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Reliability Prediction for Automotive Electronics Based on Field Return Data

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J3083_201703
  • Current
Published 2017-03-17 by SAE International in United States
This document should be used as guidance for non-handbook based reliability predictions conducted on automotive electronics products. It presents a method that utilizes warranty and field repair data to calculate the failure rates of individual electronic components and predict the reliability of the entire electronic system. It assumes that the user has access to a database containing field return data with classification of components, times to failure, and a total number of components operating in the field.
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Product Development Process and Checklist for Vehicle Electronic Systems

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J1938_201507
  • Current
Published 2015-07-30 by SAE International in United States
Since it is impossible to be all inclusive and cover every aspect of the design/validation process, this document can be used as a basis for preparation of a more comprehensive and detailed plan that reflects the accumulated "lessons learned" at a particular company. The following areas are addressed in this document: 1 Contemporary perspective including common validation issues and flaws. 2 A Robustness Validation (RV) process based on SAE J1211 handbook and SAE J2628. 3 Design checklists to aid in such a RV process.
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Handbook for Robustness Validation of Semiconductor Devices in Automotive Applications

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J1879_201402
  • Current
Published 2014-02-21 by SAE International in United States
This document will primarily address intrinsic reliability of electronic components for use in automotive electronics. Where practical, methods of extrinsic reliability detection and prevention will also be addressed. The current handbook primarily focuses on integrated circuit subjects, but can easily be adapted for use in discrete or passive device qualification with the generation of a list of failure mechanisms relevant to those components. Semiconductor device qualification is the main scope of the current handbook. Other procedures addressing extrinsic defects are particularly mentioned in the monitoring chapter. Striving for the target of Zero Defects in component manufacturing and product use it is strongly recommended to apply this handbook. If it gets adopted as a standard, the term “shall” will represent a binding requirement. This document does not relieve the supplier of the responsibility to assure that a product meets the complete set of its requirements.
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Handbook for Robustness Validation of Automotive Electrical/Electronic Modules

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J1211_201211
  • Current
Published 2012-11-19 by SAE International in United States
This document addresses robustness of electrical/electronic modules for use in automotive applications. Where practical, methods of extrinsic reliability detection and prevention will also be addressed. This document primarily deals with electrical/electronic modules (EEMs), but can easily be adapted for use on mechatronics, sensors, actuators and switches. EEM qualification is the main scope of this document. Other procedures addressing random failures are specifically addressed in the CPI (Component Process Interaction) section 10. This document is to be used within the context of the Zero Defect concept for component manufacturing and product use. It is recommended that the robustness of semiconductor devices and other components used in the EEM be assured using SAE J1879 OCT2007, Handbook for Robustness Validation of Semiconductor Devices in Automotive Applications. The emphasis of this document is on hardware and manufacturing failure mechanisms, however, other contemporary issues as shown in Figure 1 need to be addressed for a thorough Robustness Validation. A Pareto of contemporary issues is shown in Figure 1. Although this document addresses many of the issues shown, however some are…
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Handbook for Robustness Validation of Automotive Electrical/Electronic Modules

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J1211_200904
  • Historical
Published 2009-04-07 by SAE International in United States

This document addresses robustness of electrical/electronic modules for use in automotive applications. Where practical, methods of extrinsic reliability detection and prevention will also be addressed. This document primarily deals with electrical/electronic modules (EEMs), but can easily be adapted for use on mechatronics, sensors, actuators and switches. EEM qualification is the main scope of this document. Other procedures addressing random failures are specifically addressed in the CPI (Component Process Interaction) section 10. This document is to be used within the context of the Zero Defect concept for component manufacturing and product use.

Handbook for Robustness Validation of Semiconductor Devices in Automotive Applications

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J1879_200710
  • Historical
Published 2007-10-30 by SAE International in United States
This document will primarily address intrinsic reliability of electronic components for use in automotive electronics. Where practical, methods of extrinsic reliability detection and prevention will also be addressed. This document primarily deals with integrated circuit issues, but can easily be adapted for use in discrete or passive component qualification with the generation of a list of failure mechanisms relevant to those devices. Component qualification is the main scope of this document. Other procedures addressing extrinsic defects are specifically addressed in the monitoring chapter. This document is to be used within the context of achieving Zero Defect in component manufacturing and product use. NOTE: The term "shall" indicates a binding requirement.

Design/process Checklist for Vehicle Electronic Systems

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J1938_199805
  • Historical
Published 1998-05-01 by SAE International in United States
The following subjects reflect the automotive environment and are based on good engineering practices and past ("lessons learned") experiences. Since it is impossible to be all inclusive and cover every aspect of quality and reliability, this document should be used as a basis for preparation of a more comprehensive and detailed checklist that reflects the accumulated "lessons learned" at a particular Company. It is not the intent of this document to give a lot of detail, only to point out the type of subjects that need to be investigated and acted upon.
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GLOSSARY OF RELIABILITY TERMINOLOGY ASSOCIATED WITH AUTOMOTIVE ELECTRONICS

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J1213/2_198810
  • Current
Published 1988-10-30 by SAE International in United States
This compilation of terms, acronyms and symbols was drawn from usage which should be familiar to those working in automotive electronics reliability. Terms are included which are used to describe how items, materials and systems are evaluated for reliability, how they fail, how failures are modeled and how failures are prevented. Terms are also included from the disciplines of designing for reliability, testing and failure analysis as well as the general disciplines of Quality and Reliability Engineering. This glossary is intended to augment SAE J1213, Glossary of Automotive Electronic Terms.
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Design/Process Checklist for Vehicle Electronic Systems

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J1938_198810
  • Historical
Published 1988-10-01 by SAE International in United States
To obtain a high degree of quality and reliability, a wide variety of subjects need to be addressed when designing a vehicle electronic system. No single designer can be expected to have the experience necessary to consider all aspects of a design. Such experience is often spread throughout an organization and not concentrated on any one project. The main purpose of this checklist is to provide a systematic approach to insuring that all aspects of an electronic system design are addressed. Such a list would be useful for design reviews,'fresh eyes' reviews and for education/training.

General Qualification and Production Acceptance Criteria for Integrated Circuits in Automotive Applications

Automotive Electronic Systems Reliability Standards
  • Ground Vehicle Standard
  • J1879_198810
  • Historical
Published 1988-10-01 by SAE International in United States
The overall purpose of this document is to provide a common document (procedure) to specify automotive integrated circuits that will improve supplier-user interface relationships with resulting benefits such as: improved quality; Reduced cost; Reduced development time; and improved availability. This SAE Recommended Practice is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances. The Electronics Reliability subcommittee solicits comments to further enhance the usefulness of this document. Comments received will be reviewed and the document revised when appropriate (annually if required). Users are encouraged to compare their existing specifications with this document to determine whether their requirements are covered. In those cases where the requirements are different, they can be addressed in the user's purchase document