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This recommended practice describes the procedure to measure and report the operating efficiency for all types of constant velocity joints (including fixed and plunging/end motion type joints) used in cars, SUVs, and trucks. This includes halfshaft as well as propshaft applications. This does not apply to non-CV joints. Rotational inertia is not considered within the scope of this recommended practice. This recommended practice provides a common method to quantify and report the operating efficiency characteristics of a CVJ. This practice does not apply to parasitic losses (spin loss, churning loss, or zero torque loss) as experienced on deactivated AWD/4WD systems. The losses in this condition are significantly less and require higher accuracy than what is required in this recommended practice.
Drivetrain Standards Committee
This recommended practice (RP) presents a methodology to evaluate RESS Cells Closure Integrity (Leak Tightness) requirement. This RP applies to two types of RESS Cells, each containing liquid electrolyte: Lithium ion (Li-ion) Cells and Sodium ion (Na-ion) Cells. The Equivalent Channel Method is used as a suggested cell closure integrity requirement for a given RESS Cell design during its production and product validation phases. The Closure Integrity requirements intended to assure no electrolyte leakage and no excessive moisture ingress during the usage of these cells as part of the RESS (Battery Pack), which is crucial to assure the safety and performance of these RESS. This RP specifies non-destructive Integrity (leak) testing processes of the Cell Closure. It describes approved leak testing technologies, testing procedures, tooling requirements, and leak test systems validation/verification requirements. This document may be applied to RESS Cell Closure Integrity testing during
Battery Standards Testing Committee
This SAE Standard applies to 12-volt lead-acid storage batteries that are designed specifically for start-stop operations in on-road passenger vehicles or light trucks. Included are definitions of terms, general testing recommendations, key performance characteristics, and life testing. Properties not unique to start-stop batteries should be tested according to SAE J537 or other applicable testing protocols.
Start-Stop Battery Committee
This document outlines general requirements for the use of CFD methods for aerodynamic simulation of medium and heavy commercial ground vehicles weighing more than 10000 pounds. The document provides guidance for aerodynamic simulation with CFD methods to support current vehicle characterization, vehicle development, vehicle concept development, and vehicle component development. The guidelines presented in the document are related to Navier-Stokes and Lattice-Boltzmann based solvers. This document is only valid for the classes of CFD methods and applications mentioned. Other classes of methods and applications may or may not be appropriate to simulate the aerodynamics of medium and heavy commercial ground vehicle weighing more than 10000 pounds.
Truck and Bus Aerodynamics and Fuel Economy Committee
This SAE Information Report provides a broad summary of existing Reverse Automatic Emergency Braking test protocols to help assess whether additional test protocols are needed. Eventually, the task force may develop additional protocols to support testing of Reverse Automatic Emergency Braking systems.
Active Safety and Driver Support Systems Standards Committee
This specification covers non-silicone synthetic rubber sealing compounds supplied as a two-component or pre-mixed and frozen (PMF) system that cures at room temperature.
AMS G9 Aerospace Sealing Committee
This Purchasing Specification (PS), AMS3970/3, specifies the batch release and delivery requirements for carbon fiber fabric epoxy prepreg used for repair. This specification is applicable only when the carbon fiber fabric epoxy prepreg is used as part of the repair system defined in AMS3970 and AMS3970/1. This specification also defines the procedure and requirements for storage life extension of materials purchased against this specification. It is only applicable for materials that are qualified against AMS3970 (refer to PRI QPL AMS3970) and shall be carried out within the responsibility of the purchaser and under control of its Quality organization.
AMS CACRC Commercial Aircraft Composite Repair Committee
The intent of this specification is for the procurement of the material listed on the QPL; therefore, no qualification or equivalency threshold values are provided. Users that intend to conduct a new material qualification or equivalency program must refer to the Quality Assurance section of the base specification, AMS6891.
