Why It Takes More Energy to Decrease Rotor/Propeller Noise for eVTOL Aircraft

In the emerging market of Advanced Air Mobility (AAM), aerospace companies have been designing and prototyping electric and hybrid vehicles to revolutionize travel. These vehicles must have low noise and particulate emissions while also having enough propulsive efficiency to complete the mission. This paper presents the relationship between noise and propulsive efficiency as related to any aircraft equipped with an electric motor and a variable pitch rotor/propeller. The combination of the electric motor with the variable pitch propeller/rotor allows for a decoupled rotational speed and torque generation, meaning that the electric motor can generate the same amount of torque while operating at different rotational speeds. This feature allows the rotor/propeller to hold constant thrust at different combinations of rotational speeds and torque, by adjusting the collective pitch of the blades. Therefore, for a rotor at constant thrust, the minimum noise (from loading and thickness contributions) and minimum power operating points in terms of rotor RPM and collective blade pitch, are not the same thus leading to the fact that it takes increased energy to decrease noise. A MATLAB code is developed to investigate the power and noise relationship by employing several functions to integrate XFOIL and Blade Element Momentum Theory for the rotor performance calculations and WOPWOP for thickness and loading noise analysis.