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This SAE Recommended Practice describes a unified numbering system (UNS) for metals and alloys which have a "commercial standing" (see 6.1), and covers the procedure by which such numbers are assigned. Section 2 describes the system of alphanumeric designations or "numbers" established for each family of metals and alloys. Section 3 outlines the organization established for administering the system. Section 4 describes the procedure for requesting number assignment to metals and alloys for which UNS numbers have not previously been assigned
This document seeks to classify all-wheel drive (AWD) architectures primarily based on the installed hardware and does not consider the implementation of the controls and software. For example, a power transfer unit (PTU) may be equipped with a clutch that is capable of torque management, but the control implementation only uses it for disconnection functions without torque management. In this SAE Recommended Practice, attention will be given to passenger cars and light trucks (through Class III). The definitions presented herein may also be applicable to heavy trucks (Class 4 through 8) and off-highway applications using more than two axles but are primarily focused on passenger cars and light trucks
The chemical composition of standard types of wrought stainless steels are listed in ASTM Specification A240. The UNS 20000 series designates nickel-chromium manganese, corrosion resistant types that are nonhardenable by thermal treatment. The UNS 30000 series are nickel-chromium, corrosion resistant steels, nonhardenable by thermal treatment. The UNS 40000 however, includes both a hardenable, martensitic chromium steel and nonhardenable, ferritic, chromium steel. Reference to SAE J412 is suggested for general information and usage of these types of materials. See Table 1
This SAE Standard covers requirements for thread rolling screws suitable for use in general engineering applications. (It is intended that "thread rolling" screws have performance capabilities beyond those normally expected of other standard types of tapping screws.) NOTE—The performance requirements covered in this document apply only to the combination of laboratory conditions described in the testing procedures. If other conditions are encountered in an actual service application (such as different materials, thicknesses, hole sizes, etc.), values shown herein for drive torque, torque-to-clamp load, and proof torque may require adjustment
This SAE Recommended Practice is applicable to all E/E systems on MD and HD vehicles. The terms defined are largely focused on compression-ignited and spark-ignited engines. Specific applications of this document include diagnostic, service and repair manuals, bulletins and updates, training manuals, repair data bases, under-hood emission labels, and emission certification applications. This document focuses on diagnostic terms, definitions, abbreviations, and acronyms applicable to E/E systems. It also covers mechanical systems which require definition. Nothing in this document should be construed as prohibiting the introduction of a term, abbreviation, or acronym not covered by this document. The use and appropriate updating of this document is strongly encouraged. Certain terms have already been in common use and are readily understood by manufacturers and technicians, but do not follow the methodology of this document. These terms fall into three categories: a Acronyms that do not
Information that provides design guidance in avoiding fatigue failures is outlined in this SAE Information Report. Of necessity, this report is brief, but it does provide a basis for approaching complex fatigue problems. Information presented here can be used in preliminary design estimates of fatigue life, the selection of materials and the analysis of service load and/or strain data. The data presented are for the “low cycle” or strain-controlled methods for predicting fatigue behavior. Note that these methods may not be appropriate for materials with internal defects, such as cast irons, which exhibit different tension and compression stress-strain behavior
This SAE Information Report describes the processing and fabrication of carbon and alloy steels. The basic steelmaking process including iron ore reduction, the uses of fluxes, and the various melting furnaces are briefly described. The various types of steels: killed, rimmed, semikilled, and capped are described in terms of their melting and microstructural differences and their end product use. This document also provides a list of the commonly specified elements used to alloy elemental iron into steel. Each element’s structural benefits and effects are also included. A list of the AISI Steel Products Manuals is included and describes the various finished shapes in which steel is produced
This SAE Recommended Practice covers the mechanical and quality requirements for steel tapping screws used in automotive and related industries. It does not apply to corrosion resistant (stainless) steel screws. (Dimensional requirements for most types of screws mentioned herein are covered in ASME B 18.6.4, Thread Forming and Thread Cutting Tapping Screws and Metallic Drive Screws
This SAE Recommended Practice provides for standardized steel disc wheel radial runout low point marking. This marking is used for match-mounting tires on wheels to minimize assembly radial force variation. It applies to tubeless 15 degree drop center disc wheels for use on class 5, 6, 7, and 8 commercial vehicles
The methods included in this document are: a Voltage-Temperature Design Margins. b Voltage Interruptions and Transients. c Voltage Dropouts and Dips. d Current Draw Under a Number of Conditions. e Switch Input Noise These methods are best applied during the Development stage but can be used at all stages (e.g., Pre-Qualification, Qualification or Conformity
