Passive Regeneration of Catalyst Coated Knitted Fiber Diesel Particulate Traps

Knitted fiber particulate traps facilitate deep-bed structures. These have excellent filtration properties, particularly for ultra-fine particulates. They are also suitable as substrate for catalytic processes. The two characteristics are: high total surface area of the filaments, and good mass transfer. These are prerequisites for intense catalytic activity. The deposited soot is uniformly distributed. Therefore, temperature peaks are avoided during regeneration. The tested coatings lower the regeneration temperature by about 200°C to burn-off temperatures below 350°C. Further improvements seem attainable. Thus, a purely passive regeneration appears feasible for most applications. The system is autonomous and cost effective. However, in extreme low load situations, e.g. city bus services, the necessary exhaust temperatures are not attained. Hence, burners or electrical heating is necessary for trap regeneration. Nevertheless, catalytic coating is attractive for substantially reducing the regeneration energy requirements.