Technical Papers - SAE Mobilus
SAE Technical Papers are written and peer-reviewed by experts in the automotive, aerospace, and commercial vehicle industries and provide the latest advances in technical research and applied technical engineering information.
ABSTRACT Sharing platform health information in a disconnected environment requires the use of design strategies that consider the various systems that must participate in the creation, processing, and consuming of component health information. Using a common representation of a vehicle structure, platform health can be calculated, predicted, and communicated to end users at all levels of the enterprise. Implementing a Service Oriented Architecture (SOA) using a Grid Services approach enables a central application to manage and share data as needed; performing data integration, data cleansing, and data normalization. This design pattern facilitates holistic collaboration for platform health management on-platform, at-platform, within the tactical domain, at the national level, and at the OEM location
ABSTRACT The Bradley Combat Vehicle Motor Chatter case study focuses on one aspect of a combat vehicle program, specifically, responding to a vehicle production situation where combat vehicles produced with in-spec components and subsystems exhibit out-of-spec and failing system behavior. This typically results in an extended production line-down or line-degraded situation lasting for several quarters until the problem can be diagnosed, fixed, validated and verified. Subsequently, adequate quantities of the modified or replaced sub-systems must be put back into the production flow. The direct and indirect costs of an occurrence like this in peace-time are measured in the 10’s to 100’s of Millions of dollars. The schedule, program and perception impact to the vehicle platform can be potentially devastating. In war-time all of these impacts are magnified greatly by the added risk to soldiers’ lives. This paper describes the Bradley Combat Vehicle Motor Chatter case study and the
ABSTRACT FBS Inc. is working with the TARDEC Electrified Armor Lab to develop a nondestructive structural health monitoring technology for composite armor panels that utilizes an array of embedded ultrasonic sensors for guided wave tomographic imaging. This technology would allow for periodic or real-time monitoring of armor integrity while being minimally intrusive and adding negligible weight. The technology is currently being developed and tested in pseudo composite armor panels and efforts are focused on reducing sensor array density, improving sensor integration procedures, and maximizing system sensitivity to damage. In addition to experimental testing and development, FBS is developing a highly-automated finite element model generation and analysis program to be used in conjunction with Abaqus/Explicit commercial finite element software. This program is specifically dedicated to modeling guided wave propagation in pseudo composite armor panels between embedded ultrasonic sensors
ABSTRACT BAE Systems Combat Simulation and Integration Labs (CSIL) are a culmination of more than 14 years of operational experience at our SIL facility in Santa Clara. The SIL provides primary integration and test functions over the entire life cycle of a combat vehicle’s development. The backbone of the SIL operation is the Simulation-Emulation-Stimulation (SES) process. The SES process has successfully supported BAE Systems US Combat Systems (USCS) SIL activities for many government vehicle development programs. The process enables SIL activities in vehicle design review, 3D virtual prototyping, human factor engineering, and system & subsystem integration and test. This paper describes how CSIL applies the models, software, and hardware components in a hardware-in-the-loop environment to support USCS combat vehicle development in the system integration lab
ABSTRACT Over time, the National Institute of Standards and Technology (NIST) has refined the 4Dimension / Real-time Control System (4D/RCS) architecture for use in Unmanned Ground Vehicles (UGVs). This architecture, when applied to a fully autonomous vehicle designed for missions in urban environments, can greatly assist in the process of saving time and lives by creating a more intelligent vehicle that acts in a safer and more efficient manner. Southwest Research Institute (SwRI®) has undertaken the Southwest Safe Transport Initiative (SSTI) aimed at investigating the development and commercialization of vehicle autonomy as well as vehicle-based telemetry systems to improve active safety systems and autonomy. This paper will discuss the implementation of the 4D/RCS architecture to the SSTI autonomous vehicle, a 2006 Ford Explorer
