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Role of Piston Bowl Shape to Enhance Late-Cycle Soot Oxidation in Low-Swirl Diesel Combustion

SAE International Journal of Engines

AB Volvo, Sweden-Magnus Christensen
Chalmers University of Technology, Sweden-Jan Eismark, Mats Andersson, Anders Karlsson, Ingemar Denbratt
  • Journal Article
  • 03-12-03-0017
Published 2019-04-25 by SAE International in United States
Late-cycle soot oxidation in heavy-duty (HD) diesel engine low-swirl combustion was investigated using single-cylinder engine and spray chamber experiments together with engine combustion simulations. The in-cylinder flow during interactions between adjacent flames (flame-flame events) was shown to have a large impact on late-cycle combustion. To modify the flame-flame, a new piston bowl shape with a protrusion (wave) was designed to guide the near-wall flow. This design significantly reduced soot emissions and increased engine thermodynamic efficiency. The wave’s main effect was to enhance late-cycle mixing, as demonstrated by apparent rate of heat release after the termination of fuel injection. Combustion simulations showed that the increased mixing is driven by enhanced flow re-circulation, which produces a radial mixing zone (RMZ). The leading edge of the RMZ extends toward the center of the piston bowl, where unused ambient gas is available, promoting oxidation. The wave also enhances mixing in the trailing edge of the RMZ when it detaches from the wall, accelerating the burn-out of the RMZ. This flame interaction effect was isolated and studied further using a…
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Optical Diagnostics of Spray Characteristics and Soot Volume Fractions of n-Butanol, n-Octanol, Diesel, and Hydrotreated Vegetable Oil Blends in a Constant Volume Combustion Chamber

Chalmers University of Technology-Tankai Zhang, Mats Andersson, Karin Munch, Ingemar Denbratt
Published 2019-01-15 by SAE International in United States
The effects of using n-butanol, n-octanol, fossil Diesel, hydrotreated vegetable oil (HVO), and blends of these fuels on spray penetration, flame and soot characteristics were investigated in a high-pressure high-temperature constant volume combustion chamber designed to mimic a heavy duty Diesel engine. Backlight illumination was used to capture liquid and vapor phase spray images with a high-speed camera. The flame lift-off length (LOL) and ignition delay were determined by analyzing OH* chemiluminescence images. Laser extinction diagnostics were used to measure the spatially and temporally resolved soot volume fraction. The spray experiments were performed by injecting fuels under non-combusting (623 K) and combusting (823 K) conditions at a fixed ambient air density of 26 kg/m3. A Scania 0.19 mm single straight hole injector and Scania XPI common rail fuel supply system were used to produce injection pressures of 120 MPa and 180 MPa. To evaluate the effect of cetane number (CN) variation on combustion processes and soot emissions, di-tertiary-butyl peroxide (DTBP) was added to one blend to modify its CN without greatly altering its composition. The…
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Methane Direct Injection in an Optical SI Engine - Comparison between Different Combustion Modes

Chalmers University of Technology-Mindaugas Melaika, Mats Andersson, Petter Dahlander
Published 2019-01-15 by SAE International in United States
Natural gas, biogas, and biomethane are attractive fuels for compressed natural gas (CNG) engines because of their beneficial physical and chemical characteristics. This paper examines three combustion modes - homogeneous stoichiometric, homogeneous lean burn, and stratified combustion - in an optical single cylinder engine with a gas direct injection system operating with an injection pressure of 18 bar. The combustion process in each mode was characterized by indicated parameters, recording combustion images, and analysing combustion chemiluminescence emission spectra. Pure methane, which is the main component of CNG (up to 98%) or biomethane (> 98 %), was used as the fuel. Chemiluminescence emission spectrum analysis showed that OH* and CN* peaks appeared at their characteristic wavelengths in all three combustion modes. The peak of OH* and broadband CO2* intensities were strongly dependent on the air/fuel ratio conditions in the cylinder. Lower OH* and CO2* intensities were observed with lean air/fuel mixtures because under these conditions, more air was present, the combustion reactions were slower, and the cylinder pressure was higher. CN* was formed by the spark…
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Comparison of Long-Chain Alcohol Blends, HVO and Diesel on Spray Characteristics, Ignition and Soot Formation

