Theoretical Modeling and FEM Analysis of the Thermo-mechanical Dynamics of Ventilated Disc Brakes

2010-01-0075

04/12/2010

Event
SAE 2010 World Congress & Exhibition
Authors Abstract
Content
Prediction and analysis of the thermo-mechanical coupling behavior in friction braking system is very important for the design and application of vehicle brakes, such as brake judder, brake squeal, brake wear, brake cracks, brake fade. This paper aims to establish a macro-structural model of the thermo-mechanical dynamics of the ventilated disc brake with asymmetrical outer and inner disc thickness, taking into account the friction-velocity curve of the disc pad couple acquired by testing. On the basis of finite elements analysis of the model, the predictions of the thermo-mechanical responses of the brake disc are presented, including disc transient temperature field and normal stress in radial, circular and axial directions, disc lateral deformation and disc thickness variation. Numerical predictions of the disc surface temperature and later distortion are compared with experimental measurements obtained by thermocouples and non-contact displacement sensors. Simulation results show complex interactions among frictional, thermal and mechanical dynamics, affected by the asymmetrical outer and inner disc thickness, which can be concluded from the detailed observation over the calculated curves. Such a model seems to be a suitable base for the study of the thermo-mechanical behavior and for the design of disc brakes.
Meta TagsDetails
DOI
https://doi.org/10.4271/2010-01-0075
Pages
11
Citation
Zhang, L., Meng, D., and Yu, Z., "Theoretical Modeling and FEM Analysis of the Thermo-mechanical Dynamics of Ventilated Disc Brakes," SAE Technical Paper 2010-01-0075, 2010, https://doi.org/10.4271/2010-01-0075.
Additional Details
Publisher
Published
Apr 12, 2010
Product Code
2010-01-0075
Content Type
Technical Paper
Language
English