ABSTRACT It is time for Affordability and Producibility (AP) to take a more dominant role in Systems Engineering (SE). Functional design is no longer good enough. Cost, complexity and readiness must be drivers for optimum integrated design. Without focusing more on AP, we will continuously fuel the “design, respin, re-spin again” problem that drives significant cost and time into a system where the pace for delivery to theatre is moving as fast as ever. This paper describes the SE approach from an AP focus. Decisions and challenges that were encountered during the DRS OBVP design will be presented as a “real world” example. This paper will present the high level considerations to put AP up front in SE to drive decisions so that safe, reliable, cost effective products are delivered to the Warfighter in this tough, fast paced military environment
ABSTRACT The Center for Ground Vehicle Development and Integration (CGVDI) is a U.S. Army Tank Automotive Research, Development, and Engineering Center (TARDEC) capability responsible for design, fabrication, integration, and support of additional capabilities for fielded systems as well as overall project management. CGVDI provides customers a single office that coordinates activities across the U.S. Army Research Development and Engineering Command (RDECOM) to conduct the complete spectrum of activities required to support Project Management Offices with design, development, integration, and testing of ground systems to meet the needs of the Warfighter. To better serve the organizations and programs supported by CGVDI, the TARDEC Systems Engineering Group worked to infuse Systems Engineering (SE) processes into CGVDI standard operating procedures as a way to effectively meet project cost, schedule, risk, and performance goals
ABSTRACT To support customers during product development, General Dynamics Land Systems (GDLS) utilizes a set of Operations Research/Decision Support processes and tools to facilitate all levels of decision-making aimed at achieving a balanced system design. GDLS employs a rigorous Structured Decision (SD) process that allows for large, highly complex or strategic decisions to be made at the system-of-systems, system, and/or subsystem level. Powerful, robust tools -the Advanced Collaborative System Optimization Modeler (ACSOM) and Logical Decisions for Windows (LDW) - are used to make relatively quick assessments and provide recommendations. The latest ACSOM algorithms have increased the response time for trade study analysis by over 2,000 times and future versions will incorporate logistics analysis helping to reduce vehicle Life Cycle Cost
ABSTRACT Research is currently underway to improve controllability of high degree-of-freedom manipulators under a Phase II SBIR contract sponsored by the U.S. Army Tank Automotive Research, Development, and Engineering Center (TARDEC). As part of this program, the authors have created new control methods as well as adapting tool changing technology onto a dexterous arm to look at controllability of various manipulator functions. In this paper, the authors describe the work completed under this program and describe the findings of this work in terms of how these technologies can be used to extend the capabilities of existing and newly developed robotic manipulators
ABSTRACT As the Army focuses to modernize existing ground vehicle fleets and develop new ground vehicle platforms, Program Managers are faced with the challenge of how to best choose a set of technologies for the vehicle that will be mature, be able to be integrated onto the platform, and have the capability to meet defined requirements. To accomplish this, the Tank Automotive Research, Development and Engineering Center (TARDEC) Systems Engineering Group (SEG) has championed the development of a methodology for executing Technical Risk Assessments, one of the components of the overall Risk Assessment. The Technical Risk Assessment activity determines critical technologies, assesses technology maturity, integration and manufacturing readiness, and identifies the associated technical risks of those critical technologies and other technologies of interest. A standardized set of criteria is being utilized by technology subject matter experts to perform the assessments, and has been used
Summary This paper discusses the latest techniques in vehicle modeling and simulation to support ground vehicle performance and fuel economy studies, enable system design optimization, and facilitate detailed control system design. The Autonomie software package, developed at Argonne National Laboratory, is described with emphasis on its capabilities to support Model-in-the-Loop, Software-in-the-Loop (SIL), Component-in-the-Loop (CIL), and Hardware-in-the-Loop simulations. Autonomie supports Model-Based Systems Engineering, which is growing in use as ground vehicles become more sophisticated and complex, with many more subsystems interacting within the vehicle and the environmental conditions in which the vehicles operate becoming more challenging and varied. With the advent of hybrid powertrains, the additional dimension of vehicle architecture has become one of the design variables that must be considered. This complexity results in the need for a simulation tool that is capable of
Abstract Increased connectivity, burgeoning functionality, as well as surging software and integration complexity all conspire to blur the lines for requirements sourcing and implementation of new Ground Vehicles
