Live-line operation is a critical technique for maintaining the reliability and continuity of power supply in modern distribution networks. Insulating mats serve as essential protective equipment during such operations by providing both electrical insulation and mechanical shielding. In practical service conditions, insulating mats are subjected to repeated mechanical contact and friction against conductors, metallic fittings, and ground surfaces, which progressively deteriorates their surface integrity and compromises operational safety. Current performance standards for insulating mats emphasize dielectric and tensile properties, while tribological durability remains unaddressed.
In this study, an EVA – PA6 composite film fabricated via the tape casting method was selected as the representative outer insulating layer of insulating mats. Reciprocating friction tests were conducted using an SDR339 abrasion tester to evaluate the effects of normal load and sliding speed on wear behavior. The results indicate that wear mass increased monotonically with friction cycles at a given speed, whereas the incremental wear rate gradually decreased due to contact area evolution. A pronounced transition from mild surface abrasion to severe material removal was observed when the applied load reached 5 N, accompanied by surface scratching and exposure of the internal fibrous layer. These findings demonstrate that the wear resistance of the EVA – PA6 composite film is insufficient for long-term service under realistic frictional conditions. The results provide experimental evidence supporting the necessity of incorporating standardized wear resistance evaluation into performance criteria for insulating mats used in live-line operations.