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Body Structure Strength Of Sleeper Coaches During Rollover Test As Per AIS 119

International Centre For Automotive Tech.-Gopal Singh Rathore
  • Technical Paper
  • 2019-28-2567
To be published on 2019-11-21 by SAE International in United States
Bus passenger safety has always been a concern considering various impacts like side impact, front impact, rollover etc. happening in real life scenarios. Various standards have been formulated for simulating these conditions and with respect to rollover, standards like ECE-R66 are being used to understand the superstructure strength. In India, we have AIS-052 (bus body code) and AIS-031 specific for bus rollover testing. AIS-119 has been published for rollover testing of sleeper coaches with modifications in the survival space creation in sleeper coaches for berths. With physical testing being more expensive, CAE simulations are being considered as vital option which also helps in design modification in a lesser time. This paper discusses the scope of numerical simulation of sleeper coach rollover using an explicit dynamic solver RADIOSS to understand the structure deformations, survival space clearances/intrusions. The paper will describe the procedure for the numerical simulation starting from the CAD development, geometry clean up, meshing techniques, element formulations, CG measurement, input deck set up till the post processing of results. In order to validate the numerical…
 

Multi body dynamic simulation of tyre traction trailer

International Centre For Automotive Tech.-Gopal Singh Rathore
  • Technical Paper
  • 2019-28-2430
To be published on 2019-11-21 by SAE International in United States
Tyre Traction Trailer is a device designed to find the Peak Brake co-efficient of C2 and C3 tyre as per ECE R117. The trailer is towed by the truck and is braked suddenly to evaluate braking co-efficient of specimen tyre. It is a single wheel trailer equipped with load cell to capture tire loads (Normal and longitudinal)while braking. Traction Trailer is modelled in MSC Adams and rigid body simulation is carried out for static stability of the system. Dynamic simulations were performed to understand locking of wheels during braking. Body frame was further modelled as flex body to perform structural analysis of the frame. The paper contains stress and deformation plots of trailer Structure under various loading conditions, change in Centre of gravity, weight transfer and forces on springs during braking and cornering, plots of tractive and normal load on tyre during braking.
 

Optimization of vehicle side panel to improve crashworthiness.

Kichumon Haldus
  • Technical Paper
  • 2019-28-2573
To be published on 2019-11-21 by SAE International in United States
The front of a car, though susceptible to the biggest impacts in terms of magnitude, has space and additional reinforcement to incorporate various safety measures. The rear has considerable amount of space to contain a proper crash box. The side of the car, though, doesn’t have this flexibility in design, the main limiting parameter being space. Any intrusion into the passenger cabin can result in serious injury or even death. The objective of this work is to improve the crashworthiness of a vehicle’s side so as to reduce intrusion into the passenger cabin. The work is focused on optimizing the door and B pillar. The optimized side panel is compared with the baseline model as per standard. ANSYS solver is used for the simulation. The optimized design applied to the door and B pillar will significantly improve crashworthiness of the vehicle side panel as a whole.
 

PMSM motor drive for Electric Vehicle applications

Vaishnavi V
  • Technical Paper
  • 2019-28-2475
To be published on 2019-11-21 by SAE International in United States
To control air pollution in urban areas and to reduce carbon print in the cities, nowadays EV’s are preferred over IC engine vehicles. Earlier Electric vehicles used DC motor and Induction motors. But Brushless Permanent Magnet motors are preferred over Induction motor for EV’s due to their High Torque density, high-power density and highly efficiency. Prevalent Electric vehicles today have Brushless DC motors. Compared to BLDC, PMSM motor have smoother control and negligible torque ripplesThus, PMSM motor is preferred over BLDC for Electric Vehicle, because of its sinusoidal back emf which results in smoother control, and results into smoother and more comfortable driving experience to users. Methodology Sensor based field-oriented control (FOC) is implemented in 48 V 5kW Interior PMSM motor. . To start the Synchronous motor initial position of the rotor magnetic field should be known. After rotor alignment, incremental encoder is used to detect the rotor position or rotor flux position. As incremental encoder gives relative position, rotor is aligned to a known position, and then algorithm moves to closed loop FOC. In…
 

Child Safety Lock Override Mechanism - For Woman Safety

Hyundai Motor India Engineering PVT LTD-Ravi Kumar S, Priya K
  • Technical Paper
  • 2019-28-2403
To be published on 2019-11-21 by SAE International in United States
Child safety lock override mechanism - For Woman Safety Woman safety is a major concern in present world and the related laws ensure that government also cares for it. Mostly in public taxies, there is possibility for the driver to harass women occupant by activating the child safety lock without her knowledge. Purpose of child safety lock is to prevent child in the rear seat from opening the door and fall from vehicle. This will cause severe injury to the child. When child lock is ON, Inside Door handle becomes inoperative and the child cannot open the door. Only way to open door is through outside handle. But there is possibility for Taxi driver to kidnap the woman customer by enabling child safety lock, so that inside handle becomes inoperative and make her get trapped in car. To prevent such cases in future, Ministry of Road Transport ordered the manufacturers to delete child safety lock for all commercial vehicles. But even then, Child in rear seat of a taxi (Without child lock) and women in…
 

