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Noise and vibration simulations method for electric hybrid tractor powertrain.

Tafe Motors and Tractors Limited-Ishwinder Pal Singh Sethi, Anand Shivajirao Patil
  • Technical Paper
  • 2019-28-2469
To be published on 2019-11-21 by SAE International in United States
Internal combustion (IC) engines have been serving as prime source of power in tractors, since late 19th Century. Over this period, there have been significant improvements in IC engine technology leading to increased power density, reduction in tailpipe emissions and refinement in powertrain noise of tractors. As the regulations governing tailpipe emissions continue to be more stringent, original equipment manufacturers also have initiated work on innovative approaches such as diesel-electric hybrid powertrains to ensure compliance with new norms. However, introduction of such technologies may impact customer’s auditory, vibratory and drivability perceptions. Absence of conventional IC engine noise, association of electric whistle and whine, torque changes with activation/de-activation of motors and transmission behavior under transient conditions may result in new NVH issues in hybrid electric vehicles. The following paper addresses these concerns and introduces a multi-physics simulation model to investigate and mitigate these effects. The multi physics simulation model presented in this paper incorporates the multi-disciplinary domain of internal combustion engine thermodynamics, electric components, mechanical systems, control systems and the vehicle response.

Usage of Telematics Data in Advance Powertrain Development

Honda Cars India Pvt Ltd-Anurag Anurag, Mohit Singhal, Isao Chiba, Kouji Okayasu
Honda Cars India Pvt, Ltd.-Shubham Garg
  • Technical Paper
  • 2019-28-2438
To be published on 2019-11-21 by SAE International in United States
To achieve accuracy in model development with large scale customer actual data in low cost and limited time usage of telematics system was adopted. Honda’s OBD II diagnostic connecting device Honda Connect was used as transceiver for this telematics system which was used as an accessory in Honda vehicles. Data collected with this device with large sample size and regional diversity across India was used in product development for Honda System. Control system development for BSVI vehicles, Idle start stop hardware specificaton selection and Battery electric vehicle target range study was done with Honda Connect Data.

A Self-Intelligent Traffic Light Control System based on Traffic Environment using Machine Learning

Maharaja Agrasen Inst. Of Technology-Shubham Upadhyaya
Maharaja Agrasen institute of technology-Ananya Bansal
  • Technical Paper
  • 2019-28-2459
To be published on 2019-11-21 by SAE International in United States
In this paper, we will detect and track vehicles on a video stream and count those going through a defined line and to ultimately give an idea of what the real-time on street situation is across the road network. Our major objective is to optimize the delay in transit of vehicles in odd hours of the day. It uses YOLO object detection technique to detect objects on each of the video frames And SORT (Simple Online and Realtime Tracking algorithm) to track those objects over different frames. Once the objects are detected and tracked over different frames a simple mathematical calculation is applied to count the intersections between the vehicles previous and current frame positions with a defined line. At present, the traffic control systems in India, lack intelligence and act as an open-loop control system, with no feedback or sensing network. Present technologies use Inductive loops and sensors to detect the number of vehicles passing by. This is a very inefficient and expensive way to make traffic lights adaptive. Using a simple CCTV camera…

Development of Electric Vehicle Controller by using MBD approach

Maruti Suzuki India, Ltd.-Komal Behl
  • Technical Paper
  • 2019-28-2494
To be published on 2019-11-21 by SAE International in United States
The automobile industry is moving towards electrification of Vehicle to remove the exhaust gas emissions. A project was undertaken to develop Electric Vehicle control system from concept to vehicle trials in less than a year. The complete development cycle of an electronic controller required to be compressed to prepare mule electric vehicle within timeline. Agile methodology has been used for this project instead of waterfall as other control systems were in developing stage; system requirements were changing frequently. This paper presents the electric vehicle control unit development with agile methodology using model based development (MBD) in MATLAB and Simulink environment. The project flow consists of major phases like design of electrical architecture, system requirements specification, selection and setting up the simulation platform, EVCU strategy development, testing on Model in Loop (MIL)/ Hardware in Loop (HIL), vehicle trials. The electrical architecture of EV has been designed in Simulink for depicting the interfaces of EVCU with different sensors, battery management subsystem (BMS), and charging subsystem including both AC and DC, motor subsystem, relays and actuators. The strategies…

