Non-Destructive Measurement of Residual Strain in Connecting Rods Using Neutrons

2018-01-1063

04/03/2018

Event
WCX World Congress Experience
Authors Abstract
Content
Increasing the strength of materials is effective in reducing weight and boosting structural part performance, but there are cases in where the residual strain generated during the process of manufacturing of high-strength materials results in a decline of durability. It is therefore important to understand how the residual strain in a manufactured component changes due to processing conditions. In the case of a connecting rod, because the strain load on the connecting rod rib sections is high, it is necessary to clearly understand the distribution of strain in the ribs. However, because residual strain is generally measured by using X-ray diffractometers or strain gauges, measurements are limited to the surface layer of the parts. Neutron beams, however, have a higher penetration depth than X-rays, allowing for strain measurement in the bulk material. The research discussed within this paper consists of non-destructive residual strain measurements in the interior of connecting rods using the 2nd Generation Neutron Residual Stress Mapping Facility (NRSF2) at Oak Ridge National Laboratory, measuring the Fe (211) diffraction peak position of the ferrite phase. The interior strain distribution of connecting rod, which prepared under different manufacturing processes, was revealed. By the visualization of interior strains, clear understandings of differences in various processing conditions were obtained. In addition, it is known that the peak width, which is also obtained during measurement, is suggestive of the size of crystallites in the structure; however the peak width can additionally be caused by microstresses and material dislocations.
Meta TagsDetails
DOI
https://doi.org/10.4271/2018-01-1063
Pages
6
Citation
Ikeda, T., Bunn, J., Fancher, C., Seid, A. et al., "Non-Destructive Measurement of Residual Strain in Connecting Rods Using Neutrons," SAE Technical Paper 2018-01-1063, 2018, https://doi.org/10.4271/2018-01-1063.
Additional Details
Publisher
Published
Apr 3, 2018
Product Code
2018-01-1063
Content Type
Technical Paper
Language
English