This SAE Recommended Practice is intended to provide basic information on properties and characteristics of high-strength carbon and alloy steels which have been subjected to special die drawing. This includes both cold drawing with heavier-than-normal drafts and die drawing at elevated temperatures
In 1941, the SAE Iron and Steel Division in collaboration with the American Iron and Steel Institute (AISI) made a major change in the method of expressing composition ranges for the SAE steels. The plan, as now applied, is based in general on narrower ladle analysis ranges plus certain product (check) analysis allowances on individual samples, in place of the fixed ranges and limits without tolerances formerly provided for carbon and other elements in SAE steels (reference SAE J408). ISTC Division 1 has developed a procedure which allows for the maintenance of the grade list in this SAE Standard. This will involve conducting an industry-wide survey to solicit input. This survey will be conducted at a frequency deemed necessary by the technical committee. Criteria have been established for the addition to or deletion of grades from the grade table. A new grade will be considered if it meets standard SAE grade ranges, has a minimum usage or production of 225 tonnes/year (250 tons/year
In this SAE Recommended Practice, attention will be given to passenger cars and light trucks (through Class III
This document addresses robustness of electrical/electronic modules for use in automotive applications. Where practical, methods of extrinsic reliability detection and prevention will also be addressed. This document primarily deals with electrical/electronic modules (EEMs), but can easily be adapted for use on mechatronics, sensors, actuators and switches. EEM qualification is the main scope of this document. Other procedures addressing random failures are specifically addressed in the CPI (Component Process Interaction) section 10. This document is to be used within the context of the Zero Defect concept for component manufacturing and product use. It is recommended that the robustness of semiconductor devices and other components used in the EEM be assured using SAE J1879 OCT2007, Handbook for Robustness Validation of Semiconductor Devices in Automotive Applications. The emphasis of this document is on hardware and manufacturing failure mechanisms, however, other contemporary issues
This SAE lab test procedure should be used when performing the following specialized weathering tests for wheels; Florida Exposure, QUV, Xenon and Carbon Weatherometer. In addition to these procedures, some additional post-weathering tests may be specified. Please refer to customer specifications for these requirements
Included herein are the detailed general and dimensional specifications applicable to high hex nuts. All general specifications not shown here shall conform with those applicable to hex thick nuts and hex thick slotted nuts appearing in ASME B18.2.2. High hex nuts are primarily intended for use in automotive and other ground-based vehicles and industrial equipment where a long length of hexagon is required for wrenching purposes
This SAE Information Report summarizes the characteristics of carburized steels and factors involved in controlling hardness, microstructure, and residual stress. Methods of determining case hardenability are reviewed, as well as methods to test for freedom from non-martensitic structures in the carburized case. Factors influencing case hardenability are also reviewed. Methods of predicting case hardenability are included, with examples of calculations for several standard carburizing steels. A bibliography is included in 2.2. The references provide more detailed information on the topics discussed in this document
This SAE Information Report is provided as an advisory guide. Individual application discretion is recommended. The content has been presented as accurately as possible, but responsibility for its application lies with the user. The document covers the variables in the torque-tension relationship: friction, materials, temperature, humidity, fastener and mating part finishes, surfaces, and the kind of wrenching employed. Also, described in this document is the torque management required to achieve correct fastener joint tightening. The thread fit of fasteners must be in accordance with Class 2A for external and Class 2B for internal inch threads
This Technical Information Report defines the diagnostic communication protocol Keyword Protocol 1281 (KWP1281). This document should be used in conjunction with SAE J2534-2 in order to fully implement the communication protocol in an SAE J2534 interface. Some Volkswagen of America and Audi of America vehicles are equipped with ECUs, in which a KWP1281 proprietary diagnostic communication protocol is implemented. The purpose of this document is to specify the KWP1281 protocol in enough detail to support the requirements necessary to implement the communication protocol in an SAE J2534 interface device
This Technical Information Report defines the proprietary diagnostic communication protocol for ABS or VSA ECU (Electronic Control Unit) implemented on some Honda vehicles. This protocol does not apply to all Honda vehicles. This document should be used in conjunction with SAE J2534-2 in order to fully implement the communication protocol in an enhanced SAE J2534 interface. The purpose of this document is to specify the requirements necessary to implement the communication protocol in an enhanced SAE J2534 interface