AMS P17 Polymer Matrix Composites Committee
This Purchasing Specification (PS) AMS3970/4 specifies the batch release and delivery requirements for film adhesive used for repair. This specification is applicable only when the film adhesive is used as part of the prepreg system as defined in AMS3970 and AMS3970/1. This specification also defines the procedure and requirements for storage life extension of materials purchased against this specification. It is only applicable for materials which are qualified and shall be carried out within the responsibility of the purchaser and under control of its Quality organization.
AMS CACRC Commercial Aircraft Composite Repair Committee
This specification covers a premium aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
AMS E Carbon and Low Alloy Steels Committee
AMS3970/2B gives specific information about the qualification program for carbon fiber fabric reinforced epoxy structural repair prepreg systems, curing under vacuum at 120 °C (250 °F), and a companion non-structural glass fabric prepreg used for repair of carbon fiber reinforced epoxy structures. The prepreg system shall include an epoxy film adhesive to be applied in a co-curing process with the prepreg for joint solid laminate and sandwich bonding.
AMS CACRC Commercial Aircraft Composite Repair Committee
This specification covers a corrosion- and heat-resistant nickel alloy in the form of bars, forgings, flash-welded rings under 4 inches (102 mm) in least cross-sectional dimension, and stock of any size for forging or flash-welded rings (see 8.3).
AMS F Corrosion and Heat Resistant Alloys Committee
This specification covers a titanium alloy in the form of extruded bars, tubes, and shapes, flash-welded rings up through 4.000 square inches (25.81 cm2) cross section, and stock for flash-welded rings (see 8.6).
AMS G Titanium and Refractory Metals Committee
This Purchase Specification (PS), AMS3970/5, specifies the batch release and delivery requirements for the companion non-structural glass fiber fabric prepreg. This specification also defines the procedure and requirements for storage life extension of materials purchased against this specification. It is only applicable for materials which are qualified and shall be carried out within the responsibility of the purchaser and under control of its Quality organization.
AMS CACRC Commercial Aircraft Composite Repair Committee
This document contains information and guidance on assessment of the risk posed by observed tin whiskers for aerospace, defense, and high-performance (ADHP) products or other products that demand high reliability.
G-24 Pb-free Risk Management Committee for ADHP
The purpose of this document is to establish guidelines for determining the critical R134a and R1234yf refrigerant charge for off-road, self-propelled work machines as defined in SAE J1116 and agricultural tractors as defined in ANSI/ASAE S390. It will develop a minimum to maximum refrigerant charge range in which the HVAC system can maintain proper operation. Operating conditions and characteristics of the equipment will influence the optimum charge. Since these conditions and characteristics vary greatly from one application to another, careful consideration should be taken to determine the optimum R134a and R1234yf refrigerant charge for the HVAC system.
HFTC6, Operator Accommodation
This SAE Standard provides general and dimensional specifications for beaded ends and hose fittings. These connections are intended for general applications in low-pressure automotive and hydraulic systems on automotive, industrial, and commercial products. The fittings shown are designed to be used with hoses that are intended to be retained by hose clamps. It is recommended that where step sizes or additional types of fittings are required they be designed to conform with the specifications of this document insofar as they may apply. The following general specifications shall supplement the dimensional data contained in the tables with respect to all unspecified detail.
Hydraulic Hose and Hose Fittings Committee
This SAE Aerospace Standard (AS) defines the requirements for polytetrafluoroethylene (PTFE) lined, metallic reinforced, hose assemblies suitable for use in aerospace hydraulic, fuel, and lubricating oil systems at temperatures between -67 and 450 °F for Class I assemblies, -67 and 275 °F for Class II assemblies, and at nominal pressures up to 1500 psi. The hose assemblies are also suitable for use within the same temperature and pressure limitations in aerospace pneumatic systems where some gaseous diffusion through the wall of the PTFE liner can be tolerated. The use of these hose assemblies in pneumatic storage systems is not recommended. In addition, installations in which the limits specified herein are exceeded, or in which the application is not covered specifically by this standard (for example, oxygen), shall be subject to the approval of the procuring activity.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
The intent of this specification is for the procurement of carbon fiber and fiberglass epoxy prepreg products with 350 °F (177 °C) cure for aerospace applications; therefore, no qualification or equivalency threshold values are provided. Users that intend to conduct a new material qualification or equivalency program must refer to the production quality assurance section (see 4.3) of this base specification, AMS6891.