ABSTRACT In the Tank Automotive Research Development and Engineering Center (TARDEC) Phase II SBIR “Autonomy and Visualization Enhancement for Situational Awareness” (AVESA) program, Robotic Research, LLC has developed a camera-based intelligence and reconnaissance tool to address the needs of warfighters on the battlefield. The RR-Flashback system developed under this program provides a hardware and software solution that captures, time tags, and geo-references panoramic imagery, along with a spatiotemporal imagery database for use in mission planning, intelligence analysis, and detecting changes in the environment
ABSTRACT Popularity of Advanced Driver Assistance Systems (ADAS) in the passenger car industry has seen an explosive growth in recent years. Some ADAS that are becoming ubiquitous are Lane Departure Warning (LDW), Blind Spot Detection (BSD) and automatic parking or parking assistance systems. In many cases, such systems had been developed specifically to handle the most demanding driving conditions at very high speeds, which typically require very sophisticated software and high-power hardware. However, in the other application areas or geographical regions, such sophistication often hinders adoption of the technology. An alternate approach is to use off-the-shelf (OTS) component as much as possible so that similar systems with an appropriate subset of functions can be developed cheaply and quickly. The approach similar to the NASA’s “PhoneSats” program is discussed in this paper
ABSTRACT The VICTORY initiative has been broadly adopted across the US Defense ground vehicle community. Last year, PEO GCS generated Acquisition Decision Memorandums (ADM) guiding the Platform community to incorporate VICTORY architecture in many vehicle modernization efforts, as well as new start vehicle programs. The community can generally agree that VICTORY is driving the vehicle architecture in a positive direction, providing a much more efficient architecture to enable current, and future, technology integration. A major component of the VICTORY standards addresses the distribution of GPS-supplied information for position, heading, elevation, and timing. The vast majority of major subsystems on today’s military ground vehicles utilize GPS data in some form. These systems include fire control computers, navigation and blue force tracking equipment, ISR assets, electronic warfare devices, personal navigation equipment, laser range finders, command & control (C2) computers, UAV’s
ABSTRACT Researchers at Caterpillar have been using Finite Element Analysis or Method (FEA or FEM), Mesh Free Models (MFM) and Discrete Element Models (DEM) extensively to model different earthmoving operations. Multi-body dynamics models using both flexible and rigid body have been used to model the machine dynamics. The proper soil and machine models along with the operator model can be coupled to numerically model an earthmoving operation. The soil – machine interaction phenomenon has been a challenging matter for many researchers. Different approaches, such as FEA, MFM and DEM are available nowadays to model the dynamic soil behavior; each of these approaches has its own limitations and applications. To apply FEA, MFM or DEM for analyzing earthmoving operations the model must reproduce the mechanical behavior of the granular material. In practice this macro level mechanical behavior is not achieved by modeling the exact physics of the microfabric structure but rather by
ABSTRACT Situation: There are many advantages during development of a design that come from doing Design Failure Mode Effects Analysis (DFMEA). These advantages include more reliable, safer, self-diagnosing, designs with higher Availability. Strictly from a Design for Reliability (DFR) viewpoint, DFMEA is the key tool to; a. identify and prioritize most critical potential Failure Modes (FMs) of the design, before design development, b. Document critical FM effects and root causes, and c. facilitate corrective actions and DVP&R planning, and d. form a reliability model which can be used to track reliability over the life of the design. Problem: Since even small and simple designs often have a few hundred potential failure modes, preparing a good DFMEA is always a problem of Effectiveness vs., Efficiency. Traditionally it has been very hard to achieve Effectiveness when limited time, money and resources are available and the push for Efficiency, speed or deadlines, causes critical FMs to
