Robust Assessment of USCAR Electrical Connectors Using Standardized Signal-To-Noise

Robust assessment using standardized signal-to-noise (SS/N) is a Design For Six Sigma (DFSS) methodology used to assess the mating quality of USCAR electrical connectors. When the insertion force vs. distance relationship is compared to a standard under varying environmental and system-related noise conditions, the ideal function is transformed into a linear relationship between actual and ideal force at the sample points acquired during the mating displacement. Since the ideal function used in the robust assessment of competing designs has a linear slope of 1 through the origin, the SS/N function used is of the form 10 log (1/σ²), also known as nominal-the-best type 2. Using this assessment methodology, designs are compared, with a higher SS/N indicating lower variation from the standard.