AMS P17 Polymer Matrix Composites Committee
This document provides recommendations involving BEV battery data retention and battery design that enhance the potential for BEV battery reuse and serviceability and that can improve recyclability. These recommendations have been developed by a group of professionals skilled in the secondary-use of batteries and in the research, development, and manufacture of BEV batteries and battery systems.
Secondary Battery Use Committee
This specification covers a corrosion and heat resistant cobalt alloy in the form of sand castings.
AMS F Corrosion and Heat Resistant Alloys Committee
This specification covers laminated glass, ready-cut, with various types of edge attachments, for use in aircraft glazing.
AMS P Polymeric Materials Committee
Nondestructive tests are those tests which detect factors related to the serviceability or quality of a part or material without limiting its usefulness. Material defects such as surface cracks, laps, pits, internal inclusions, bursts, shrink, seam, hot tears, and composition analysis can be detected. Sometimes their dimensions and exact location can be determined. Such tests can usually be made rapidly. Processing results such as hardness, case depth, wall thickness, ductility, decarburization, cracks, apparent tensile strength, grain size, and lack of weld penetration or fusion may be detectable and measurable. Service results such as corrosion and fatigue cracking may be detected and measured by nondestructive test methods. In many cases, imperfections can be automatically detected so that parts or materials can be classified. The SAE Handbook describes the following nondestructive test methods: SAE J359—Infrared SAE J420—Magnetic Particle SAE J425—Eddy Current SAE J426—Liquid
Metals Technical Committee
This SAE Recommended Practice provides an orderly series for designating the thickness of unocated and coated hot-rolled and cold-rolled sheet and strip. This document also provides methods for specifying thickness tolerances.
Metals Technical Committee
This SAE Aerospace Information Report (AIR) has been prepared to provide information regarding options for optical control of fluid power actuation devices. It is not intended to establish standards for optical fluid power control, but rather is intended to provide a baseline or foundation from which standards can be developed. It presents and discusses approaches for command and communication with the actuation device via electro-optic means. The development of standards will require industry wide participation and cooperation to ensure interface commonality, reliability, and early reduction to practice. To facilitate such participation, this document provides potential users of the technology a balanced consensus on its present state of development, the prospects for demonstration of production readiness, and a discussion of problem areas within this technology. The intent is to inform the user/designer of the options available for interfacing photonics (optics) to hydraulic power
A-6A3 Flight Control and Vehicle Management Systems Cmt
This SAE Recommended Practice describes the equipment and procedure for determining the truck cab interior sound level over the upper half of the engine speed range. This practice applies to motor trucks and truck-tractors and does not include construction and industrial machinery.
Truck and Bus Total Vehicle Steering Committee
This brief User Guide recaps the content of the AS6518B UCS Architectural Model. The purpose of the UCS Architecture Model is to provide the authoritative source for other models and products within the UCS Architecture as shown in the AS6512B UCS Architecture: Architecture Description.
AS-4UCS Unmanned Systems Control Segment Architecture
This SAE Aerospace Standard (AS) establishes the standard installation procedures and torque values for the AS short flareless hydraulic tube fittings in sizes -20 and -24, and parts listed in this standard, made from 6A1-4V Titanium, 15-5 PH CRES, and 7075 Aluminum Alloy.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
The objective of any organization, as part of continual improvement, is to reduce the number of issues (i.e., undesirable conditions, defects, failures) and to minimize their impact on quality, delivery performance, and cost. This includes having processes in place to detect and eradicate significant and recurrent issues, which implies having well identified problems, a common understanding of their impact and associated root causes, and having defined and implemented adequate actions so that these problems, including similar issues will not happen again.
