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This SAE Recommended Practice covers the design and application of a 120 VAC single phase engine based auxiliary power unit or GENSET. This document is intended to provide design direction for the single phase nominal 120 VAC as it interfaces within the truck 12 VDC battery and electrical architecture providing power to truck sleeper cab hotel loads so that they may operate with the main propulsion engine turned off.
This SAE Recommended Practice covers passive torque biasing axle and center differentials used in passenger car and light truck applications. Differentials are of the bevel gear, helical gear, and planetary types, although other configurations are possible.
This specification provides dimensional standards for crimp type contact wire barrel design and is a replacement for MS3190. Some wire barrel designs may exist in AS39029 but are not considered approved for future use, therefore, will not appear in this specification. The crimp barrel sizes listed in this document have been standardized in AS39029 and AS22520 specifications, tools and contacts are available to support these listed sizes. These crimp barrel requirements shall be used for any contact, regardless of whether it is a standard or non-standard contact configuration. The specification lists details for three types of wire barrels: A, B, and C. Wire barrel type A is not recommended for new design. Table 4 lists each AS39029 detail sheet wire barrel type.
This material type has resistance to hot air, but generally has poor resistance to fuels and lubricants, but usage is not limited to such applications. Each application should be considered separately. This material type has a typical service temperature range of -85 to 500 °F (-65 to 260 °C). The operating temperature range of the material is a general temperature range, but the presence of particular fluids and design parameters may modify this range. Recommendations on the material selection are based on available technical data and are offered as suggestions only. Each user should make his own tests to determine the suitability for his own particular use.
This SAE Standard provides the auxiliary requirements for automotive or RV, additional 12 position, sealed Trailer Tow Connector Plug and Receptacle. The information included within this specification is intended to cover the test methods, design, and performance requirements of optional features for additional power, clean ground for electronic functions, video, data communication, and supplementary electric brake control.
This SAE Standard describes head position contours and procedures for locating the contours in a vehicle. Head position contours are useful in establishing accommodation requirements for head space and are required for several measures defined in SAE J1100. Separate contours are defined depending on occupant seat location and the desired percentage (95 and 99) of occupant accommodation. This document is primarily focused on application to Class A vehicles (see SAE J1100), which include most personal-use vehicles (passenger cars, sport utility vehicles, pick-up trucks). A procedure for use in Class B vehicles can be found in Appendix B.
This SAE Standard provides general design performance requirements and related test procedures for composite lighting unit assemblies, other than signaling and marking devices, used on earthmoving and road building and maintenance off-road work machines as defined in SAE J1116.
This test procedure is intended to evaluate and/or validate electrical ground schemes for use on the body or chassis. There are two classes based on the expected environmental conditions. Exposed Grounds can be located anywhere in the vehicle (except on the powertrain) and is the class for which most schemes should be tested. Unexposed Grounds can only be used in the passenger compartment or trunk and as such are special cases. This procedure as written is not intended for testing powertrain grounds where high temperatures and vibration levels may be encountered. These situations may require modifications to this procedure and are left to the Responsible Engineer to determine. This specification does not specifically address validation of terminal to wire electrical crimps. Crimps are tested to SAE/USCAR-21
This specification describes a method and acceptance criteria for testing automotive wire harness retainer clips. Retainer clips are plastic parts that hold a wire harness or electrical connector in a specific position. Typical plastic retainers work by having a set of “branches” that can be inserted into a hole sized to be easy to install but provide acceptable retention. This specification tests retainer clips for mechanical retention when exposed to the mechanical and environmental stresses typically found in automotive applications over a 15-year service life. This specification has several test options to allow the test to match to the expected service conditions. The variability of applications typically arises from different ambient temperatures near the clip, different proximity to automotive fluids, different exposure to standing water or water spray, and different thicknesses of the holes that the clip is inserted into. Clips are typically inserted into sheet or rolled metal
This classification system tabulates the properties of vulcanized rubber materials (natural rubber, reclaimed rubber, synthetic rubbers, alone or in combination) that are intended for, but not limited to, use in rubber products for automotive applications.
Long wave ultraviolet or UV-A radiation (between 320 to 400 nm) is used for fluorescent inspections in magnetic particle and liquid penetrant examinations. The UV-A radiation is obtained from either fluorescent or high intensity discharge lamps that are stationary or portable. The commercially available UV-A lamps possess a large variation in intensity output that can cause a legitimate concern for possible health hazard. This draft reviews the nature of UV-A radiation emitted by these lights, blacklight equipment, acceptable UV dosage limits adopted by the American Conference of Governmental Industrial Hygienists (ACGIH) and the European Standards Committee for Nondestructive Testing, and recommendation of proper practices when working with UV-A radiation.
SAE J2886 Design Review Based on Failure Modes (DRBFM) Recommended Practice is intended for Automotive and Non-Automotive applications. It describes the basic principles and processes of DRBFM including planning, preparation, change point FMEA, design reviews, decisions based on actions completed, and feedback loops to other processes, such as design, validation and process guidelines (Appendix B - DRBFM Process Map). The intent of each fundamental step of the DRBFM methodology is presented. It is intended for use by organizations whose product development processes currently (or intend to) use Failure Mode & Effects Analysis (FMEA) or DRBFM as a tool for assessing the potential risk and reliability of system elements (product or process) or as part of their product improvement processes. DRBFM is not intended to replace FMEA however, companies interested in adopting DRBFM will benefit from the focus on specific change points and supporting engineering decisions based on detailed
This procedure provides methods to determine the appropriate inertia values for all passenger cars and light trucks up to 4540 kg of GVWR. For the same vehicle application and axle (front or rear), different tests sections or brake applications may use different inertia values to reflect the duty-cycle and loading conditions indicated on the specific test.
This SAE Standard provides test procedures, requirements, and guidelines for tail lamps (rear position lamps) intended for use on vehicles of less than, equal to, or greater than 2032 mm in overall width.
This SAE Recommended Practice provides procedures and information to conduct vibration (impact) tests on lighting devices and their components as well as other safety equipment used on vehicles.
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