Chalmers University of Technology-Josefine Kim Preuss, Karin Munch, Mats Andersson, Ingemar Denbratt
Published 2019-01-15 by SAE International in United States
Spray characteristics of fossil Diesel fuel, hydrotreated vegetable oil (HVO) and two oxygenated fuel blends were studied to elucidate the combustion process. The fuels were studied in an optically accessible high-pressure/high-temperature chamber under non-combusting (623 K, 4.69 MPa) and combusting (823 K, 6.04 MPa) conditions. The fuel blends contained the long-chain alcohol 2-ethylhexanol (EH), HVO and either 20 vol.% Diesel or 7 vol.% rapeseed methyl ester (RME) and were designed to have a Diesel-like cetane number (CN). Injection pressures were set to 120 MPa and 180 MPa and the gas density was held constant at 26 kg/m3. Under non-combusting conditions, shadow imaging revealed the penetration length of the liquid and vapor phase of the spray. Under combusting conditions, the lift-off length and soot volume fraction were measured by simultaneously recording time-resolved two-dimensional laser extinction, flame luminosity and OH* chemiluminescence images. The ignition delay and start of soot formation were also recorded. Under non-combusting conditions at both injection pressures, the liquid penetration length was higher for the blends and HVO compared to Diesel, whereas the vapor…
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OH Radical and Soot Concentration Structures in Diesel Sprays under Low Sooting and Non-Sooting Conditions

Chalmers University of Technology-Chengjun Du, Mats Andersson
Published 2018-09-10 by SAE International in United States
In an optically accessible high-pressure/high-temperature (HP/HT) chamber, OH radicals, soot concentration, and OH* chemiluminescence images were captured simultaneously at a constant ambient temperature of 823 K and a gas density of 20 kg/m3, with injection pressures of 800-2000 bar using an injector with nozzle orifice having a diameter of 0.1 mm. Swedish market sold MK1 diesel fuel was used in this study. The optical diagnostic methods used were the two-dimensional laser extinction for the soot concentration measurement, planar laser induced fluorescence for the OH radical measurement, OH* chemiluminescence imaging, and the natural flame luminosity imaging. The objective of this study is to explore the diesel spray structures under the low sooting and non-sooting conditions. In this study, it was found that the OH radical zone in the jet’s upstream region expanded to the jet center and the soot concentration decreased when the fuel injection pressure increased. The expansion of the OH radical zone correlated well with the reduction of the sooting zone in the radial and axial directions. Under the non-sooting conditions, the OH radicals…
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High Pressure Ethanol Injection under Diesel-Like Conditions

Chalmers University of Technology-Michael Saccullo, Mats Andersson, Ingemar Denbratt
Volvo-Jan Eismark
Published 2017-03-28 by SAE International in United States
Laws concerning to emissions from heavy duty (HD) internal combustion engines are becoming increasingly stringent. New engine technologies are therefore needed to satisfy these new legal requirements and reduce fossil fuel dependency. One way to achieve both objectives is to partially replace fossil fuels with alternatives that are more sustainable with respect to emissions of greenhouse gas, particulates and NOx. As a first step towards the development of a direct injected dual fuel engine using diesel fuel and renewable alcohols such as methanol or ethanol, we have studied ethanol (E100) sprays generated with a standard high pressure diesel fuel injection system in a high pressure/temperature spray chamber with optical access. The experiments were performed at a gas density of ∼27kg/m3 at ∼550 °C and ∼60 bar, representing typical operating conditions for a HD engine at low loads. High speed video images of the developing sprays were recorded, enabling measurement of spray parameters such as the liquid cone angle, liquid penetration length and vapor penetration at injection pressures between 500 and 2200 bar. The results obtained…
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Effects of Nozzle Geometry on the Characteristics of an Evaporating Diesel Spray