G-14 Americas Aerospace Quality Standards Committee (AAQSC)
This SAE Recommended Practice establishes a standard method to perform screening test sequences that identify a brake friction material’s effectiveness under various test conditions. The result is an evaluation of brake friction material effectiveness under a set of defined braking conditions considered most relevant to automobile braking system development.
Brake Dynamometer Standards Committee
The intent of this specification is for the procurement of the material listed on the QPL and, therefore, no qualification or equivalency threshold values are provided. Users that intend to conduct a new material qualification or equivalency program shall refer to the Quality Assurance section of the base specification, AMS3961. All material qualification and equivalency data has been archived and is available for review upon request. Contact the CMH-17 Secretariat (www.cmh17.org) for additional information.
AMS P17 Polymer Matrix Composites Committee
E-25 General Standards for Aerospace and Propulsion Systems
ARP4761A and its EUROCAE counterpart, ED-135, present guidelines for performing safety assessments of civil aircraft, systems, and equipment. They may be used when addressing compliance with certification requirements (e.g., 14 CFR/CS Parts 23, 25, 27, and 29 and 14 CFR Parts 33, 35, CS-E, and CS-P). ARP4761A/ED-135 may also be used to assist a company in meeting its own internal safety assessment standards. While the safety assessment processes described are primarily associated with civil aircraft, systems, and equipment, these processes may be used in many other applications. The guidelines herein identify a systematic safety assessment process, but other processes may be equally effective. The processes described herein are usually applicable to the new designs or to existing designs that are affected by changes to design or functions. In the case of the implementation of existing design(s) in a derivative application, complementary means such as service experience in a similar
S-18 Aircraft and Sys Dev and Safety Assessment Committee
Electroplating is a process whereby an object is coated with one or more relatively thin, tightly adherent layers of one or more metals. It is accomplished by placing the object to be coated on a plating rack or a fixture, or in a basket or in a rotating container in such a manner that a suitable current may flow through it, and then immersing it in a series of solutions and rinses in planned sequence. The advantage to be gained by electroplating may be considerable; broadly speaking, the process is used when it is desired to endow the basis material (selected for cost, material conservation, and physical property reasons) with surface properties it does not possess. It should be noted that although electroplating is the most widely used process for applying metals to a substrate, they may also be applied by spraying, vacuum deposition, cladding, hot dipping, chemical reduction, mechanical plating, etc. The purpose for applying an electroplate and the metals used for various
Metals Technical Committee
This specification covers the specific requirements for 2024 aluminum alloy bar, rod and wire produced by rolling, drawing or cold finishing.
AMS D Nonferrous Alloys Committee
This specification covers the specific requirements for aluminum alloy 7075-T76 bar, rod, and shapes produced by extrusion (See AMS-QQ-A-200/11 for specific requirements for 7075 extrusions in other tempers).
AMS D Nonferrous Alloys Committee
The importance of reliability in design engineering has significantly grown since the early 1960’s. Competition has been a primary driver in this growth. The three realities of competition today are: world class quality and reliability, cost-effectiveness, and fast time-to-market. Formerly, companies could effectively compete if they could achieve at least two of these features in their products and product development processes, often at the expense of the third. However, customers today, whether military, aerospace, or commercial, have been sensitized to a higher level of expectation and demand products that are highly reliable, yet affordable. Product development practices are shifting in response to this higher level of expectation. Today, there is seldom time, or necessary resources to extensively test, analyze, and fix to achieve high quality and reliability. It is also true that the rapid growth in technology prevents the accumulation of historical data on the field performance
G-41 Reliability
The Gauge Evaluation Procedure Task Force was formed by the Non-Hydraulic Hose Committee to develop a gauge evaluation procedure to be used when evaluating the capability of gauges used for hose measurement. The use of a standard method for gauge evaluation will help users easily compare equipment capability. The information provided in this recommendation is based on the methods used to produce the data presented in SAE J1759 and J2605.
Non-Hydraulic Hose Committee
AE-7A Generators and Controls Motors and Magnetic Devices
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