Intelligent Real Time Inspection of Rivet Quality Supported by Human-Robot-Collaboration

PIKON Deutschland AG-Benjamin Duppe, Albert Schulz
ZeMA GmbH-Rainer Mueller, Matthias Vette, Tobias Masiak
  • Technical Paper
  • 2019-01-1886
To be published on 2019-09-16 by SAE International in United States
Aircraft production is facing various technical challenges, such as large product dimensions, complex joining processes and the organization of assembly tasks. Meeting the requirements that come with large dimensions, low tolerances and small batch sizes, in combination with complex joining processes, automation and labour-intensive inspection task, is often difficult to achieve in an economically viable way. ZeMA believes that a semi-automated approach is the most effective for optimizing aircraft section assembly. An effective optimization of aircraft production can be achieved with a semi-automated riveting process for solid rivets using Human-Robot-Collaboration in combination with an intuitive Human-Machine-Interaction operating concept. While using dynamic task sharing between human and robot based on their skills, and considering ergonomics, the determined ideal solution involves placing a robot inside the section barrel. The robot’s workspace is expanded by mounting it on top of a lifting unit so that it can properly position the anvil. In the meantime, the human performs the more complex tasks of inserting the solid rivets and operating the riveting hammer from the outside of the section barrel.…

Flight Optimization Model on Global and Interval Ranges for Conceptual Studies of MEA Systems

Akita University-Yotsugi Shibuya
IHI Corporation-Hitoshi Oyori, Hirotaka Sugawara, Naoki Seki
  • Technical Paper
  • 2019-01-1906
To be published on 2019-09-16 by SAE International in United States
In development of more electric aircraft applications, it is important to discuss aircraft energy management on various level of aircraft operation. This paper presents a computationally efficient optimization model for evaluating flight efficiency on global and interval flight ranges. The model is described as an optimal control problem with an objective functional subjected to state condition and control input constraints along a flight path range. A flight model consists of aircraft point-mass equations of motion including engine and aerodynamic models. The engine model generates the engine thrust and fuel consumption rate for operation condition and the aerodynamic model generates the drag force and lift force of an aircraft for flight conditions. These models is identified by data taken from a published literature as an example. First, approximate optimization process is performed for climb, cruise, decent and approach as each interval range path. Next, optimization for global range path involves whole flight path to find optimal operation condition in the flight. In aircraft energy management, fuel consumption converts into not only thrust power, but power of…

Analysis of a Coupling System of Aircraft Environmental Control and Fuel Tank Inerting Based on Membrane Separation

Beihang University-Weixing Yuan, Jiaqi Hou
CAPDI-Yan Zheng
  • Technical Paper
  • 2019-01-1895
To be published on 2019-09-16 by SAE International in United States
This paper raises a coupling system of aircraft environmental control and fuel tank inerting based on membrane separation. The system applies a membrane dehumidifier to replace water vapor removal unit of heat regenerator, condenser and water separator, which is widely used in conventional aircraft environmental control system nowadays. Water vapor can travel across the membrane wall under its pressure difference without phase change, so the dehumidification process consumes no cooling capacity and the cooling capacity of the system increases. This paper first compares the thermodynamic properties of environmental control system based on membrane dehumidification and the environmental control system based on condensation. The results show that the membrane dehumidification system has bigger cooling capacity and lighter weight. For a given cooling capacity requirement of a certain aircraft, the membrane dehumidification system can use less bleed air since the temperature of the outlet air is lower. Nowadays, the fuel tanking inerting system also uses an air separation module to produce nitrogen enriched air based on membrane separation. After the air is dehumidified in membrane environmental control…

Comparative Analysis between American and European Requirements for Electronic Stability Control (ESC) Focusing on Commercial Vehicles

