous area, so the heat dissipation of engine is very important. In the traditional cooling system with fixed transmission ratio fan, the cooling capacity is insufficient and the engine is easy to be over-heated when the engine is working in low speed and heavy load conditions. Owning to the bigger size of electric motor compared to the hydraulic motor, it is not suitably applied to the heavy duty trucks. Contrasted with the electric motor, the hydraulic drive cooling system is widely applied in heavy duty trucks due to smaller size, larger power, continuous speed modulation and flexible installation location. However, the low transmission efficiency of the pump-motor system results in high power consumption of the cooling system. In this paper, the mathematical and simulation model of hydraulic-driven fan cooling system is established for the specific engine. The study applies the digital PID controller of continuous system to control the fan. The control algorithm of anti-integral saturation is compared with the conventional method. The results show that during the time progress of 700s, the mean power consumption with anti-integral algorithm respectively reduce by an average of 40.8%, 35.1% and 29.2% in the target temperature of 363.15K, 364.15K, and 365.15K compared with the traditional control method. Moreover, the PID control with anti-integral algorithm can improve the temperature control accuracy and effectively avoid the excessive cooling.
The tracked vehicle with a fully hydraulic driving system, which has a strong traveling performance of passing and mobility ability in the complex terrain, is a typical system of mechanical-electrical-hydraulic integration. At the same time, for the good low-speed stability of the hydraulic system, this vehicle is widely applied in most engineering projects. However, for the complexity and unpredictability of the motion state in the complex environment and the power matching of the driving system, the driving path of the tracked vehicle with hydraulic driving is difficult to control. Moreover, for the complicated interaction between mechanics, the establishment of the mathematical model is much more complex, and the traditional mechanics-control and hydraulic-control co-simulation can not accurately simulate this physical phenomenon. The kinematic and dynamics characteristics of the tracked vehicle are studied firstly, and the dynamics model is built. Meanwhile, the hydraulic system is also established with the analysis of the closed loop hydraulic system. According to the kinematics and hydraulic characteristics, the path tracking controller is designed. The co-simulation model is built based on the control system. Then dynamic connections of the mechanical-electrical-hydraulic system are implemented, and the validity and stability of the control strategy and hydraulic system are verified and evaluated. The results show that the vehicle can track the path effectively in a certain range of error, and the hydraulic system has good stability and reliability. In addition, this co-simulation with mechanics and hydraulic and control system research method is proved to be feasible, which also reflects obvious advantages of modeling and control system design.
The hydraulic free piston engine is a complex mechanical-electro-liquid system, in order to simplify the complex system of the single hydraulic free piston engine, a new method for the driving of hydraulic free piston engine is proposed. Hydraulic differential drive achieves the compression stroke automatically rather than special recovery system. The structure and principle of hydraulic differential drive free-piston engine are analyzed and the mathematical model is established based on the piston force analysis and the hydraulic system working principle. In addition, the control strategy of this novel hydraulic driving engine is also introduced. Finally, the transient results of dynamics are obtained through simulation. Then we compare our results to the ones from the hydraulic free piston engine made by the company Innas. The results show that: 1) the simplified engine can achieve the similar performance of the Innas BV concept. 2) The maximum frequency and the maximum power of the engine are increased. 3) The indicated work of the novel engine decreases and the BSFC increases by 2.3%.
The pressurization system design considerations presented in this AIR deal with human physiological requirements, characteristics of pressurization air sources, methods of controlling cabin pressure, cabin leakage control, leakage calculation methods, and methods of emergency cabin pressure release.
The use of multiple hydraulic pumps can satisfy the needs of various circuits in off-highway equipment. With fuel prices continually on the rise, it is critical to maximize the operating efficiency of off-highway equipment. Southwest Research Institute (SwRI) continues to develop advanced electrohydraulic systems that improve vehicle efficiency. New efforts are focusing on improving the efficiency of the powertrain, the hydraulic systems, and the engine accessories that all consume significant energy during vehicle operation. Motive power is produced by powertrains to ascend grades, overcome rolling resistance, pull plows, push blades, or move harvesters through fields. Powertrain efficiency improvement is being pursued through continuously variable transmissions (CVTs), including hydraulic CVTs, to produce the maximum desired travel speed while minimizing the fuel consumed by the engine.
The pressurization system design considerations presented in this AIR deal with human physiological requirements, characteristics of pressurization air sources, methods of controlling cabin pressure, cabin leakage control, leakage calculation methods, and methods of emergency cabin pressure release.
The design of a digitally controlled hydraulic fan drive from Denison Hydraulics is said to help diesel engines run leaner and cleaner. One of the keys to properly and efficiently controlling emissions from diesel powered on- and off-highway machinery is maintaining the engine's optimum operating temperature. That fact plus a very important secondary benefit, reducing fuel usage, can be achieved by using an infinitely variable hydraulic fan drive. A recent solution to reducing emissions, adapted by a majority of engine suppliers to both the on- and off-highway market, has been the introduction of an electronic gas-recirculation (EGR) system. While relatively effective at reducing emissions, the EGR solution also causes considerable parasitic power loss on the engine, resulting in higher fuel consumption. As an on-highway example, an EGR system adds $5000 to $7000 per Class-8 truck application. These costs include such items as variable geometry turbochargers, additional intercoolers, and specialized valves.
Researchers from Johannes Kepler University believe agricultural machinery can be improved by further advances in motion generation. Proper adjustment of plow geometry is a challenging handling operation for the operator of plowing and hay-harvesting machines. The optimal values depend on the actual ground situation, which may vary. To adapt the parameters to the ground optimally, adjustment is necessary rather frequently, which realistically can be done only via remote control, or, even better, with automatic control. Current practice is to adjust manually by spindles and to use some complex kinematic mechanism to get an uncoupled relation between the position of the spindles and the relevant functional plow parameters. With full automatic control, easier operation and optimal results-both with respect to quality and performance-can be achieved. The mechanical performance characteristics of modern hay harvesters and tractors allow operation speeds of about 30 km/h (18.6 mph). At such high speeds, the driver cannot do all the necessary control. The most endangered machine part is the harvester's pick-up device, which can be damaged if it crashes into obstacles such as big stones. The rollers or sledges from which distance to ground is adjusted introduce a further complication. Even at today's operating speeds, the winding of hay around the rollers sometimes disturbs operation or damages the sward. To eliminate problems, the pick-up should be guided at a certain distance above ground by some automatic level control without mechanical contact. For high speeds, this level of control has to assure that damaging contact with obstacles is avoided by lifting the pick-up right in time. Realization of this function needs an automatic detection of distance-to-ground and of obstacles in combination with some fast response positioning drive.
Items per page:
50
1 – 38 of 38