ABSTRACT As contracts move from cost plus to fixed deliverables, total project cost and reducing schedules become more important. This paper will show how Model Driven Development can address common challenges in the system design, verification & testing of complex systems and systems of systems. Project success requires that hardware, software, and test teams fluently integrate application software, controlling firmware, analog and digital hardware, and mechanical components, which often proves to be costly in terms of time, money, and engineering resources. Model Driven Development and virtual prototyping using a tools flow emphasizing requirements tracing, UML / SysML system modeling, and linking to functional FPGA, IC, PCB and cabling domains supports system engineering teams along with software, digital hardware, analog hardware, system interconnect algorithm development, hardware / software co-simulation, and virtual system integration. This paper covers such solutions that
ABSTRACT The Advanced Systems Engineering Capability (ASEC) developed by TARDEC Systems Engineering & Integration (SE&I) group is an integrated Systems Engineering (SE) knowledge creation and capture framework built on a decision centric method, high quality data visualizations, intuitive navigation and systems information management that enable continuous data traceability, real time collaboration and knowledge pattern leverage to support the entire system lifecycle. The ASEC framework has evolved significantly over the past year. New tools have been added for capturing lessons learned from warfighter experiences in theater and for analyzing and validating the needs of ground domains platforms/systems. These stakeholder needs analysis tools may be used to refine the ground domain capability model (functional decomposition) and to help identify opportunities for common solutions across platforms. On-going development of ASEC will migrate all tools to a single virtual desktop to promote
ABSTRACT Systems Engineering (SE) would always benefit from the inclusion of the Six-Sigma perspective in both the planning and execution of project systems. This applies to not only System Engineers but also to Systems Extended Team Members, all who must provide cumulated knowledge along with competency to the project. It is difficult to obtain a high level of competency among single members of the team to be highly successful. Strength in one area is very often an underlying factor of weakness in another area. Determining and integrating sigma characteristics from the development cycle into all remaining phases of the product project, especially at critical component interfaces, with a resultant sigma value given to those connections that develop a sigma-risk factor for each function and process pathway within the operational configuration. This sigma-risk factor concept is the key in uniting knowledge with experience
ABSTRACT Global Positioning System (GPS) technology has seen increased use in many different military applications worldwide, beyond navigation. The Warfighter uses GPS to enhance Situational Awareness on the battle field with systems such as Land Warrior, Blue Force Tracker, TIGR, and various electronic mission planning tools in locations where the GPS signals are normally not available. For example, this includes the inside of a HMMWV, Stryker, or MRAP. GPS retransmission, or the art of repeating a live GPS signal, has evolved into a technically advanced solution to provide GPS signals to the Warfighter mounted inside ground vehicles, protecting themselves from sniper and IED threats, while providing mobility and Situational Awareness from vehicle mounted communication & navigation systems. The objective of this technical paper is to communicate a relevant understanding of how this technology is being embraced by the Warfighter to accomplish their mission safer and more efficiently
ABSTRACT The U.S. military has made substantial progress in developing and fielding C4ISR systems that can collect and gather overwhelming amounts of valuable raw sensor data. A new challenge that has emerged with the deployment of numerous state-of-the-art ISR collection systems is the effective and timely use of the collected surveillance and reconnaissance information, or simply stated an architecture that pushes the timeliness and accessibility of this situational awareness data to the tactical edge – “the right data at the right time to the soldier.” Delivery of real time key information to include situational awareness to a decision maker is what makes the difference between loss and victory on the battlefront. This paper is an extension of a GVSETS paper that was presented in the 2010 symposium. This paper discusses in more detail the integration of command and control (C2), video management, and collaboration capabilities, such as chat and telestration, with the sensor
ABSTRACT This paper will incorporate product development methodology from the FED program where AVL is responsible in collaboration with World Technical Services Inc., for delivering a fully developed hybrid propulsion system integrated into the demonstrator vehicle. Specifically, the paper will discuss via case study the unique methodology employed by AVL Powertrain to develop, validate, and integrate our hybrid propulsion system into the FED vehicle. Content will include traditional and virtual powertrain development methodologies that maximize product development efficiency, ensure a robust final design, and minimize development costs. Hybrid controls development, calibration techniques and vehicle design issues will also be discussed