MASS OPTIMIZED HOOD DESIGN FOR CONFLICTING PERFORMANCES

GM Technical Center-Santosh Swamy, Gulshan Noorsumar, Shivakumar Chidanandappa
  • Technical Paper
  • 2019-28-2546
To be published on 2019-11-21 by SAE International in United States
MASS OPTIMIZED HOOD DESIGN FOR CONFLICTING PERFORMANCES Santosh Swamy, Gulshan Noorsumar, Shivakumar Chidanandappa General Motors Technical Center, India Keywords Hood; Head Injury Criterion (HIC); Stiffness; Shape optimization; Multi-Disciplinary Optimization (MDO) Research and/or Engineering Questions/ Objective The objective of this work is to obtain a light weight hood which has least possible mass, and at the same time meets all contradicting performances of pedpro (pedestrian protection) and structural stiffness disciplines. Passenger vehicles have stringent safety norms from pedpro perspective to meet child and adult head injury criteria (HIC). These pedestrian safety requirements often conflict with structural stiffness performance criteria which pose a challenge for most automotive OEMs. Therefore, there is a growing need for mass optimization and performance balancing to meet both the requirements simultaneously. Methodology The outlined method uses a CAE based Multi-Disciplinary Optimization (MDO) approach involving shape variables to find an optimum design for stiffness and pedpro performances. Adding slots along the vertical beam walls of the hood inner panel helps soften the area around the head impact location, thereby improving pedpro performance locally.…
 

In-Vehicle Directional Audio Streaming

Aptiv Components India Pvt Ltd-Vijayalakshmi kr
Aptiv Components India Pvt, Ltd.-Anitha Loganathan
  • Technical Paper
  • 2019-28-2448
To be published on 2019-11-21 by SAE International in United States
In-Vehicle Infotainment has evolved greatly over years from a simple tuner based radio with a small LED display to a complex system with highly intelligent interactive HMI which can mirror the smart phone. The full-fledged entertainment features like watching videos are restricted to only rear passengers. In drive mode, drivers are limited with access to only audio to avoid driver distraction. Rear passengers and drivers are classified into different audio zones. Each of the rear passengers are equipped with headsets so that audio merging with driver zone can be avoided. This leads to passenger discomfort, as many passengers would not prefer to hook up with headset all the time. Now the automotive world is envisioned to reach fully autonomous mode where there is no driver and every passenger is interested to listen to music/video of diverse interest. The audio zones in autonomous car need not be zonified or linear. Circular audio zone can also be a good choice for autonomous cars. There are situations in autonomous cars where passenger is asleep in vehicle and hence…
 

Telescopic Rear Wiper Arm with Cam and Roller Mechanism for Increased Wiping Area

Hyundai Motor India Engineering PVT LTD-Venkata Aravind Masimukku, Karthik MSVS
  • Technical Paper
  • 2019-28-2407
To be published on 2019-11-21 by SAE International in United States
All round visibility is critical for safety of vehicle and road users. A vehicle must be designed in such a way that the driver encounters minimal hindrance for visibility of vehicle surroundings. This is even more essential during poor visibility conditions like during rain, snow, heavy fog etc. At present, wiper systems play an essential role in providing better visibility. There are other technological aides like cameras, sensors etc., but they must be considered as secondary systems, the must not be relied upon. Current wiper systems for front windscreen are very efficient, in terms of wiping area. But the wiper systems for rear windscreen are starkly opposite. The rear wiper arm length is very low, mainly due to low height of rear windscreen. This combined with the motion of wiper arm in an arc, results in low wiping area, leading to poor visibility through rear mirror. This paper addresses this problem with a simple solution - Telescopic Wiper Arm with Cam and Roller Mechanism. This mechanism can be divided into two parts. First is the…
 

Optimization of the critical parameters affecting the fuel lid performance

Maruti Suzuki India, Ltd.-PIYUSH KUMAR PAREEK
  • Technical Paper
  • 2019-28-2413
To be published on 2019-11-21 by SAE International in United States
Fuel lid is one of the parts which are mostly operated mechanically by the end user while filling the fuel. Therefore part design should be done in such a manner that it can be operated smoothly without any hassles. The conventional steel fuel filler doors are of two types: Three-piece type fuel filler doors also known as the dog-leg type and two-piece type fuel filler doors also known as the butterfly type. Both types of fuel filler doors have a pin that acts as a rotational hinge axis about which the fuel filler door opens and closes. Depending on the styling and shape of the side body outer, fuel lid type is decided. In the current study, dog-leg type fuel lid is considered. The factors that primarily affect the opening-closing performance are the weight of fuel lid, hinge axis, and the friction at the hinge area. The orientation of the hinge axis is derived from the profile of the side body outer panel. The fuel lid weight and hinge axis are decided in the initial…
 

Analysis and Aerodynamic Stability on Design of Low cost and Economical Monocopter

UG Scholar-Harshil BHANDARI
  • Technical Paper
  • 2019-28-2523
To be published on 2019-11-21 by SAE International in United States
Most recent or all developments in the field of small UAV’s seem to use Quadcopters. It’s a valued commenting that a quadcopter is a smaller amount stable than a similar regular chopper and is additionally less economical. A Quadcopter UAV’s with four propellers is always a major concern to the society when brings to its stability as its major factor. To design and analyze the use of one propeller monocopter is the main objective of this paper. Wacky Whirler technology used here to demonstrate the passage of the monocopter. It is a single propeller powered with a coreless motor which is a modern enhancement in the UAV. It is based on the All Rotating monocopter theory. In the proposed system, controller based on IOT can be used which will be helpful in monitoring and processing the microdrone status. These forms of style have several potential applications in surveillance and agriculture; there are several eventualities wherever it's tempting for the stable UAV to be able to travel safely to long distances and hover for extended periods of time.