SAE International Journal of Fuels and Lubricants

Chalmers University of Technology-Chengjun Du, Mats Andersson, Sven Andersson
  • Journal Article
  • 2016-01-2197
Published 2016-10-17 by SAE International in United States
The effects of nozzle geometry on diesel spray characteristics were studied in a spray chamber under evaporating conditions using three single-hole nozzles, one cylindrical and two convergent, designated N1 (outlet diameter 140 μm, k-factor 0), N2 (outlet diameter 140 μm, k-factor 2) and N3 (outlet diameter 136 μm, k-factor 2). Spray experiments were performed with each nozzle at two constant gas densities (15 and 30 kg/m3) and an ambient temperature (673 K) at which evaporation occurs, with injection pressures ranging from 800 to 1600 bar. A light absorption and scattering method using visible and UV light was implemented, and shadow images of liquid and vapor phase fuel were recorded with high-speed video cameras. The cylindrical nozzle N1 yielded larger local vapor cone angles than the convergent nozzles N2 and N3 at both gas densities, and the difference became larger as the injection pressure increased. The vapor phase penetration values for nozzle N1 and N3 were quite similar and always lower than those for N2. This is consistent with the impingement measurements, which showed that the…
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The Influence of Ethanol Blending in Diesel fuel on the Spray and Spray Combustion Characteristics

SAE International Journal of Fuels and Lubricants

Chalmers University of Tech.-Chengjun Du, Mats Andersson, Sven Andersson
  • Journal Article
  • 2014-01-2755
Published 2014-10-13 by SAE International in United States
The influence of ethanol blending in Diesel fuel on the spray and spray combustion characteristics was investigated by performing experiments in an optically accessible high-pressure / high-temperature spray chamber under non-evaporating, evaporating and combusting conditions. Three fuels were investigated: (1) Diesel - a European Diesel based on the EN590 standard; (2) E10 - a blend of Diesel containing 10% ethanol and 2% emulsion additive; and (3) E20 - a blend of Diesel containing 20% ethanol and 2% emulsion additive. A constant gas density of 24.3 kg/m3 was maintained under non-evaporating (30 °C, 21.1 bar), evaporating (350 °C, 43.4 bar), low combustion temperature (550 °C, 57.3 bar) and high combustion temperature (600 °C, 60 bar) conditions. A single-hole injector with a nozzle diameter of 0.14 mm was used and injection pressure was held constant at 1350 bar. Various optical methods were used to characterize the non-combusting and combusting sprays.Despite the differences in the fuels' compositions, they did not differ significantly with respect to their liquid phase spray penetrations or cone angles under non-evaporating or evaporating conditions.…
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Evaporation of Gasoline-Like and Ethanol-Based Fuels in Hollow-Cone Sprays Investigated by Planar Laser-Induced Fluorescence and Mie Scattering

Chalmers University of Technology-Mats Andersson, Stina Hemdal, Petter Dahlander, Ingemar Denbratt
Saab Automotive Powertrain-Jonas Warnberg
Published 2011-08-30 by SAE International in United States
The evaporation of different fuels and fuel components in hollow-cone sprays at conditions similar to those at stratified cold start has been investigated using a combination of planar laser-induced fluorescence (LIF) and Mie scattering. Ketones of different volatility were used as fluorescent tracers for different fuel components in gasoline-like model fuels and ethanol-based fuels. LIF and Mie images were compared to evaluate to what extent various fuel components had evaporated and obtained a spatial distribution different from that of the liquid drops, as a function of fuel temperature and time after start of injection. A selective and sequential evaporation of fuel components of different volatility was found.
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Reducing Pressure Fluctuations at High Loads by Means of Charge Stratification in HCCI Combustion with Negative Valve Overlap

Chalmers University of Technology-Daniel Dahl, Mats Andersson, Andreas Berntsson, Ingemar Denbratt
Volvo Car Corporation-Lucien Koopmans
Published 2009-06-15 by SAE International in United States
Future demands for improvements in the fuel economy of gasoline passenger car engines will require the development and implementation of advanced combustion strategies, to replace, or combine with the conventional spark ignition strategy. One possible strategy is homogeneous charge compression ignition (HCCI) achieved using negative valve overlap (NVO). However, several issues need to be addressed before this combustion strategy can be fully implemented in a production vehicle, one being to increase the upper load limit. One constraint at high loads is the combustion becoming too rapid, leading to excessive pressure-rise rates and large pressure fluctuations (ringing), causing noise.In this work, efforts were made to reduce these pressure fluctuations by using a late injection during the later part of the compression. A more appropriate acronym than HCCI for such combustion is SCCI (Stratified Charge Compression Ignition). The approach was evaluated in tests with a single-cylinder metal research engine and a single-cylinder optical engine. The latter was used to characterize the combustion in laser-based analyses including laser-induced florescence (LIF) determinations of fuel tracer, OH and CH2O (formaldehyde)…
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