This SAE Standard covers the mechanical and material requirements for inch-series steel bolts, screws, studs, screws for sems1, and U-bolts2 in sizes to 1-1/2 in. inclusive. The term “stud” as referred to herein applies to a cylindrical rod of moderate length threaded on either one or both ends or throughout its entire length. It does not apply to headed, collared, or similar products which are more closely characterized by requirements shown herein for bolts. The mechanical properties included in Table 1 were compiled at an ambient temperature of approximately 20 °C (68 °F). These properties are valid within a temperature range which depends upon the material grade used and thermal and mechanical processing. Other properties such as fatigue behavior, corrosion resistance, impact properties, etc., are beyond the scope of this document and responsibility for ensuring the acceptability of the product for applications where conditions warrant consideration of these other properties shall
The purpose of this SAE Information Report is to specify the requirements necessary to fully define the Serial Data Communication Interface (SCI) used in the reprogramming of emission-related powertrain Electronic Control Units (ECU) in Fiat Chrysler Automobiles (FCA) vehicles. It is intended to satisfy new regulations proposed by the federal U.S. Environmental Protection Agency (EPA) and California Air Resource Board (CARB) regulatory agencies regarding “pass-thru programming” of all On-Board Diagnostic (OBD) compliant emission-related powertrain devices. These requirements are necessary to provide independent automotive service organizations and after-market scan tool suppliers the ability to reprogram emission-related powertrain ECUs for all manufacturers of automotive vehicles. Specifically, this document details the SCI physical layer and SCI data link layer requirements necessary to establish communications between a diagnostic tester and an ECU. It further specifies additional
This SAE Standard establishes the requirements for a Class B Data Communication Network Interface applicable to all On-and OffRoad Land-Based Vehicles. It defines a minimum set of data communication requirements such that the resulting network is cost effective for simple applications and flexible enough to use in complex applications. Taken in total, the requirements contained in this document specify a data communications network that satisfies the needs of automotive manufacturers. This specification describes two specific implementations of the network, based on media/Physical Layer differences. One Physical Layer is optimized for a data rate of 10.4 Kbps while the other Physical Layer is optimized for a data rate of 41.6 Kbps (see Appendix A for a checklist of application-specific features). The Physical Layer parameters are specified as they would be detected on the network media, not within any particular module or integrated circuit implementation. Although devices may be
This is a guide intended to aid the user in the proper selection and application of rivets as a fastening means. It consists of general information on the advantages of riveting, various methods of riveting, selection of rivets and design considerations
These specifications cover the mechanical and chemical requirements, and surface discontinuities limits for carbon steel solid rivets used in automotive and other related industries
All carbon and alloy H-band steels are shown, along with their corresponding minimum and maximum hardenability limits, for which sufficient hardenability data have been established and for grades which use the standard end-quench test. As hardenability data are accumulated for other grades, this SAE Standard will be revised to include such grades
This SAE Recommended Practice defines a clearance line for establishing dimensional compatibility between drum brakes and wheels with 19.5 inch, 22.5 inch, and 24.5 inch diameter rims. Wheels designed for use with drum brakes may not be suitable for disc brake applications. The lines provided establish the maximum envelope for brakes, including all clearances, and minimum envelope for complete wheels to allow for interchangeability. This document addresses the dimensional characteristics only, and makes no reference to the performance, operational dynamic deflections, or heat dissipation of the system. Valve clearances have not been included in the fitment lines. Bent valves may be required to clear brake drums. Disc brake applications may require additional running clearances beyond those provided by the minimum contour lines. Mounting systems as noted are referenced in SAE J694
The SAE system of designating steels, described in SAE J402, classifies and numbers them according to chemical composition. In the case of the dent resistant, high strength and ultra high strength steels in SAE J2340, advanced high strength steels described in SAE J2745, and the high strength steels in SAE J1442 and the high-strength carbon and alloy die drawn steels in SAE J935, minimum mechanical property requirements have been included in the designations. In addition, hardenability data on most of the alloy steels and some of the carbon steels will be found in SAE J1268
This SAE Recommended Practice defines, illustrates, and specifies allowable limits for various types of surface discontinuities that may occur during the manufacture and processing of bolts, screws, and studs in sizes through 24 mm or 1 in diameter inclusive with lengths to 150 mm or 6 in inclusive, having specified minimum tensile strengths of 900 MPa or 120 000 psi and greater, which are primarily intended for use in automotive assemblies
This SAE Standard covers the mechanical and quality requirements for two grades of carbon steel, slotted, and recessed, 82 degrees flat countersunk, 82 degrees oval countersunk, pan, fillister, hex, and hex washer head machine screws in sizes No. 4 through 3/4 in for use automotive and related industries. The dimensions of these screws are covered in ASME B18.6.3
This SAE Recommended Practice covers installation and inspection methods for fasteners which are tensioned using Tension Indicating Washers (TIWs) as a means to ensure that adequate tension is developed in mechanically fastened joints. Figure 1 depicts a typical TIW, and Figure 2 depicts a fastener assembly with a TIW before and after tensioning
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