ABSTRACT Value Engineering (VE) is an organized effort directed at analyzing the function of a product, service, or process to achieve the lowest total cost of effective ownership while meeting the customer’s needs. A comparison as to how VE is applied and to what extent is made between the automotive industry and the Government using the Program Executive Office Ground Combat Systems (PEO GCS) as a standard. Both the automotive industry and the Government use common VE techniques to conduct VE studies. Both use VE to manage functionality to yield value to the customer. Neither the Government nor the automotive industry sacrifices the quality of the product or its reliability in the name of cost. Both the auto industry and the PEO employ a systematic team approach to analyze and improve the value of a product, facility design, system, or service. Applying systems engineering principles helps ensure successful execution of the PEO GCS VE program. The auto industry uses VE more widely
ABSTRACT The Vehicular Integration for C4ISR/EW Interoperability (VICTORY) Systems Integration Lab (SIL) is established and developed at the U.S. Army Tank-Automotive Research, Development, and Engineering Command (TARDEC). The VICTORY SIL will be utilized for the development and integration of the extensive set of C4ISR/EW technologies that are to be systematically down selected to provide the comprehensive VICTORY services & infrastructure required in the development of mission capabilities of the Army’s tactical and combat vehicles. A fully functioning VICTORY SIL will be utilized for validation and independent verification of the Army’s and the vendor provided C4ISR/EW sub-systems. The lab will emphasize the importance of testing the data, power & physical interface strategy of the sub-systems in a low-cost laboratory environment before integration onto a vehicle. This paper describes how the VICTORY SIL will advance the RDECOM’s vision for a standardized electronic architecture
ABSTRACT This document describes how to maximize the human potential/capital of your system or business by developing a Corporate Awareness. It explains and defines how Leadership, Leadership Process and human potential interrelate. It next focuses on the relation between Leadership Process and corporate culture, giving suggestions on how to develop a Corporate Self Awareness, leading to the ability to control corporate culture, in a manner that maximizes the human potential of the system/business. Next there is a discussion of solutions based on mathematical formulas and algorithms that can be implemented to define and measure Leadership Process using modern free source IT tools. Finally, this paper will provide support for aligning system/business mission/products with the Leadership Process so that Leadership maximizes the system/business human potential. It will suggest that modern IT tools be implemented as part of the solution and provide the concept of BWIKI as a solution
ABSTRACT The department of defense currently uses a number of models of vehicle start batteries with the “6T” form factor. These batteries are typically found in almost every vehicle in the DOD fleet and other systems that require 28VDC power. The use of power and energy on the battlefield is significantly changing and the Warfighter now requires a “start” battery that is used for more than just starting, lighting and ignition (SLI) for the vehicle. Lithium ion battery technologies are showing great promise in addressing these challenges by providing higher power capability for extended silent watch, battery monitoring and extended cycle life. One concern, however, is their ability to operate at low temperatures. One of the most challenging aspects of battery use in military applications is their operation at extreme high and low temperatures. These wide temperature swings can potentially have a dramatic effect on cycle life and performance. One significant concern, especially for
ABSTRACT Military vehicle electrical power systems require quickly responding fault protection to prevent mission failure, vehicle damage, or personnel injury. The electromechanical contactors commonly used for HEV protection have slow response and limited cycle life, factors which could result in fuse activation and disabling of the vehicle, presenting a dangerous situation for the soldier. A protection technology not often considered is Solid State Circuit Breakers (SSCB), which have fast response and good reliability. Challenges of extremely high currents and voltages, high temperatures, and harsh conditions have prevented SSCBs from being effective in high power military vehicle electrical systems. Development of an SSCB for military vehicle power systems would increase electrical power system capacity and expand mission capability. The development of a 1.2 kV/200A Silicon-Carbide MOSFET based SSCB for combat HEVs is presented. The key innovation is packaging that minimizes losses
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