Ford Motor Company-Silvia Faria Iombriller, Wesley Bolognesi Prado, Marco Andre Silva
  • Technical Paper
  • 2019-01-2141
To be published on 2019-09-15 by SAE International in United States
Analysis of road accident has showed that an important portion of fatal crashes involving commercial vehicles is caused by rollovers. ESC systems in commercial vehicles can reduce rollovers, severe understeer or oversteer conditions and minimize occurences of jackknifing conditions. Several studies have estimated that this positive effect of ESC on road safety is substantial. In Europe, Electronic Stability Control (ESC) is expected to prevent by far the most fatalities and injuries: about 3,000 fatalities (-14%), and about 50,000 injuries (-6%) per year. In Europe, Electronic Stability Control Systems is mandatory for all vehicles (since Nov 1st, 2011 for new types of vehicle and Nov 1st 2014 for all new vehicles), including commercial vehicles, trucks and trailers. On 2015, NHTSA published Federal Motor Vehicle Safety Standard (FMVSS) No. 136, Electronic stability control systems for heavy vehicles, requiring electronic stability control (ESC) systems on truck tractors and buses with a gross vehicle weight rating greater than 11,793 kilograms (26,000 pounds) that were implemented until 2017. In South America, CONTRAN Resolution 641/2016 establishes mandatory installation of Electronic Stability…

A Proposed Diesel Powertrain to Meet Future Emission Standards and Achieve High Engine Efficiency

FPT Motorenforschung AG-Konstantinos Priftis, Apostolos Karvountzis Kontakiotis, Wolfgang Gstrein, Christoph Schuette
  • Technical Paper
  • 2019-24-0191
To be published on 2019-09-09 by SAE International in United States
Nowadays, powertrain development activity is performed on the base of fulfilling the stricter emission standards under real driving conditions (RDE). However, the pressure on automotive industry to reduce CO2 emissions in high efficient diesel applications results in lower exhaust gas temperatures. Therefore, it is highly needed to develop advanced vehicle thermal management methods to both fulfil the targets of emission standards and high thermal efficiency, without increasing dramatically the powertrain cost. The aim of this work is to experimentally demonstrate that by utilising advanced engine and ATS control methods and revising the engine hardware and subsystems can lead to significant improvement on the fuel efficiency and emissions of the conventional diesel powertrain. The revised engine includes an improved combustion system, completely revised turbocharging and air handling system whilst being heavily reworked with respect to FMEP reduction. The aftertreatment employs a closed coupled electrically heated DOC, SCR on filter, NH3 slip catalyst followed by an underfloor SCR and NH3 slip catalyst. The urea dosing system is utilising double urea injection to maximise the overall performance. The…

Experimental Validation of a Model-Based Water Injection Combustion Control System for On-Board Application

Magneti Marelli SpA - Driveline Division-Matteo De Cesare
University of Bologna-Francesco Ranuzzi, Nicolo Cavina, Guido Scocozza, Alessandro Brusa
  • Technical Paper
  • 2019-24-0015
To be published on 2019-09-09 by SAE International in United States
Water Injection (WI) has become a key technology for increasing combustion efficiency in modern GDI turbocharged engines. In fact, the addition of water mitigates significantly the occurrence of knock, reduces exhaust gas temperatures, and opens the possibility to reach optimum heat release phasing even at high load.This work presents the latest development of a model-based WI controller, and its experimental validation on a GDI TC engine. The controller is based on a novel approach that involves an analytic combustion model to define the spark advance (SA) required to reach a combustion phase target, considering injected water mass effects. The calibration and experimental validation of the proposed controller is shown in detail in the paper. At first, the focus is on the open-loop branch, to evaluate the performance of the combustion model and its ability to manage Spark Advance (SA) taking in account the phasing implications of WI, maintaining a pre-defined combustion phase target. Then the closed-loop (CL) chain is introduced, defining a structure that allows reaching the target while keeping knock intensity (KI) levels under…