Thermal Management Modeling, Simulation and Experimental Verification of Lithium-Ion Power Battery Packs

To enhance the safety and efficiency of power batteries for new energy vehicles, a high-fidelity thermal management simulation model for lithium-ion batteries was established using a multi-scale coupled approach encompassing "cell-module-pack" levels. Charge/discharge experiments within the 15–45°C temperature range and under various State of Charge (SOC) conditions were conducted to obtain cell characteristic parameters. A second-order RC equivalent circuit model was constructed and validated. A three-dimensional thermal model of the battery pack was developed using the NX and STAR-CCM+software platforms and validated through high/low-temperature humidity tests. Results indicate that simulation errors for battery pack temperature and cooling line pressure were both below 3%. The model accurately simulates thermal behavior from microscopic cell characteristics to macroscopic battery pack dynamics.